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Automation
Robotics and
System
CONTROL                                                Università degli Studi
                                                    di Modena e Reggio Emilia


               Geo-Information for Safe
                     Agriculture
                             Cesare Fantuzzi
                 University of Modena and Reggio Emilia

                             CAPIGI 2011
                       TUESDAY 5 APRIL 2011
                      Session: Machine Guidance




CAPIGI                   C. Fantuzzi               1
Impelling need for safe
                      Agriculture
!    Agriculture and forestry have the worst fatal accident rate
     than any other industry.
!    Only construction has a comparable incidence rate of fatal
     accidents at work.
!    However, there has been a steady
     decline in fatal accidents in
     construction, but this is less so for
     agriculture.
!    The standardized incidence rate for
     agriculture, hunting and forestry of
     fatal accidents at work in the EU was
     12.6 per 100,000 workers


     CAPIGI              C. Fantuzzi                          2
Statistics




!    Standardized incidence rate by economic activity (fatal
     accidents) [source: EUROSTAT]
CAPIGI                  C. Fantuzzi                            3
Situation in UK
!    Agriculture has one of the worst fatal accident and occupational ill
     health records of any major employment sector.
!    Less than 1.5% of the working population is employed in
     agriculture yet the sector is responsible for between 15% and
     20% of fatalities to workers each year.
!    The provisional fatal injury rate in agriculture for 2007/08 was 9.7
     fatalities per 100,000 workers - the highest of any industrial
     sector.
!    In the 10 year period from 1997/1998 to 2006/2007 a total of 464
     people have been killed as a result of agricultural work activities
     and many more have been injured or suffered ill health.
!    This means an average of 46 people each year are killed in the
     industry – almost 1 death per week!


CAPIGI                   C. Fantuzzi                               4
The main causes of death
!    transport (being run over or vehicle overturns) -
     accounting for 24% of fatalities.
!    falling from a height (through fragile roofs, trees etc) - 17%.
!    struck by moving or falling objects (bales, trees etc) - 15%.
!    asphyxiation / drowning - 10%
!    livestock related fatalities - 10%
!    contact with machinery - 8%
!    trapped by something collapsing or overturning - 7%
!    contact with electricity - 5%




CAPIGI                  C. Fantuzzi                             5
Situation in Italy
!    In 2010 there were 300 accidents in agriculture involving
     tractors.
!    176 of these accidents caused the death of people involved.
!    221 people seriously injured.
     –  Source: Centauro-Asaps study.




CAPIGI                  C. Fantuzzi                        6
Tractor Overturn Hazards
!    The central concept in tractor stability/
     instability is Center of Gravity (CG).
!    For a tractor to stay upright, its CG
     must stay within the tractors stability
     baseline
!    When a tractor is on an incline, the
     distance between the tractors CG and
     stability baseline is reduced.
!    If equipment, such as a front-end
     loader, a round bale lifting fork, or a
     chemical side saddle tank is mounted
     on the tractor, the additional weight
     shifts the CG toward that piece of
     equipment.

     CAPIGI                  C. Fantuzzi         7
Important Factors for Tractor
              Stability/Instability
!    The following factors works through the CG. Each of these
     factors may cause the tractor's CG to go beyond the
     tractor's stability baseline and overturn:

!    Centrifugal force (CF),
!    Rear-axle torque (RAT),
!    Drawbar leverage (DBL).




CAPIGI                C. Fantuzzi                          8
Centrifugal force (CF)
!    The relationship between CF and tractor speed, however, is
     not directly proportional.
!    Centrifugal force varies in proportion to the square of the
     tractors speed.
!    Centrifugal force is often a factor in tractor side overturns.
!    When the distance between the tractor's CG and side
     stability baseline is already reduced from being on a hillside,
     only a little CF force may be needed to push the tractor
     over.




CAPIGI                  C. Fantuzzi                            9
Rear-axle torque (RAT)
!    Rear-axle torque involves energy transfer between the
     tractor engine and the rear axle of two-wheel drive tractors.
!    Engaging the clutch of such tractors results in a twisting
     force, called torque, to the rear axle.




CAPIGI                 C. Fantuzzi                            10
Drawbar leverage (DBL)
!    When a two-wheel drive tractor is pulling a load, its rear
     tires push against the ground.
!    Simultaneously, the load attached to the tractor is pulling
     back and down against the forward movement of the tractor.
!    The load is said to be pulling down because the load is
     resting on the earth's surface.
!    This backward and downward pull results in the rear tires
     becoming a pivot point, with the load acting as force trying
     to tip the tractor rearward.
!    An angle of pull is created between the grounds surface and
     the point of attachment on the tractor.



CAPIGI                 C. Fantuzzi                          11
Drawbar leverage (DBL) Cont.
 !    Suppose the tractor is hitched safely.
 !    The tractor is engaged and begins to pull on the stump.
 !    When the tree stump does not pull loose, the tractor will
      react in one of two ways:
      –  The most expected reaction will be a slipping (spinning) of the rear
         tires.
      –  The second reaction may also involve a slipping of the rear tires, but
         the slipping may be neither smooth nor consistent.




CAPIGI                   C. Fantuzzi                                    12
“Smart Sentinel” Project
!    Acquire information to compute possible hazardous conditions.
     Source of information:
     –  Inertial characteristics (acceleration, twist, etc.) from on-board sensor
        that directly affects the tractor CG.
     –  Tractor location using geo-localization information, to augment
        inertial information.
     –  Information on current implement attached to the tractor about its size,
        weight and CG, to compute overall CG (tractor+implement).
        To allow automatic detection, this information can be stored in the
        Implement ECU or in a dedicated smart tag placed on the implement
        itself.
!    Compute counteraction in case of detection of hazardous
     conditions.
     –  Passive: inform the human operator about the danger.
     –  Active: takes the control of the tractor.
!    Immediate call for rescue assistance in case of accident.

CAPIGI                     C. Fantuzzi                                       13
Geo-spatial data for safety
!    Identify safe and unsafe area for tractor operator
!    Set control parameter depending on geo-localization.




CAPIGI                C. Fantuzzi                           14
ICT boosts farm activities
!    The Smart Sentinel project requires a smart ICT structure:




CAPIGI                 C. Fantuzzi                          15
State of the art
!    Italian company Co:Bo S.p.A. has developed an inertial
     platform (on-board source of information), and a warning
     system (passive counteraction) named Sentinel.




CAPIGI                 C. Fantuzzi                          16
Sentinel Concept




CAPIGI     C. Fantuzzi      17
ISOTRACTOR Project
!    Smart Sentinel project aims to
     augment the functionalities of
     Sentinel product in a way to include:
     –  Geo-spatial information and automatic
        loading of implement parameters that
        influence the CG of the whole system.
     –  Active counteraction on tractor guidance.
!    Smart Sentinel is a task in a wider
     project supported by regional
     government of Emilia Romagna
     called ISOTRACTOR.




CAPIGI                    C. Fantuzzi               18
ISOTRACTOR Project
!    Public bodies and Company interaction
                               Industry Association
                               (“Mechatronic” Club)




     University of
Modena and Reggio Emilia




                                                      Industries


CAPIGI                     C. Fantuzzi                             19
ISOTRACTOR goals
! ISOTRACTOR     aims to develop HW-SW
applications ISOBUS compliant for
agricultural machines and implement.
! Open architecture, targeting to merge
seamlessly different vendors systems.
! Addressing ISOBUS limitation, as bus
bandwidth, safety and real time.
! Develop Task Controller and Sequence
Controller Applications.
! Smart Sentinel will be one of the
ISOTRACTOR node

CAPIGI           C. Fantuzzi              20
Conclusion
!    We presented a project named “Smart Sentinel”.
!    Smart Sentinel is a active system for increase safety of any
     farming tasks which involves a tractor (often with an
     implement attached).
!    A Geo-localization system and an accurate field map can
     provide necessary information to detect that the tractor is
     working in hazardous conditions.
!    This information can be merged with on-board sensors to
     detect twist, bend or dangerous acceleration conditions.
!    These information will be used to compute an active
     countermeasure to reach an “always-safe” working
     condition for humans and machines.

CAPIGI                 C. Fantuzzi                           21

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Geo-information for safe agriculture

  • 1. Automation Robotics and System CONTROL Università degli Studi di Modena e Reggio Emilia Geo-Information for Safe Agriculture Cesare Fantuzzi University of Modena and Reggio Emilia CAPIGI 2011 TUESDAY 5 APRIL 2011 Session: Machine Guidance CAPIGI C. Fantuzzi 1
  • 2. Impelling need for safe Agriculture !  Agriculture and forestry have the worst fatal accident rate than any other industry. !  Only construction has a comparable incidence rate of fatal accidents at work. !  However, there has been a steady decline in fatal accidents in construction, but this is less so for agriculture. !  The standardized incidence rate for agriculture, hunting and forestry of fatal accidents at work in the EU was 12.6 per 100,000 workers CAPIGI C. Fantuzzi 2
  • 3. Statistics !  Standardized incidence rate by economic activity (fatal accidents) [source: EUROSTAT] CAPIGI C. Fantuzzi 3
  • 4. Situation in UK !  Agriculture has one of the worst fatal accident and occupational ill health records of any major employment sector. !  Less than 1.5% of the working population is employed in agriculture yet the sector is responsible for between 15% and 20% of fatalities to workers each year. !  The provisional fatal injury rate in agriculture for 2007/08 was 9.7 fatalities per 100,000 workers - the highest of any industrial sector. !  In the 10 year period from 1997/1998 to 2006/2007 a total of 464 people have been killed as a result of agricultural work activities and many more have been injured or suffered ill health. !  This means an average of 46 people each year are killed in the industry – almost 1 death per week! CAPIGI C. Fantuzzi 4
  • 5. The main causes of death !  transport (being run over or vehicle overturns) - accounting for 24% of fatalities. !  falling from a height (through fragile roofs, trees etc) - 17%. !  struck by moving or falling objects (bales, trees etc) - 15%. !  asphyxiation / drowning - 10% !  livestock related fatalities - 10% !  contact with machinery - 8% !  trapped by something collapsing or overturning - 7% !  contact with electricity - 5% CAPIGI C. Fantuzzi 5
  • 6. Situation in Italy !  In 2010 there were 300 accidents in agriculture involving tractors. !  176 of these accidents caused the death of people involved. !  221 people seriously injured. –  Source: Centauro-Asaps study. CAPIGI C. Fantuzzi 6
  • 7. Tractor Overturn Hazards !  The central concept in tractor stability/ instability is Center of Gravity (CG). !  For a tractor to stay upright, its CG must stay within the tractors stability baseline !  When a tractor is on an incline, the distance between the tractors CG and stability baseline is reduced. !  If equipment, such as a front-end loader, a round bale lifting fork, or a chemical side saddle tank is mounted on the tractor, the additional weight shifts the CG toward that piece of equipment. CAPIGI C. Fantuzzi 7
  • 8. Important Factors for Tractor Stability/Instability !  The following factors works through the CG. Each of these factors may cause the tractor's CG to go beyond the tractor's stability baseline and overturn: !  Centrifugal force (CF), !  Rear-axle torque (RAT), !  Drawbar leverage (DBL). CAPIGI C. Fantuzzi 8
  • 9. Centrifugal force (CF) !  The relationship between CF and tractor speed, however, is not directly proportional. !  Centrifugal force varies in proportion to the square of the tractors speed. !  Centrifugal force is often a factor in tractor side overturns. !  When the distance between the tractor's CG and side stability baseline is already reduced from being on a hillside, only a little CF force may be needed to push the tractor over. CAPIGI C. Fantuzzi 9
  • 10. Rear-axle torque (RAT) !  Rear-axle torque involves energy transfer between the tractor engine and the rear axle of two-wheel drive tractors. !  Engaging the clutch of such tractors results in a twisting force, called torque, to the rear axle. CAPIGI C. Fantuzzi 10
  • 11. Drawbar leverage (DBL) !  When a two-wheel drive tractor is pulling a load, its rear tires push against the ground. !  Simultaneously, the load attached to the tractor is pulling back and down against the forward movement of the tractor. !  The load is said to be pulling down because the load is resting on the earth's surface. !  This backward and downward pull results in the rear tires becoming a pivot point, with the load acting as force trying to tip the tractor rearward. !  An angle of pull is created between the grounds surface and the point of attachment on the tractor. CAPIGI C. Fantuzzi 11
  • 12. Drawbar leverage (DBL) Cont. !  Suppose the tractor is hitched safely. !  The tractor is engaged and begins to pull on the stump. !  When the tree stump does not pull loose, the tractor will react in one of two ways: –  The most expected reaction will be a slipping (spinning) of the rear tires. –  The second reaction may also involve a slipping of the rear tires, but the slipping may be neither smooth nor consistent. CAPIGI C. Fantuzzi 12
  • 13. “Smart Sentinel” Project !  Acquire information to compute possible hazardous conditions. Source of information: –  Inertial characteristics (acceleration, twist, etc.) from on-board sensor that directly affects the tractor CG. –  Tractor location using geo-localization information, to augment inertial information. –  Information on current implement attached to the tractor about its size, weight and CG, to compute overall CG (tractor+implement). To allow automatic detection, this information can be stored in the Implement ECU or in a dedicated smart tag placed on the implement itself. !  Compute counteraction in case of detection of hazardous conditions. –  Passive: inform the human operator about the danger. –  Active: takes the control of the tractor. !  Immediate call for rescue assistance in case of accident. CAPIGI C. Fantuzzi 13
  • 14. Geo-spatial data for safety !  Identify safe and unsafe area for tractor operator !  Set control parameter depending on geo-localization. CAPIGI C. Fantuzzi 14
  • 15. ICT boosts farm activities !  The Smart Sentinel project requires a smart ICT structure: CAPIGI C. Fantuzzi 15
  • 16. State of the art !  Italian company Co:Bo S.p.A. has developed an inertial platform (on-board source of information), and a warning system (passive counteraction) named Sentinel. CAPIGI C. Fantuzzi 16
  • 17. Sentinel Concept CAPIGI C. Fantuzzi 17
  • 18. ISOTRACTOR Project !  Smart Sentinel project aims to augment the functionalities of Sentinel product in a way to include: –  Geo-spatial information and automatic loading of implement parameters that influence the CG of the whole system. –  Active counteraction on tractor guidance. !  Smart Sentinel is a task in a wider project supported by regional government of Emilia Romagna called ISOTRACTOR. CAPIGI C. Fantuzzi 18
  • 19. ISOTRACTOR Project !  Public bodies and Company interaction Industry Association (“Mechatronic” Club) University of Modena and Reggio Emilia Industries CAPIGI C. Fantuzzi 19
  • 20. ISOTRACTOR goals ! ISOTRACTOR aims to develop HW-SW applications ISOBUS compliant for agricultural machines and implement. ! Open architecture, targeting to merge seamlessly different vendors systems. ! Addressing ISOBUS limitation, as bus bandwidth, safety and real time. ! Develop Task Controller and Sequence Controller Applications. ! Smart Sentinel will be one of the ISOTRACTOR node CAPIGI C. Fantuzzi 20
  • 21. Conclusion !  We presented a project named “Smart Sentinel”. !  Smart Sentinel is a active system for increase safety of any farming tasks which involves a tractor (often with an implement attached). !  A Geo-localization system and an accurate field map can provide necessary information to detect that the tractor is working in hazardous conditions. !  This information can be merged with on-board sensors to detect twist, bend or dangerous acceleration conditions. !  These information will be used to compute an active countermeasure to reach an “always-safe” working condition for humans and machines. CAPIGI C. Fantuzzi 21