1. www.lehui.com
L E H U I M E C H A N I C A L V A L V E F I L L E R
2012/8
2012-8-30Printed

2. O n e o f t h e W o r l d s B e s t M a n u f a c t u r e r o f B r e w e r y E q u i p m e n t
Nanjing LehuiNanjing Lehui
CONTENT
REFERENCE LIST
7
1
FLEXIBLE SIMPLE FILLING TECHNOLOGY
3
INTERNAL VALVE FILLING SYSTEM
5
CLEANING
FILLER SERIES
6

3. 1 2
FLEXIBLE SIMPLE FILLING TECHNOLOGY
The individual process steps can be set and
programmed based on different materials
1. Pre-evacuation and inflation 2. Filling 3. Settling
4. Snifting
Flexibility in the selection of filling process
Quickly reproducible settings for short change-
over time
Precise fill level definition with quick-change
insertable vent tube
High hygienic standard due to roof type front
table and external bottle lifting cylinder
Open and lubrication-free structure of capper
heads
CIP/SIP system
M-Filling LHPBGY series adopts mechanical filling valve, it
is suited for filling both beer and carbonated beverages.
The filler can handle different bottle sizes by changing
starwheel unit. Precise fill level definition with quick-
change insertable vent tube. In addition, double pre-
evacuation is available in the filler. With its simple design
and economical maintenance, the proven
mechanopneumatic short-tube filling system creates
ideal operating conditions.
System advantagesSystem advantages

4. 3 4
The material flows into the bottom of ring bowl through central tube. Empty
glass bottles are conveyed to bottle lifting cylinder through transfer starwheels.
The centering cover falls to the bottle mouth by gravity. The lifting cylinder rises
to contact with filling valves and then seals. We can adopt pre-evacuation by
vacuum valve or inflation by inflation valve in the process of rotation. If choose
pre-evacuation , inflation valve opens and injects gas into bottles(double pre-
evacuations and inflations are available), When the pressure inside the bottles
keeps balance with it in the ring bowl, the filling valve opens and the product
flows into bottles. Then the gas inside the bottles returns to ring bowl through
vent tube. The vent tube is sealed when product gets to its bottom, so gas can
not return to ring bowl. The filling level rises until the pressure achieves balance.
When the filling level is steady, the filling valve shuts off. Lifting cylinder falls after
the snifting valve exhausts the gas. Hereto the filling process is over. The transfer
starwheels conveys bottles onto the capper or screw capper.
The system is quickly ready for operation again by simply replacing the vent
tube and adjusting the height of the ring bowl in accordance with a master
scale.
(Internal mechanical valve drawing, bottle lifting
cylinder included)
Standardized M-filling is equipped with internal mechanical valve and external
bottle lifting cylinder. It is suited for glass bottles and returnable PET bottles. The
M-filling can process different height bottles by adjusting the height of ring bowl.
Different fill levels needed for the individual bottle and product types are
obtained by simply replacing the inserted vent tube. Different shapes of bottles
are obtained by replacing the bottle infeed screw and starwheel units.
M-filling is ideal for filling various of carbonated beverageM-filling is ideal for filling various of carbonated beverage
M-filling processM-filling process
INTERNAL VALVE FILLING SYSTEM

5. Explosion-proof plate
M-Filling MPV series
BPH
Capacity
No. of filling
valves
No. of capper
heads
Pitch
diameter
Pitch(glass
bottle)
Note: The pitch diameter and pitch can be adjusted according to production capacity and bottle types by customer's requirements.
Capacity of M-filling series: 24000-
60000BPH with 6 speed series in total.
Inexpensive, robust steel front table design with 304
stainless steel housing
Carrousel design: Stainless steel construction
Distributors and all parts coming into contact with the
product and gas in SUS304 stainless steel
Automatic lifting of beer bowl, control loop and capper
Hygeian design in exterior of equipments ensures
cleaning effect
All replaceable parts in quick-change design
All models adopt roof type front table for draining the
water away.
Synchronous frequency control and central lubrication
of whole machine
Capping system with lubrication-free design
Integrated and open type bottle guiding device
Human-machine interface
After-sales service
Our service concept covers the entire life cycle of Lehui
fillers. We provide lifetime service for your equipment to
ensure performance and availability at a high standard.
30 (94.25mm)
30 (94.25mm)
30 (94.25mm)
30 (94.25mm)
30 (94.25mm)
30 (94.25mm)
2520
3600
3780
4320
4680
5760
14
20
20
24
24
30
84
120
126
144
156
192
24000
36000
40000
46000
50000
60000
Design features
5 6
The CIP system is used for cleaning the interior of ring bowl and tubes contacted
with materials. The use of CIP cups below the filling valves produces a closed
system and enables loss-free cleaning. The CIP cleaning agent reaches and rinses
all zones which come into contact with the product after the process is set up.
Optionally, the filler front table can be supplied in roof-table design. This hipped-
roof design facilitates the automatic removal of residual product particles or
cleaning agents, thus further improving the microbiological safety in the filler area.
CLEANING
CIP
The CIP system
M-filling
M-filling with clean front table Valve array system
Broken bottle flushing High temperature and pressure foaming Vacuum pumpElectric control cabinet
FILLER SERIES
Filler
Capper

6. 7 8
AB-InBev(Tangshan): 40000BPH double-end bottle washer(2011)
AB-InBev(Tangshan): 40000BPH energy-saving pasteurizer(2011)
AB-InBev(Yanji): 24000BPH bottling line(2011)
AB-InBev(Yanji): 24000BPH energy-saving pasteurizer(2011)
Snow beer(Wuxi): 24000BPH single-end bottle washer(2011)
Myanmar Brewery Ltd: 36000BPH beer bottling line(2011)
Myanmar Brewery Ltd: 42000CPH can filling line (2011)
Tsingtao Beer(Suqian): 36000BPH beer bottling line (2011)
Tsingtao Beer(Five-star): 24000BPH single-end bottle washer(2011)
Tsingtao Beer(Xuzhou): 24000BPH beer filler (2011)
Taiwan Kirin Brewery (Taibei): 24000BPH beer filler (2011)
India UB: 24000BPH beer bottling line(2011)
India UB: 36000BPH beer bottling line(2011)
India UB(Bangalore): 24000BPH energy-saving pasteurizer(2011)
India UB(Hyderabad): 36000BPH double-end bottle washer(2011)
India UB(Hyderabad): 36000BPH energy-saving pasteurizer(2011)
India UB(Calcutta): 24000BPH double-end bottle washer(2011)
India UB(Calcutta): 24000BPH energy-saving pasteurizer(2011)
India UB(Hyderabad): 36000BPH double-end bottle washer(2011)
India UB(Hyderabad): 36000BPH energy-saving pasteurizer(2011)
Zhujiang Beer(Meizhou): 36000BPH can filling line for draft beer (2011)
Zhujiang Beer(Shijiazhuang): 36000BPH can filling line (2011)
Zhujiang Beer(Shijiazhuang): 36000BPH bottling line for draft beer (2011)
PT.SINAR MULTI PAKARINDO 24000BPH single-end bottle washer(2010)
AB-InBev(Songjiang): 24000BPH energy-saving pasteurizer (2010)
AB-InBev(Songjiang): 24000BPH single-end bottle washer(2010)
AB-InBev(Songjiang): 24000BPH single-end bottle washer(2010)
Zhujiang Beer(Guangxi): 36000BPH beer bottling line(2010)
Zhujiang Beer(Guangxi): 40000BPH bottling line for draft beer (2010)
Myanmar Brewery Ltd: 24000BPH can filling line(2010)
Tsingtao Beer(Shijiazhuang): 36000BPH beer bottling line(2010)
Tsingtao Beer(Tengzhou): 36000BPH beer bottling line(2010)
Yanjing Beer(Hengyang): 36000BPH bottling line for draft beer (2010)
Carlsberg Huanghe Jianiang Beer: 24000BPH beer bottling line(2009)
Tsingtao Beer(Heze) : 24000BPH single-end bottle washer(2009)
REFERENCE LIST