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EFFECTS OF SOAKING AND
STEAMING REGIMES ON THE
QUALITY OF ARTISANAL PARBOILED
RICE
Manful J.T
Graham-Acquaah, S*
Tchatcha, D
Introduction
Parboiling rice
involves partially boiling rice in its husk

It is done to
– seal internal fissures in the grain and obtain higher
head rice yields during milling
– enhance the nutritional value of rice
How it’s done
Industrial parboiling

Artisanal parboiling

1. Soaking

1. Soaking

 Constant temperature
(60 -65ºC)
 For about 3hours

2. Steaming
 Pressure 4–6 kg/cm2
 For up to 20min

3. Drying

 Initial temperatures
(from ambient to >90ºC )
 for up to 16 hours

2. Steaming
 atmospheric pressure
 Duration is variable

3. Drying
Artisanal parboiling
Improving artisanal parboiling is a key component of
many rice improvement programs in Africa
Soaking temperature and steaming time are two
critical operations in artisanal parboiling.
 inappropriate soaking and steaming regimes during
artisanal parboiling result in lower head rice yield than
raw-milled paddy (Manful et al., 2009)

The effect of soaking and steaming regimes on
several other grain quality traits of parboiled
rice however remains largely unexplained
Objective
To characterize the effects of initial soaking
temperature and steaming time on some
physicochemical properties of artisanal parboiled
rice using Response surface methodology (RSM)
• RSM is useful
 for modeling and analyses of factors
 Predicting and optimizing response variables
Methods
Experimental design
• Central Rotatable Composite Design (CRCD)
– 2 factors namely
• soaking temperature: 30-90ᵒC
• steaming time: 5-20mins

– 14 treatment combinations

• Rice variety used: NERICA1
Responses
Milling recoveries, appearance, pasting
properties, cooking properties, cooked grain texture
Methods

Plate 1: Soaking process
(300g/900ml water)

Plate 2: Steaming process
Results
Table 1: Effect of treatment combinations on some quality indices
Total milled
Cooking
Treatment
rice yield (%) time (mins)
Control (raw rice)
65.3
19
17.6ᵒC/12.5mins
72.3
21
30ᵒC/5mins
71.1
22
30ᵒC/20mins
72.4
24
60ᵒC/2mins
73.7
21
60ᵒC/12.5mins
72.5
21
60ᵒC/23mins
73.5
23
90ᵒC/5mins
74.5
23
90ᵒC/20mins
74.7
21
100ᵒC/12.5mins
74.4
22

Color
Index- B
3.5
13.9
10.5
13.9
13.1
12.3
13.8
10.5
13.3
13.3

Cooked grain
Hardness (g)
2833
3616
4094
3971
3795
3954
4255
4197
4592
4268
Estimated Response Surface
Raw rice HRY = 36.3%
Regression
Coefficient
23.40

X0(Constant)

X1(Soak temp)
X2(Steam time)

0.14***
-0.61*

X12

2.58×10-3

X22
X1X2
R-square
Lack-of-fit

0.04
1.60×10-3
91.37
2.18

***p<0.001; **

p<0.01; *p<0.05

68
HRY (%)

Term

58
48
38
28
30

40

50

60

70

80

90

5

8

11

14

17

20

Steaming time(mins)

Soaking temp(°C)

Fig 1: Regression coefficients, ANOVA of terms, R2 and lack of fit,
and surface plots for effects of factors on head rice yield (HRY)
Estimated Response Surface

Regression
Coefficient
4.48

X1(Soak temp)

-0.05***

X2(Steam time)

0.15

Term

X12

0.21×10-5

X22
X1X2

-2.68×10-3
-1.33×10-3

R-square

85.11

Lack-of-fit-

5.29

***p<0.001; **

Fig 2:

5.2
Chalkiness (%)

X0(Constant)

Raw rice chalkiness = 8.1%

4.2
3.2
2.2
1.2
30

20
17
14
11

40

50

60

70

80

8
5 Steaming time (mins)
90

Soaking temp(°C)

p<0.01; *p<0.05

Regression coefficients, ANOVA of terms, R2 and lack of fit,
and surface plots for effects of factors on chalkiness
5000

90ᵒC/20min
4000

60ᵒC/1.9mins
60ᵒC/23mins

3000

2000

1000

0
8
56
104
152
200
248
296
344
392
440
488
536
584
632
680
728

Viscosity
(cP)

Raw

Time/s
Fig3: Pasting profile of selected treatments
Estimated Response Surface
Raw rice peak viscosity = 2565cP
Term

X0(Constant)

1183.69
7.69***

X1(Soak temp)
X2(Steam time)

-21.88***

X12
X22
X1X2
R-square
Lack-of-fit -

-0.12***
-0.24
1.11×10-3
99.03
7.90

***p<0.001; **

Fig 4:

p<0.01; *p<0.05

1390
Peak Visc (cP)

Regression
Coefficient

1190
990
790
590

20
17
14
11

390
8
30 40 50
5
60 70 80
90
Steaming time(mins)
Soaking temp(°C)

Regression coefficients, ANOVA of terms, R2 and lack of fit,
and surface plots for effects of factors on peak viscosity
Chalkiness ≤ 2.0

HRY ≥ 60%

Steaming time

Optimal region

20

15

10

5

20

30

40
50
60
70
80
Soaking temperature

90

100

Fig5: Overlaid contour plot showing optimal region for good head
rice yields (≥ 60%) and low chalkiness (2.0)
Table 5: Validation of results from response surface optimization

Validation
run

Soaking
temp (°C)

Steaming
time (mins)

Head Rice
Yield (%)

Chalkiness
(%)

1

80.0

21.0

60.6

1.6

2

30.0

5.0

32.6

3.6

3

90.0

5.0

65.7

1.0

4

90.0

20.0

66.1

0.0

5

17.6

12.5

34.8

2.6

6

60.0

12.5

40.5

1.2

7

100.0

12.5

66.5

0.5
Conclusions
To parboil to achieve good head rice yield and low chalkiness:
 Optimal range for initial soaking temperature
= 80-95ᵒC
 Optimal range for steaming time
= 22-3mins
Parboiling treatments that increase head rice yield also influence
on other physicochemical properties such as grain appearance,
cooking properties, cooked rice texture and pasting properties.
The effect of parboiling on pasting properties suggest that
parboiling could be optimized to alter the functional properties
of rice in food formulations
Th3_EFFECTS OF SOAKING AND STEAMING REGIMES ON THE QUALITY OF ARTISANAL PARBOILED RICE

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Th3_EFFECTS OF SOAKING AND STEAMING REGIMES ON THE QUALITY OF ARTISANAL PARBOILED RICE

  • 1. EFFECTS OF SOAKING AND STEAMING REGIMES ON THE QUALITY OF ARTISANAL PARBOILED RICE Manful J.T Graham-Acquaah, S* Tchatcha, D
  • 2. Introduction Parboiling rice involves partially boiling rice in its husk It is done to – seal internal fissures in the grain and obtain higher head rice yields during milling – enhance the nutritional value of rice
  • 3. How it’s done Industrial parboiling Artisanal parboiling 1. Soaking 1. Soaking  Constant temperature (60 -65ºC)  For about 3hours 2. Steaming  Pressure 4–6 kg/cm2  For up to 20min 3. Drying  Initial temperatures (from ambient to >90ºC )  for up to 16 hours 2. Steaming  atmospheric pressure  Duration is variable 3. Drying
  • 4. Artisanal parboiling Improving artisanal parboiling is a key component of many rice improvement programs in Africa Soaking temperature and steaming time are two critical operations in artisanal parboiling.  inappropriate soaking and steaming regimes during artisanal parboiling result in lower head rice yield than raw-milled paddy (Manful et al., 2009) The effect of soaking and steaming regimes on several other grain quality traits of parboiled rice however remains largely unexplained
  • 5. Objective To characterize the effects of initial soaking temperature and steaming time on some physicochemical properties of artisanal parboiled rice using Response surface methodology (RSM) • RSM is useful  for modeling and analyses of factors  Predicting and optimizing response variables
  • 6. Methods Experimental design • Central Rotatable Composite Design (CRCD) – 2 factors namely • soaking temperature: 30-90ᵒC • steaming time: 5-20mins – 14 treatment combinations • Rice variety used: NERICA1 Responses Milling recoveries, appearance, pasting properties, cooking properties, cooked grain texture
  • 7. Methods Plate 1: Soaking process (300g/900ml water) Plate 2: Steaming process
  • 8. Results Table 1: Effect of treatment combinations on some quality indices Total milled Cooking Treatment rice yield (%) time (mins) Control (raw rice) 65.3 19 17.6ᵒC/12.5mins 72.3 21 30ᵒC/5mins 71.1 22 30ᵒC/20mins 72.4 24 60ᵒC/2mins 73.7 21 60ᵒC/12.5mins 72.5 21 60ᵒC/23mins 73.5 23 90ᵒC/5mins 74.5 23 90ᵒC/20mins 74.7 21 100ᵒC/12.5mins 74.4 22 Color Index- B 3.5 13.9 10.5 13.9 13.1 12.3 13.8 10.5 13.3 13.3 Cooked grain Hardness (g) 2833 3616 4094 3971 3795 3954 4255 4197 4592 4268
  • 9. Estimated Response Surface Raw rice HRY = 36.3% Regression Coefficient 23.40 X0(Constant) X1(Soak temp) X2(Steam time) 0.14*** -0.61* X12 2.58×10-3 X22 X1X2 R-square Lack-of-fit 0.04 1.60×10-3 91.37 2.18 ***p<0.001; ** p<0.01; *p<0.05 68 HRY (%) Term 58 48 38 28 30 40 50 60 70 80 90 5 8 11 14 17 20 Steaming time(mins) Soaking temp(°C) Fig 1: Regression coefficients, ANOVA of terms, R2 and lack of fit, and surface plots for effects of factors on head rice yield (HRY)
  • 10. Estimated Response Surface Regression Coefficient 4.48 X1(Soak temp) -0.05*** X2(Steam time) 0.15 Term X12 0.21×10-5 X22 X1X2 -2.68×10-3 -1.33×10-3 R-square 85.11 Lack-of-fit- 5.29 ***p<0.001; ** Fig 2: 5.2 Chalkiness (%) X0(Constant) Raw rice chalkiness = 8.1% 4.2 3.2 2.2 1.2 30 20 17 14 11 40 50 60 70 80 8 5 Steaming time (mins) 90 Soaking temp(°C) p<0.01; *p<0.05 Regression coefficients, ANOVA of terms, R2 and lack of fit, and surface plots for effects of factors on chalkiness
  • 12. Estimated Response Surface Raw rice peak viscosity = 2565cP Term X0(Constant) 1183.69 7.69*** X1(Soak temp) X2(Steam time) -21.88*** X12 X22 X1X2 R-square Lack-of-fit - -0.12*** -0.24 1.11×10-3 99.03 7.90 ***p<0.001; ** Fig 4: p<0.01; *p<0.05 1390 Peak Visc (cP) Regression Coefficient 1190 990 790 590 20 17 14 11 390 8 30 40 50 5 60 70 80 90 Steaming time(mins) Soaking temp(°C) Regression coefficients, ANOVA of terms, R2 and lack of fit, and surface plots for effects of factors on peak viscosity
  • 13. Chalkiness ≤ 2.0 HRY ≥ 60% Steaming time Optimal region 20 15 10 5 20 30 40 50 60 70 80 Soaking temperature 90 100 Fig5: Overlaid contour plot showing optimal region for good head rice yields (≥ 60%) and low chalkiness (2.0)
  • 14. Table 5: Validation of results from response surface optimization Validation run Soaking temp (°C) Steaming time (mins) Head Rice Yield (%) Chalkiness (%) 1 80.0 21.0 60.6 1.6 2 30.0 5.0 32.6 3.6 3 90.0 5.0 65.7 1.0 4 90.0 20.0 66.1 0.0 5 17.6 12.5 34.8 2.6 6 60.0 12.5 40.5 1.2 7 100.0 12.5 66.5 0.5
  • 15. Conclusions To parboil to achieve good head rice yield and low chalkiness:  Optimal range for initial soaking temperature = 80-95ᵒC  Optimal range for steaming time = 22-3mins Parboiling treatments that increase head rice yield also influence on other physicochemical properties such as grain appearance, cooking properties, cooked rice texture and pasting properties. The effect of parboiling on pasting properties suggest that parboiling could be optimized to alter the functional properties of rice in food formulations