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DEAN NETZLER
8888 E. FERNDALE RD
ROCKVILLE, IN 47872
Signature Form
I ____________________________________ hereby signify that the information submitted in
my PORTFOLIO is true and correct. That willful failure to give true and correct
information is a violation of the College academic policy.
Sign__________________________________ Date_____________
Table of Contents
Cover Letter......................................................................................................................................1
Signature Form.................................................................................................................................2
Table of Contents..............................................................................................................................3
Resume...............................................................................................................................................4
Autobiography..................................................................................................................................5
Excellence Award .............................................................................................................................6
CAAP Exam Results and Certificate..............................................................................................7
Course Work.....................................................................................................................................8
Trigonometry & Algebra .............................................................................................................8
Calculus, Statics &Physics...........................................................................................................9
Excel Spreadsheet .................................................................................................................10-11
Lab Report..................................................................................................................................12
Lab Procedures......................................................................................................................13-14
Impact, Flexure, Compression, and Tensile Testing .................................................................15
Rockwell Hardness Testing .......................................................................................................16
Faro Arm....................................................................................................................................17
Metallurgy Specimen Preparation..............................................................................................18
Electronics/Logic/PLC...............................................................................................................19
Dean A. Netzler +1812-230-6877 dnetzler@ivytech.edu
OBJECTIVE
To secure a position of Project Management with Sycamore Engineering, where I can utilize my Associate of Science in
Engineering Technology degree, my hardworking mentality and intelligence to shine through as an asset and contributing
member of the Sycamore Engineering Team.
SKILLS
 Team, & project management experience  Detail, accuracy & directive oriented
 Excellent ability to adapt by thinking concisely and
quickly in order to succeed through difficult situations
 Trained in Computers/Microsoft Office programs
EXPERIENCE
IVY TECH COMMUNITY COLLEGE MATH LAB TERRE HAUTE, IN JANUARY 2015-CURRENT
 Math Lab Tutor- Calculus/Statics/engineering/science/quantitative reasoning/algebra/trigonometry
 Assisting more than 500 students per semester
ASHLEY FURNITURE TERRE HAUTE, IN APRIL 2014-JANUARY 2015
 Retail Sales Associate, Led the district in sales volume Sept.-Dec., while enrolled full-time at Ivy Tech.
 Showcased top level Marketing, Negotiating, Issue Resolution, and Customer Service skills.
NETZLER ENTERPRISES (SEASONAL) ROCKVILLE, IN APRIL 2011-CURRENT
 Manager Concessions/Contractor doing Property rehabilitations (10+)
HI-POWER MEDIA SOLUTIONS & MOMENTUM MEDIA CUYAHOGA FALLS, OH NOVEMBER 2011-FEBRUARY 2013
 Owner of Hi-Power Media Solutions Inc/Started as Assistant Branch Manager of Momentum Media
 Motivated & Lead by example, while overseeing an office of 20 employees, of which I hired, trained, and managed
EDUCATION
IVY TECH COMMUNITY COLLEGE, TERRE HAUTE, IN JANUARY 2015- MAY 2016
Associate of Science in Engineering Technology 3.98/4.0 GPA
AWARDS & ACCOLADES
• Awarded the Indiana Career and Technical Education Award for Excellence for 2016
• Certificate of Achievement Collegiate Assessment of Academic Proficiency in Mathematics and Science
• Earned Dean’s List Honors each semester at Ivy Tech
• Member of Phi Theta Kappa Honor Society (PTK)
• Selected for Ivy Tech’s Student Leadership Academy, from which I graduated
• Participated in the 2015 Ivy Tech Student Leadership Conference
• Recipient of the NASA & Indiana Space Consortium Grant Scholarship 2015
• Recipient of Crown Electric’s Scholarship for 2014-2015
• Recipient of First Bank Scholar’s Scholarship for 2014-2015
• Recipient of Parke County Community Foundation’s Scholarship for 2014-2016
• Elected Team Leader of Service Learning Project for Summer 2014
• Selected to be a Student Ambassador while attending Northview High School
COMMUNITY INVOLVEMENT
Participating on in a day of service at the Light House Mission
Volunteered multiple days ringing the bell for the Salvation Army Kettle
Volunteered at Ivy Tech’s events i.e. Spartan Match, Matter in Motion, and GoIvy Day
Tutored adult GED preparation for no charge
Volunteered at Clay County Humane Society and Parke Vermillion Humane Society
Autobiography
I was born in Indianapolis to Harold and Michelle Netzler on Nov 19, 1987. I grew up in Parke County and
attended Northview high-school in Brazil, IN. While in high school, I was a multi-sport athlete, and proud to say I
graduated with honors. I was selected to be an ambassador for the school, where I gave tours of the school, worked
at sporting events, and was rather active in and around the school. In high school, I was very interested in math,
science, and computer technology.
After high school, I moved out of state and worked a variety of jobs. I was offered a position as an
assistant manager at Momentum Media and moved to Cuyahoga Falls, Ohio in November 2011. While working at
Momentum Media I trained, oversaw, and built a successful team. After proving that I was able to perform as well
as motivating a team to perform, I was promoted after only three months to open my own office. I worked very
hard opening and running my company, Hi-Power Media Solutions. After about a year in West Virginia, I began to
miss my family and home in Indiana. In February 2013, I moved back to the Wabash Valley to enroll in school
and to be closer to my family and friends.
That fall I registered for school at Ivy Tech Community College. While looking at the majors Ivy Tech had
to offer I was very interested in Industrial Technology After the completion of my the first semester with a 4.0
GPA, I was introduced to a new major that would incorporate my love of math, science, and my passion of
building and improving things. While I do not mind getting dirty, I do like the aspect of using my intelligence to
solve problems. Engineering Technology is a major that wrapped all my individual skills into one category. I felt
like this was the direction I had been searching for my entire life. The Engineering Technology program was the
perfect home for me incorporating, math, physics, science, and design.
I have a passion of working with people to solve problems. After my second semester at Ivy Tech, my
algebra teacher noticed students were asking me for help, and I was doing a great job of explaining to them. That
led to the manager of the math lab asking me if being a math tutor was of interest to me. I gratefully accepted the
position. Working in the Math lab has taught me how to work with many different types of people. I’ve also
participated in multiple leadership roles. The Leadership Academy was a very rewarding experience, it taught me
how to act and lead others. I’ve been the natural leader throughout the Engineering Technology classes. Joshua
Speer, the Engineering Technology Chair, can attest to my leadership abilities, dedication, professionalism, and
resourcefulness. I’ve excelled throughout the course work and have helped my classmate’s succeed. Recently I was
informed by the Indiana Department of Education, that I will be receiving a state award titled Career and Technical
Education Award for Excellence. This award does not make me a better person or professional, but it does give
validation to the hard work and dedication I have put towards my field. I am excited to say that I will be
graduating in May 2016 with an Associate of Science in Engineering Technology. This is the first step in what I
hope to be a life long journey in the engineering profession.
My education will not cease with Ivy Tech. I will be a life-long learner. I have plans to continue my
education. My dream is to find a job where I can grow and develop to the next level. That may include on the job
training, training on equipment, or taking additional coursework at the college level. With my hope being, I earn a
Bachelor’s of Science degree in Mechanical Engineering Technology.
Trigonometry & Algebra
I am a mathematically centered person, who easily asserts my knowledge to solve real life
problems. While taking algebra and trigonometry, I’ve earned an A in both courses and
was recruited to tutor other students. My reputation as a tutor in the math lab has led to
opportunities for me to tutor outside of work by individual request. Unlike most people, I
enjoy working with numbers and working with people to solve problems.
Calculus, Statics & Physics I & II
Gained knowledge of Static Equilibrium’s. Through
coursework I was tasked to solve multiple situational and
actual real life problems. I learned to calculate forces,
moments, reactionary forces, and magnitudes. The Statics
course work has also helped to improve my trigonometry
skills, as well as advancing my conversion skills with U.S.
Customary & Metric.
In the Physics coursework, I have developed
skills in Kinematics, Dynamics, and Newtonian
Physics at an elementary level. Topics include:
motion, force, friction, gravitation, energy,
heat, work, power, simple machines, circular
motion and gravity.
In application, I’ve used these skills to solve
many real life physics problems. Through this
work, I’ve also gained skills with precise
measurements and dimensions.
I am currently taking Physics II, which allows
me to delve deeper into the fascinating world
of Physics, while bolstering my knowledge of
how things work.
This semester, my final semester at Ivy Tech, I decided to
take Calculus I, as an elective. After completing the course
work I will have knowledge of derivatives of elementary
functions, integrals, delta epsilon proofs, and differential
Calculus to solve natural and social sciences, along with
multiple other applications of Calculus.
s
Excel Spreadsheets
Spreadsheet 1
Spreadsheet 1
I’m above average skilled working with Excel Spreadsheets,
I’ve done numerous data analysis using graphs, tables, and
with multiple workbooks. With my background in math
I’ve also used excel to construct multiple calculations. In
these pictures, I have provided examples of my work,
Spreadsheet 1 is some examples of trigonometric
calculations & conversions. Spreadsheet 2 is the calculated
the amount of CO2 produced and how much annually it
costs to run a theoretical household. Spreadsheet 3 is a
statistical analysis of weights.
Spreadsheet 3
Spreadsheet 2
Lab Reports
Throughout most of the Engineering Technology course work I’ve had to
create lab reports for the tests and experiments we have done. I believe this
skill will prove to be a very useful tool in industry. Not only was I able to
develop a lab report but I am very good at public speaking and presenting
findings.
Lab Procedures
Impact Testing Lab Procedures
1.0 Introduction:
The machine that is being used is the Instron Ceast 9050 (Figure 1-1). “The CEAST 9050 impact pendulum is
designed for determining the resilience of thermoplastic materials to brittleness under standard impact conditions
according to Charpy (bars/pipes), Izod, Dynstat, and Tensile Impact methods, ranging in energy from 0.5 - 50 J
(.378 - 36.9 ft-lbs)”(www.instron.com). We will be testing the red acrylic material (12.6 cm x 1.2 cm) (Figure 1-2)
2.0 Testing equipment
2.1 Testing Facility
 Ivy Tech CWD building room 118
2.2 Testing Components
 Charpy impact Hammer 7600.025
 Base 7610.131
 Red acrylic testing material
3.0 Safety
3.1 Hazardous Chemicals
 N/A (we will not be using any chemicals during this procedure)
3.2 Machine Safety
 Ensure the safety device are working properly such as: the door and make sure the hammer doesn’t
come down when the door is open.
 DO NOT TRY TO BYPASS ANY OF THE SAFETY DEVICES.
 Observe any pinch points and keep hands and limbs free of them.
4.0 Testing Procedure:
1. Read the manual for the Ceast 9050 and observe all of the warnings and cautions.
2. Turn on the Ceast 9050. The switch is located on the back of the machine.
3. Check to ensure the air is on and if not turn it on.
4. Make sure the emergency stop is off and then press the blue button (Figure 4-1).
While working in the engineering lab, I lead a team which produced a
complete Lab Procedures for an Impact Tester, pictured below. The
finished product let me showcase my attention to details, computer
skills, and professionalism. I am now trained in the industry standards
for lab procedures.
5. Check to ensure you have the impact hammer 7600.025 Charpy ISO (Figure 4-2) and the correct base is
installed. If it’s not the correct head see procedure below:
 Press operations on the touch screen
 Before pressing the release icon on the touch screen, make sure area is clear.
 Then press the Release icon.
 At the base of the head unscrew the wing nut by turning counterclockwise
 Remove head
 Remove base using the 8mm ball end Allen wrench and loosen the front 2 bolts at the bottom of the
base.
 Insert base 7610.131 and fasten the front 2 bolts using the 8mm ball end Allen wrench.
 Insert the impact hammer 7600.025 head. (Make sure the impact point is facing the left. It will only
go in one way)
 Insert the wing nut and make sure the nut is facing up and tighten Clockwise.
6. On the home screen press Calibrate icon (Figure 4-3) and then press Start (see Figure 4-4) (The machine
automatically senses what head and base you are using).
7. On the home screen (Figure 4-3) select Parameters icon (then see Figure 4-5) and load the Charpy ISO
parameters are loaded.
8. Once calibrated insert testing material and make sure it is centered and flush on the bottom ledge of the
base and flat.
9. MAKE SURE THE CENTERING TOOL IN POINTED TO THE LEFT OF THE BASE. (SEE FIGURE 4-
6 FOR POSITION)
10. Shut the door
11. On the home screen press operations (Figure 4-3) and then press Start. (Figure 4-7)
12. After the testing is finished press end and name your specimen.
13. In order to retrieve your data insert thumb drive located on the left end of the base (Figure 4-8). To export
the information go to results and select the name of your specimen and select export. Then select the USB.
Then power off by the switching the power switch off and turning off the air.
Figure 4-3 Figure 4-4 Figure 4-5
Figure 4-7 Figure 4-8
Impact, Flexure, Compression & Tensile Testing
With the Flexure machine, I conducted a
Flexural test with three-point loading to find the
shear stress of plastic test piece. While working
with the compression testing I was able to
measure the fracture limits of the plastic
material. The Tensile test may be the most
important test that I ran, the results of this test
often yields what is called a material’s “Ultimate
Strength”, a yield strength, and a modulus of
Elasticity. I really enjoyed the material testing.
Within the Engineering Technology coursework,
there was Materials & Processes, where I got
some great experience working all the testing
equipment. With the impact tester we able to
find the amount of force plastic test pieces could
withstand on impact.
Rockwell Hardness Testing
The Rockwell Hardness Test is a valuable
testing procedure I used. I was able to identify
multiple pieces of random metal based on its
rating on the Rockwell hardness scale after
testing.
The dimple pictured below is from one of the
test pieces I magnified with a Metallurgical
microscope and photographed with the digital
display attachment.
Faro Arm
The Faro Arm was a very exciting piece of
equipment I also have been trained on. I was
able to digitize the object pictured from the
table to a computer.
This machine is used to make the most
precise digital 3D renderings, from any
object by touching the tip of the arm to
different data points all around the object.
This I can use to reverse engineer geometric
shaped objects, especially with tight
tolerances.
Metallurgy Specimen Preparation
I am have gained the know-how to prepare specimens for embedding samples for
examination. The process includes sawing, embedding, sanding, polishing, etching, and
examining grain structure with a microscope.
Electronics/Logic/PLC
LOGIC GATES
Simple Ladder Logic Example for Use with Programmable
Logic Controllers
Through the Engineering Technology course work I’ve expanded my knowledge of
Electricity. I have wired multiple circuits, diagnosed problems, and have experience
working with PLC’s. I was able to apply these skills to a real world problem where as a
Team we wired and I programmed two PLC’s to a water distribution system.
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Portfolio Jan2016

  • 1. DEAN NETZLER 8888 E. FERNDALE RD ROCKVILLE, IN 47872
  • 2. Signature Form I ____________________________________ hereby signify that the information submitted in my PORTFOLIO is true and correct. That willful failure to give true and correct information is a violation of the College academic policy. Sign__________________________________ Date_____________
  • 3. Table of Contents Cover Letter......................................................................................................................................1 Signature Form.................................................................................................................................2 Table of Contents..............................................................................................................................3 Resume...............................................................................................................................................4 Autobiography..................................................................................................................................5 Excellence Award .............................................................................................................................6 CAAP Exam Results and Certificate..............................................................................................7 Course Work.....................................................................................................................................8 Trigonometry & Algebra .............................................................................................................8 Calculus, Statics &Physics...........................................................................................................9 Excel Spreadsheet .................................................................................................................10-11 Lab Report..................................................................................................................................12 Lab Procedures......................................................................................................................13-14 Impact, Flexure, Compression, and Tensile Testing .................................................................15 Rockwell Hardness Testing .......................................................................................................16 Faro Arm....................................................................................................................................17 Metallurgy Specimen Preparation..............................................................................................18 Electronics/Logic/PLC...............................................................................................................19
  • 4. Dean A. Netzler +1812-230-6877 dnetzler@ivytech.edu OBJECTIVE To secure a position of Project Management with Sycamore Engineering, where I can utilize my Associate of Science in Engineering Technology degree, my hardworking mentality and intelligence to shine through as an asset and contributing member of the Sycamore Engineering Team. SKILLS  Team, & project management experience  Detail, accuracy & directive oriented  Excellent ability to adapt by thinking concisely and quickly in order to succeed through difficult situations  Trained in Computers/Microsoft Office programs EXPERIENCE IVY TECH COMMUNITY COLLEGE MATH LAB TERRE HAUTE, IN JANUARY 2015-CURRENT  Math Lab Tutor- Calculus/Statics/engineering/science/quantitative reasoning/algebra/trigonometry  Assisting more than 500 students per semester ASHLEY FURNITURE TERRE HAUTE, IN APRIL 2014-JANUARY 2015  Retail Sales Associate, Led the district in sales volume Sept.-Dec., while enrolled full-time at Ivy Tech.  Showcased top level Marketing, Negotiating, Issue Resolution, and Customer Service skills. NETZLER ENTERPRISES (SEASONAL) ROCKVILLE, IN APRIL 2011-CURRENT  Manager Concessions/Contractor doing Property rehabilitations (10+) HI-POWER MEDIA SOLUTIONS & MOMENTUM MEDIA CUYAHOGA FALLS, OH NOVEMBER 2011-FEBRUARY 2013  Owner of Hi-Power Media Solutions Inc/Started as Assistant Branch Manager of Momentum Media  Motivated & Lead by example, while overseeing an office of 20 employees, of which I hired, trained, and managed EDUCATION IVY TECH COMMUNITY COLLEGE, TERRE HAUTE, IN JANUARY 2015- MAY 2016 Associate of Science in Engineering Technology 3.98/4.0 GPA AWARDS & ACCOLADES • Awarded the Indiana Career and Technical Education Award for Excellence for 2016 • Certificate of Achievement Collegiate Assessment of Academic Proficiency in Mathematics and Science • Earned Dean’s List Honors each semester at Ivy Tech • Member of Phi Theta Kappa Honor Society (PTK) • Selected for Ivy Tech’s Student Leadership Academy, from which I graduated • Participated in the 2015 Ivy Tech Student Leadership Conference • Recipient of the NASA & Indiana Space Consortium Grant Scholarship 2015 • Recipient of Crown Electric’s Scholarship for 2014-2015 • Recipient of First Bank Scholar’s Scholarship for 2014-2015 • Recipient of Parke County Community Foundation’s Scholarship for 2014-2016 • Elected Team Leader of Service Learning Project for Summer 2014 • Selected to be a Student Ambassador while attending Northview High School COMMUNITY INVOLVEMENT Participating on in a day of service at the Light House Mission Volunteered multiple days ringing the bell for the Salvation Army Kettle Volunteered at Ivy Tech’s events i.e. Spartan Match, Matter in Motion, and GoIvy Day Tutored adult GED preparation for no charge Volunteered at Clay County Humane Society and Parke Vermillion Humane Society
  • 5. Autobiography I was born in Indianapolis to Harold and Michelle Netzler on Nov 19, 1987. I grew up in Parke County and attended Northview high-school in Brazil, IN. While in high school, I was a multi-sport athlete, and proud to say I graduated with honors. I was selected to be an ambassador for the school, where I gave tours of the school, worked at sporting events, and was rather active in and around the school. In high school, I was very interested in math, science, and computer technology. After high school, I moved out of state and worked a variety of jobs. I was offered a position as an assistant manager at Momentum Media and moved to Cuyahoga Falls, Ohio in November 2011. While working at Momentum Media I trained, oversaw, and built a successful team. After proving that I was able to perform as well as motivating a team to perform, I was promoted after only three months to open my own office. I worked very hard opening and running my company, Hi-Power Media Solutions. After about a year in West Virginia, I began to miss my family and home in Indiana. In February 2013, I moved back to the Wabash Valley to enroll in school and to be closer to my family and friends. That fall I registered for school at Ivy Tech Community College. While looking at the majors Ivy Tech had to offer I was very interested in Industrial Technology After the completion of my the first semester with a 4.0 GPA, I was introduced to a new major that would incorporate my love of math, science, and my passion of building and improving things. While I do not mind getting dirty, I do like the aspect of using my intelligence to solve problems. Engineering Technology is a major that wrapped all my individual skills into one category. I felt like this was the direction I had been searching for my entire life. The Engineering Technology program was the perfect home for me incorporating, math, physics, science, and design. I have a passion of working with people to solve problems. After my second semester at Ivy Tech, my algebra teacher noticed students were asking me for help, and I was doing a great job of explaining to them. That led to the manager of the math lab asking me if being a math tutor was of interest to me. I gratefully accepted the position. Working in the Math lab has taught me how to work with many different types of people. I’ve also participated in multiple leadership roles. The Leadership Academy was a very rewarding experience, it taught me how to act and lead others. I’ve been the natural leader throughout the Engineering Technology classes. Joshua Speer, the Engineering Technology Chair, can attest to my leadership abilities, dedication, professionalism, and resourcefulness. I’ve excelled throughout the course work and have helped my classmate’s succeed. Recently I was informed by the Indiana Department of Education, that I will be receiving a state award titled Career and Technical Education Award for Excellence. This award does not make me a better person or professional, but it does give validation to the hard work and dedication I have put towards my field. I am excited to say that I will be graduating in May 2016 with an Associate of Science in Engineering Technology. This is the first step in what I hope to be a life long journey in the engineering profession. My education will not cease with Ivy Tech. I will be a life-long learner. I have plans to continue my education. My dream is to find a job where I can grow and develop to the next level. That may include on the job training, training on equipment, or taking additional coursework at the college level. With my hope being, I earn a Bachelor’s of Science degree in Mechanical Engineering Technology.
  • 6.
  • 7.
  • 8. Trigonometry & Algebra I am a mathematically centered person, who easily asserts my knowledge to solve real life problems. While taking algebra and trigonometry, I’ve earned an A in both courses and was recruited to tutor other students. My reputation as a tutor in the math lab has led to opportunities for me to tutor outside of work by individual request. Unlike most people, I enjoy working with numbers and working with people to solve problems.
  • 9. Calculus, Statics & Physics I & II Gained knowledge of Static Equilibrium’s. Through coursework I was tasked to solve multiple situational and actual real life problems. I learned to calculate forces, moments, reactionary forces, and magnitudes. The Statics course work has also helped to improve my trigonometry skills, as well as advancing my conversion skills with U.S. Customary & Metric. In the Physics coursework, I have developed skills in Kinematics, Dynamics, and Newtonian Physics at an elementary level. Topics include: motion, force, friction, gravitation, energy, heat, work, power, simple machines, circular motion and gravity. In application, I’ve used these skills to solve many real life physics problems. Through this work, I’ve also gained skills with precise measurements and dimensions. I am currently taking Physics II, which allows me to delve deeper into the fascinating world of Physics, while bolstering my knowledge of how things work. This semester, my final semester at Ivy Tech, I decided to take Calculus I, as an elective. After completing the course work I will have knowledge of derivatives of elementary functions, integrals, delta epsilon proofs, and differential Calculus to solve natural and social sciences, along with multiple other applications of Calculus. s
  • 10. Excel Spreadsheets Spreadsheet 1 Spreadsheet 1 I’m above average skilled working with Excel Spreadsheets, I’ve done numerous data analysis using graphs, tables, and with multiple workbooks. With my background in math I’ve also used excel to construct multiple calculations. In these pictures, I have provided examples of my work, Spreadsheet 1 is some examples of trigonometric calculations & conversions. Spreadsheet 2 is the calculated the amount of CO2 produced and how much annually it costs to run a theoretical household. Spreadsheet 3 is a statistical analysis of weights.
  • 12. Lab Reports Throughout most of the Engineering Technology course work I’ve had to create lab reports for the tests and experiments we have done. I believe this skill will prove to be a very useful tool in industry. Not only was I able to develop a lab report but I am very good at public speaking and presenting findings.
  • 13. Lab Procedures Impact Testing Lab Procedures 1.0 Introduction: The machine that is being used is the Instron Ceast 9050 (Figure 1-1). “The CEAST 9050 impact pendulum is designed for determining the resilience of thermoplastic materials to brittleness under standard impact conditions according to Charpy (bars/pipes), Izod, Dynstat, and Tensile Impact methods, ranging in energy from 0.5 - 50 J (.378 - 36.9 ft-lbs)”(www.instron.com). We will be testing the red acrylic material (12.6 cm x 1.2 cm) (Figure 1-2) 2.0 Testing equipment 2.1 Testing Facility  Ivy Tech CWD building room 118 2.2 Testing Components  Charpy impact Hammer 7600.025  Base 7610.131  Red acrylic testing material 3.0 Safety 3.1 Hazardous Chemicals  N/A (we will not be using any chemicals during this procedure) 3.2 Machine Safety  Ensure the safety device are working properly such as: the door and make sure the hammer doesn’t come down when the door is open.  DO NOT TRY TO BYPASS ANY OF THE SAFETY DEVICES.  Observe any pinch points and keep hands and limbs free of them. 4.0 Testing Procedure: 1. Read the manual for the Ceast 9050 and observe all of the warnings and cautions. 2. Turn on the Ceast 9050. The switch is located on the back of the machine. 3. Check to ensure the air is on and if not turn it on. 4. Make sure the emergency stop is off and then press the blue button (Figure 4-1). While working in the engineering lab, I lead a team which produced a complete Lab Procedures for an Impact Tester, pictured below. The finished product let me showcase my attention to details, computer skills, and professionalism. I am now trained in the industry standards for lab procedures.
  • 14. 5. Check to ensure you have the impact hammer 7600.025 Charpy ISO (Figure 4-2) and the correct base is installed. If it’s not the correct head see procedure below:  Press operations on the touch screen  Before pressing the release icon on the touch screen, make sure area is clear.  Then press the Release icon.  At the base of the head unscrew the wing nut by turning counterclockwise  Remove head  Remove base using the 8mm ball end Allen wrench and loosen the front 2 bolts at the bottom of the base.  Insert base 7610.131 and fasten the front 2 bolts using the 8mm ball end Allen wrench.  Insert the impact hammer 7600.025 head. (Make sure the impact point is facing the left. It will only go in one way)  Insert the wing nut and make sure the nut is facing up and tighten Clockwise. 6. On the home screen press Calibrate icon (Figure 4-3) and then press Start (see Figure 4-4) (The machine automatically senses what head and base you are using). 7. On the home screen (Figure 4-3) select Parameters icon (then see Figure 4-5) and load the Charpy ISO parameters are loaded. 8. Once calibrated insert testing material and make sure it is centered and flush on the bottom ledge of the base and flat. 9. MAKE SURE THE CENTERING TOOL IN POINTED TO THE LEFT OF THE BASE. (SEE FIGURE 4- 6 FOR POSITION) 10. Shut the door 11. On the home screen press operations (Figure 4-3) and then press Start. (Figure 4-7) 12. After the testing is finished press end and name your specimen. 13. In order to retrieve your data insert thumb drive located on the left end of the base (Figure 4-8). To export the information go to results and select the name of your specimen and select export. Then select the USB. Then power off by the switching the power switch off and turning off the air. Figure 4-3 Figure 4-4 Figure 4-5 Figure 4-7 Figure 4-8
  • 15. Impact, Flexure, Compression & Tensile Testing With the Flexure machine, I conducted a Flexural test with three-point loading to find the shear stress of plastic test piece. While working with the compression testing I was able to measure the fracture limits of the plastic material. The Tensile test may be the most important test that I ran, the results of this test often yields what is called a material’s “Ultimate Strength”, a yield strength, and a modulus of Elasticity. I really enjoyed the material testing. Within the Engineering Technology coursework, there was Materials & Processes, where I got some great experience working all the testing equipment. With the impact tester we able to find the amount of force plastic test pieces could withstand on impact.
  • 16. Rockwell Hardness Testing The Rockwell Hardness Test is a valuable testing procedure I used. I was able to identify multiple pieces of random metal based on its rating on the Rockwell hardness scale after testing. The dimple pictured below is from one of the test pieces I magnified with a Metallurgical microscope and photographed with the digital display attachment.
  • 17. Faro Arm The Faro Arm was a very exciting piece of equipment I also have been trained on. I was able to digitize the object pictured from the table to a computer. This machine is used to make the most precise digital 3D renderings, from any object by touching the tip of the arm to different data points all around the object. This I can use to reverse engineer geometric shaped objects, especially with tight tolerances.
  • 18. Metallurgy Specimen Preparation I am have gained the know-how to prepare specimens for embedding samples for examination. The process includes sawing, embedding, sanding, polishing, etching, and examining grain structure with a microscope.
  • 19. Electronics/Logic/PLC LOGIC GATES Simple Ladder Logic Example for Use with Programmable Logic Controllers Through the Engineering Technology course work I’ve expanded my knowledge of Electricity. I have wired multiple circuits, diagnosed problems, and have experience working with PLC’s. I was able to apply these skills to a real world problem where as a Team we wired and I programmed two PLC’s to a water distribution system. LED SWITCH