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Power Electronics for Renewable Energy
                             July 2012




9/17/2012                 (c) 2012 AgileSwitch, LLC   1
Renewable Energy/High Efficiency Trends

• Solar/PV installations to reach 24 GW, up from 19
  GW in 2010. (IMS Research)
• Wind power installations will increase from 236 GW
  in 2011 to 563 GW in 2017. (Pike Research, 2011)
• 5 million cars manufactured in 2016 will be full HEV,
  plug-in HEV or EV. (Yole Développement, 2011)




9/17/2012           (c) 2012 AgileSwitch, LLC             2
Renewable Energy/High Efficiency Applications Have Increased
          Cost and Performance Requirements For IGBTs

•    Decreased $/Watt
•    Higher current and voltage requirements
•    Faster switching speeds
•    Increased heat sensitivity
•    Higher efficiencies
•    Reducing switching
      losses




9/17/2012                (c) 2012 AgileSwitch, LLC                 3
AgileSwitch Gate Drivers Were Developed to
            Address These Requirements




AgileSwitch leverages high speed FET driver technology,
    advanced magnetics, and digital logic expertise to
      provide maximum switching performance and
                   reliability for IGBTs.
9/17/2012          (c) 2012 AgileSwitch, LLC              4
AgileSwitch Drivers Are Perfectly Matched for
             Industry Standard IGBTs
• Designed from the ground up to Plug and Play with industry
  standard high power IGBT modules.
• Delivers more power than competitive gate drivers–only plug
  and play solutions available for 450A and 600A Econodual.
• Component and software configurable.
• Industry standard components reduce lead times.
• Developed specifically for the following applications:
    Solar/PV Inverters   Wind Turbines
    Motor Drives         UPS/Storage
    HEV/EV               Induction
    High Speed Trains


9/17/2012                 (c) 2012 AgileSwitch, LLC             5
Key Driver Benefits

• Higher peak drive current capability, higher wattage
  ratings, higher voltage ratings, and superior dV/dT
  immunity.
• Lower idle power with efficient gate charge delivery
  to compliment the cleaner power switching of IGBTs.
• Advanced fault monitoring and control available:
      –     Digital Desaturation Detection—no more RC time constants
      –     Separate HI and LO Faults, All Faults
      –     UVLO
      –     Cross Latch/ Cross Over
      –     Temperature

9/17/2012                      (c) 2012 AgileSwitch, LLC               6
AgileSwitch Key Driver Features

      Minimum On and Off periods                  Plug-and-play solution
      Isolated DC/DC converter                    Interface for 3.3V, 5V or 15V logic levels
      Regulated gate-emitter voltage              +15V/-10V gate drive voltage
      Separate gate current paths                 Suitable for IGBTs up to 1700V
      (on/off)
      Power supply under-voltage                  IGBT short-circuit protection
      lockout (Opt.)
      Reliable, long service life                 Easy mounting directly onto the IGBT
      Up to 8 individual fault signals            Fault lockout functionality (Opt.)
      (Opt.)
      IGBT and ambient thermal fault              Monitor under voltage, overshoot,
      detection (Opt.)                            desaturation (Opt.)




9/17/2012                     (c) 2012 AgileSwitch, LLC                                        7
Drivers can be Configured to Optimize the
                      Application

   • Configurations based on component changes or
     CPLD Programming – no need for custom PCBs
   • Options may include:
            • Desaturation time             • Soft turn-off time
            • Deadtime                      • Gate resistance
            • Fault outputs                 • Connectors




9/17/2012                  (c) 2012 AgileSwitch, LLC               8
AgileSwitch Product Line




  Series     EconoDualTM                     PrimePACKTM       HPM
  Voltage      1200V                              1200V        1200V
               1700V                              1700V        1700V

  Currents   225A – 600A                     600A – 1400A   800A – 3600A




9/17/2012                  (c) 2012 AgileSwitch, LLC                       9
Master/Slave Options for Intelligent Paralleling

• Master/Slave technology allows the gate drive signal to be split at the
  last possible location. This minimizes the propagation delay between
  different drivers enabling better performance and reliability.
• Lower cost Slave drivers permit significant system cost savings.
• The inductance of the cable is negligible due to the low current being
  pushed across it. (~0.5 A)




                                                                        Slave Driver 2
                                                                        (optional)
                                                        Master Driver
                          Slave Driver 1
9/17/2012                   (c) 2012 AgileSwitch, LLC                                    10
Why AgileSwitch?

• Drivers are complex and challenging to develop
      – It’s what we do
• We tailor the driver for the application…
      – Optimize for switching speed and efficiency
      – Monitor and control fault conditions
      – Match connectors to your application
• …improve IGBT system qualification and performance
      –     Standard Plug and Play for immediate use
      –     Designed from the ground up for easy optimization
      –     Shipped with customer specific gate resistors
      –     Short lead times
      –     Produced in the USA
9/17/2012                     (c) 2012 AgileSwitch, LLC         11
How to Get Started

The following key questions help us get started:
     1. Model numbers of IGBTs in use or considered?
     2. Operating frequency (kHz) – Maximum and nominal?
     3. Post Header Connector requirement – Fiber or electrical,
        and preference?
     4. Interface I/O signal voltages?
     5. Are the IGBT being driven in parallel? If so, how many? (2
        or 3?)
     6. DC-Link Inductance level?
     7. Any industry specific requirements?
     8. Estimated annual usage?
9/17/2012               (c) 2012 AgileSwitch, LLC                    12
Data Sheet, Spec Sheet and Intake are On-Line

• Data Sheet and Spec Sheets can be found on the
  Products page:
  http://www.agileswitch.com/products.page

• Intake Form can be found on the Contact US page
  at: http://www.agileswitch.com/Contact-us.page




9/17/2012        (c) 2012 AgileSwitch, LLC          13
How to Reach Us



            info@AgileSwitch.com
                484-483-3256




9/17/2012      (c) 2012 AgileSwitch, LLC   14

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Agile switch overview 2012 07-13

  • 1. Power Electronics for Renewable Energy July 2012 9/17/2012 (c) 2012 AgileSwitch, LLC 1
  • 2. Renewable Energy/High Efficiency Trends • Solar/PV installations to reach 24 GW, up from 19 GW in 2010. (IMS Research) • Wind power installations will increase from 236 GW in 2011 to 563 GW in 2017. (Pike Research, 2011) • 5 million cars manufactured in 2016 will be full HEV, plug-in HEV or EV. (Yole Développement, 2011) 9/17/2012 (c) 2012 AgileSwitch, LLC 2
  • 3. Renewable Energy/High Efficiency Applications Have Increased Cost and Performance Requirements For IGBTs • Decreased $/Watt • Higher current and voltage requirements • Faster switching speeds • Increased heat sensitivity • Higher efficiencies • Reducing switching losses 9/17/2012 (c) 2012 AgileSwitch, LLC 3
  • 4. AgileSwitch Gate Drivers Were Developed to Address These Requirements AgileSwitch leverages high speed FET driver technology, advanced magnetics, and digital logic expertise to provide maximum switching performance and reliability for IGBTs. 9/17/2012 (c) 2012 AgileSwitch, LLC 4
  • 5. AgileSwitch Drivers Are Perfectly Matched for Industry Standard IGBTs • Designed from the ground up to Plug and Play with industry standard high power IGBT modules. • Delivers more power than competitive gate drivers–only plug and play solutions available for 450A and 600A Econodual. • Component and software configurable. • Industry standard components reduce lead times. • Developed specifically for the following applications: Solar/PV Inverters Wind Turbines Motor Drives UPS/Storage HEV/EV Induction High Speed Trains 9/17/2012 (c) 2012 AgileSwitch, LLC 5
  • 6. Key Driver Benefits • Higher peak drive current capability, higher wattage ratings, higher voltage ratings, and superior dV/dT immunity. • Lower idle power with efficient gate charge delivery to compliment the cleaner power switching of IGBTs. • Advanced fault monitoring and control available: – Digital Desaturation Detection—no more RC time constants – Separate HI and LO Faults, All Faults – UVLO – Cross Latch/ Cross Over – Temperature 9/17/2012 (c) 2012 AgileSwitch, LLC 6
  • 7. AgileSwitch Key Driver Features Minimum On and Off periods Plug-and-play solution Isolated DC/DC converter Interface for 3.3V, 5V or 15V logic levels Regulated gate-emitter voltage +15V/-10V gate drive voltage Separate gate current paths Suitable for IGBTs up to 1700V (on/off) Power supply under-voltage IGBT short-circuit protection lockout (Opt.) Reliable, long service life Easy mounting directly onto the IGBT Up to 8 individual fault signals Fault lockout functionality (Opt.) (Opt.) IGBT and ambient thermal fault Monitor under voltage, overshoot, detection (Opt.) desaturation (Opt.) 9/17/2012 (c) 2012 AgileSwitch, LLC 7
  • 8. Drivers can be Configured to Optimize the Application • Configurations based on component changes or CPLD Programming – no need for custom PCBs • Options may include: • Desaturation time • Soft turn-off time • Deadtime • Gate resistance • Fault outputs • Connectors 9/17/2012 (c) 2012 AgileSwitch, LLC 8
  • 9. AgileSwitch Product Line Series EconoDualTM PrimePACKTM HPM Voltage 1200V 1200V 1200V 1700V 1700V 1700V Currents 225A – 600A 600A – 1400A 800A – 3600A 9/17/2012 (c) 2012 AgileSwitch, LLC 9
  • 10. Master/Slave Options for Intelligent Paralleling • Master/Slave technology allows the gate drive signal to be split at the last possible location. This minimizes the propagation delay between different drivers enabling better performance and reliability. • Lower cost Slave drivers permit significant system cost savings. • The inductance of the cable is negligible due to the low current being pushed across it. (~0.5 A) Slave Driver 2 (optional) Master Driver Slave Driver 1 9/17/2012 (c) 2012 AgileSwitch, LLC 10
  • 11. Why AgileSwitch? • Drivers are complex and challenging to develop – It’s what we do • We tailor the driver for the application… – Optimize for switching speed and efficiency – Monitor and control fault conditions – Match connectors to your application • …improve IGBT system qualification and performance – Standard Plug and Play for immediate use – Designed from the ground up for easy optimization – Shipped with customer specific gate resistors – Short lead times – Produced in the USA 9/17/2012 (c) 2012 AgileSwitch, LLC 11
  • 12. How to Get Started The following key questions help us get started: 1. Model numbers of IGBTs in use or considered? 2. Operating frequency (kHz) – Maximum and nominal? 3. Post Header Connector requirement – Fiber or electrical, and preference? 4. Interface I/O signal voltages? 5. Are the IGBT being driven in parallel? If so, how many? (2 or 3?) 6. DC-Link Inductance level? 7. Any industry specific requirements? 8. Estimated annual usage? 9/17/2012 (c) 2012 AgileSwitch, LLC 12
  • 13. Data Sheet, Spec Sheet and Intake are On-Line • Data Sheet and Spec Sheets can be found on the Products page: http://www.agileswitch.com/products.page • Intake Form can be found on the Contact US page at: http://www.agileswitch.com/Contact-us.page 9/17/2012 (c) 2012 AgileSwitch, LLC 13
  • 14. How to Reach Us info@AgileSwitch.com 484-483-3256 9/17/2012 (c) 2012 AgileSwitch, LLC 14

Notes de l'éditeur

  1. http://www.i-micronews.com/news/Mitsubishi-Electric-targets-European-markets,6526.html