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© 2014 ANSYS, Inc. July 11, 20141
Customer Examples of High-Performance
Parametric Computing for FEA
Wim Slagter, Ph.D
ANSYS, Inc.
Series of 4 Presentations on HPC
1: High-Performance Parallel Computing for FEA
2: High-Performance Parallel Computing for CFD
3: High-Performance Parametric Computing for FEA
4: High-Performance Parametric Computing for CFD
© 2014 ANSYS, Inc. July 11, 20142
High Performance Computing (HPC) at ANSYS:
An ongoing effort designed to remove
computing limitations from engineers who
use computer aided engineering in all phases
of design, analysis, and testing.
It is a hardware and software initiative!
HPC Defined
© 2014 ANSYS, Inc. July 11, 20143
Why HPC?
Modal
Nonlinear
Multiphysics
Dynamics
Assemblies
CAD-to-mesh
Capture fidelity
Multiple design ideas
Optimize the design
Ensure product integrity
Impact product design
Enable large models
Allow parametric studies
© 2014 ANSYS, Inc. July 11, 20144
Why HPC?
Results indicate very substantial returns for investments in HPC:
 $356 dollars on average in revenue per dollar of HPC invested
 $38 dollars on average of profits (or cost savings) per dollar of HPC invested
Key Findings: Financial ROI Results
Source: IDC report “Creating Economic Models Showing the Relationship Between Investments
in HPC and the Resulting Financial ROI and Innovation”; October 2013, IDC #243296, Volume: 1.
© 2014 ANSYS, Inc. July 11, 20145
Take Advantage of the HPC Revolution
Recent advances have revolutionized the
computational speed available on the desktop
• Multi-core processors
o Every core is really an independent processor
• Large amounts of RAM
• SSDs
• GPUs
© 2014 ANSYS, Inc. July 11, 20146
Typical HPC Growth Path
Cluster UsersDesktop User
Workstation and/or
Server Users
© 2014 ANSYS, Inc. July 11, 20147
Our HPC Solutions for FEA
HPC-enabled solutions:
• Structural Mechanics (bundled and solver) products:
o Mechanical, Structural, Professional, Multiphysics, Autodyn
HPC processing solutions for running:
• A simulation – in parallel (simultaneously) – on multiple cores:
o ANSYS HPC, ANSYS HPC Pack, ANSYS HPC Workgroup
• Parametric simulations on multiple cores simultaneously:
o ANSYS HPC Parametric Pack
© 2014 ANSYS, Inc. July 11, 20148
High-Performance Parametric Computing
© 2014 ANSYS, Inc. July 11, 20149
Summary
Design Impact
HPC Parametric
ANSYS provides a systematic approach to helping
engineers to evaluate multiple product design ideas
across a range of conditions and design parameters
within a single environment, leading to enhanced
product performance and integrity.
Enhance product performance faster
Ensure product integrity
Increase development speed
Click here to read the full story
© 2014 ANSYS, Inc. July 11, 201410
Application Example
Benefit of HPC Parametric
- Enhance Product Performance Faster
Objective
Develop quieter diesel engines faster.
ANSYS Solution
• Use ANSYS Workbench to set up the coupled
simulation workflow for acoustic simulations.
• Generate each model automatically using the
parametric capabilities of ANSYS Workbench.
• Use ANSYS HPC and ANSYS HPC Parametric Pack
licensing to solve these computationally intensive
acoustic simulations.
Design Impact
A cost-effective HPC parametric licensing solution was
employed to simulate large-scale parametric
frequency variations of engine components. Solution
time for the acoustic simulations was reduced by 93
percent using ANSYS HPC technology.
(Contributed by CADFEM Germany) Click here to read the full story
© 2014 ANSYS, Inc. July 11, 201411
Application Example
Objective
Ensure that high quality standards are met and reduce
the number of prototype testing iterations.
ANSYS Solution
ANSYS DesignXplorer enabling Xerox engineers to
perform numerous design of experiments (DOEs) to
study the sensitivity of changes in key product variables
such as part manufacturing tolerances, operating
temperatures of the machines or differences in print
media.
Design Impact
ANSYS has enabled Xerox engineers to quickly simulate
many printer components, and to earlier filter out
marginal designs in the design process. Over-designed
components can be cost reduced and amount of
product testing can be reduced as well.
Benefit of HPC Parametric
- Ensure Product Integrity
Images courtesy of Xerox Corporation Click here to watch the video
© 2014 ANSYS, Inc. July 11, 201412
Application Example
Objective
Develop and deliver quieter brakes by evaluating
numerous brake designs prior to building expensive
and long lead-time prototypes.
ANSYS Solution
A parametric, persistent simulation data flow
combines CAD, nonlinear contact, prestress-effects,
and a complex modal analysis for fast and accurate
brake squeal solutions.
Design Impact
The ability to automatically simulate many design
points to quickly iterate to a brake design that meets
noise requirements while delivering the best
combination of performance, cost, weight, size and
other factors.
Benefit of HPC Parametric
- Ensure Product Integrity
Images courtesy of TRW Automotive North America Click here to read the full story
© 2014 ANSYS, Inc. July 11, 201413
Application Example
Objective
Develop best performing graphite electrodes faster.
Real world testing extremely cost intensive, because of
high temperature range of more than 3000° and long
process time.
ANSYS Solution
• Parameter identification by virtual DOE helps to
reduce the number of real-world tests.
• Simultaneous computation reduces the overall time
to get the needed answers from multiple weeks to
less than one week.
Design Impact
The new parametric licensing provides the SGL Group a
competitive advantage because they can meet
customer requirements faster and more cost effectively.
(Contributed by CADFEM Germany)
Benefit of HPC Parametric
- Increase Development Speed
© 2014 ANSYS, Inc. July 11, 201414
Problem Description
• Large deflection non-linear static model investigating
design sensitivity to material properties
• Input parameter: material property (8 design points)
• Detail:
– Sparse matrix solver running incore; 4 load steps
– 1,393,811 nodes, 829,701 elements (4,151,766 DOF)
– Hardware: Dell workstation with dual Intel® Xeon® E5-2690 (2.90 GHz, 16 cores), 256 GB memory,
all jobs running 2 cores
Licensing Solution
• 1 ANSYS Mechanical
• 2 ANSYS HPC Parametric Packs
Result/Benefit
• 5x speedup over sequential execution
• Easier and fully automated workflow!
Acknowledgment: Paul Schofield and Jiaping Zhang, ANSYS Houston
HPC Parametric Scaling
- Evaluating Material Properties of Rear Axle Model
© 2014 ANSYS, Inc. July 11, 201415
ANSYS Advantages
• Automated, parametric, persistent
Workbench simulation workflow –
scripting not required!
• Fully integrated design exploration and
optimization capabilities with ANSYS
DesignXplorer
– Easy to use
– Wide variety of advanced technologies
(correlation, DOE, Response Surface,
Optimization, Six Sigma analysis, etc.)
• Cost effective, scalable licensing for
simultaneous parametric design studies
HPC Parametric
- Final Remarks
© 2014 ANSYS, Inc. July 11, 201416
Watch recorded webinars by clicking below:
• Understand and Improve Your Design Faster with FEA
• Intel Technologies Enabling Faster, More Effective Simulation
• Why HPC for ANSYS Mechanical and CFD
Other recorded webinars can be found here!
Read more on Robust Design initiatives over here
Connect with me on LinkedIn by clicking on Wim Slagter
Further Information
© 2014 ANSYS, Inc. July 11, 201417
THANK YOU!

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HPC Parametric Computing for FEA - Customer Examples (3 of 4)

  • 1. © 2014 ANSYS, Inc. July 11, 20141 Customer Examples of High-Performance Parametric Computing for FEA Wim Slagter, Ph.D ANSYS, Inc. Series of 4 Presentations on HPC 1: High-Performance Parallel Computing for FEA 2: High-Performance Parallel Computing for CFD 3: High-Performance Parametric Computing for FEA 4: High-Performance Parametric Computing for CFD
  • 2. © 2014 ANSYS, Inc. July 11, 20142 High Performance Computing (HPC) at ANSYS: An ongoing effort designed to remove computing limitations from engineers who use computer aided engineering in all phases of design, analysis, and testing. It is a hardware and software initiative! HPC Defined
  • 3. © 2014 ANSYS, Inc. July 11, 20143 Why HPC? Modal Nonlinear Multiphysics Dynamics Assemblies CAD-to-mesh Capture fidelity Multiple design ideas Optimize the design Ensure product integrity Impact product design Enable large models Allow parametric studies
  • 4. © 2014 ANSYS, Inc. July 11, 20144 Why HPC? Results indicate very substantial returns for investments in HPC:  $356 dollars on average in revenue per dollar of HPC invested  $38 dollars on average of profits (or cost savings) per dollar of HPC invested Key Findings: Financial ROI Results Source: IDC report “Creating Economic Models Showing the Relationship Between Investments in HPC and the Resulting Financial ROI and Innovation”; October 2013, IDC #243296, Volume: 1.
  • 5. © 2014 ANSYS, Inc. July 11, 20145 Take Advantage of the HPC Revolution Recent advances have revolutionized the computational speed available on the desktop • Multi-core processors o Every core is really an independent processor • Large amounts of RAM • SSDs • GPUs
  • 6. © 2014 ANSYS, Inc. July 11, 20146 Typical HPC Growth Path Cluster UsersDesktop User Workstation and/or Server Users
  • 7. © 2014 ANSYS, Inc. July 11, 20147 Our HPC Solutions for FEA HPC-enabled solutions: • Structural Mechanics (bundled and solver) products: o Mechanical, Structural, Professional, Multiphysics, Autodyn HPC processing solutions for running: • A simulation – in parallel (simultaneously) – on multiple cores: o ANSYS HPC, ANSYS HPC Pack, ANSYS HPC Workgroup • Parametric simulations on multiple cores simultaneously: o ANSYS HPC Parametric Pack
  • 8. © 2014 ANSYS, Inc. July 11, 20148 High-Performance Parametric Computing
  • 9. © 2014 ANSYS, Inc. July 11, 20149 Summary Design Impact HPC Parametric ANSYS provides a systematic approach to helping engineers to evaluate multiple product design ideas across a range of conditions and design parameters within a single environment, leading to enhanced product performance and integrity. Enhance product performance faster Ensure product integrity Increase development speed Click here to read the full story
  • 10. © 2014 ANSYS, Inc. July 11, 201410 Application Example Benefit of HPC Parametric - Enhance Product Performance Faster Objective Develop quieter diesel engines faster. ANSYS Solution • Use ANSYS Workbench to set up the coupled simulation workflow for acoustic simulations. • Generate each model automatically using the parametric capabilities of ANSYS Workbench. • Use ANSYS HPC and ANSYS HPC Parametric Pack licensing to solve these computationally intensive acoustic simulations. Design Impact A cost-effective HPC parametric licensing solution was employed to simulate large-scale parametric frequency variations of engine components. Solution time for the acoustic simulations was reduced by 93 percent using ANSYS HPC technology. (Contributed by CADFEM Germany) Click here to read the full story
  • 11. © 2014 ANSYS, Inc. July 11, 201411 Application Example Objective Ensure that high quality standards are met and reduce the number of prototype testing iterations. ANSYS Solution ANSYS DesignXplorer enabling Xerox engineers to perform numerous design of experiments (DOEs) to study the sensitivity of changes in key product variables such as part manufacturing tolerances, operating temperatures of the machines or differences in print media. Design Impact ANSYS has enabled Xerox engineers to quickly simulate many printer components, and to earlier filter out marginal designs in the design process. Over-designed components can be cost reduced and amount of product testing can be reduced as well. Benefit of HPC Parametric - Ensure Product Integrity Images courtesy of Xerox Corporation Click here to watch the video
  • 12. © 2014 ANSYS, Inc. July 11, 201412 Application Example Objective Develop and deliver quieter brakes by evaluating numerous brake designs prior to building expensive and long lead-time prototypes. ANSYS Solution A parametric, persistent simulation data flow combines CAD, nonlinear contact, prestress-effects, and a complex modal analysis for fast and accurate brake squeal solutions. Design Impact The ability to automatically simulate many design points to quickly iterate to a brake design that meets noise requirements while delivering the best combination of performance, cost, weight, size and other factors. Benefit of HPC Parametric - Ensure Product Integrity Images courtesy of TRW Automotive North America Click here to read the full story
  • 13. © 2014 ANSYS, Inc. July 11, 201413 Application Example Objective Develop best performing graphite electrodes faster. Real world testing extremely cost intensive, because of high temperature range of more than 3000° and long process time. ANSYS Solution • Parameter identification by virtual DOE helps to reduce the number of real-world tests. • Simultaneous computation reduces the overall time to get the needed answers from multiple weeks to less than one week. Design Impact The new parametric licensing provides the SGL Group a competitive advantage because they can meet customer requirements faster and more cost effectively. (Contributed by CADFEM Germany) Benefit of HPC Parametric - Increase Development Speed
  • 14. © 2014 ANSYS, Inc. July 11, 201414 Problem Description • Large deflection non-linear static model investigating design sensitivity to material properties • Input parameter: material property (8 design points) • Detail: – Sparse matrix solver running incore; 4 load steps – 1,393,811 nodes, 829,701 elements (4,151,766 DOF) – Hardware: Dell workstation with dual Intel® Xeon® E5-2690 (2.90 GHz, 16 cores), 256 GB memory, all jobs running 2 cores Licensing Solution • 1 ANSYS Mechanical • 2 ANSYS HPC Parametric Packs Result/Benefit • 5x speedup over sequential execution • Easier and fully automated workflow! Acknowledgment: Paul Schofield and Jiaping Zhang, ANSYS Houston HPC Parametric Scaling - Evaluating Material Properties of Rear Axle Model
  • 15. © 2014 ANSYS, Inc. July 11, 201415 ANSYS Advantages • Automated, parametric, persistent Workbench simulation workflow – scripting not required! • Fully integrated design exploration and optimization capabilities with ANSYS DesignXplorer – Easy to use – Wide variety of advanced technologies (correlation, DOE, Response Surface, Optimization, Six Sigma analysis, etc.) • Cost effective, scalable licensing for simultaneous parametric design studies HPC Parametric - Final Remarks
  • 16. © 2014 ANSYS, Inc. July 11, 201416 Watch recorded webinars by clicking below: • Understand and Improve Your Design Faster with FEA • Intel Technologies Enabling Faster, More Effective Simulation • Why HPC for ANSYS Mechanical and CFD Other recorded webinars can be found here! Read more on Robust Design initiatives over here Connect with me on LinkedIn by clicking on Wim Slagter Further Information
  • 17. © 2014 ANSYS, Inc. July 11, 201417 THANK YOU!