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Submitted to SM/ASM 2003 (www.sqe.com/sm) Rev A, March 12, 2003

The Business Benefit of Root Cause Analysis, Ben Linders, Ericsson R&D, The Netherlands

Root Cause Analysis (RCA) has been used for many years to determine a fault’s first or “root” causes
in order to identify process improvement opportunities. Given the current economic climate, the
business case for RCA has become more explicit then ever. That is because RCA can be applied, and
has been proven, to give a significant boost to reaching business targets.

This paper describes how Root Cause Analysis can be implemented in a way that truly supports
business targets. It explains why every RCA session should contribute to specific targets – to ensure
that resolving causes found will indeed improve the performance of the organization. In the long run,
the improvements also impact the efficiency of RCA sessions, and lead to better follow up for actions.

This paper consists of four parts. In the first part, RCA is explained in the context of running a
business of software development. The second part describes key issues in performing RCA, and
shows how these key issues contribute to reaching business targets. The third part contains results
from a study done on the business results of RCA. The last part is an appendix, consisting of
instructions and checklists from Ericsson R&D Netherlands for performing RCA sessions.

1   Business Context                                    determine the root causes. These are not the
                                                        direct causes for the problem, but may be 4, 5
The purpose of an R&D Design Center is to               or even 7 levels deeper. Note also that I use the
deliver and support products, within budget             plural “causes”, as there is almost never one
and on time, with a specified quality. The              single cause for a problem. But the other way
businesses are the products and services                around, root causes are often responsible for
creating revenue for the company, used to               multiple problems, now and in the future.
finance current and future R&D investments.             Preventing these kinds of problems supports an
                                                        organization in reaching its targets.
To steer the R&D Design Center at top level, a
Balanced ScoreCard (BSC) is used. The                   The last part of the definition mentions
scorecard contains targets in perspectives such         preventive actions. These actions are related to
as employee, finance, customer/market, and              the root causes, not to the problem. Corrective
internal efficiency. Top management uses this           actions are done to solve the problem. But, that
BSC to define yearly targets in perspectives,           does not lower the risk of similar problems
and for operational plans that enable the               happening. Preventive actions should clearly
organization to meet targets. The question is:          contribute towards the business targets, by
How can RCA contribute to business targets?             eliminating causes at an elementary level. This
                                                        is the cheapest, most effective spot to do
1.1 What is Root Cause Analysis?                        actions, thus supporting efficiency and
                                                        lowering costs of the organization.
I define RCA as “a technique to analyze a
problem, to determine the causes that made              1.2 How can Root Cause Analysis
that problem happen, and to define actions to               Contribute to Business Targets?
prevent similar problems from happening”.
                                                        Most R&D companies have business targets
The definition tells us that in order to do an          related to Customer Satisfaction, Projects
RCA, there has to be a problem. You cannot              (lead-time, budget & quality), and Financial
do RCA on fictive problems or on vague issue.           Performance, to give some examples. So, let’s
To do business effective RCA, you must have             see how RCA contributes to those targets.
a problem that is real and significant, and has
hindered in reaching business targets. Also,            RCA can be done on customer complaints.
there must be a chance that similar problems            With preventive actions, the number and
happen in the future, when no action is taken.          significance of customer complaints can be
                                                        reduced significantly, thus increasing customer
The definition also mentions the investigation          satisfaction. Next to that, the amount of work
for causes. The purpose of an RCA is to                 to solve issues will reduce, and the likelihood


Ben Linders, Ericsson R&D Netherlands             SM/ASM 2003, San Jose, CA            Page 1 of 8
Submitted to SM/ASM 2003 (www.sqe.com/sm) Rev A, March 12, 2003

that a customer will buy upgrades or other               likely to be found. Note that with the new ISO
products from your company increases.                    9000:2000 standard, the distinction between
                                                         audits and assessments are smaller, therefore in
Most R&D organization run many projects.                 the broad sense the results will be comparable.
Finding important causes why projects do not             But they will often not find the root causes.
meet business targets, and take actions to
prevent them in next projects, can give a big            Improvement sessions are not limited by
boost towards increasing quality, and reducing           processes or models, but provide a free context
lead-time and costs. Summed up at the top                to explore and investigate problems. However
level, the performance of the R&D center will            the focus is more on finding solutions, then on
improve. This results in products that are               understanding the causes of the problem. There
developed at a lower cost with better quality to         is a risk that solutions that come up are related
be sold earlier, creating more revenue.                  to symptoms of the problems, and not to the
                                                         root causes. So again the problem is not
As the examples show, defining and doing the             prevented from happening again.
business related corrective actions will results
in lower costs, and higher revenue. Better               Does this mean that there is no need for
financial results enable the organization to do          assessments, audits and improvement sessions?
more R&D investments, thus closing the loop.             Certainly not! In situations where there is no
                                                         clearly defined and isolated problem, or where
The targets mentioned here are examples;                 there is need to do a global exploration to get
every company must investigate their own                 overview, assessments and improvement
targets to determine where RCA can be                    sessions are very effective. Audits are an ideal
beneficial. Chapter 3 will show results of an            tool to verify the implementation of processes.
internal investigation of the contribution of            However on specific problems, doing an RCA
RCA towards business targets.                            to find the root causes is often more effective.

1.3 What about assessments, audits, and                  2    Key Success Factors of RCA
    improvement sessions?
                                                         The basics for our RCA implementation are
One thing to clarify is how RCA compares                 used from [REF 1], [REF 2]and [REF 4].
with audits, assessments and improvement                 Based on them we have developed instructions
sessions. The end results are similar (improved          (see the appendix of this paper). In order for
performance), but application areas differ.              RCA to contribute towards business targets,
                                                         we defined the following key success factors:
Audits (in the narrow sense) are done to verify
if activities are done as defined. Deviations are        •   Select appropriate problems
stated as observations, and actions are defined          •   Use problem knowledge & analytic skills
to either allow the deviations and accept                •   Have a knowledgeable session leader
consequence, or to steer the organization back           •   Communicate results
to adhering to the definition. This implies that
audits focus upon processes and activities, and          These key success factors are described in
not on problems. If an audit is done to                  more detail in the next sections.
investigate a problem, it will only come with
root causes if these causes are related to the
                                                         2.1 Select appropriate problems
processes; other causes will not be found.
These causes are not necessarily the root
                                                         When starting with RCA it is tempting to use
causes, so actions on these causes do not
                                                         every opportunity to do a session. It seems like
prevent similar problems from happening.
                                                         the more RCA sessions you do, the better it is.
                                                         Every session you find root causes and define
Assessments (also in the narrow sense) are
                                                         actions, which give opportunities to improve.
done to evaluate an organization with a model
                                                         But after some time you get a lot of actions.
(e.g. CMMI, EFQM), to improve performance.
                                                         Then it becomes clear that, to deliver results,
The focus is upon improvement of output, but
                                                         all the actions need to be done. However most
again only causes related to the model are


Ben Linders, Ericsson R&D Netherlands               SM/ASM 2003, San Jose, CA           Page 2 of 8
Submitted to SM/ASM 2003 (www.sqe.com/sm) Rev A, March 12, 2003

organizations are not capable of changing a lot           what might have happened. But, for root
at the same time. So you postpone actions, and            causes, you must be certain what happened!
do only high beneficial ones. As a result you
have wasted time coming up with actions that              A problem was that initially people did not
you cannot do. Also, people get frustrated,               understand the difference between the cause-
knowing that there are problems and                       effect diagram, and Ishikawa or fishbone
preventive actions, but no time to do them.               diagram, which they were familiar with.
                                                          Instead of analyzing a problem at hand, they
Instead of making the selection for actions               categorize causes, and guessed what could
after the RCA, you want to do just enough                 have been causes. The result doesn’t reveal the
RCA sessions that come up with actions the                actual root causes, at best it shows potential
organization can cope with. But how can you               cause areas, at worse it end with causes which
figure out which RCA session to do that will              had nothing to do with this problems.
give the most beneficial actions?
                                                          So it is important to get the persons that really
First, for any problem that is to be investigated         were involved in the problem into the session,
with RCA, the loss must be significant in terms           and have them analyze the problem at hand.
of business targets. Also, there must be a                Good analysis could partly be influenced in the
significant chance that similar losses will occur         sessions, but for a large part it was directly
in the future, if no preventive actions are taken.        related to the attendants. Some person are good
                                                          in problem analysis, some are not, how hard
We also did an investigation, to determine the            you try to get them to do that. You can learn
contribution towards business targets of RCA              analytic skills, but not in one or two sessions!
sessions performed. This helped us to get                 An organization should invest in training and
insight for which problems/areas RCA can be               coaching for this, if they consider it important.
beneficial. This is elaborated in chapter 3.
                                                          2.3 Have a knowledgeable session leader
2.2 Use problem knowledge & analytic
    skills                                                In the years that we piloted RCA, experienced
                                                          quality engineers who had worked in projects
Problem analysis should be done with persons              and maintenance for a long time did the
that were involved in solving the problem, and            sessions. They knew the products, understood
who know all ins and outs. However these are              how the design teams worked, what processes
often key people in the organization, with a              they used, and spoke their language. The
full agenda. Getting them into the RCA session            question arose if this was an important factor
turned out to be more difficult as expected.              in RCA, or that less experienced quality
                                                          persons or engineers could also lead sessions?
First here’s some data we collected from RCA
sessions. The sessions took on average 76                 As an experiment, we had a graduate student
minutes with 5 persons, giving 6.5 man-hours              on RCA ([REF 3]) attend two sessions: One
per meeting. Adding preparation and reporting             with myself as experienced session leader, and
gave a total of 15-20 man-hours per RCA                   one with a quality engineer that worked with
session. The sessions investigated 1 to 14                the company for some years, but never did
issues; the most effective ones had 1-4 issues.           RCA sessions before.

The data above, which was not available when              Though the session leader had enough skills to
we started with RCA, helps convincing                     lead the meeting, she was unable to ask
managers that we need key persons for limited             effective questions to find the underlying
time, to get good results. But what happened if           causes. The fact that she did not know the
other people instead came to the session,                 product and the process limited her to asking
which had been less involved? The main                    only general questions, which did not reveal
problem we saw was that many questions                    the root causes. Important to note is that the
remained open after sessions, and we could not            session result was also related to the analytic
get good insight in main causes. And people               skills of the engineers, as mentioned in the
with insufficient involvement did speculations            previous paragraph. There was only one person


Ben Linders, Ericsson R&D Netherlands                SM/ASM 2003, San Jose, CA           Page 3 of 8
Submitted to SM/ASM 2003 (www.sqe.com/sm) Rev A, March 12, 2003

in the session with sufficient problem analysis         beneficial. In the end, the results in business
skills, the other engineers had been involved in        targets should make it worthwhile to do RCA!
solving the problems but had much difficulty
relating their work back to the processes and           3              Investigation of Business Results
the organizational context.
                                                        At Ericsson we did a pilot with RCA. After 12
The conclusion is that the interaction between          RCA sessions an investigation was done on the
the session leader and the engineers is crucial.        effectiveness and contribution towards
They have to have the same technical, process,          business targets ([REF 3]). At that time, 60%
and organizational language in order to come            of the actions were still open (either unfinished
up with the actual root causes.                         or not started yet). We simply had too many
                                                        actions, due to too many sessions! The loss
A future idea is to have RCA sessions lead by           was calculated, and costs and benefits of
experienced engineers with strong analytical            actions were estimated: Expected cost/benefit
skills. They would need training in leading             (C/B) would be 1:1.8 if all actions are done.
meetings, but the big advantage is that they            Note that benefit was calculated for only one
speak the language and ask the right questions.         next project, which is conservative. Detailed
One major drawback is that the number of                loss- & cost/benefit data is shown below.
engineers with these skills is quite limited.
Also these are the same persons with full                                                              Loss - Inv est / Cost - Be ne fit

agenda’s, which are already difficult to get for            14.0

analysis of existing problems. This strengthens             12.0

the need for organizations to develop                       10.0

analytical skills of employees even more.                    8.0
                                                                                                                                                                     Loss - Invest
                                                                                                                                                                     Cost - Benef it
                                                             6.0

2.4 Communicate the results                                  4.0


                                                             2.0

Of course it isn’t over after the RCA session.               0.0

On the contrary, this is where the real work
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starts, with doing the preventive actions from
the session. Communication plays a very
important role, to change an organization.              The graph shows a difference in C/B between
                                                        project and maintenance RCA sessions. The
First of all the result of RCA sessions can be          average C/B for projects is 1:1.5, while for
communicated to people working in the                   maintenance it is 1:2.5. Also the cost per RCA
problem area where sessions were done. This             session for maintenance was lower then for
helps engineers to learn from problems, and to          projects: 115 man-hours compared to 162
be prepared when similar problems occur.                man-hours. So RCA pays off more for
                                                        maintenance, with lower investment!
The preventive actions must be assigned to
people in the organizations. Communicating              If we look at the losses of the investigated
the actions, responsible persons, and the               issues, then the difference is smaller: The loss-
expected business results from the actions, will        investment for projects was 1:1.7, for
support implementing the actions. People will           maintenance 1:2.0. Also individual sessions
know which actions are done, and (very                  differ more, the biggest loss was with one
important) why. They will be more willing to            customer problem where the loss was 300 hrs;
support the actions, if they are aware of the           preventive actions would take only 24 hours
problems that they prevent, and the benefits.           and would save at least 50 hours in a next
                                                        project. Note however that average loss in
An organization should communicate how the              projects is bigger then in maintenance: The
preventive actions from RCA have contributed            conclusion is that many project losses cannot
towards the targets of the organization, in             be prevented, even when root causes are clear.
quantified terms. Communicating the results
will give buy in for future actions, and help an        Based on this data the decision was taken to
organization to see where RCA has been                  use RCA primary for major customer problems


Ben Linders, Ericsson R&D Netherlands              SM/ASM 2003, San Jose, CA                                                                       Page 4 of 8
Submitted to SM/ASM 2003 (www.sqe.com/sm) Rev A, March 12, 2003

from maintenance, as RCA showed to be both               Science, and has done a Master study on
very effective and result in actions with low            Organizational Change. He is working in
investment costs. For projects, alternative tools        process- and organizational improvement from
for preventive actions could be considered, but          1992 onwards. His focus is on implementing
still RCA can also be an effective tool here.            high maturity practices, with the aim of
                                                         improving organizational performance,
4    Conclusions                                         bringing business benefits.

Our experiences with RCA have shown that it              Since 2000 he leads the Defect Prevention
is a strong tool that contributes towards                program. He coaches implementation of Root
reaching business targets. RCA sessions have             Cause Analysis (RCA), and has done many
revealed the root causes of customer related             RCA sessions. Also he is local champion for
problems, knowing these causes has made it               Reviews and Inspections. He has defined and
possible to successfully define and implement            applied a Project Defect Model, used for
preventive actions.                                      quantitative management of the quality of
                                                         products and effectiveness of verification.
RCA has a significant cost/benefit in
maintenance, with limited investments. To do             He is a member of several (national and
effective RCA, engineers are needed with the             international) SPI, CMMI, and quality related
right skills to analyze problems. A solid                networks, has written several papers, and
understanding in the problem area is essential,          regularly gives presentations on related
to find the most important causes. The RCA               subjects. He can be reached at +31 161 24
session leader must also be knowledgeable in             9885, email ben.linders@etm.ericsson.se.
the problem area and speak the language of the
engineers, to support analysis. The results are          References
communicated, so that the organization learns,
and to enable buy in for preventive actions.             [REF 1] CMMI, Causal Analysis &
                                                                 Resolution Process Area. Software
The appendix of this paper contains a step-by-                   Engineering Institute.
step process description and checklist. They             [REF 2] Learning from Our Mistakes with
are usable to lead RCA sessions. It is of course                 Defect Causal Analysis. David Card
advised to do some RCA sessions together                         IEEE Software, Jan 1998.
with an experienced RCA session leader first,
when using this process and checklist.                   [REF 3] Root Cause Analysis in Ericsson
                                                                 EuroLab Netherlands, A search for
Acknowledgments                                                  the contribution of RCA to the
                                                                 strategic business goals of Ericsson
The author wishes to thank many Ericsson                         EuroLab Netherlands. O. de
colleagues, who brought in experiences with                      Medeiros Carneiro. Nov. 2001
RCA, and gave feedback on this paper. Thanks             [REF 4] Apollo Root Cause Analysis,
also to Otto de Medeiros Carneiro, who did the                   Effective Solutions to Everyday
RCA investigation. Finally thanks to David                       Problems Every Time. Dean L.
Card (Software Productivity Consortium),                         Gano. 1999.
Anthony R. Dowdy (Apollo Associated
Services, Ltd) and Andre Heijstek (Q-Labs),
for reviewing a preliminary version of this              Web sites about RCA
paper and providing many useful comments.
                                                         •   http://www.sei.cmu.edu/cmmi/
About the Author                                         •   http://www.apollorca.com/
                                                         •   http://www.rootcauselive.com/
Ben Linders is Specialist Operational
                                                         •   http://www.reliabilityweb.com/fa/root_
Development & Quality at Ericsson R&D, in
the Netherlands. He is a Bachelor in Computer                cause_analysis.htm




Ben Linders, Ericsson R&D Netherlands               SM/ASM 2003, San Jose, CA         Page 5 of 8
Submitted to SM/ASM 2003 (www.sqe.com/sm) Rev A, March 12, 2003

       Appendix: Root Cause Analysis at Ericsson R&D Netherlands, Ben Linders.
Root Cause Analysis Process

The purpose of Root Cause Analysis (RCA) is analyzing a problem to identify important causes that
lead to the problem, and to initiate actions to prevent similar problems from occurring. RCA can be
applied on any problem case; most often it is done on defects that were found by customers or during
test, major project disturbances, or findings from earlier (CMMI, risk or other) assessments.

Note that there have to be one or more concrete and known problem occurrences to investigate. You
cannot do a RCA on a vague problem of which nobody has a clear insight. In such cases, use a
brainstorm to explore the problem, possibly extended with a fishbone diagram to organize causes.

Step 1: Preparation

Do the following steps for the RCA investigation assignment with the orderer of the RCA:
• Identify and isolate the problem to be investigated
• Find out what the significance of the problem: Is there a business case for RCA?
• Agree upon the expected results of the RCA sessions (report, presentation, etc)

The RCA should investigate how the problem has hindered the organization in reaching their targets.
Actions resulting from the RCA meeting should contribute towards these targets. Also the significance
check is very important. If the problem caused much damage, or happens frequently, then investigate
it. If it happened only once, or with little to no effect, then don’t spend time on it.

Do the next steps to prepare for the RCA session:
• Find out who has knowledge of the problem, and invite her/him to the RCA
• Find out who has authority to decide about and take action, and invite her/him to the RCA
• Plan the RCA session

Usually an RCA session needs 3-5 persons, and takes about ½ to 1 hour. For multiple problems, plan
45 min per problem, maximum of 3 problems per session. State the problem to be investigated and
RCA approach in the invitation, and ask to think about the loss that occurred due to the problem.

Step 2: Meeting

Start the meeting with explaining how RCA is done. Use the checklist that shows the steps and the
rules, it should shortly be explained (unless everybody is familiar).

In an RCA meeting there are the following steps:
• Define the Problem
• Create a Cause and Effect Chart
• Identify Effective Solutions

Step 2.1: Define the Problem

To get the problem view aligned of the meeting participants, ask the following questions:
• What is the problem?         When did it happen?      Where did it happen?
• What is the significance of the problem, and what has been the loss for the organization?

The purpose of these questions is to get information about the problem, and its context. The loss
should be stated in man-hours that the organization has wasted due to this problem. Consensus must
be reached on the answers, and they should be written on a flip over.




Ben Linders, Ericsson R&D Netherlands          SM/ASM 2003, San Jose, CA            Page 6 of 8
Submitted to SM/ASM 2003 (www.sqe.com/sm) Rev A, March 12, 2003

Step 2.2: Create a Cause and Effect Chart

The cause and effect chart is a horizontal tree diagram                                Root
identifying the causes that lead to the problem. To start,                            Cause          Cause
                                                                                      Level 2       Level 1
draw a box at the left side with the problem statement, and                  Root
ask the question: Why did this happen? Collected answers            Root
                                                                            Cause                    Cause
                                                                                                    Level 1
                                                                            Level 3
(one answer per post it), and stick them on the flip over          Cause              Cause
                                                                  Level 4             Level 2
right to the problem statement in a vertical line. For every                Cause
                                                                                                    Cause
                                                                            Level 3   Cause
effect, try to find 2-5 causes. Take one item from the             Root
                                                                  Cause               Level 2
                                                                                                    Level 1
                                                                                                              Main Problem
causes, and ask again why. Write answers on post its, and         Level 4                            Cause        to be
                                                                                      Cause                   investigated.
repeat the process. After 4 to 7 levels you either get to a                           Level 2
                                                                                                    Level 1

situation where nobody knows the answer, or there is no                                              Cause
need to go deeper. Don’t stop too early; make sure you get                                          Level 1
good insight in the problem! Also do not discuss solutions                                           Cause
in this step; there will come in the next step. At the end                                          Level 1

check the diagram on completeness, and clearness.

Step 2.3: Identify Effective Solutions

Effective solutions must fulfill three criteria:
• Prevent recurrence
• Be within control of the involved groups/persons
• Meet targets of the RCA investigation (acceptable, effective, good cost/benefit)

The approach to come up with solutions is as follows: Start on the right side of the chart, and
challenge the causes and ask for solutions. Don’t judge the solutions, but for now only attach them to
the causes. Stimulate creativity, techniques can be to ask for the most radical solution (as if there are
no limits) and then check why it shouldn’t be possible, or ask for the first thing that comes to mind.

The next step is to check the solutions. Discard solutions that do not meet the three criteria above.
Give special attention to meeting the targets that were endangered by the problems being investigated:
Would these actions prevent endangering the targets in the future?

Also, be carefully with solutions in areas of:
• Punishment, reprimand, issue a warning
• Investigate, write a new procedure
• Ignore, say it won’t happen again

These kinds of solutions do not solve the problem; instead they postpone finding a real solution. Be
aware of solution killers, like “it will never work”, “we’ve done that”, “that’s impossible”. Challenge
the issuer; ask him/her to explain, this might lead to additional causes.

For every solution, do two estimates:
• How much time is needed to do the action (in one project)?
• What are the savings (benefits) of this action, in man-hours?

These figures should be added on the post it. Together they give input for a cost/benefit decision.

Step 3: Report

Document all solutions in an RCA report, sent it to the participants for completion and checking of the
content. After corrections, sent it to the orderer of the RCA with a request for a decision on actions
that will be done. Preferably the action follow up meeting is arranged by the RCA session leader, to
have a good handover between the session and the line and project organization.



Ben Linders, Ericsson R&D Netherlands            SM/ASM 2003, San Jose, CA                      Page 7 of 8
Submitted to SM/ASM 2003 (www.sqe.com/sm) Rev A, March 12, 2003

       Appendix: Root Cause Analysis at Ericsson R&D Netherlands, Ben Linders.

Root Cause Analysis Checklist

This checklist can be used for effective Root Cause Analysis meetings.

Before the meeting
• Are there problem cases selected (TRs, CRs, etc)? Are they clear?
• Which project/department targets have been endangered? What has been the loss?
• Are persons invited who know the case (TR, problem, event) in detail?
• Is there a prepared presenter for each case?
• Are persons invited who can decide which action of the meeting will be done?
• Will there be times/resources available who can take corrective actions?
• Is sufficient time planned (45 min per investigated case)?
• Is a room arranged with enough space, so that people will feel comfortable?
• Are facilities reserved (flip-over, electronic whiteboard, laptop)?

In the meeting
• Explain the rules of the meeting, have people add additional rules:
        o First understand problem, then look for solutions.
        o No storytelling, nagging, blaming.
        o Only 1 person speaking at the time, others listen.
        o “In god we trust, all others bring facts”.
• State the problem to be investigated, and the scope of the investigation.
• State department/project targets that have been endangered, and check the loss with the people.
• Get the problem clear: What happened, when, where?
• Repeatedly ask: What was the reason? 4-7 levels deep, 2-5 causes per effect.
• Stop story telling, instead look for as many causes as possible.
• Determine: How can it be prevented from happening again in the future?
• Or: How can we identify it earlier, and how can effects be limited when it happens again?
• Look for things that went well and shouldn’t be forgotten, learned, still puzzling us?
• Challenge the solution killers and “nay sayers”; try to have them contributing also!
• Determine the expected cost of the actions, and the benefit for a next project.

After the meeting
• Thank everybody for his or her contribution!
• Finalize the report, have it reviewed, and plan for action (see communication checklist).
• Publish results on the web, and update the measurements and graphs on RCA.




                                                              For more information, contact:
                                                              Ben Linders
                                                              Operational Development & Quality
                                                              Ericsson Telecommunicatie B.V.
                                                              Research and Development
                                                              Tel: +31 161 24 9885
                                                              Fax: +31 161 24 2617
                                                              ben.linders@etm.ericsson.se
                                                              http://www.ericsson.nl



Ben Linders, Ericsson R&D Netherlands          SM/ASM 2003, San Jose, CA            Page 8 of 8

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The Business Benefit of Root Cause Analysis

  • 1. Submitted to SM/ASM 2003 (www.sqe.com/sm) Rev A, March 12, 2003 The Business Benefit of Root Cause Analysis, Ben Linders, Ericsson R&D, The Netherlands Root Cause Analysis (RCA) has been used for many years to determine a fault’s first or “root” causes in order to identify process improvement opportunities. Given the current economic climate, the business case for RCA has become more explicit then ever. That is because RCA can be applied, and has been proven, to give a significant boost to reaching business targets. This paper describes how Root Cause Analysis can be implemented in a way that truly supports business targets. It explains why every RCA session should contribute to specific targets – to ensure that resolving causes found will indeed improve the performance of the organization. In the long run, the improvements also impact the efficiency of RCA sessions, and lead to better follow up for actions. This paper consists of four parts. In the first part, RCA is explained in the context of running a business of software development. The second part describes key issues in performing RCA, and shows how these key issues contribute to reaching business targets. The third part contains results from a study done on the business results of RCA. The last part is an appendix, consisting of instructions and checklists from Ericsson R&D Netherlands for performing RCA sessions. 1 Business Context determine the root causes. These are not the direct causes for the problem, but may be 4, 5 The purpose of an R&D Design Center is to or even 7 levels deeper. Note also that I use the deliver and support products, within budget plural “causes”, as there is almost never one and on time, with a specified quality. The single cause for a problem. But the other way businesses are the products and services around, root causes are often responsible for creating revenue for the company, used to multiple problems, now and in the future. finance current and future R&D investments. Preventing these kinds of problems supports an organization in reaching its targets. To steer the R&D Design Center at top level, a Balanced ScoreCard (BSC) is used. The The last part of the definition mentions scorecard contains targets in perspectives such preventive actions. These actions are related to as employee, finance, customer/market, and the root causes, not to the problem. Corrective internal efficiency. Top management uses this actions are done to solve the problem. But, that BSC to define yearly targets in perspectives, does not lower the risk of similar problems and for operational plans that enable the happening. Preventive actions should clearly organization to meet targets. The question is: contribute towards the business targets, by How can RCA contribute to business targets? eliminating causes at an elementary level. This is the cheapest, most effective spot to do 1.1 What is Root Cause Analysis? actions, thus supporting efficiency and lowering costs of the organization. I define RCA as “a technique to analyze a problem, to determine the causes that made 1.2 How can Root Cause Analysis that problem happen, and to define actions to Contribute to Business Targets? prevent similar problems from happening”. Most R&D companies have business targets The definition tells us that in order to do an related to Customer Satisfaction, Projects RCA, there has to be a problem. You cannot (lead-time, budget & quality), and Financial do RCA on fictive problems or on vague issue. Performance, to give some examples. So, let’s To do business effective RCA, you must have see how RCA contributes to those targets. a problem that is real and significant, and has hindered in reaching business targets. Also, RCA can be done on customer complaints. there must be a chance that similar problems With preventive actions, the number and happen in the future, when no action is taken. significance of customer complaints can be reduced significantly, thus increasing customer The definition also mentions the investigation satisfaction. Next to that, the amount of work for causes. The purpose of an RCA is to to solve issues will reduce, and the likelihood Ben Linders, Ericsson R&D Netherlands SM/ASM 2003, San Jose, CA Page 1 of 8
  • 2. Submitted to SM/ASM 2003 (www.sqe.com/sm) Rev A, March 12, 2003 that a customer will buy upgrades or other likely to be found. Note that with the new ISO products from your company increases. 9000:2000 standard, the distinction between audits and assessments are smaller, therefore in Most R&D organization run many projects. the broad sense the results will be comparable. Finding important causes why projects do not But they will often not find the root causes. meet business targets, and take actions to prevent them in next projects, can give a big Improvement sessions are not limited by boost towards increasing quality, and reducing processes or models, but provide a free context lead-time and costs. Summed up at the top to explore and investigate problems. However level, the performance of the R&D center will the focus is more on finding solutions, then on improve. This results in products that are understanding the causes of the problem. There developed at a lower cost with better quality to is a risk that solutions that come up are related be sold earlier, creating more revenue. to symptoms of the problems, and not to the root causes. So again the problem is not As the examples show, defining and doing the prevented from happening again. business related corrective actions will results in lower costs, and higher revenue. Better Does this mean that there is no need for financial results enable the organization to do assessments, audits and improvement sessions? more R&D investments, thus closing the loop. Certainly not! In situations where there is no clearly defined and isolated problem, or where The targets mentioned here are examples; there is need to do a global exploration to get every company must investigate their own overview, assessments and improvement targets to determine where RCA can be sessions are very effective. Audits are an ideal beneficial. Chapter 3 will show results of an tool to verify the implementation of processes. internal investigation of the contribution of However on specific problems, doing an RCA RCA towards business targets. to find the root causes is often more effective. 1.3 What about assessments, audits, and 2 Key Success Factors of RCA improvement sessions? The basics for our RCA implementation are One thing to clarify is how RCA compares used from [REF 1], [REF 2]and [REF 4]. with audits, assessments and improvement Based on them we have developed instructions sessions. The end results are similar (improved (see the appendix of this paper). In order for performance), but application areas differ. RCA to contribute towards business targets, we defined the following key success factors: Audits (in the narrow sense) are done to verify if activities are done as defined. Deviations are • Select appropriate problems stated as observations, and actions are defined • Use problem knowledge & analytic skills to either allow the deviations and accept • Have a knowledgeable session leader consequence, or to steer the organization back • Communicate results to adhering to the definition. This implies that audits focus upon processes and activities, and These key success factors are described in not on problems. If an audit is done to more detail in the next sections. investigate a problem, it will only come with root causes if these causes are related to the 2.1 Select appropriate problems processes; other causes will not be found. These causes are not necessarily the root When starting with RCA it is tempting to use causes, so actions on these causes do not every opportunity to do a session. It seems like prevent similar problems from happening. the more RCA sessions you do, the better it is. Every session you find root causes and define Assessments (also in the narrow sense) are actions, which give opportunities to improve. done to evaluate an organization with a model But after some time you get a lot of actions. (e.g. CMMI, EFQM), to improve performance. Then it becomes clear that, to deliver results, The focus is upon improvement of output, but all the actions need to be done. However most again only causes related to the model are Ben Linders, Ericsson R&D Netherlands SM/ASM 2003, San Jose, CA Page 2 of 8
  • 3. Submitted to SM/ASM 2003 (www.sqe.com/sm) Rev A, March 12, 2003 organizations are not capable of changing a lot what might have happened. But, for root at the same time. So you postpone actions, and causes, you must be certain what happened! do only high beneficial ones. As a result you have wasted time coming up with actions that A problem was that initially people did not you cannot do. Also, people get frustrated, understand the difference between the cause- knowing that there are problems and effect diagram, and Ishikawa or fishbone preventive actions, but no time to do them. diagram, which they were familiar with. Instead of analyzing a problem at hand, they Instead of making the selection for actions categorize causes, and guessed what could after the RCA, you want to do just enough have been causes. The result doesn’t reveal the RCA sessions that come up with actions the actual root causes, at best it shows potential organization can cope with. But how can you cause areas, at worse it end with causes which figure out which RCA session to do that will had nothing to do with this problems. give the most beneficial actions? So it is important to get the persons that really First, for any problem that is to be investigated were involved in the problem into the session, with RCA, the loss must be significant in terms and have them analyze the problem at hand. of business targets. Also, there must be a Good analysis could partly be influenced in the significant chance that similar losses will occur sessions, but for a large part it was directly in the future, if no preventive actions are taken. related to the attendants. Some person are good in problem analysis, some are not, how hard We also did an investigation, to determine the you try to get them to do that. You can learn contribution towards business targets of RCA analytic skills, but not in one or two sessions! sessions performed. This helped us to get An organization should invest in training and insight for which problems/areas RCA can be coaching for this, if they consider it important. beneficial. This is elaborated in chapter 3. 2.3 Have a knowledgeable session leader 2.2 Use problem knowledge & analytic skills In the years that we piloted RCA, experienced quality engineers who had worked in projects Problem analysis should be done with persons and maintenance for a long time did the that were involved in solving the problem, and sessions. They knew the products, understood who know all ins and outs. However these are how the design teams worked, what processes often key people in the organization, with a they used, and spoke their language. The full agenda. Getting them into the RCA session question arose if this was an important factor turned out to be more difficult as expected. in RCA, or that less experienced quality persons or engineers could also lead sessions? First here’s some data we collected from RCA sessions. The sessions took on average 76 As an experiment, we had a graduate student minutes with 5 persons, giving 6.5 man-hours on RCA ([REF 3]) attend two sessions: One per meeting. Adding preparation and reporting with myself as experienced session leader, and gave a total of 15-20 man-hours per RCA one with a quality engineer that worked with session. The sessions investigated 1 to 14 the company for some years, but never did issues; the most effective ones had 1-4 issues. RCA sessions before. The data above, which was not available when Though the session leader had enough skills to we started with RCA, helps convincing lead the meeting, she was unable to ask managers that we need key persons for limited effective questions to find the underlying time, to get good results. But what happened if causes. The fact that she did not know the other people instead came to the session, product and the process limited her to asking which had been less involved? The main only general questions, which did not reveal problem we saw was that many questions the root causes. Important to note is that the remained open after sessions, and we could not session result was also related to the analytic get good insight in main causes. And people skills of the engineers, as mentioned in the with insufficient involvement did speculations previous paragraph. There was only one person Ben Linders, Ericsson R&D Netherlands SM/ASM 2003, San Jose, CA Page 3 of 8
  • 4. Submitted to SM/ASM 2003 (www.sqe.com/sm) Rev A, March 12, 2003 in the session with sufficient problem analysis beneficial. In the end, the results in business skills, the other engineers had been involved in targets should make it worthwhile to do RCA! solving the problems but had much difficulty relating their work back to the processes and 3 Investigation of Business Results the organizational context. At Ericsson we did a pilot with RCA. After 12 The conclusion is that the interaction between RCA sessions an investigation was done on the the session leader and the engineers is crucial. effectiveness and contribution towards They have to have the same technical, process, business targets ([REF 3]). At that time, 60% and organizational language in order to come of the actions were still open (either unfinished up with the actual root causes. or not started yet). We simply had too many actions, due to too many sessions! The loss A future idea is to have RCA sessions lead by was calculated, and costs and benefits of experienced engineers with strong analytical actions were estimated: Expected cost/benefit skills. They would need training in leading (C/B) would be 1:1.8 if all actions are done. meetings, but the big advantage is that they Note that benefit was calculated for only one speak the language and ask the right questions. next project, which is conservative. Detailed One major drawback is that the number of loss- & cost/benefit data is shown below. engineers with these skills is quite limited. Also these are the same persons with full Loss - Inv est / Cost - Be ne fit agenda’s, which are already difficult to get for 14.0 analysis of existing problems. This strengthens 12.0 the need for organizations to develop 10.0 analytical skills of employees even more. 8.0 Loss - Invest Cost - Benef it 6.0 2.4 Communicate the results 4.0 2.0 Of course it isn’t over after the RCA session. 0.0 On the contrary, this is where the real work 1 2 3 4 5 6 7 1 2 3 4 5 t t t t t t t nt nt nt nt nt ec ec ec ec ec ec ec ai ai ai ai ai oj oj oj oj oj oj oj M M M M M Pr Pr Pr Pr Pr Pr Pr starts, with doing the preventive actions from the session. Communication plays a very important role, to change an organization. The graph shows a difference in C/B between project and maintenance RCA sessions. The First of all the result of RCA sessions can be average C/B for projects is 1:1.5, while for communicated to people working in the maintenance it is 1:2.5. Also the cost per RCA problem area where sessions were done. This session for maintenance was lower then for helps engineers to learn from problems, and to projects: 115 man-hours compared to 162 be prepared when similar problems occur. man-hours. So RCA pays off more for maintenance, with lower investment! The preventive actions must be assigned to people in the organizations. Communicating If we look at the losses of the investigated the actions, responsible persons, and the issues, then the difference is smaller: The loss- expected business results from the actions, will investment for projects was 1:1.7, for support implementing the actions. People will maintenance 1:2.0. Also individual sessions know which actions are done, and (very differ more, the biggest loss was with one important) why. They will be more willing to customer problem where the loss was 300 hrs; support the actions, if they are aware of the preventive actions would take only 24 hours problems that they prevent, and the benefits. and would save at least 50 hours in a next project. Note however that average loss in An organization should communicate how the projects is bigger then in maintenance: The preventive actions from RCA have contributed conclusion is that many project losses cannot towards the targets of the organization, in be prevented, even when root causes are clear. quantified terms. Communicating the results will give buy in for future actions, and help an Based on this data the decision was taken to organization to see where RCA has been use RCA primary for major customer problems Ben Linders, Ericsson R&D Netherlands SM/ASM 2003, San Jose, CA Page 4 of 8
  • 5. Submitted to SM/ASM 2003 (www.sqe.com/sm) Rev A, March 12, 2003 from maintenance, as RCA showed to be both Science, and has done a Master study on very effective and result in actions with low Organizational Change. He is working in investment costs. For projects, alternative tools process- and organizational improvement from for preventive actions could be considered, but 1992 onwards. His focus is on implementing still RCA can also be an effective tool here. high maturity practices, with the aim of improving organizational performance, 4 Conclusions bringing business benefits. Our experiences with RCA have shown that it Since 2000 he leads the Defect Prevention is a strong tool that contributes towards program. He coaches implementation of Root reaching business targets. RCA sessions have Cause Analysis (RCA), and has done many revealed the root causes of customer related RCA sessions. Also he is local champion for problems, knowing these causes has made it Reviews and Inspections. He has defined and possible to successfully define and implement applied a Project Defect Model, used for preventive actions. quantitative management of the quality of products and effectiveness of verification. RCA has a significant cost/benefit in maintenance, with limited investments. To do He is a member of several (national and effective RCA, engineers are needed with the international) SPI, CMMI, and quality related right skills to analyze problems. A solid networks, has written several papers, and understanding in the problem area is essential, regularly gives presentations on related to find the most important causes. The RCA subjects. He can be reached at +31 161 24 session leader must also be knowledgeable in 9885, email ben.linders@etm.ericsson.se. the problem area and speak the language of the engineers, to support analysis. The results are References communicated, so that the organization learns, and to enable buy in for preventive actions. [REF 1] CMMI, Causal Analysis & Resolution Process Area. Software The appendix of this paper contains a step-by- Engineering Institute. step process description and checklist. They [REF 2] Learning from Our Mistakes with are usable to lead RCA sessions. It is of course Defect Causal Analysis. David Card advised to do some RCA sessions together IEEE Software, Jan 1998. with an experienced RCA session leader first, when using this process and checklist. [REF 3] Root Cause Analysis in Ericsson EuroLab Netherlands, A search for Acknowledgments the contribution of RCA to the strategic business goals of Ericsson The author wishes to thank many Ericsson EuroLab Netherlands. O. de colleagues, who brought in experiences with Medeiros Carneiro. Nov. 2001 RCA, and gave feedback on this paper. Thanks [REF 4] Apollo Root Cause Analysis, also to Otto de Medeiros Carneiro, who did the Effective Solutions to Everyday RCA investigation. Finally thanks to David Problems Every Time. Dean L. Card (Software Productivity Consortium), Gano. 1999. Anthony R. Dowdy (Apollo Associated Services, Ltd) and Andre Heijstek (Q-Labs), for reviewing a preliminary version of this Web sites about RCA paper and providing many useful comments. • http://www.sei.cmu.edu/cmmi/ About the Author • http://www.apollorca.com/ • http://www.rootcauselive.com/ Ben Linders is Specialist Operational • http://www.reliabilityweb.com/fa/root_ Development & Quality at Ericsson R&D, in the Netherlands. He is a Bachelor in Computer cause_analysis.htm Ben Linders, Ericsson R&D Netherlands SM/ASM 2003, San Jose, CA Page 5 of 8
  • 6. Submitted to SM/ASM 2003 (www.sqe.com/sm) Rev A, March 12, 2003 Appendix: Root Cause Analysis at Ericsson R&D Netherlands, Ben Linders. Root Cause Analysis Process The purpose of Root Cause Analysis (RCA) is analyzing a problem to identify important causes that lead to the problem, and to initiate actions to prevent similar problems from occurring. RCA can be applied on any problem case; most often it is done on defects that were found by customers or during test, major project disturbances, or findings from earlier (CMMI, risk or other) assessments. Note that there have to be one or more concrete and known problem occurrences to investigate. You cannot do a RCA on a vague problem of which nobody has a clear insight. In such cases, use a brainstorm to explore the problem, possibly extended with a fishbone diagram to organize causes. Step 1: Preparation Do the following steps for the RCA investigation assignment with the orderer of the RCA: • Identify and isolate the problem to be investigated • Find out what the significance of the problem: Is there a business case for RCA? • Agree upon the expected results of the RCA sessions (report, presentation, etc) The RCA should investigate how the problem has hindered the organization in reaching their targets. Actions resulting from the RCA meeting should contribute towards these targets. Also the significance check is very important. If the problem caused much damage, or happens frequently, then investigate it. If it happened only once, or with little to no effect, then don’t spend time on it. Do the next steps to prepare for the RCA session: • Find out who has knowledge of the problem, and invite her/him to the RCA • Find out who has authority to decide about and take action, and invite her/him to the RCA • Plan the RCA session Usually an RCA session needs 3-5 persons, and takes about ½ to 1 hour. For multiple problems, plan 45 min per problem, maximum of 3 problems per session. State the problem to be investigated and RCA approach in the invitation, and ask to think about the loss that occurred due to the problem. Step 2: Meeting Start the meeting with explaining how RCA is done. Use the checklist that shows the steps and the rules, it should shortly be explained (unless everybody is familiar). In an RCA meeting there are the following steps: • Define the Problem • Create a Cause and Effect Chart • Identify Effective Solutions Step 2.1: Define the Problem To get the problem view aligned of the meeting participants, ask the following questions: • What is the problem? When did it happen? Where did it happen? • What is the significance of the problem, and what has been the loss for the organization? The purpose of these questions is to get information about the problem, and its context. The loss should be stated in man-hours that the organization has wasted due to this problem. Consensus must be reached on the answers, and they should be written on a flip over. Ben Linders, Ericsson R&D Netherlands SM/ASM 2003, San Jose, CA Page 6 of 8
  • 7. Submitted to SM/ASM 2003 (www.sqe.com/sm) Rev A, March 12, 2003 Step 2.2: Create a Cause and Effect Chart The cause and effect chart is a horizontal tree diagram Root identifying the causes that lead to the problem. To start, Cause Cause Level 2 Level 1 draw a box at the left side with the problem statement, and Root ask the question: Why did this happen? Collected answers Root Cause Cause Level 1 Level 3 (one answer per post it), and stick them on the flip over Cause Cause Level 4 Level 2 right to the problem statement in a vertical line. For every Cause Cause Level 3 Cause effect, try to find 2-5 causes. Take one item from the Root Cause Level 2 Level 1 Main Problem causes, and ask again why. Write answers on post its, and Level 4 Cause to be Cause investigated. repeat the process. After 4 to 7 levels you either get to a Level 2 Level 1 situation where nobody knows the answer, or there is no Cause need to go deeper. Don’t stop too early; make sure you get Level 1 good insight in the problem! Also do not discuss solutions Cause in this step; there will come in the next step. At the end Level 1 check the diagram on completeness, and clearness. Step 2.3: Identify Effective Solutions Effective solutions must fulfill three criteria: • Prevent recurrence • Be within control of the involved groups/persons • Meet targets of the RCA investigation (acceptable, effective, good cost/benefit) The approach to come up with solutions is as follows: Start on the right side of the chart, and challenge the causes and ask for solutions. Don’t judge the solutions, but for now only attach them to the causes. Stimulate creativity, techniques can be to ask for the most radical solution (as if there are no limits) and then check why it shouldn’t be possible, or ask for the first thing that comes to mind. The next step is to check the solutions. Discard solutions that do not meet the three criteria above. Give special attention to meeting the targets that were endangered by the problems being investigated: Would these actions prevent endangering the targets in the future? Also, be carefully with solutions in areas of: • Punishment, reprimand, issue a warning • Investigate, write a new procedure • Ignore, say it won’t happen again These kinds of solutions do not solve the problem; instead they postpone finding a real solution. Be aware of solution killers, like “it will never work”, “we’ve done that”, “that’s impossible”. Challenge the issuer; ask him/her to explain, this might lead to additional causes. For every solution, do two estimates: • How much time is needed to do the action (in one project)? • What are the savings (benefits) of this action, in man-hours? These figures should be added on the post it. Together they give input for a cost/benefit decision. Step 3: Report Document all solutions in an RCA report, sent it to the participants for completion and checking of the content. After corrections, sent it to the orderer of the RCA with a request for a decision on actions that will be done. Preferably the action follow up meeting is arranged by the RCA session leader, to have a good handover between the session and the line and project organization. Ben Linders, Ericsson R&D Netherlands SM/ASM 2003, San Jose, CA Page 7 of 8
  • 8. Submitted to SM/ASM 2003 (www.sqe.com/sm) Rev A, March 12, 2003 Appendix: Root Cause Analysis at Ericsson R&D Netherlands, Ben Linders. Root Cause Analysis Checklist This checklist can be used for effective Root Cause Analysis meetings. Before the meeting • Are there problem cases selected (TRs, CRs, etc)? Are they clear? • Which project/department targets have been endangered? What has been the loss? • Are persons invited who know the case (TR, problem, event) in detail? • Is there a prepared presenter for each case? • Are persons invited who can decide which action of the meeting will be done? • Will there be times/resources available who can take corrective actions? • Is sufficient time planned (45 min per investigated case)? • Is a room arranged with enough space, so that people will feel comfortable? • Are facilities reserved (flip-over, electronic whiteboard, laptop)? In the meeting • Explain the rules of the meeting, have people add additional rules: o First understand problem, then look for solutions. o No storytelling, nagging, blaming. o Only 1 person speaking at the time, others listen. o “In god we trust, all others bring facts”. • State the problem to be investigated, and the scope of the investigation. • State department/project targets that have been endangered, and check the loss with the people. • Get the problem clear: What happened, when, where? • Repeatedly ask: What was the reason? 4-7 levels deep, 2-5 causes per effect. • Stop story telling, instead look for as many causes as possible. • Determine: How can it be prevented from happening again in the future? • Or: How can we identify it earlier, and how can effects be limited when it happens again? • Look for things that went well and shouldn’t be forgotten, learned, still puzzling us? • Challenge the solution killers and “nay sayers”; try to have them contributing also! • Determine the expected cost of the actions, and the benefit for a next project. After the meeting • Thank everybody for his or her contribution! • Finalize the report, have it reviewed, and plan for action (see communication checklist). • Publish results on the web, and update the measurements and graphs on RCA. For more information, contact: Ben Linders Operational Development & Quality Ericsson Telecommunicatie B.V. Research and Development Tel: +31 161 24 9885 Fax: +31 161 24 2617 ben.linders@etm.ericsson.se http://www.ericsson.nl Ben Linders, Ericsson R&D Netherlands SM/ASM 2003, San Jose, CA Page 8 of 8