1. 289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
info@pkmachinery.com
Bucket Elevator
Cement Bucket
Elevator
2. 289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
info@pkmachinery.com
Bucket Elevator
Cement Bucket
Elevator
Cement bucket conveyor
Cement bucket conveyor is composed of upper section with drive sprocket, driving device, middle case
and bottom section with tension sprocket and non-return braking device.NE bucket conveyor is widely
used for conveying powder.
4. 1
1. Introduction
TB Plate Chain Gravel Bucket Elevator has an opening bin below for
storing material, when the motor driving the endless chain (chain or belt)
through the chute, the hopper fixed in the chain of plate (chain or belt)
bring the material to the discharging opening, in this way it continuously
convey the material.
It adopts plate sleeve roller chain as the traction components , gravity
type discharge material. Apply to middle, big block etc grinding material,
which density is less than 2t/m³. Material temperature is less than 250℃,
capacity can reach 395m³/h, lifting height is approx. 5~50m. Vertical
bucket elevator are highly resistant to wear and can be placed indoor as
well as outdoor.
5. 2
Performance
Application widely, not only lifting the common powder, granular
and block material, but also lifting the high grinding material
Low driving power, low energy consumption, energy
conservation;
For lifting same material, energy consumption is 1/3~1/2
compared with the link chain bucket elevator;
The whole machine with full sealed design, no dust pollution
while running;
The machine housing case adopt embossing structure, better
stiffness, high precision, good-looking appearance
1
2
3
4
5
6. 3
2. Working Principle
The bucket is filled with material and is conveyed to the head terminal,
and then the material is thrown from the outlet under the action of
centrifugal force according to the parabolic design. The driving device
drives pulley to operate the sleeve roller chain in circular motion from
bottom to up. After discharging, the empty bucket is back to the boot
by conveying and be filled again, and then lifted up to do parabolic
motion such repeated cycle. The material is lifted from bottom to the
top to the specified height to reach conveying vertically.
7. 4
3. Application
TB series bucket elevator is widely used in mining, metallurgy,
building materials, coal, hydroelectricity and other departments to
vertical transport materials, such as iron ore, coke, cement, sand, etc.
8. 5
4. Technical Parameter
Model TB250 TB315 TB400 TB500 TB630 TB800 TB1000
Conveying Capacity
(m3
/h)
20~29 51~72 85~121
135~19
1
207~29
4
281~39
8
398~56
5
Max. Material Block
Degree
(mm)
60 60 80 100 125 125 150
Hopper
Type
Bucket Capacity
(L)
Running Speed
(m/s)
J
4.7
0.5
T
11.8
0.5
T
25.3
0.5
T
50
0.5
T
96
0.5
T
130
0.5
T
232
0.5
Plate
Link
Chain
Pitch(mm)
Number of
Chain
125
1
125
2
160
2
200
2
250
2
250
2
315
2
Max. Lifting Height /m 50 40 40 40 40 30 30
Plate chain bucket conveyor is composed of upper section, bottom
section, middle case, driving device, plate chain, buckets and guide rail.
This vertical bucket conveyor is widely used for powder, granule, middle,
large blocked material, fragile and grinding material such as mining,
metallurgy, food, coal, ore, grait, coke etc.
9. 6
5. Components
TB series bucket elevator consists of tail section, middle section, upper
section and drive device. It adopts plate sleeve roller chain as the
traction components , gravity type discharge material.
1. Head Section
2. Bucket Belt
Assembly
3. Middle Section
4. Block Chain Plate
5. Inspection Door
6. Tail Section
7. Tension Device
10. 7
5.1 Head Section & Drive Device
Equipped with orbit, backstop and discharging outlet with rubber plate
in head section.
Drive device is driven by a variety of combinations and can be
customized according to customers’ requirements.
11. 8
5.2 Middle Section
TB series bucket elevator adopts plate sleeve roller chain as the traction
components , gravity type discharge material.
According to customers’ different requirements to the height, number of
middle casing to meet the need.
12. 9
5.3 Tail Section
It consists of the bottom of the chassis, driven shaft parts and tension
device. The side doors of casing are inspection doors, used in inspection
on and cleaning its internal.
13. 10
6. Maintenance & Safety Instruction
(1) Before removing Bucket Elevators covers or drive guards to attempt
any repairs or adjustments, shut off and lock the line disconnect switch.
(2) Before running he elevator makes sure all guards are in place,
inspection doors are closed, and safety devices are connected and
operational.
(3) Make sure Bucket Elevator is secure before operating.
(4) Always keep children away from Bucket Elevator when operating.
(5) The motor controls and reset button must be located so that the
operator has a full view of the entire operation.
(6) During regular operation of the Bucket Elevator, one person should
be in a position to monitor the operation. A second person should always
be nearby to shutdown the Bucket Elevator in case of an emergency.
(7) Make sure everyone that is not directly involved with the operation is
out of the work area before beginning the operation.
(8) Keep the work area clear of grease, oil, water, and other objects that
could cause a slipor a fall.
(9) Make sure all safety devices, shields, and guards are in place and are
functional before beginning the operation.
(10) Shut off power to adjust, service, or clean the Bucket Elevator.
(11) Keep hands, feet, and clothing away from moving parts. It is a good
idea to remove all jewelry before starting the operation.
(12) Visually inspect the Bucket Elevator periodically during operation for
signs of excessive vibration, loose fasteners, and unusual noises.
14. 11
7.Troubleshooting
Abnormal noise occurs during operation
The equipment must be stopped at once to see whether any ware parts
loosening or big lump blocking. Cleaning and alteration should be made
when above problems found.
15. 12
Tail Tensioning Method
TB series bucket elevator generally adopts heavy hammer tensioning
method as the heavy hammer increased the weight of head pulley and
accelerated head pulley wearing.
16. 13
8. Installation Requirements
(1) It must ensure that the bearing surface of tail wheel bottom of plate
chain bucket lift is located on the basic level, and leveling the flange top
by using frame leveler.
(2) The upper drive shaft and lower tension shaft should be in the same
vertical plane, and two axes should be parallel to the horizontal plane.
(3) There should not have significant dislocation of the flange connection
of the intermediate casing. It can put in cotton rope or waterproof
canvas to make sure the seal.
(4) The lower section, the intermediate casing and the upper section of
the center line should be on the same vertical line and the verticality
deviation is no more than 1 mm in length of 1 meter, total cumulative
deviation of height is no more than 8 mm.
(5) The position of hopper connected to the traction chain should be
correct, connect and tighten hopper and tortoise plastron of traction
chain in bolt .
(6) The rail section of plate chain bucket elevator should be installed at
the bottom of the hoist in partial.
(7) Tension device will raise tail sprocket set to the highest position,
install the ascending chain, and adjust the tension device to make
traction chain have the necessary tension required by uniform and
normal operation of
(8) The axis of the low speed reducer shaft should be parallel to the hoist
drive axis, axis Angle shall not be greater than 40 ', big and small
sprocket should be in the same plane.
18. 15
10. Company Profile
Henan Pingyuan Mining Machinery Co., LTD. is a professional
manufacturer for Vibrating Screen & Feeder, Bucket Elevator, Belt
Conveyor, Screw Conveyor, Scraper Conveyor and all kinds of spare parts
such as Roller, Motor, Rain Cover, etc.
Our Company Foreign Trade Department
Our Workshop (1) Our Workshop (2)
19. 16
11. Contact Us
Add: No.289 Yellow River Road, Xinxiang City, Henan Province, China
Tel: +86 373 579 9198 Fax: +86 373 5071699
Website: www.pkmachinery.com
E-mail: info@pkmachinery.com
Our Company YouTube
Facebook LinkedIn
20. 17
12. Customer Questionnaire
COMPANY INFORMATION
Company
Address
Project Name
Equip. Name
Equip. No.
Contact E-mail
Tel Fax
MATERIAL CHARACTERISTICS
Material
Bulk Density t/m3
Moisture Content %
Sticky Flowability
Abrasive Corrosive
Temperature Grain Size
-Design ℃ Minimum Diameter mm
-Operating ℃ Maximum Diameter mm
Particle Size Distribution %
MACHINE LAYOUT
Capacity t/h
Conveying Distance m
Slope Angle °
Screw Pitch mm
Layout Horizontal or Inclined
Placement Indoor or Outdoor
Feed by
Discharges to
Construction Material Q235, SUS304, 316L or Others
Duty Continuous (24/7)/ Medium (16/5)/ Intermittent (8 hr/day)/or?
Voltage V Frequency Hz