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NNFCC


Options and opportunities in advanced
  electricity production from wastes




              Dr Geraint Evans
        Head of Biofuels and Bioenergy
                October 2012
NNFCC

                       Content

• UK Government’s recently published Bioenergy strategy
• Opportunities for gasification
   – Waste
   – Heat
   – Advanced biofuels
   – Coal conversion
NNFCC

                      Bioenergy Strategy - April 2012

•   Sets out the Governments approach to ensuring that the
    benefits from bioenergy are secured.
•   Four principles ensure:
     – Looking out to 2050, genuine carbon reductions are
        achieved
     – Bioenergy is cost effective
     – Regular assessment of potential unintended
        consequences
•   Uncertainty is not sufficient to justify inaction. Lower risk
    pathways have been identified:
     – Use of wastes
     – Heat (direct biomass and biomethane)
     – Transport, in particular advanced biofuels
     – Electricity, primarily coal conversion but also CHP –
        longer term, CCS becomes important.
NNFCC

Bioenergy strategy
identifies gasification
as a key opportunity –
values its flexibility
NNFCC

                       Flexible / “no regrets” technologies

•   Mitigate against inherent uncertainties of projecting deployment scenarios over long
    timescales (including the uncertainties around CCS)

     – Emerging analysis (TINA) suggests that the development of advanced conversion
        technologies, in particular reliable gasification and clean-up at scale, is crucial in
        allowing us to realise this “insurance”.

•   Crucial gasification variants identified are

     – Advanced biofuels (e.g. FT fuels)

     – Biopower

     – Heat (biomethane/bioSNG)

•   Technology innovation needed to reduce cost and increase efficiency to support the
    development of flexible bioenergy which can adapt to inherent uncertainties.
NNFCC

                            Opportunities


•   Use of wastes

•   Heat (direct biomass and biomethane)

•   Transport, in particular advanced biofuels

•   Electricity, primarily coal conversion to biomass but also CHP – longer
    term, CCS becomes important (strong ETI interest in bioCCS).

•   Longer term opportunities in bio-based chemical production
NNFCC
                                                         Estimated UK Bioenergy/Biofuel Resources
                                                 4,000
                                                                                                        Sugar Beet
PJ/year Biomass Energy (food waste as methane)




                                                 3,500
                                                                                                        UK OSR

                                                 3,000
                                                                                                        UK and Imported Tallow

                                                 2,500
                                                                                                        UK and Imported Waste Cooking
                                                                                                        Oil
                                                 2,000
                                                                                                        UK Green Waste

                                                 1,500
                                                                                                        UK Food Waste

                                                 1,000
                                                                                                        Imported oils (all types)

                                                  500
                                                                                                        UK Straw

                                                    0
                                                          max reported   max predicted   min reported


                                                                                                                                © 2011 NNFCC
NNFCC

                      RO banding review – ROO 2013

•   Original half and two ROCs offering stalled developer interest
     – Arup report
•   NNFCC review of costs and performance


•   Recent response
     – All gasification is emerging and all need help
     – Unified ROC offering – 2 ROCs per renewable MWh
          with degression
     – No difference between (less risky) steam and engine
          systems
     – Syngas sampling?
     – Bio content deemed at 50% or measure (C14)
•   Should there be a drive in EMR to realise increased
    efficiencies and deliver flexibility?
NNFCC
Survey represented about 800 MWe.
Most projects use steam; where power is produced using an engine or turbine, the
gasifiers are either downdraft or use plasma in some way
NNFCC
Further innovation potential in gas clean-up to maximise
             efficiencies and opportunities
NNFCC

•   Close coupled gasifiers emerging slightly more quickly for processing wastes – now
    operating at low capacity
•   There is interest in using downdraft gasifiers for generating power.
•   Over the next 2 years gasifiers with steam cycles and gasifiers with plasma producing
    power via an engine or IGCC, are expected to grow at similar rates.
•   The use of non-plasma gasifiers to produce power via engines or gas turbines will
    remain limited until enhanced gas cleaning technologies become available.
NNFCC
                                  Gasification and heat - bioSNG

   air                                        tars


     Char                                                                                           natural
                                                                                                    gas network
   combustion
                           C0      Syngas                                                     CH4
   Gasification            H2     cooling &                 Methanation        Purification
                                  cleaning
                (steam)                H2O
                                                                               H2O    CO2
                                                     heat



         wood                     (steam)                    UK electrical
                                                             grid
                          water


Dual gasifier with steam,            Syngas cleaning to        Methanation at high      Purification to
   and indirect heating               remove tars and             pressure, with        ensure bioSNG
 from char combustion.               other contaminants         removal of excess       meets network
 First plants plan to use              to the ppb level          heat to generate      standards before
 only dried clean wood                                          power and steam            injection
         feedstock
NNFCC

    BioSNG – natural gas substitute produced by methanation
       of biosyngas and “identical” to biomethane from AD
•    The Bioenergy Strategy, Carbon Trust bioTINA, ETI and National Grid demonstrate
     increasing interest in bioSNG
•    RHI support for bioSNG injection into gas grid
•    Three key developers; use of indirect gasifier is most ideal – limited development on
     wastes
•    At a tariff level of 4p/kWh, plus the projected wholesale UK gas price in 2020, the
     sale price for bioSNG would be around 6.3p/kWh
       – This would give plant NPV and IRRs of £38.8M / 9.3% and £159.8M / 16.7% for
          the 30 and 100 MW cases

     Plant size (MWbioSNG)                 30 (15 MWe equiv.)     100 (50 MWe equiv.)
     Capital costs (£m 2009)                      46.0                   100.4
     Specific capex (£m / kWbioSNG)               1,500                  1,000
     Operating costs (£m/yr)                       2.5                    4.7
     Feedstock costs (£m/yr)                       4.0                    21.8
     Co-product revenues (£m/yr)                   1.3                    5.8
NNFCC

        BioSNG production costs are higher than 2020
                    natural gas prices

•   BioSNG production costs derived are between 4.8 and 5.2 p/kWh - much higher than
    wholesale UK natural gas prices of 1.2 – 3.3 p/kWh
•   Capital and feedstock costs dominate
                                                                                                                                                           30 MWbioSNG plant
                                                                            7.0


• Increasing plant capacity
                                Cumulative bioSNG production cost (p/kWh)

                                                                            6.0

  from 30 to 100 MWbioSNG
  decreases the production                                                  5.0


  cost slightly. Economies of                                               4.0

  scale are largely offset by
  the increase in the                                                       3.0


  feedstock cost from more                                                  2.0

  expensive imports
                                                                            1.0


                                                                            0.0
                                                                                  Capex   Feedstock   Staff   Insurance Maintenance Other costs   Electricity   Heat sales   Total
                                                                                            cost                                                     sales
NNFCC

•     Biomass gasification to produce bioSNG is only at the demonstration stage, with limited
      experience in downstream fuel synthesis integration
•     Three developers now active:


    Developer    Project       Location         Stage      Size and start-up year

                                                           1 MWbioSNG unit built at the 8 MWth Güssing CHP plant in June
                 BioSNG     Güssing Austria      Pilot     2009, as part of the EU Bio-SNG project. Previous 10kWbioSNG
                                                           test-rig in 2003

                              Eclépens
REPOTEC-CTU      Gazobois                     Commercial   21.5 MWbioSNG plant starting in 2012
                             Switzerland

                                                           20 MWbioSNG in 2012 + 80 MWbioSNG in 2015/6 with Goteborg
                             Gothenburg
                 GoBiGas                      Commercial   Energi & E.ON
                              Sweden
                                                           Possible 200MWbioSNG plant with E.ON after 2015

                               Petten                      25 kWth input test-rig started in 2004.
                                                 Pilot
                             Netherlands                   800kWth CHP pilot plant (no bioSNG) in 2008
      ECN          ECN
                               Not yet                     Plans for a 50MWth plant in 2016, after demonstrating CHP
                                                Demo
                             determined                    plant at 10MWth with HVC
APP / Prog Eng                                             Plans to convert existing APP pilot plant to produce bioSNG. 1st
                   APP         Swindon           Pilot
  / Nat Grid                                               on waste. 2013-15
NNFCC
                              Biomass to Liquids

•   Ineos Bio Process to produce ethanol via gasification is about to be
    demonstrated at commercial scale in Florida; UK plant planned for
    Teesside.
•   This, UK plant along with the BA/Solena jet fuel plant, will leapfrog the
    UK in a world leading position with respect to BTL.
NNFCC
       Illustrative BA/Solena Jet Fuel Plant Schematic

BA in partnership with Solena plan to build a waste to jet fuel plant in London (2015)




                           Gas cleaning /polishing
                             and conditioning




                      Syngas cleaning                Fischer          Wax
Gasification
                      & conditioning                 Tropsch        upgrading
NNFCC

                Coal conversion to biomass and co-firing

Metso are building a 140 MW fluidised bed wood gasifier
in Vaasa, Finland to co-fire syngas with coal

•   €40 million
•   25-40% coal replacement
•   Removes ash from combustion process
     Biomass can be brought on line during planned
     shutdown – commissioning due December 2012
•   Power station still can operate on 100% coal if
    necessary
NNFCC

Summary
•   Gasification of wastes to produce power is emerging most strongly
•   Increasing interest in bioSNG in the UK
•   Strongest interest in advanced biofuels from gasification currently from
    aviation industry; lack of drive and policy from UK Government could be a
    derailer.




                                                                                © 2011 NNFCC
NNFCC


Leadership Team

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Options and opportunities in advanced electricity production from wastes

  • 1. NNFCC Options and opportunities in advanced electricity production from wastes Dr Geraint Evans Head of Biofuels and Bioenergy October 2012
  • 2. NNFCC Content • UK Government’s recently published Bioenergy strategy • Opportunities for gasification – Waste – Heat – Advanced biofuels – Coal conversion
  • 3. NNFCC Bioenergy Strategy - April 2012 • Sets out the Governments approach to ensuring that the benefits from bioenergy are secured. • Four principles ensure: – Looking out to 2050, genuine carbon reductions are achieved – Bioenergy is cost effective – Regular assessment of potential unintended consequences • Uncertainty is not sufficient to justify inaction. Lower risk pathways have been identified: – Use of wastes – Heat (direct biomass and biomethane) – Transport, in particular advanced biofuels – Electricity, primarily coal conversion but also CHP – longer term, CCS becomes important.
  • 4. NNFCC Bioenergy strategy identifies gasification as a key opportunity – values its flexibility
  • 5. NNFCC Flexible / “no regrets” technologies • Mitigate against inherent uncertainties of projecting deployment scenarios over long timescales (including the uncertainties around CCS) – Emerging analysis (TINA) suggests that the development of advanced conversion technologies, in particular reliable gasification and clean-up at scale, is crucial in allowing us to realise this “insurance”. • Crucial gasification variants identified are – Advanced biofuels (e.g. FT fuels) – Biopower – Heat (biomethane/bioSNG) • Technology innovation needed to reduce cost and increase efficiency to support the development of flexible bioenergy which can adapt to inherent uncertainties.
  • 6. NNFCC Opportunities • Use of wastes • Heat (direct biomass and biomethane) • Transport, in particular advanced biofuels • Electricity, primarily coal conversion to biomass but also CHP – longer term, CCS becomes important (strong ETI interest in bioCCS). • Longer term opportunities in bio-based chemical production
  • 7. NNFCC Estimated UK Bioenergy/Biofuel Resources 4,000 Sugar Beet PJ/year Biomass Energy (food waste as methane) 3,500 UK OSR 3,000 UK and Imported Tallow 2,500 UK and Imported Waste Cooking Oil 2,000 UK Green Waste 1,500 UK Food Waste 1,000 Imported oils (all types) 500 UK Straw 0 max reported max predicted min reported © 2011 NNFCC
  • 8. NNFCC RO banding review – ROO 2013 • Original half and two ROCs offering stalled developer interest – Arup report • NNFCC review of costs and performance • Recent response – All gasification is emerging and all need help – Unified ROC offering – 2 ROCs per renewable MWh with degression – No difference between (less risky) steam and engine systems – Syngas sampling? – Bio content deemed at 50% or measure (C14) • Should there be a drive in EMR to realise increased efficiencies and deliver flexibility?
  • 9. NNFCC Survey represented about 800 MWe. Most projects use steam; where power is produced using an engine or turbine, the gasifiers are either downdraft or use plasma in some way
  • 10. NNFCC Further innovation potential in gas clean-up to maximise efficiencies and opportunities
  • 11. NNFCC • Close coupled gasifiers emerging slightly more quickly for processing wastes – now operating at low capacity • There is interest in using downdraft gasifiers for generating power. • Over the next 2 years gasifiers with steam cycles and gasifiers with plasma producing power via an engine or IGCC, are expected to grow at similar rates. • The use of non-plasma gasifiers to produce power via engines or gas turbines will remain limited until enhanced gas cleaning technologies become available.
  • 12. NNFCC Gasification and heat - bioSNG air tars Char natural gas network combustion C0 Syngas CH4 Gasification H2 cooling & Methanation Purification cleaning (steam) H2O H2O CO2 heat wood (steam) UK electrical grid water Dual gasifier with steam, Syngas cleaning to Methanation at high Purification to and indirect heating remove tars and pressure, with ensure bioSNG from char combustion. other contaminants removal of excess meets network First plants plan to use to the ppb level heat to generate standards before only dried clean wood power and steam injection feedstock
  • 13. NNFCC BioSNG – natural gas substitute produced by methanation of biosyngas and “identical” to biomethane from AD • The Bioenergy Strategy, Carbon Trust bioTINA, ETI and National Grid demonstrate increasing interest in bioSNG • RHI support for bioSNG injection into gas grid • Three key developers; use of indirect gasifier is most ideal – limited development on wastes • At a tariff level of 4p/kWh, plus the projected wholesale UK gas price in 2020, the sale price for bioSNG would be around 6.3p/kWh – This would give plant NPV and IRRs of £38.8M / 9.3% and £159.8M / 16.7% for the 30 and 100 MW cases Plant size (MWbioSNG) 30 (15 MWe equiv.) 100 (50 MWe equiv.) Capital costs (£m 2009) 46.0 100.4 Specific capex (£m / kWbioSNG) 1,500 1,000 Operating costs (£m/yr) 2.5 4.7 Feedstock costs (£m/yr) 4.0 21.8 Co-product revenues (£m/yr) 1.3 5.8
  • 14. NNFCC BioSNG production costs are higher than 2020 natural gas prices • BioSNG production costs derived are between 4.8 and 5.2 p/kWh - much higher than wholesale UK natural gas prices of 1.2 – 3.3 p/kWh • Capital and feedstock costs dominate 30 MWbioSNG plant 7.0 • Increasing plant capacity Cumulative bioSNG production cost (p/kWh) 6.0 from 30 to 100 MWbioSNG decreases the production 5.0 cost slightly. Economies of 4.0 scale are largely offset by the increase in the 3.0 feedstock cost from more 2.0 expensive imports 1.0 0.0 Capex Feedstock Staff Insurance Maintenance Other costs Electricity Heat sales Total cost sales
  • 15. NNFCC • Biomass gasification to produce bioSNG is only at the demonstration stage, with limited experience in downstream fuel synthesis integration • Three developers now active: Developer Project Location Stage Size and start-up year 1 MWbioSNG unit built at the 8 MWth Güssing CHP plant in June BioSNG Güssing Austria Pilot 2009, as part of the EU Bio-SNG project. Previous 10kWbioSNG test-rig in 2003 Eclépens REPOTEC-CTU Gazobois Commercial 21.5 MWbioSNG plant starting in 2012 Switzerland 20 MWbioSNG in 2012 + 80 MWbioSNG in 2015/6 with Goteborg Gothenburg GoBiGas Commercial Energi & E.ON Sweden Possible 200MWbioSNG plant with E.ON after 2015 Petten 25 kWth input test-rig started in 2004. Pilot Netherlands 800kWth CHP pilot plant (no bioSNG) in 2008 ECN ECN Not yet Plans for a 50MWth plant in 2016, after demonstrating CHP Demo determined plant at 10MWth with HVC APP / Prog Eng Plans to convert existing APP pilot plant to produce bioSNG. 1st APP Swindon Pilot / Nat Grid on waste. 2013-15
  • 16. NNFCC Biomass to Liquids • Ineos Bio Process to produce ethanol via gasification is about to be demonstrated at commercial scale in Florida; UK plant planned for Teesside. • This, UK plant along with the BA/Solena jet fuel plant, will leapfrog the UK in a world leading position with respect to BTL.
  • 17. NNFCC Illustrative BA/Solena Jet Fuel Plant Schematic BA in partnership with Solena plan to build a waste to jet fuel plant in London (2015) Gas cleaning /polishing and conditioning Syngas cleaning Fischer Wax Gasification & conditioning Tropsch upgrading
  • 18. NNFCC Coal conversion to biomass and co-firing Metso are building a 140 MW fluidised bed wood gasifier in Vaasa, Finland to co-fire syngas with coal • €40 million • 25-40% coal replacement • Removes ash from combustion process Biomass can be brought on line during planned shutdown – commissioning due December 2012 • Power station still can operate on 100% coal if necessary
  • 19. NNFCC Summary • Gasification of wastes to produce power is emerging most strongly • Increasing interest in bioSNG in the UK • Strongest interest in advanced biofuels from gasification currently from aviation industry; lack of drive and policy from UK Government could be a derailer. © 2011 NNFCC