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Challenges and Opportunities
   for Laboratory Safety in
  Implementing the Global
     Harmonized System
            Robert H. Hill, Jr.
       Atlanta Analytical Services
 Battelle Memorial Institute, Atlanta, GA



                                            1
My Perspective and Focus
•  No expert in GHS
•  Not Involved in GHS Development
•  Learned about GHS by reading
•  Worked in Research Laboratories
•  Experience in Laboratory Safety
•  Potential impact of GHS in improving
   lab safety for laboratory workers




                                          2
Ruptured!
•  Laboratory worker – Industrial Research
•  Needed arsine (AsH3)– Extremely Toxic
•  Decided – 100% AsH3 at 200 psig; SCBA
•  Conducted in gas cabinet w/:
  –  Pneumatic shutoff valve (normal closed)
  –  Continuous monitor
                                                      AHIA Laboratory Safety
•  Turned cylinder on – gauge ruptured          Committee: Arsine Gas Release
                                                           accessed at
                                               http://www2.umdnj.edu/eohssweb/
•  Pneumatic valve closed; no exposure          aiha/accidents/gas.htm#Arsine.


•  Label revealed 10% AsH3/H2 at 2,000 psig!



                                                                                 3
The Globally Harmonized System
  for Classification and Labeling of
          Chemicals (GHS)
•  Protects human health and environment by:
  –  Establishing a global system for classifying hazards
  –  Providing standard labeling for hazards
  –  Providing uniform safety data sheets
•  Promotes global business/commerce for import-
   export of chemicals with a uniform system for
   recognizing, labeling of hazards
•  In 2009, 65 countries taking steps to adopt GHS,
   including U. S.

                                                            4
GHS and Its Implementation
•  In 2007, United Nations Economic
   Commission for Europe (UNECE) published
  – 2nd Revision, Globally Harmonized System for
    Classification and Labeling of Chemicals (GHS)
  – Found at:
    http://www.unece.org/trans/danger/publi/ghs/
    ghs_rev02/02files_e.html.
•  Recommendation – voluntary; no legal
   requirement
•  Use as building blocks for regulatory system
  – Countries select blocks – depends upon fit


                                                     5
GHS Implementation in U. S.

•  Four Federal Agencies w/ responsibilities:
  – Occupational Safety and Health Administration (OSHA)
  – Environmental Protection Agency (EPA)
  – U.S. Department of Transportation (DOT)
  – U.S. Consumer Product Safety Commission (CSPC)
•  Principal impact on laboratories – lab workers
  – OSHA (lab safety)
  – EPA (hazardous waste)
  – DOT (shipping)


                                                           6
Hazard Recognition/Communication
       in U.S. Laboratories
•  OSHA oversight of laboratories principally through:
  – Laboratory Standard (29 CFR 1910.1450)
    -  Chemical Hygiene Plan; Chemical Hygiene Officer
  – Hazard Communication Standard (29 CFR 1910.1200)
    -  Hazard Labeling; MSDSs

•  Performance-based regulations
  – Employer must comply with regulation
  – How it is done is up to employer
    -  Chemical Hygiene Plan required; Employer designs
    -  Labels required; Supplier or Employer designs
    -  Require safety training
                                                          7
GHS Specifications

•  GHS specifies requirements
  – Definitions, terms
  – Hazard Classifications
  – Pictograms (Symbols)
  – Signal words                             Danger
  – Warning statements
                                        Causes severe skin
  – SDS (MSDS) format (Hazard Class)   burns and eye damage

•  Implementation of GHS requires           Corrosive?
   OSHA change HCS to specific
   requirements                         Hazard Category?



                                                              8
Challenges, Opportunities for
         Laboratory Workers
•  Learning about details of GHS
  – New language, terms, definitions
  – New symbols
  – New ways to recognize, classify hazards
  – Standardizes new SDS format
•  GHS Hazard Classes & Categories
  – Valuable tools for laboratory workers
  – Define all hazard types
  – Separate into relative categories
  – Helps judging relative risks in lab operations

                                                     9
Hazard Classification
•  GHS defines, classifies hazards
  – Ex.: GHS Flammable liquid – liquid w/ flash point ≤ 60 °C
    -  Hazard Class (HC) 1 – f.p. < 23 °C, boiling point ≤ 35 °C
    -  HC 2 – f.p. < 23 °C, b.p.> 35 °C
    -  HC 3 – f.p. ≥ 23 °C but ≤ 60 °C °
    -  HC 4 – f.p. > 60 °C but ≤ 93 °C
  – Signal words: Danger; Warning
•  GHS provides no examples
•  Chemical manufacturers, suppliers
  – use GHS to determine hazard classes, hazard categories


                                                                   10
Many Hazards Classes

•  29 Physical, Health, Environmental Hazard Classes
•  16 Physical Hazard Classes
  – Ex.: Flammable gases; Flammable liquids; Pyrophoric
    solids
•  11 Health Hazard Classes
  – Ex.: Acute toxicity; Respiratory sensitization;
    Carcinogenicity
•  2 Environmental Hazard Classes
  – Ex: Acute hazards to aquatic environment



                                                          11
Multiple Hazard Classes
•  88 Hazard Categories (HC) within 29 Hazard Classes [not
   uniform]
  – 20 Classes: HC 1, 2, etc. [HC 1 most hazardous]
  – 5 Classes: HC 1A, 1B, etc. [HC 1A most hazardous]
  – 2 Classes: Type A, Type B, etc [Most hazardous
    designated “Danger”]
  – 1 Class: Explosives [Unstable; Division 1.1, 1.2, etc.]
  – 1 Class: Gases Under Pressure (Compressed Gas)
•  Signal word “Danger” used for 44 HCs
•  4 Classes HC1 use signal word “Warning”
  – Corrosive to Metals; Skin Sensitizer; Acute Hazards to
    Aquatic Environment; Chronic Hazards to Aquatic
    Environment
                                                              12
GHS Definitions
•  Most – same as OSHA HCA
•  Changes should not affect how hazards used in labs
  – NFPA definition: flammable liquids, f.p.<38 °C
  – GHS definition: flammable liquids, f.p. ≤ 60 °C
  – GHS produces change from “combustible” to “flammable”
    -  acetic acid (f.p. 39° C), dimethylformamide (f.p. 58° C)

•  Many definitions established by exacting numbers
  – Acute toxicity, HC1, ingestion: ≤ 5 mg/kg
•  Other definitions more subjective
  – Carcinogenicity: carcinogens, presumed carcinogens, etc.

                                                                  13
GHS Pictograms

•  Many Familiar to Laboratory Workers




                      Flammable            Oxidizer
     Explosive




     Corrosive      Compressed Gas       Poison or Toxic



                                                           14
GHS Pictograms

•  Some Not Familiar to Laboratory Workers




    Health Hazard     Exclamation Point   Environmental Hazard




                                                                 15
Pictograms & Puzzles

•  GHS uses decision trees for selection process
•  Most selections seem straight forward, except:
•  Exclamation Point (E!)
  – Puzzling
  – Does Not Evoke Picture in Mind
  – Represents Hazard < Torso (T) or Skull/crossbones (SC)
  – Always uses “Warning”
  – Toxic hazard:
    -  HC1, 2, 3 - SC (Danger); HC4 – E! (Warning)
  – Specific Target Organ Toxicity – Single Exposure:
    -  HC1 – T (Danger); HC2 – T (Warning); HC3 – E! (Warning)
                                                                 16
Puzzles for Laboratorians

•  GHS Respiratory Sensitization
  – HC 1 (Danger)
•  GHS Skin Sensitization
  – HC 1 (Warning)
  – Why Not?
  – Appears that skin sensitization slight health hazard
  – Serious laboratory incidents with skin sensitizers
•  Specific Target Organ Toxicity – Single/Repeated
  – New term for laboratory workers
  – Seems similar to Acute Toxicity; Chronic Toxicity

                                                           17
Puzzles for Laboratory Workers

•  Some Common Hazard Terms Not Used in GHS
  – Poison, Lachrymator, Stench
•  Poisons
  – GHS Acute Toxicity, HC 1 & 2; Uses
•  Lachrymators
  – GHS Severe Eye Damage/Eye Irritation; Uses
  – Does symbol convey hazard?
•  Stenches
  – GHS Classificaton?; Will suppliers omit?


                                                 18
Hazard Statements

•  Provided for each type of hazard and class
•  Likely to be distinct improvement
  – “Fatal if inhaled” for HC 1 Acute Toxicity by
    Inhalation


  – “Catches fire spontaneously if exposed to air”
    for HC1 Pyrophoric Liquids


  – “Explosive, mass explosion hazard” for Division
    1.1 Explosive


                                                      19
Conflicts with NFPA

•  NFPA Diamond
  – Used by fire fighters; laboratory workers
  – Judges relative hazard under fire
    conditions
  – Highest Hazard Class 4, Lowest Class 1
•  GHS Hazard Ratings
  – Highest Hazard HC 1, Lowest Hazard
    (highest number)
•  NFPA & GHS ratings are OPPOSITE!
•  NFPA Diamond use likely to continue
•  Learn to live with both systems
                                                20
Conclusions About GHS for
         Laboratory Safety
•  GHS provides opportunities for improving laboratory
   safety in future
•  Learning details - Important for laboratory workers
•  Change itself is always a challenge
•  GHS is new systematic way to assess hazards
•  GHS presents challenges – New, but not perfect
•  Remember the incident?
•  Now, If we can only learn to read, use the label!


                                                         21
Questions?

           •  Robert H. Hill, Jr., Ph.D.
           •  Atlanta Analytical Services
           •  Battelle Memorial Institute
•  Century Plaza 1, 2987 Clairmont Road, Suite 450
               •  Atlanta, GA 30329
            •  Email: hillr@battelle.org
     •  Tel: 404-460-1453; Cell: 678-362-3040



                                                     22

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Global Harmonization And Labs

  • 1. Challenges and Opportunities for Laboratory Safety in Implementing the Global Harmonized System Robert H. Hill, Jr. Atlanta Analytical Services Battelle Memorial Institute, Atlanta, GA 1
  • 2. My Perspective and Focus •  No expert in GHS •  Not Involved in GHS Development •  Learned about GHS by reading •  Worked in Research Laboratories •  Experience in Laboratory Safety •  Potential impact of GHS in improving lab safety for laboratory workers 2
  • 3. Ruptured! •  Laboratory worker – Industrial Research •  Needed arsine (AsH3)– Extremely Toxic •  Decided – 100% AsH3 at 200 psig; SCBA •  Conducted in gas cabinet w/: –  Pneumatic shutoff valve (normal closed) –  Continuous monitor AHIA Laboratory Safety •  Turned cylinder on – gauge ruptured Committee: Arsine Gas Release accessed at http://www2.umdnj.edu/eohssweb/ •  Pneumatic valve closed; no exposure aiha/accidents/gas.htm#Arsine. •  Label revealed 10% AsH3/H2 at 2,000 psig! 3
  • 4. The Globally Harmonized System for Classification and Labeling of Chemicals (GHS) •  Protects human health and environment by: –  Establishing a global system for classifying hazards –  Providing standard labeling for hazards –  Providing uniform safety data sheets •  Promotes global business/commerce for import- export of chemicals with a uniform system for recognizing, labeling of hazards •  In 2009, 65 countries taking steps to adopt GHS, including U. S. 4
  • 5. GHS and Its Implementation •  In 2007, United Nations Economic Commission for Europe (UNECE) published – 2nd Revision, Globally Harmonized System for Classification and Labeling of Chemicals (GHS) – Found at: http://www.unece.org/trans/danger/publi/ghs/ ghs_rev02/02files_e.html. •  Recommendation – voluntary; no legal requirement •  Use as building blocks for regulatory system – Countries select blocks – depends upon fit 5
  • 6. GHS Implementation in U. S. •  Four Federal Agencies w/ responsibilities: – Occupational Safety and Health Administration (OSHA) – Environmental Protection Agency (EPA) – U.S. Department of Transportation (DOT) – U.S. Consumer Product Safety Commission (CSPC) •  Principal impact on laboratories – lab workers – OSHA (lab safety) – EPA (hazardous waste) – DOT (shipping) 6
  • 7. Hazard Recognition/Communication in U.S. Laboratories •  OSHA oversight of laboratories principally through: – Laboratory Standard (29 CFR 1910.1450) -  Chemical Hygiene Plan; Chemical Hygiene Officer – Hazard Communication Standard (29 CFR 1910.1200) -  Hazard Labeling; MSDSs •  Performance-based regulations – Employer must comply with regulation – How it is done is up to employer -  Chemical Hygiene Plan required; Employer designs -  Labels required; Supplier or Employer designs -  Require safety training 7
  • 8. GHS Specifications •  GHS specifies requirements – Definitions, terms – Hazard Classifications – Pictograms (Symbols) – Signal words Danger – Warning statements Causes severe skin – SDS (MSDS) format (Hazard Class) burns and eye damage •  Implementation of GHS requires Corrosive? OSHA change HCS to specific requirements Hazard Category? 8
  • 9. Challenges, Opportunities for Laboratory Workers •  Learning about details of GHS – New language, terms, definitions – New symbols – New ways to recognize, classify hazards – Standardizes new SDS format •  GHS Hazard Classes & Categories – Valuable tools for laboratory workers – Define all hazard types – Separate into relative categories – Helps judging relative risks in lab operations 9
  • 10. Hazard Classification •  GHS defines, classifies hazards – Ex.: GHS Flammable liquid – liquid w/ flash point ≤ 60 °C -  Hazard Class (HC) 1 – f.p. < 23 °C, boiling point ≤ 35 °C -  HC 2 – f.p. < 23 °C, b.p.> 35 °C -  HC 3 – f.p. ≥ 23 °C but ≤ 60 °C ° -  HC 4 – f.p. > 60 °C but ≤ 93 °C – Signal words: Danger; Warning •  GHS provides no examples •  Chemical manufacturers, suppliers – use GHS to determine hazard classes, hazard categories 10
  • 11. Many Hazards Classes •  29 Physical, Health, Environmental Hazard Classes •  16 Physical Hazard Classes – Ex.: Flammable gases; Flammable liquids; Pyrophoric solids •  11 Health Hazard Classes – Ex.: Acute toxicity; Respiratory sensitization; Carcinogenicity •  2 Environmental Hazard Classes – Ex: Acute hazards to aquatic environment 11
  • 12. Multiple Hazard Classes •  88 Hazard Categories (HC) within 29 Hazard Classes [not uniform] – 20 Classes: HC 1, 2, etc. [HC 1 most hazardous] – 5 Classes: HC 1A, 1B, etc. [HC 1A most hazardous] – 2 Classes: Type A, Type B, etc [Most hazardous designated “Danger”] – 1 Class: Explosives [Unstable; Division 1.1, 1.2, etc.] – 1 Class: Gases Under Pressure (Compressed Gas) •  Signal word “Danger” used for 44 HCs •  4 Classes HC1 use signal word “Warning” – Corrosive to Metals; Skin Sensitizer; Acute Hazards to Aquatic Environment; Chronic Hazards to Aquatic Environment 12
  • 13. GHS Definitions •  Most – same as OSHA HCA •  Changes should not affect how hazards used in labs – NFPA definition: flammable liquids, f.p.<38 °C – GHS definition: flammable liquids, f.p. ≤ 60 °C – GHS produces change from “combustible” to “flammable” -  acetic acid (f.p. 39° C), dimethylformamide (f.p. 58° C) •  Many definitions established by exacting numbers – Acute toxicity, HC1, ingestion: ≤ 5 mg/kg •  Other definitions more subjective – Carcinogenicity: carcinogens, presumed carcinogens, etc. 13
  • 14. GHS Pictograms •  Many Familiar to Laboratory Workers Flammable Oxidizer Explosive Corrosive Compressed Gas Poison or Toxic 14
  • 15. GHS Pictograms •  Some Not Familiar to Laboratory Workers Health Hazard Exclamation Point Environmental Hazard 15
  • 16. Pictograms & Puzzles •  GHS uses decision trees for selection process •  Most selections seem straight forward, except: •  Exclamation Point (E!) – Puzzling – Does Not Evoke Picture in Mind – Represents Hazard < Torso (T) or Skull/crossbones (SC) – Always uses “Warning” – Toxic hazard: -  HC1, 2, 3 - SC (Danger); HC4 – E! (Warning) – Specific Target Organ Toxicity – Single Exposure: -  HC1 – T (Danger); HC2 – T (Warning); HC3 – E! (Warning) 16
  • 17. Puzzles for Laboratorians •  GHS Respiratory Sensitization – HC 1 (Danger) •  GHS Skin Sensitization – HC 1 (Warning) – Why Not? – Appears that skin sensitization slight health hazard – Serious laboratory incidents with skin sensitizers •  Specific Target Organ Toxicity – Single/Repeated – New term for laboratory workers – Seems similar to Acute Toxicity; Chronic Toxicity 17
  • 18. Puzzles for Laboratory Workers •  Some Common Hazard Terms Not Used in GHS – Poison, Lachrymator, Stench •  Poisons – GHS Acute Toxicity, HC 1 & 2; Uses •  Lachrymators – GHS Severe Eye Damage/Eye Irritation; Uses – Does symbol convey hazard? •  Stenches – GHS Classificaton?; Will suppliers omit? 18
  • 19. Hazard Statements •  Provided for each type of hazard and class •  Likely to be distinct improvement – “Fatal if inhaled” for HC 1 Acute Toxicity by Inhalation – “Catches fire spontaneously if exposed to air” for HC1 Pyrophoric Liquids – “Explosive, mass explosion hazard” for Division 1.1 Explosive 19
  • 20. Conflicts with NFPA •  NFPA Diamond – Used by fire fighters; laboratory workers – Judges relative hazard under fire conditions – Highest Hazard Class 4, Lowest Class 1 •  GHS Hazard Ratings – Highest Hazard HC 1, Lowest Hazard (highest number) •  NFPA & GHS ratings are OPPOSITE! •  NFPA Diamond use likely to continue •  Learn to live with both systems 20
  • 21. Conclusions About GHS for Laboratory Safety •  GHS provides opportunities for improving laboratory safety in future •  Learning details - Important for laboratory workers •  Change itself is always a challenge •  GHS is new systematic way to assess hazards •  GHS presents challenges – New, but not perfect •  Remember the incident? •  Now, If we can only learn to read, use the label! 21
  • 22. Questions? •  Robert H. Hill, Jr., Ph.D. •  Atlanta Analytical Services •  Battelle Memorial Institute •  Century Plaza 1, 2987 Clairmont Road, Suite 450 •  Atlanta, GA 30329 •  Email: hillr@battelle.org •  Tel: 404-460-1453; Cell: 678-362-3040 22