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EMBRAPA’S STRATEGY FOR
    IMPROVEMENT OF
BIOETHANOL PRODUCTION
      Cristina Machado – Researcher
       Hugo Molinari – Researcher
        Sílvia Belém – Researcher
      Esdras Sundfeld – R & D Chair
Embrapa Agroenergy
 Mission: To enable innovative technological solutions for sustainable
  and equitable development of the Agroenergy business in Brazil for
  the benefit of society.
 Basic Information:
    Creation: May 24th, 2006
    Installation: January, 2007
    Staff: 150 employees
    Location: Brasília – DF
    Duties: 1) Coordination of Agroenergy R&D actions at Embrapa.
               2 ) Execution of R&D projects
Embrapa Agroenergy

Working Structure
  Laboratory of Knowledge Management in Agroenergy
  Laboratory of Energetic Biology
  Laboratory of Energetic Feedstock Processing
     Pilot plant
  Laboratory of Co-products and Residues Processing
Strategic Priorities 2008-2011-2023
 Development of new technologies of energy (ethanol from cellulose, products of bio-
  refinery, hydrogen)
     Enzymatic pathway for ethanol from lignocellulosic materials.
     Enzymes, fungi, bacteria and catalysts for energy production.
     R&D focusing the concept of bio-refinery.
 Development of technologies for economical use of by-products and residues
     Economical use of meals, glycerin & by-products of biodiesel production.
     Economical use of by-products from the charcoal industry for the production of
      biofertilizers and biopesticides.
     Economical use of residues and by-products from the 1st and 2nd generation ethanol
      production processes.
Strategic Priorities 2008-2011-2023
 Development of novel production systems and raw materials with superior
  characteristics for the production of energy.

 Zoning and evaluation of environmental, economic and social impacts for the
  identification of areas for the competitive and sustainable production of
  agroenergy.

 Development of technologies and production systems aiming at using degraded
  areas for the production of bioenergy.
Embrapa’s R&D Platforms in Agroenergy



   Biodiesel    Lignocellulosic    Energetic
                   Ethanol          Florests




          Sugar Cane       Potential
                           Sources
Characteristics of these Projects
 Target technological issues of national relevance
 Carried out by multi-institutional networks (public and private
  partners acting in R&D, technology transfer, information systems,
  farming and industrial processing, among other issues)
 Multi-disciplinary approach
 Require high volume of resources (scientists, $$$, infra-
  structure,..)
Sugar Cane



                                                             Production
                                                             Systems




NETWORK: 100 scientists (8 Embrapa R&D Centers, 2 Universities, 1 R&D Institute, ...)
Ethanol from lignocellulose
                           Platform Management
        Characterization & selection of lignocellulosic biomass
               Prospection & selection of microorganisms
          Molecular genetics of gramineae & microorganisms
                           Conversion Processes



 Alternative sources of biomass & technological routes for the sustainable
             production of ethanol from lignocellulosic materials




NETWORK: being organized ...
Platform Management
 Monitoring of the project development, verifying the accomplishment of
  its objectives;
 Establishment of partnerships in the public and private sectors for
  technology transfer;
 Management of the IP aspects;
 Utilization of the databanks of Brazilian System of Genetic Resources
  (SIBRARGEN - Embrapa) to concentrate the information about raw
  material and microorganisms obtained in the project
 Creation of a homepage with different levels of access for publicizing the
  project results for the team and public
Characterization & selection of
           lignocellulosic biomass
Adaptation and standardization of analytical methodologies
 for different lignocellulosic materials;
Establishment raw material selection criteria;
Characterization and selection of lignocellulosic biomass for
 its physical-chemical properties;
Characterization and selection of lignocellulosic biomass for
 its cell wall composition and structure.
Distribution of germplasm banks


                          Materials partially
                           characterized:
                             Bromatological
                             Agronomical
Prospection & selection of microorganisms

Selection of microorganisms for:
  Production of cell wall hydrolytic enzymes
  Ethanol production from pentoses
  Simultaneous saccharification and fermentation
Distribution of germoplasm banks

                      Yeasts
                       characterized and
                       evaluated for
                       ethanol production
                      Molds and bacteria
                       characterized and
                       evaluated for other
                       uses:
                         Biological control;
                         Plant diseases;
                         ….
Molecular genetics of gramineae &
                microorganisms
Modification of polymeric structure of plant cell wall to
 facilitate hydrolysis;
Prospection and characterization of hydrolytic enzymes
 coding genes for the increase of specific activity;
Evaluation of hydrolytic enzymes and pentoses and hexoses
 metabolizing coding genes;
Construction of microorganisms with amplified hydrolytic
 enzymes expression and catabolic repression control;
Conversion Processes
 Definition of lignocellulosic ethanol conversion process models in
  bench scale experiments;
 Bench scale evaluation of defined conversion process models
  with the selected raw material and microorganisms;
 Pilot scale evaluation of technological routes (selected process
  using selected raw material and microorganisms);
 Mass and energy balances and preliminary technical &
  economical feasibility studies of selected technological routes;
 Evaluation and management of residues generated in selected
  technological routes.
Final Remarks
 Management of the R & D process is a big challenge
    involving the integration of efforts, networking, sharing and allocation of
     resources to meet the needs of R & D, establishment of public-private
     partnerships, among other aspects.
 Embrapa, has a long history working on “open knowledge”.
       But…
 Information security, protection, patent (IP) and business.
    aspects will be indispensable to maintain Brazil’s leadership, and more than
     that, sovereignty on biofuels.
Embrapa Agroenergy
www.cnpae.embrapa.br
cristina.machado@embrapa.br

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Embrapa´s Strategy for Improvement of Bioethanol Production

  • 1. EMBRAPA’S STRATEGY FOR IMPROVEMENT OF BIOETHANOL PRODUCTION Cristina Machado – Researcher Hugo Molinari – Researcher Sílvia Belém – Researcher Esdras Sundfeld – R & D Chair
  • 2. Embrapa Agroenergy  Mission: To enable innovative technological solutions for sustainable and equitable development of the Agroenergy business in Brazil for the benefit of society.  Basic Information:  Creation: May 24th, 2006  Installation: January, 2007  Staff: 150 employees  Location: Brasília – DF  Duties: 1) Coordination of Agroenergy R&D actions at Embrapa. 2 ) Execution of R&D projects
  • 3. Embrapa Agroenergy Working Structure Laboratory of Knowledge Management in Agroenergy Laboratory of Energetic Biology Laboratory of Energetic Feedstock Processing Pilot plant Laboratory of Co-products and Residues Processing
  • 4. Strategic Priorities 2008-2011-2023  Development of new technologies of energy (ethanol from cellulose, products of bio- refinery, hydrogen)  Enzymatic pathway for ethanol from lignocellulosic materials.  Enzymes, fungi, bacteria and catalysts for energy production.  R&D focusing the concept of bio-refinery.  Development of technologies for economical use of by-products and residues  Economical use of meals, glycerin & by-products of biodiesel production.  Economical use of by-products from the charcoal industry for the production of biofertilizers and biopesticides.  Economical use of residues and by-products from the 1st and 2nd generation ethanol production processes.
  • 5. Strategic Priorities 2008-2011-2023  Development of novel production systems and raw materials with superior characteristics for the production of energy.  Zoning and evaluation of environmental, economic and social impacts for the identification of areas for the competitive and sustainable production of agroenergy.  Development of technologies and production systems aiming at using degraded areas for the production of bioenergy.
  • 6. Embrapa’s R&D Platforms in Agroenergy Biodiesel Lignocellulosic Energetic Ethanol Florests Sugar Cane Potential Sources
  • 7. Characteristics of these Projects  Target technological issues of national relevance  Carried out by multi-institutional networks (public and private partners acting in R&D, technology transfer, information systems, farming and industrial processing, among other issues)  Multi-disciplinary approach  Require high volume of resources (scientists, $$$, infra- structure,..)
  • 8. Sugar Cane Production Systems NETWORK: 100 scientists (8 Embrapa R&D Centers, 2 Universities, 1 R&D Institute, ...)
  • 9. Ethanol from lignocellulose Platform Management Characterization & selection of lignocellulosic biomass Prospection & selection of microorganisms Molecular genetics of gramineae & microorganisms Conversion Processes Alternative sources of biomass & technological routes for the sustainable production of ethanol from lignocellulosic materials NETWORK: being organized ...
  • 10. Platform Management  Monitoring of the project development, verifying the accomplishment of its objectives;  Establishment of partnerships in the public and private sectors for technology transfer;  Management of the IP aspects;  Utilization of the databanks of Brazilian System of Genetic Resources (SIBRARGEN - Embrapa) to concentrate the information about raw material and microorganisms obtained in the project  Creation of a homepage with different levels of access for publicizing the project results for the team and public
  • 11. Characterization & selection of lignocellulosic biomass Adaptation and standardization of analytical methodologies for different lignocellulosic materials; Establishment raw material selection criteria; Characterization and selection of lignocellulosic biomass for its physical-chemical properties; Characterization and selection of lignocellulosic biomass for its cell wall composition and structure.
  • 12. Distribution of germplasm banks  Materials partially characterized:  Bromatological  Agronomical
  • 13. Prospection & selection of microorganisms Selection of microorganisms for: Production of cell wall hydrolytic enzymes Ethanol production from pentoses Simultaneous saccharification and fermentation
  • 14. Distribution of germoplasm banks  Yeasts characterized and evaluated for ethanol production  Molds and bacteria characterized and evaluated for other uses:  Biological control;  Plant diseases;  ….
  • 15. Molecular genetics of gramineae & microorganisms Modification of polymeric structure of plant cell wall to facilitate hydrolysis; Prospection and characterization of hydrolytic enzymes coding genes for the increase of specific activity; Evaluation of hydrolytic enzymes and pentoses and hexoses metabolizing coding genes; Construction of microorganisms with amplified hydrolytic enzymes expression and catabolic repression control;
  • 16. Conversion Processes  Definition of lignocellulosic ethanol conversion process models in bench scale experiments;  Bench scale evaluation of defined conversion process models with the selected raw material and microorganisms;  Pilot scale evaluation of technological routes (selected process using selected raw material and microorganisms);  Mass and energy balances and preliminary technical & economical feasibility studies of selected technological routes;  Evaluation and management of residues generated in selected technological routes.
  • 17. Final Remarks  Management of the R & D process is a big challenge  involving the integration of efforts, networking, sharing and allocation of resources to meet the needs of R & D, establishment of public-private partnerships, among other aspects.  Embrapa, has a long history working on “open knowledge”. But…  Information security, protection, patent (IP) and business.  aspects will be indispensable to maintain Brazil’s leadership, and more than that, sovereignty on biofuels.