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NACE
                          Companion to the Peabody Book
                                October 26, 2000
                                 Revision 1.1M

 Dwight's Equation for Single Vertical Anode Resistance to Earth - millimeters




                  Soil resistivity in ohm-cm                                           10,000 ohm-cm
                  Rod length in mm                                                          2134 mm
                  Rod diameter in mm                                                          203 mm
                  Resistance of vertical rod in ohms                                       25.6 ohms

 Dwight's Equation for Single Vertical Anode Resistance to Earth - meters




                  Resistivity of backfill material (or earth) in ohm-cm                10,000 ohm-cm
                  Length of anode in meters                                                    2.13 m
                  Diameter of anode in meters                                                 0.203 m
                  Resistance of one vertical anode to earth in ohms                        25.6 ohms

 Dwight's Equation for Multiple Vertical Anodes in Parallel - meters




                  Soil resistivity in ohm-cm                                           10,000 ohm-cm
                  Number of anodes in parallel                                                10 each
                  Length of anode in meters                                                    2.13 m
                  Diameter of anode in meters                                                 0.203 m
                  Anode spacing in meters                                                        3.0 m
                  Resistance of vertical anodes in parallel to earth in ohms               4.52 ohms

                                                 NOTICE

For these equations to be valid the soil must be homogeneous and L >> d. With low resistance backfill,
 as coke, d is taken as the diameter of the coke and L as the length of the backfill provided it does not
       extend too much greater than the length of the anode (about 1.5 times the coke diameter).
NACE
                              Companion to the Peabody Book
                                    October 26, 2000
                                     Revision 1.1M


     Modified Dwight's Equation for Multiple Anodes Installed Horizontally




                      Resistance, in ohms, of horizontal anode to earth
                      Resistivity, in ohm-cm, of backfill material (or earth)
                      Length of anode in meters
                      Twice depth of anode in meters
                      Diameter of anode in meters
                                                                                   10,000 ohm-cm
                                                                                           2.13 m
                                                                                             3.7 m
                                                                                          0.203 m
                                                                                      22.52 ohms



                                                 NOTICE

For these equations to be valid the soil must be homogeneous and L >> d. With low resistance backfill,
 as coke, d is taken as the diameter of the coke and L as the length of the backfill provided it does not
       extend too much greater than the length of the anode (about 1.5 times the coke diameter).
NACE
                              Companion to the Peabody Book
                                    October 26, 2000
                                     Revision 1.1M

 Galvanic Anode Life




                    Mag Anode                                                                Zinc Anode
            Weight =          109 kg                                                  Weight =          30 kg
         Efficiency =           0.50                                               Efficiency =          0.90
Utilization Factor =            0.85                                      Utilization Factor =           0.85
           Current =           2.0 A                                                 Current =          2.0 A
        Mg Life =             5.9 yrs                                              Zn Life =           1.1 yrs

                                        Consumption                             Solution
                        Output²             Rate²                              Potential³
      Anode¹          (amp-hr/kg)        (kg/amp-hr)        Efficiency²       (Cu-CuSO4)
       Zinc              815                 10.8               90%              -1.1 V



      Std. Mg             1100                7.9               50%           -1.4 to -1.6 V
     Hi-Pot Mg            1100                7.9               50%           -1.7 to -1.8 V

1. Anodes installed in suitable chemical backfill.
2. Current efficiency with current density. The shown efficiency, and the resulting consumption rate, are
at approximately 30 milliamps/ft² of anode surface. Efficiencies are higher at higher current densities and
lower at lower current densities.
3. The potentials are solution potentials. When calculating driving potentials, the difference between the
protected structure and the anode, allow for anode polarization. Anode polarization is also influenced by
current density at the anode surface. For magnesium polarization allow for 0.1 V anodic polarization.
Zinc in a proper backfill is not usually subject to significant anodic polarization and the solution potential
may be used.
NACE
                          Companion to the Peabody Book
                                October 26, 2000
                                 Revision 1.1M

Rectifier Total Circuit Resistance




                Ground bed resistance (ohms)                                               3.08 ohms
                Cable resistance (ohms)                                                   0.097 ohms
                Pipeline/structure to earth resistance (ohms)                              7.53 ohms
                Total circuit resistance (ohms)                                          10.71 ohms


Deep Anode Ground Bed Resistance - meters




                Effective soil resistivity (ohm-cm)                                    10,000 ohm-cm
                Anode length (meters)                                                            12 m
                Anode diameter (meters)                                                       0.203 m
                Resistance to earth of a vertical single anode (ohms)                     6.74 ohms


Rectifier Efficiency



                       K = Meter constant                               DC Amps =              1.00 A
                       N = # of revolutions of disk                      DC Volts =            2.00 V
                       T = Time in seconds                                       K=              0.01
                                                                                 N=                 4
                                                                                 T=            10 sec
                                                                        Efficiency =          27.78%
NACE
                     Companion to the Peabody Book
                           October 26, 2000
                            Revision 1.1M

Impressed Current - # of Anodes Required




         Wt = Weight per anode (kg)                                        Wt =           27.2 kg
         CR = Consumption rate (kg/amp-year)                               CR =      0.34 kg/A-yr
         DL = Desired life (years)                                         DL =            20 yrs
     Current = Current required (amps)                                 Current =         15.00 A
         UF = Utilization factor                                           UF =              0.60
                                                                   # anodes =            7 each

# of Anodes Required Based on Current Discharge



                              * from anode manufacturer data

         MD = Maximum discharge per anode (amps)                          MD =            2.50 A
      Current = Current required (amps)                                Current =         15.00 A
                                                                   # anodes =            6 each



Cable Resistance



              Resistance per km                                                    0.833 ohms/km
              Length in meters (sum of positive and negative cables)                       117 m
              Cable resistance                                                       0.097 ohms

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Perhitungan korosi standard NACE (AA)

  • 1. NACE Companion to the Peabody Book October 26, 2000 Revision 1.1M Dwight's Equation for Single Vertical Anode Resistance to Earth - millimeters Soil resistivity in ohm-cm 10,000 ohm-cm Rod length in mm 2134 mm Rod diameter in mm 203 mm Resistance of vertical rod in ohms 25.6 ohms Dwight's Equation for Single Vertical Anode Resistance to Earth - meters Resistivity of backfill material (or earth) in ohm-cm 10,000 ohm-cm Length of anode in meters 2.13 m Diameter of anode in meters 0.203 m Resistance of one vertical anode to earth in ohms 25.6 ohms Dwight's Equation for Multiple Vertical Anodes in Parallel - meters Soil resistivity in ohm-cm 10,000 ohm-cm Number of anodes in parallel 10 each Length of anode in meters 2.13 m Diameter of anode in meters 0.203 m Anode spacing in meters 3.0 m Resistance of vertical anodes in parallel to earth in ohms 4.52 ohms NOTICE For these equations to be valid the soil must be homogeneous and L >> d. With low resistance backfill, as coke, d is taken as the diameter of the coke and L as the length of the backfill provided it does not extend too much greater than the length of the anode (about 1.5 times the coke diameter).
  • 2. NACE Companion to the Peabody Book October 26, 2000 Revision 1.1M Modified Dwight's Equation for Multiple Anodes Installed Horizontally Resistance, in ohms, of horizontal anode to earth Resistivity, in ohm-cm, of backfill material (or earth) Length of anode in meters Twice depth of anode in meters Diameter of anode in meters 10,000 ohm-cm 2.13 m 3.7 m 0.203 m 22.52 ohms NOTICE For these equations to be valid the soil must be homogeneous and L >> d. With low resistance backfill, as coke, d is taken as the diameter of the coke and L as the length of the backfill provided it does not extend too much greater than the length of the anode (about 1.5 times the coke diameter).
  • 3. NACE Companion to the Peabody Book October 26, 2000 Revision 1.1M Galvanic Anode Life Mag Anode Zinc Anode Weight = 109 kg Weight = 30 kg Efficiency = 0.50 Efficiency = 0.90 Utilization Factor = 0.85 Utilization Factor = 0.85 Current = 2.0 A Current = 2.0 A Mg Life = 5.9 yrs Zn Life = 1.1 yrs Consumption Solution Output² Rate² Potential³ Anode¹ (amp-hr/kg) (kg/amp-hr) Efficiency² (Cu-CuSO4) Zinc 815 10.8 90% -1.1 V Std. Mg 1100 7.9 50% -1.4 to -1.6 V Hi-Pot Mg 1100 7.9 50% -1.7 to -1.8 V 1. Anodes installed in suitable chemical backfill. 2. Current efficiency with current density. The shown efficiency, and the resulting consumption rate, are at approximately 30 milliamps/ft² of anode surface. Efficiencies are higher at higher current densities and lower at lower current densities. 3. The potentials are solution potentials. When calculating driving potentials, the difference between the protected structure and the anode, allow for anode polarization. Anode polarization is also influenced by current density at the anode surface. For magnesium polarization allow for 0.1 V anodic polarization. Zinc in a proper backfill is not usually subject to significant anodic polarization and the solution potential may be used.
  • 4. NACE Companion to the Peabody Book October 26, 2000 Revision 1.1M Rectifier Total Circuit Resistance Ground bed resistance (ohms) 3.08 ohms Cable resistance (ohms) 0.097 ohms Pipeline/structure to earth resistance (ohms) 7.53 ohms Total circuit resistance (ohms) 10.71 ohms Deep Anode Ground Bed Resistance - meters Effective soil resistivity (ohm-cm) 10,000 ohm-cm Anode length (meters) 12 m Anode diameter (meters) 0.203 m Resistance to earth of a vertical single anode (ohms) 6.74 ohms Rectifier Efficiency K = Meter constant DC Amps = 1.00 A N = # of revolutions of disk DC Volts = 2.00 V T = Time in seconds K= 0.01 N= 4 T= 10 sec Efficiency = 27.78%
  • 5. NACE Companion to the Peabody Book October 26, 2000 Revision 1.1M Impressed Current - # of Anodes Required Wt = Weight per anode (kg) Wt = 27.2 kg CR = Consumption rate (kg/amp-year) CR = 0.34 kg/A-yr DL = Desired life (years) DL = 20 yrs Current = Current required (amps) Current = 15.00 A UF = Utilization factor UF = 0.60 # anodes = 7 each # of Anodes Required Based on Current Discharge * from anode manufacturer data MD = Maximum discharge per anode (amps) MD = 2.50 A Current = Current required (amps) Current = 15.00 A # anodes = 6 each Cable Resistance Resistance per km 0.833 ohms/km Length in meters (sum of positive and negative cables) 117 m Cable resistance 0.097 ohms