Engineering celebrity Joe Grand uses Altium Designer to create “crazy” but challenging electronics designs for popular TV show.

1. Enabling Next-Generation Electronics Design
The Discovery Channel’s Prototype This
Engineering celebrity Joe Grand uses Altium Designer to create
“crazy” but challenging electronics designs for popular TV show
Joe Grand has been involved with computers and The foursome made 13 episodes of Prototype This.
electronics since he was seven years old - back in theJoe recalls, “We ended up building ridiculously crazy
early 1980’s, when growing up with an Atari 400 home contraptions like a mind-controlled car; a truck that
computer was enough to set a curious young mind on could elevate itself to drive over traffic and move in any
the path toward electronic engineering. direction; giant, ten-foot boxing robots; a computer-con-
trolled water slide simulator; and high-tech
He began building projects out of “She told me ‘Don’t fire-fighting gear.”
Popular Electronics magazine and be a wimp! This is the
hand-etched his first circuit board perfect opportunity But Prototype This was first and foremost
when he was 13, using ferric chloride to share engineering a TV show. The production schedules and
and rub-off PCB symbols purchased with the masses.’ I timelines trumped the more thoughtful
at Radio Shack. eventually agreed.” engineering processes normally required
to design and build complex products.
Joe went on to earn a degree in computer engineering “Producing the show turned out to be a difficult and
before founding his own company, Grand Idea Studio, frustrating process, as we not only had to be on-screen
a product design, development, and licensing firm television hosts, but we also had to actually engineer,
that specializes in creating consumer and household design, build and test the prototypes.”
“I needed a profes- devices, and modules for electronics hobbyists.
sional design suite Most episodes were allotted only two weeks from
Challenge concept to finale. Much of the team’s time was spent
that wasn’t limited in in front of cameras, traveling, or doing interviews. In
its capabilities and In 2008, Joe received a phone call that would tem- reality, Joe typically had just a few days to complete the
would allow me to porarily alter the direction of his life. The Discovery electronics portion of the project. “I usually had to go
Channel was creating a new engineering entertainment from hand-built breadboard to finale-ready circuit board
create designs very program, Prototype This, and the producers wanted in a matter of days.”
quickly. When we Joe to appear in it.
Solution
were putting together The premise of Prototype This involved four real-life en-
our dream lab for the gineers who were tasked with creating a unique, novel, This is where Altium Designer came in. Joe was
show, it was an easy and often wacky prototype each episode. This “dream already familiar with the Altium design suite and knew it
team” would use their skills in mechanics, electronics, was an easy-to-use tool that made fast work of design-
decision to go with materials science, and software engineering to design, ing both simple and complex circuit boards. “I needed
Altium Designer.” build, and test the prototype as cameras recorded the a professional design suite that wasn’t limited in its
team’s activities. capabilities and would allow me to create designs very
quickly. When we were putting together our dream lab
When the producers approached Joe and asked him for the show, it was an easy decision to go with Altium
to join the show as co-host and engineer in charge of Designer.”
custom electronics design, control, and interfacing, he
wasn’t sure he wanted to be in front of a camera. But Because much of Joe’s time was scheduled for produc-
Joe’s wife soon convinced him. “She told me ‘Don’t be tion, he could not afford to waste time on a design re-
a wimp! This is the perfect opportunity to share engi- source that might be hit or miss. “We had to rely on the
neering with the masses.’ I eventually agreed.” tool. That’s one of the reasons I wanted to use Altium:
For more information visit www.altium.com

2. Enabling Next-Generation Electronics Design
Whatever design we built had to work the first time, so crazy, complicated build, and to make it worse, the PCB
we had to use really quick, reliable tools.” had to be designed, fabricated, and assembled in two
days in order to meet our filming schedule. There was
Besides speed and dependability, Altium Designer also no room for mistakes.”
offered a fully unified, efficient system to ensure that
data was synchronized between design domains. “Al- Using default installs and auto-routing in Altium De-
tium’s design integration features were a big help,” says signer, Joe was able to quickly complete the schematic
Joe, “because I could switch back and forth between capture and PCB design, which was then sent out for
schematic and PCB views, and know that changes single-day fab. When the board came back, it operated
that I had made would be reflected in all the levels of exactly as Joe had intended and the film shoot came off
design.” without a hitch.
It was this ability to synchronize all elements of the “It was a great testament to the reliability and power of
design that made Altium Designer so valuable during Altium Designer,” says Joe. “We had no room for error,
the filming of Prototype This--it removed the potential and we pulled it off in a single design iteration.”
for error. “The integrated design features helped me
create my systems quickly, and I could trust that they Prototype This is no longer in production, though it’s still
would work right off the bat,” says Joe. “And given our airing around the world and episodes can be found on
ridiculously tight production schedules, we just didn’t the Internet. Joe is away from the camera eye and back
have time for mistakes.” to being an independent electrical engineer. He still
uses Altium Designer.
Results
“The success of my projects can be partially attributed
Perhaps Joe’s favorite example of the tool suite’s value to Altium Designer,” says Joe. “The integration of
came in the episode called “Traffic Busting Truck.” schematic capture, footprint creation, PCB layout, and
Here, the team took on the challenge of retrofitting document generation saves me hours, if not days. I can
a pickup truck to elevate itself and drive over traffic. focus on designing products instead of worrying about
The truck used omnidirectional wheels and gigantic, potential errors generated by using inferior tools or by
hydraulically-powered steel legs, and it could either trying to interface multiple, discrete tool sets.”
move autonomously or be remotely controlled with a
video game controller. And Joe is passing Altium enthusiasm on to the next
generation. He taught his son to solder at 3 years of
“It was a futuristic, crazy looking vehicle,” says Joe, age, and now the two are designing boards together
“and it was very complicated in terms of electronics and using Altium Designer and a T-Tech PCB prototyping
mechanics.” Joe designed a circuit board that handled machine. “There’s no need for him to use any
sensor inputs, controlled the hydraulic system, gener- other design tool,” says Joe. “He’s going to
ated the correct signals to move the wheels, and inter- use Altium. It’s his birthright.”
faced with a wireless PlayStation 2 controller. “It was a
About Altium
Altium Limited (ASX:ALU) provides next-generation design solutions. These help break down the barriers to innovation, and help electronics designers
easily harness the latest devices and technologies, to create their next generation of electronic products.
Altium’s solutions are unique because they unify the separate processes of electronics design, all within a single electronics design environment, working
off a single data model, which links all the aspects of electronics product design into one design process.
Founded in 1985, Altium has headquarters in Sydney, Australia, sales offices in the United States, Europe, Japan, China, and resellers in all other major
markets. For more information, please visit www.altium.com