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Table of Contents

Sr.no.                       Particular               Pg.no.

  1      Project at Glance                              3

  2      Owner’s & Promoter’s bio data                  5

  3      Location Justification                         6

  4      Product Introduction                           8

  5      Market Analysis & Market Competition           9

  6      Production Process & Schedule                 10

  7      Financial Details of Project                  14

  8      Financial Arrangement & Sources of Finance    19

  9      Profitability of Project                      20

 10      Project Summary                               25

 11      Break Even Point                              26

 12      Fund Flow Statement                           28

 13      Projection For Five Year’s                    29

 14      Advancement & Future Prospects                30

 15      Conclusion                                    31




                                    PREFACE

                                        1
Management is a field which requires both managerial & practical knowledge.

Practical knowledge helps students to develop the managerial skill & provide

experience.



      So far as syllabus concerned, students of M.B.A. has to prepare “BUSINESS

PLAN” with a view to educate the students of management. Students become aware

about the formalities needed to establish a business unit. The object of this report is

to persuade the officers of financial institute that project proposal will be well

furnished & also will be efficient & economically viable. So there is no chance of

insolvency & finance provided will not be wasted.



      With a view to fulfill the importance of the BUSINESS PLAN, I have made

this report on “TOOTH BRUSH”. The information laid in this report are enough for

establishing an industry of the said product & fulfilling document requirement to

financial institution for receiving mentioned finance.




                         ACKNOWLEDGEMENT

                                           2
I am very thankful to all who have helped me in preparing this report. I am

very much happy to present this BUSINESS PLAN expecting that you will

acknowledge it. I am thankful to advisor who provided me all the types of

information in preparing this BUSINESS PLAN.



      I am extremely please to present this report to Dr.Rajesh Patel, who inspired

me to prepare this report in comprehensive manner. I am thankful for his co-

operation & assurance which became helpful to me in preparation of this BUSINESS

PLAN



      I hope that all of this information which I have described in my BUSINESS

PLAN will satisfy you.



Place : - Junagadh                                              Yours faithfully,

Date : -

                                                              (Rabadiya Ankit B.)




                         1. PROJECT AT A GLANCE

                                        3
(1) Name of the unit :-

                    GOPAL INDUSTRIES

(2) Address for communication :-

                    Mr. Rabdiya Ankit B.

                    GIDC Estate,

                    Junagadh

(3) Type of the unit :-

                    Partnership firm

(4) Name of the product :-

                    Tooth Brush

(5) S.S.I. Registration No. :-

                    Applied for

(6) Subsidy Registration No. :-

                    Applied for

(7) Location of the unit :-

                    GOPAL INDUSTRIES

                    GIDC Estate,

                    Junagadh




(8) Owner’s Names & Addresses :-

                   Mr. Rabdiya Ankit B.
                                           4
“SURANI NIVAS”,

     Gandhi Gram,

     Junagadh

    Mr. Rabdiya Dhaval B.

     “SURANI NIVAS”,

     Gandhi Gram,

     Junagadh

    Mr.Hirani pinakin A.

     “RAJ NIVAS”,

     Gandhi Gram,

     Junagadh




    2. OWNER’S/PROMOTER’S BIO-DATA



                            5
Name       Age    Academic      Working       Nature of    Property Contri.   Total
                   Qualification Experience      Resp.        Details in the    share
                                                                       unit       in
                                                                                Profit
Rabdiya      21      M.B.A.       FRESH         Finance      Building   40 %    40 %
                                                Manager
Ankit B.


Rabdiya      24      M.B.A.        2 year       Marketing     Land      30 %    30 %
Dhaval B                                         Manager
Hirani       28      B. Sc.        3 year       Production   Machi.     30 %    30 %
                                                 Manager
pinakin A.




                      3. LOCATION JUSTIFICATION



                                            6
Justification of location is an important consideration for the selection of site

where an entrepreneur wants to establish his industry. So, while selecting location for

the industry, all the important factors are considered to run the business successfully

& effectively.



      The place of proposed manufacturing activity has been selected on the basis of

facilities enjoyed by it. The most important advantage of the location GIDC of

Junagadh is that it is situated in GIDC area where we get all necessary formalities

like road transportation, water facility, electricity & workers.



      Another object for selecting this location is that Junagadh district is

industrially backward area. So, there are good chances of development of this area.

There are also employment opportunities for the people of this region & their living

standard can be improved. Also the marketing activity of our product can be made

effective in near marketing place.



      Finally the most important advantage of this location is that the raw material

required for product will be easily available by the means of transportation facility.

Thus, the location of said unit is most suitable & beneficial which would reduce the

cost of our product.




 Infrastructural facilities :-
                                            7
As we mentioned above that our unit is established in GIDC where it can get

all infrastructural facilities easily. We get following facilities of infrastructure which

make our product more effective.

       Road facility

       Water facility

       Power facility

       Transport facility

       Manpower facility




                      4. PRODUCT INTRODUCTION

                                            8
Toothbrush is a product which plays a vital role in our daily routine. When we

sleep in the night i.e. before sleeping & when get up in morning i.e. after sleeping,

the first thing which we need is Toothbrush.



      Now a day’s people adopt modernization & urbanization, so they use

toothbrush instead of simple “DATAN” because of more importance given to dental

care & hygiene of teeth. It gives us a protection from many tooth disease & make our

teeth & mouth clean.



      Today, non-availability of datan in urban areas, people take toothbrush which

is the conventional method of tooth cleaning. There are various types of tooth brush

available. The classification of toothbrush is mainly on the age group of users i.e.

Baby, Junior & Adult.




                        5. (A) MARKET ANALYSIS

                                          9
Toothbrush has become daily requirement of each & every people because of

the awareness of dental care & hygiene of teeth. So it is quite easy to introduce in

market. The market status of toothbrush is increased day to day. Each & every person

need toothbrush in daily use. So its marketing activity can be made in wide spread

area. Thus, there are greater chances of marketing performance.



      It is widely used in rural area also. Today people are aware about dental care

so there is a great demand for toothbrush. Therefore item can be safely termed as

mass consumption item.



                    (B) MARKET COMPETITION


      There are different types of toothbrush available in market but due to quality &

comfortless of this toothbrush, it can be helpful to complete with the competitors. In

market 70 % of toothbrushes are of multinational companies & 30 % of local

companies. So, we have to compete with the 30 % of competitors.




                     6. (A) PRODUCTION PROCESS

                                         10
The production process of our product toothbrush is described in following

points :



       Cellulose acetate moulding powder is mixed with a suitable dyestuff &

dried or polypropylene is fed into the hopper of an automatic injection moulding

machine.

       The material melted & injected into the multy cavity mould machine where

it takes the shape of tooth brush handles.

       Tooth brush handles thus obtained are put into automatic tooth brush

making machine for boring, bristle filling & tightening of bristle by fine steel or

brass wire is done.

       The bristles are then trimmed to proper shape. Therefore brushes are

packed.



      Mainly there are 3 important features of our product :

 Unique V shape head.

 Thumb grip for comfortable brushing.

 Angular handle easily reaches all corners of the mouth.




                                             11
The product mix of our product is given below :

     SR. NO.              PRODUCT                 RATE
        1       Ordinary Tooth Brush               12
        2       Extra Bristles Brush               15
        3       Baby Brush                         10




             (B) PRODUCTION SCHEDULE


                                  12
In our unit, there are two shifts running for production purpose per day. There

are 25 days of running the production activity in a month. So, 300 days production

unit works in a year. In a day there are two shifts from 8 : 00 a.m. to 4 : 00 p.m. &

4 : 00 p.m. to 12 : 00 p.m.



(i) Installed capacity :-

       The installed capacity of our unit is mentioned as under :

SR.       NAMEOF              RATE      DAILY     MONTHL        YEARLY         TOTAL
NO.       PRODUCT                       PROD.     Y PROD.        PROD.         VALUE

  1    Ordinary Brush              12       300         7,500         90,000   10,80,000
  2    Extra Bristles              15       500        12,500       1,50,000   22,50,000
  3    Baby Brush                  10       400        10,000       1,20,000   12,00,000
           TOTAL                          1,200        30,000       3,60,000   45,30,000


1 month = 25 days                  1 year = 300 days




(ii) Utilised capacity (75 %) :-

                                            13
SR.     NAMEOF         RATE   DAILY      MONTHL        YEARLY    TOTAL
NO.     PRODUCT               PROD.      Y PROD.        PROD.    VALUE

 1    Ordinary Brush     12        225         5,625      67,500 8,10,000
 2    Extra Bristles     15        375         9,375    1,12,500 16,87,500
 3    Baby Brush         10        300         7,500      90,000 9,00,000
          TOTAL                    900        22,500    2,70,000 33,97,500


1 month = 25 days         1 year = 300 days




           7. FINANCIAL DETAILS OF A PROJECT
                                   14
(A) Land :-

(1) Survey No. :- …

(2) Details of N.A. permission No. :- …

(3) Details of the land :-



 SR. NO.         PARTICULARS              AREA         RATE     AMOUNT
                                          Squ. Ft.
     1        Land: Open                      1,500     1,000    15,00,000
     2        Land development                                    2,50,000
              expenses
                      TOTAL                    1,500    -        17,50,000




                                          15
(B) Details of Building & Premises :-



  SR.     PARTICULARS           CONST.       AREA     RATE    AMOUNT
  NO.                            TYPE        Squ. Ft.
   1      Factory shed        R.C.C. WORK         500   450    2,25,000
   2      Godown shed         R.C.C. WORK         200   400      80,000
   3      Office Room         R.C.C. WORK         300   525    1,57,500
   4      Staff Quarters      R.C.C. WORK         300   900    2,70,000
   5      Bore Well           R.C.C. WORK                        35,000
   6      Water Tank          R.C.C. WORK                        10,000
          Free Space          R.C.C. WORK        200             -
                TOTAL                          1,500           7,77,500




(C) Details of Machinery :-


                                        16
Various types of machineries used for producing toothbrushes of different

types are described as under :



 SR.      NAME OF           QTY.           SUPPLIER             ELE.   AMOUNT
 NO.     MACHINERY                                             CONS
                                                               UMED
                                                                H/P
  1      Injection               1   M/S. R.H. Windsor           3       6,00,000
         Moulding                    (India) Ltd., U. Road,
         Machine                     Industrial Estate,
                                     Thanna. Dist. Thanne,
                                     Maharashtra
  2      Preheating              1   M/S. Engless India          2        10,000
         Ovan                        Machine Tools Ltd.,
                                     Faratola Road,
                                     Calcutta – 53
  3      Drilling Bristle        1   M/S. Boolani                2       4,50,000
         Machine                     Engineering
                                     Corporation, 402,
                                     Prabhadevi Industrial
                                     Estate, Savarkar Road,
                                     Mumbai - 18
  4      Scrap Grinder           1   Kolsite Machine Fabric      3        10,000
                                     Ltd., Veena Desai Road,
                                     Mumbai.
  5      Multicavity             1   M/S. Antan Zahoransky,      2        45,000
         Mould                       Todtnau, West Germany.
         Machine
                                                                        11,15,000
         + Installation                                                + 35,000
         Charges
             TOTAL                                              12      12,50,000




(D) Fixed Capital Cost of a Project :-

                                         17
SR. NO.              PARTICULARS        AMOUNT
      1      Land                             17,50,000
      2      Building                          7,77,500
      3      Machinery                        11,50,000
      4      Furniture                           42,000
      5      Preliminery expense                 25,000
                       TOTAL FIXED COST       37,44,500




(E) Working Capital Requirements :-

                                      18
WORKING CAPITAL STATEMENT

  SR.              PARTICULARS                    DAY/MONTH      AMOUNT
  NO.
          Current Assets :-
   1      Stock of Raw Material                       20 days        1,70,000
   2      Stock of Finished Goods                     1 month        1,00,000
   3      Debtors                                     1 month          66,500
   4      Cash & Bank                                 1 month          50,000
                  Total Current Assets                               3,86,500
          Less : Current Liabilities :-
   5      G.E.B. Bill                                 2 months         20,000
   6      Creditors                                    1 month         34,000
   7      Other Misc. Exp.                             1 month         15,000
                Total Current Liabilities                              69,000
                        TOTAL                                        3,17,500




(F) Total Cost of a Project :-

  SR. NO.                 PARTICULARS                         AMOUNT
     1       Total Fixed Cost                                    37,44,500
     2       Working Capital                                      3,17,500
                        Total Cost of a Project                  40,62,000




                8. (A) FINANCIAL ARRANGEMENTS

                                            19
SR.    PARTICULARS          AMOUNT G.S.F.C.       OWN      SUBSIDY
   NO.                           RS.       LOAN CAPITAL
    1    Land                   17,50,000     -     14,25,000  3,25,000
    2    Building                7,77,500 2,74,500   3,00,000  2,03,000
    3    Machinery              11,50,000 6,66,000   2,00,000  2,84,000
    4    Furniture                 42,000    42,000     -         -
    5    Preli. Expenses           25,000     -        25,000     -
    6    Working Capital         3,17,500 2,17,500   1,00,000     -
               TOTAL            42,62,000 12,00,000 20,50,000  8,12,000




      As our industrial unit will be located in the backward area, we would get near

about 20 % subsidy. Long term loan @ 10 % interest will be raised from Gujarat

State Finance Corporation. Remaining amount of will be own contribution.




                       (B) SOURCES OF FINANCE

     SR. NO.             PARTICULARS                             AMOUNT
        1    Loan from G.S.F.C. (10 %)                             12,00,000
        2    Subsidy                                                8,12,000
        3    Own contribution                                      20,50,000
                              TOTAL                                40,62,000




                 9. PROFITABILITY OF A PROJECT
                                        20
(A) Details of Sales :-



   SR.          PARTICULARS          QUANTITY         RATE       AMOUNT
   NO.
    1       Ordinary Tooth Brush             65,000    12/unit     7,80,000
    2       Extra Bristles Brush           1,05,000    15/unit    15,75,000
    3       Baby Brush                       94,250    10/unit     9,42,500
                TOTAL SALES                2,64,250               32,97,500




(B) Details of Raw Materials including Packaging :-



SR. NO.       PARTICULARS           QUANTITY          RATE       AMOUNT
   1        Polypropylene                 4,000           55       2,20,000
   2        Cellulose Acetate
            Moulding Machine                 2,000          70      1,40,000
    3       Wire                             2,500          50      1,25,000
    4       Nylone Bristles                  3,000          50      1,50,000
    5       Packaging material               2,000          30        60,000
                   TOTAL                    13,500      -           6,95,000




(C) Details of Salary & Wages :-


                                      21
SR. NO.      PARTICULARS            TOTAL NO.   MONTHLY       YEARLY
   1        Manager                     3           9,000        3,24,000
   2        Peon                        2           4,000          96,000
   3        Supervisor                  1           6,000          72,000
   4        Skilled workers            10           2,500        3,00,000
   5        Unskilled workers           8           2,000        1,92,000
                                                                 9,84,000
            + 10 % Bonus                                           98,400
                  TOTAL                24           23,500      10,82,400




(D) Electricity Consumed :-

      Horse Power  Working Hours per day  Total No. of working days  %

utilized capacity  Rate per unit

      = 13  8  300  0.8  10

      = 2,49,600




(E) Insurance :-

                                       22
SR. NO.               PARTICULARS      AMOUNT
             1         Insurance                    12,500
                                   TOTAL            12,500




(F) Repairs & Maintainance :-



             SR. NO.         PARTICULARS      YEARLY
                1       Repairs                   15,000
                2       Maintainance              10,000
                                 TOTAL            25,000




(G) Interest :-

                                    23
SR. NO.      PARTICULARS             TOTAL         RATE        AMOUNT
                                     VALUE
    1      GSFC Loan                   12,00,000        10 %     1,20,000
                TOTAL                  12,00,000    -            1,20,000




(H) Depreciation :-



 SR. NO.      PARTICULARS         TOTAL VALUE      RATE        AMOUNT
    1       Building                    7,77,500      5%           38,875
    2       Machinery                  11,50,000     10 %        1,15,000
    3       Furniture                     42,000     10 %           4,200
                   TOTAL               18,35,000                 1,58,075




(I)Administrative & Selling Expenses :-

                                      24
SR. NO.        PARTICULARS            MONTHLY      YEARLY
            1       Payment to Accountant          4,000        48,000
            2       Printing & Stationary          1,000        12,000
            3       Telephone, Postage, etc.       2,000        24,000
            4       Other expenses                 1,500        18,000
                             TOTAL                 8,500      1,02,000




(J) Sales Expenses :-



         SR. NO.       PARTICULARS             MONTHLY      YEARLY
            1       Sales Commission              -           1,13,250
            2       Salesman’s Salary               6,000       72,000
            3       Advertisement Expenses          3,500       42,000
            4       Other expenses                  2,000       24,000
                            TOTAL                 11,500      2,51,500




                        10. PROJECT SUMMERY
                                        25
SR. NO.           PARTICULART              AMOUNT       AMOUNT
   1      Sales                                          32,97,500
   2      Less :-Raw Materials               6,95,000
   3             Wage & Salary              10,82,400
   4             Electricity                 2,49,600
   5             Repairs & Maintainance        25,000
   6             Rent, Taxes & Insurance       12,500
   7             Depreciation                1,58,075
   8             Interest                    1,20,000
   9             Administrative Expenses     1,02,000
  10             Sales Expenses              2,51,250     26,95,825
  11      Profit                                           6,01,675
  12      Less :-Income Tax @ 30 %                         1,80,500
  13      Net Profit after Tax                             4,21,175




          11. BREAK-EVEN POINT ANALYSIS

                                  26
• FIXED COST :-

      - Insurance                                  12,500

      -Administrative Expenses                    1,02,000

      -Depreciation                               1,58,075

      -Interest                                   1,20,000

                                                  3,92,575

   • VARIABLE COST :-

      -Raw Material                               6,95,000

      -Electricity                                2,49,600

      -Wage & Salary                             10,82,400

      -Repairs & Maintainance                      25,000

      -Sales Expenses                             2,51,250

                                                 23,03,250



 BEP = Fixed Cost
        P.V. Ratio

 P.V. Ratio = Contribution  100
                 Sales

 Contribution = Sales – Variable Cost

                  = 32,97,500 – 23,03,250

                  = 9,94,250


 P.V. Ratio = Contribution  100

                                            27
Sales

              = 9,94,250  100
                32,97,500

              = 30 %



 BEP = Fixed Cost
        P.V. Ratio

        = 3,92,575
            0.30

        = 13,08,583 Rs.



      Our plan estimated that the sales of our product will increase at 4 % during

next 2 years per annum. While in next three years the sales of our product will

increase at 5 % per annum. While we will try to maintain the variable cost as

possible as in future.




                     12. FUND FLOW STATEMENT
                                       28
Sources         Amount            Application   Amount
Own capital            20,50,000 Building              5,74,500
GSFC Loan              12,00,000 Land                 14,25,000
                                 Machinery             8,66,000
                                 Furniture               42,000
                                 Preli. Exp.             25,000
                                 Working Capital       3,17,500

                       32,50,000                      32,50,000




                13. PROJECTION FOR 5 YEARS

                                29
YEAR           I           II          III          IV          V
  PARTI.
Sales          34,29,400   35,66,576    37,44,905   39,32,150   41,28,758
-Vari. Cost    23,72,348   24,43,518    25,41,259   26,42,910   27,48,626
Contribution   10,57,052   11,23,058    12,03,646   12,89,240   13,80,132
-Fixed Cost     4,67,575    4,82,575     4,97,575    5,17,575    5,67,575
Profit          5,89,477    6,40,483     7,06,071    7,71,665    8,12,557
PV Ratio            31%         31%          32%         33%         33%
BEP(Rs.)       15,08,306   15,56,694    15,54,922   15,68,409   17,19,924




        14. ADVANCEMENT & FUTURE PROSPECTS




                                   30
At present the application of toothpaste or dental cream is always with aid of

brush. Use of brush is always recommended by dental experts as a more effective

way of ensuring proper dental care. Tooth brush is being used by the human

population world over. So there is a great demand of toothbrush.



      Initially our organization’s production capacity is 75 % by which we will try to

increase our production capacity. In future, we will also try to increase our sales at 5

% to 7 % per annum & attempt to decrease our variable cost.



      Our future plan is to attract the middle class people who want good quality

products at a reasonable cost. We will make our best effort to improve the quality of

the product to satisfy consumer & to increase the marketing area effectively.




                              15. CONCLUSION



                                          31
As the importance of preparing “BUSINESS PLAN” to guide about

establishing the industrial unit, Students of management are required to prepare this

report as a part of syllabus in M.B.A. Students also get knowledge about the

procedure required in establishing industrial unit.



        This type of work i.e. project work plays very vital role for making the

students aware about it & they get practical knowledge in this type of field work. So

I have made good attempt to prepare this BUSINESS PLAN. I have also collected all

the informations from various sources which are required to BUSINESS PLAN.



        The project work is essential for the career of students. Students get

encouragement by this precious work. They get guidance from all the persons

concerned in this type of work & get the views of professors to do the project work.

So, I hope that the informations provided in this report to establish an industrial unit

are satisfactory & I will be encouraged to work more efficiently in this type of field

work.




                                           32

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Ankit businessplan

  • 1. Table of Contents Sr.no. Particular Pg.no. 1 Project at Glance 3 2 Owner’s & Promoter’s bio data 5 3 Location Justification 6 4 Product Introduction 8 5 Market Analysis & Market Competition 9 6 Production Process & Schedule 10 7 Financial Details of Project 14 8 Financial Arrangement & Sources of Finance 19 9 Profitability of Project 20 10 Project Summary 25 11 Break Even Point 26 12 Fund Flow Statement 28 13 Projection For Five Year’s 29 14 Advancement & Future Prospects 30 15 Conclusion 31 PREFACE 1
  • 2. Management is a field which requires both managerial & practical knowledge. Practical knowledge helps students to develop the managerial skill & provide experience. So far as syllabus concerned, students of M.B.A. has to prepare “BUSINESS PLAN” with a view to educate the students of management. Students become aware about the formalities needed to establish a business unit. The object of this report is to persuade the officers of financial institute that project proposal will be well furnished & also will be efficient & economically viable. So there is no chance of insolvency & finance provided will not be wasted. With a view to fulfill the importance of the BUSINESS PLAN, I have made this report on “TOOTH BRUSH”. The information laid in this report are enough for establishing an industry of the said product & fulfilling document requirement to financial institution for receiving mentioned finance. ACKNOWLEDGEMENT 2
  • 3. I am very thankful to all who have helped me in preparing this report. I am very much happy to present this BUSINESS PLAN expecting that you will acknowledge it. I am thankful to advisor who provided me all the types of information in preparing this BUSINESS PLAN. I am extremely please to present this report to Dr.Rajesh Patel, who inspired me to prepare this report in comprehensive manner. I am thankful for his co- operation & assurance which became helpful to me in preparation of this BUSINESS PLAN I hope that all of this information which I have described in my BUSINESS PLAN will satisfy you. Place : - Junagadh Yours faithfully, Date : - (Rabadiya Ankit B.) 1. PROJECT AT A GLANCE 3
  • 4. (1) Name of the unit :- GOPAL INDUSTRIES (2) Address for communication :- Mr. Rabdiya Ankit B. GIDC Estate, Junagadh (3) Type of the unit :- Partnership firm (4) Name of the product :- Tooth Brush (5) S.S.I. Registration No. :- Applied for (6) Subsidy Registration No. :- Applied for (7) Location of the unit :- GOPAL INDUSTRIES GIDC Estate, Junagadh (8) Owner’s Names & Addresses :-  Mr. Rabdiya Ankit B. 4
  • 5. “SURANI NIVAS”, Gandhi Gram, Junagadh  Mr. Rabdiya Dhaval B. “SURANI NIVAS”, Gandhi Gram, Junagadh  Mr.Hirani pinakin A. “RAJ NIVAS”, Gandhi Gram, Junagadh 2. OWNER’S/PROMOTER’S BIO-DATA 5
  • 6. Name Age Academic Working Nature of Property Contri. Total Qualification Experience Resp. Details in the share unit in Profit Rabdiya 21 M.B.A. FRESH Finance Building 40 % 40 % Manager Ankit B. Rabdiya 24 M.B.A. 2 year Marketing Land 30 % 30 % Dhaval B Manager Hirani 28 B. Sc. 3 year Production Machi. 30 % 30 % Manager pinakin A. 3. LOCATION JUSTIFICATION 6
  • 7. Justification of location is an important consideration for the selection of site where an entrepreneur wants to establish his industry. So, while selecting location for the industry, all the important factors are considered to run the business successfully & effectively. The place of proposed manufacturing activity has been selected on the basis of facilities enjoyed by it. The most important advantage of the location GIDC of Junagadh is that it is situated in GIDC area where we get all necessary formalities like road transportation, water facility, electricity & workers. Another object for selecting this location is that Junagadh district is industrially backward area. So, there are good chances of development of this area. There are also employment opportunities for the people of this region & their living standard can be improved. Also the marketing activity of our product can be made effective in near marketing place. Finally the most important advantage of this location is that the raw material required for product will be easily available by the means of transportation facility. Thus, the location of said unit is most suitable & beneficial which would reduce the cost of our product.  Infrastructural facilities :- 7
  • 8. As we mentioned above that our unit is established in GIDC where it can get all infrastructural facilities easily. We get following facilities of infrastructure which make our product more effective.  Road facility  Water facility  Power facility  Transport facility  Manpower facility 4. PRODUCT INTRODUCTION 8
  • 9. Toothbrush is a product which plays a vital role in our daily routine. When we sleep in the night i.e. before sleeping & when get up in morning i.e. after sleeping, the first thing which we need is Toothbrush. Now a day’s people adopt modernization & urbanization, so they use toothbrush instead of simple “DATAN” because of more importance given to dental care & hygiene of teeth. It gives us a protection from many tooth disease & make our teeth & mouth clean. Today, non-availability of datan in urban areas, people take toothbrush which is the conventional method of tooth cleaning. There are various types of tooth brush available. The classification of toothbrush is mainly on the age group of users i.e. Baby, Junior & Adult. 5. (A) MARKET ANALYSIS 9
  • 10. Toothbrush has become daily requirement of each & every people because of the awareness of dental care & hygiene of teeth. So it is quite easy to introduce in market. The market status of toothbrush is increased day to day. Each & every person need toothbrush in daily use. So its marketing activity can be made in wide spread area. Thus, there are greater chances of marketing performance. It is widely used in rural area also. Today people are aware about dental care so there is a great demand for toothbrush. Therefore item can be safely termed as mass consumption item. (B) MARKET COMPETITION There are different types of toothbrush available in market but due to quality & comfortless of this toothbrush, it can be helpful to complete with the competitors. In market 70 % of toothbrushes are of multinational companies & 30 % of local companies. So, we have to compete with the 30 % of competitors. 6. (A) PRODUCTION PROCESS 10
  • 11. The production process of our product toothbrush is described in following points :  Cellulose acetate moulding powder is mixed with a suitable dyestuff & dried or polypropylene is fed into the hopper of an automatic injection moulding machine.  The material melted & injected into the multy cavity mould machine where it takes the shape of tooth brush handles.  Tooth brush handles thus obtained are put into automatic tooth brush making machine for boring, bristle filling & tightening of bristle by fine steel or brass wire is done.  The bristles are then trimmed to proper shape. Therefore brushes are packed. Mainly there are 3 important features of our product :  Unique V shape head.  Thumb grip for comfortable brushing.  Angular handle easily reaches all corners of the mouth. 11
  • 12. The product mix of our product is given below : SR. NO. PRODUCT RATE 1 Ordinary Tooth Brush 12 2 Extra Bristles Brush 15 3 Baby Brush 10 (B) PRODUCTION SCHEDULE 12
  • 13. In our unit, there are two shifts running for production purpose per day. There are 25 days of running the production activity in a month. So, 300 days production unit works in a year. In a day there are two shifts from 8 : 00 a.m. to 4 : 00 p.m. & 4 : 00 p.m. to 12 : 00 p.m. (i) Installed capacity :- The installed capacity of our unit is mentioned as under : SR. NAMEOF RATE DAILY MONTHL YEARLY TOTAL NO. PRODUCT PROD. Y PROD. PROD. VALUE 1 Ordinary Brush 12 300 7,500 90,000 10,80,000 2 Extra Bristles 15 500 12,500 1,50,000 22,50,000 3 Baby Brush 10 400 10,000 1,20,000 12,00,000 TOTAL 1,200 30,000 3,60,000 45,30,000 1 month = 25 days 1 year = 300 days (ii) Utilised capacity (75 %) :- 13
  • 14. SR. NAMEOF RATE DAILY MONTHL YEARLY TOTAL NO. PRODUCT PROD. Y PROD. PROD. VALUE 1 Ordinary Brush 12 225 5,625 67,500 8,10,000 2 Extra Bristles 15 375 9,375 1,12,500 16,87,500 3 Baby Brush 10 300 7,500 90,000 9,00,000 TOTAL 900 22,500 2,70,000 33,97,500 1 month = 25 days 1 year = 300 days 7. FINANCIAL DETAILS OF A PROJECT 14
  • 15. (A) Land :- (1) Survey No. :- … (2) Details of N.A. permission No. :- … (3) Details of the land :- SR. NO. PARTICULARS AREA RATE AMOUNT Squ. Ft. 1 Land: Open 1,500 1,000 15,00,000 2 Land development 2,50,000 expenses TOTAL 1,500 - 17,50,000 15
  • 16. (B) Details of Building & Premises :- SR. PARTICULARS CONST. AREA RATE AMOUNT NO. TYPE Squ. Ft. 1 Factory shed R.C.C. WORK 500 450 2,25,000 2 Godown shed R.C.C. WORK 200 400 80,000 3 Office Room R.C.C. WORK 300 525 1,57,500 4 Staff Quarters R.C.C. WORK 300 900 2,70,000 5 Bore Well R.C.C. WORK 35,000 6 Water Tank R.C.C. WORK 10,000 Free Space R.C.C. WORK 200 - TOTAL 1,500 7,77,500 (C) Details of Machinery :- 16
  • 17. Various types of machineries used for producing toothbrushes of different types are described as under : SR. NAME OF QTY. SUPPLIER ELE. AMOUNT NO. MACHINERY CONS UMED H/P 1 Injection 1 M/S. R.H. Windsor 3 6,00,000 Moulding (India) Ltd., U. Road, Machine Industrial Estate, Thanna. Dist. Thanne, Maharashtra 2 Preheating 1 M/S. Engless India 2 10,000 Ovan Machine Tools Ltd., Faratola Road, Calcutta – 53 3 Drilling Bristle 1 M/S. Boolani 2 4,50,000 Machine Engineering Corporation, 402, Prabhadevi Industrial Estate, Savarkar Road, Mumbai - 18 4 Scrap Grinder 1 Kolsite Machine Fabric 3 10,000 Ltd., Veena Desai Road, Mumbai. 5 Multicavity 1 M/S. Antan Zahoransky, 2 45,000 Mould Todtnau, West Germany. Machine 11,15,000 + Installation + 35,000 Charges TOTAL 12 12,50,000 (D) Fixed Capital Cost of a Project :- 17
  • 18. SR. NO. PARTICULARS AMOUNT 1 Land 17,50,000 2 Building 7,77,500 3 Machinery 11,50,000 4 Furniture 42,000 5 Preliminery expense 25,000 TOTAL FIXED COST 37,44,500 (E) Working Capital Requirements :- 18
  • 19. WORKING CAPITAL STATEMENT SR. PARTICULARS DAY/MONTH AMOUNT NO. Current Assets :- 1 Stock of Raw Material 20 days 1,70,000 2 Stock of Finished Goods 1 month 1,00,000 3 Debtors 1 month 66,500 4 Cash & Bank 1 month 50,000 Total Current Assets 3,86,500 Less : Current Liabilities :- 5 G.E.B. Bill 2 months 20,000 6 Creditors 1 month 34,000 7 Other Misc. Exp. 1 month 15,000 Total Current Liabilities 69,000 TOTAL 3,17,500 (F) Total Cost of a Project :- SR. NO. PARTICULARS AMOUNT 1 Total Fixed Cost 37,44,500 2 Working Capital 3,17,500 Total Cost of a Project 40,62,000 8. (A) FINANCIAL ARRANGEMENTS 19
  • 20. SR. PARTICULARS AMOUNT G.S.F.C. OWN SUBSIDY NO. RS. LOAN CAPITAL 1 Land 17,50,000 - 14,25,000 3,25,000 2 Building 7,77,500 2,74,500 3,00,000 2,03,000 3 Machinery 11,50,000 6,66,000 2,00,000 2,84,000 4 Furniture 42,000 42,000 - - 5 Preli. Expenses 25,000 - 25,000 - 6 Working Capital 3,17,500 2,17,500 1,00,000 - TOTAL 42,62,000 12,00,000 20,50,000 8,12,000 As our industrial unit will be located in the backward area, we would get near about 20 % subsidy. Long term loan @ 10 % interest will be raised from Gujarat State Finance Corporation. Remaining amount of will be own contribution. (B) SOURCES OF FINANCE SR. NO. PARTICULARS AMOUNT 1 Loan from G.S.F.C. (10 %) 12,00,000 2 Subsidy 8,12,000 3 Own contribution 20,50,000 TOTAL 40,62,000 9. PROFITABILITY OF A PROJECT 20
  • 21. (A) Details of Sales :- SR. PARTICULARS QUANTITY RATE AMOUNT NO. 1 Ordinary Tooth Brush 65,000 12/unit 7,80,000 2 Extra Bristles Brush 1,05,000 15/unit 15,75,000 3 Baby Brush 94,250 10/unit 9,42,500 TOTAL SALES 2,64,250 32,97,500 (B) Details of Raw Materials including Packaging :- SR. NO. PARTICULARS QUANTITY RATE AMOUNT 1 Polypropylene 4,000 55 2,20,000 2 Cellulose Acetate Moulding Machine 2,000 70 1,40,000 3 Wire 2,500 50 1,25,000 4 Nylone Bristles 3,000 50 1,50,000 5 Packaging material 2,000 30 60,000 TOTAL 13,500 - 6,95,000 (C) Details of Salary & Wages :- 21
  • 22. SR. NO. PARTICULARS TOTAL NO. MONTHLY YEARLY 1 Manager 3 9,000 3,24,000 2 Peon 2 4,000 96,000 3 Supervisor 1 6,000 72,000 4 Skilled workers 10 2,500 3,00,000 5 Unskilled workers 8 2,000 1,92,000 9,84,000 + 10 % Bonus 98,400 TOTAL 24 23,500 10,82,400 (D) Electricity Consumed :- Horse Power  Working Hours per day  Total No. of working days  % utilized capacity  Rate per unit = 13  8  300  0.8  10 = 2,49,600 (E) Insurance :- 22
  • 23. SR. NO. PARTICULARS AMOUNT 1 Insurance 12,500 TOTAL 12,500 (F) Repairs & Maintainance :- SR. NO. PARTICULARS YEARLY 1 Repairs 15,000 2 Maintainance 10,000 TOTAL 25,000 (G) Interest :- 23
  • 24. SR. NO. PARTICULARS TOTAL RATE AMOUNT VALUE 1 GSFC Loan 12,00,000 10 % 1,20,000 TOTAL 12,00,000 - 1,20,000 (H) Depreciation :- SR. NO. PARTICULARS TOTAL VALUE RATE AMOUNT 1 Building 7,77,500 5% 38,875 2 Machinery 11,50,000 10 % 1,15,000 3 Furniture 42,000 10 % 4,200 TOTAL 18,35,000 1,58,075 (I)Administrative & Selling Expenses :- 24
  • 25. SR. NO. PARTICULARS MONTHLY YEARLY 1 Payment to Accountant 4,000 48,000 2 Printing & Stationary 1,000 12,000 3 Telephone, Postage, etc. 2,000 24,000 4 Other expenses 1,500 18,000 TOTAL 8,500 1,02,000 (J) Sales Expenses :- SR. NO. PARTICULARS MONTHLY YEARLY 1 Sales Commission - 1,13,250 2 Salesman’s Salary 6,000 72,000 3 Advertisement Expenses 3,500 42,000 4 Other expenses 2,000 24,000 TOTAL 11,500 2,51,500 10. PROJECT SUMMERY 25
  • 26. SR. NO. PARTICULART AMOUNT AMOUNT 1 Sales 32,97,500 2 Less :-Raw Materials 6,95,000 3 Wage & Salary 10,82,400 4 Electricity 2,49,600 5 Repairs & Maintainance 25,000 6 Rent, Taxes & Insurance 12,500 7 Depreciation 1,58,075 8 Interest 1,20,000 9 Administrative Expenses 1,02,000 10 Sales Expenses 2,51,250 26,95,825 11 Profit 6,01,675 12 Less :-Income Tax @ 30 % 1,80,500 13 Net Profit after Tax 4,21,175 11. BREAK-EVEN POINT ANALYSIS 26
  • 27. • FIXED COST :- - Insurance 12,500 -Administrative Expenses 1,02,000 -Depreciation 1,58,075 -Interest 1,20,000 3,92,575 • VARIABLE COST :- -Raw Material 6,95,000 -Electricity 2,49,600 -Wage & Salary 10,82,400 -Repairs & Maintainance 25,000 -Sales Expenses 2,51,250 23,03,250  BEP = Fixed Cost P.V. Ratio  P.V. Ratio = Contribution  100 Sales  Contribution = Sales – Variable Cost = 32,97,500 – 23,03,250 = 9,94,250  P.V. Ratio = Contribution  100 27
  • 28. Sales = 9,94,250  100 32,97,500 = 30 %  BEP = Fixed Cost P.V. Ratio = 3,92,575 0.30 = 13,08,583 Rs. Our plan estimated that the sales of our product will increase at 4 % during next 2 years per annum. While in next three years the sales of our product will increase at 5 % per annum. While we will try to maintain the variable cost as possible as in future. 12. FUND FLOW STATEMENT 28
  • 29. Sources Amount Application Amount Own capital 20,50,000 Building 5,74,500 GSFC Loan 12,00,000 Land 14,25,000 Machinery 8,66,000 Furniture 42,000 Preli. Exp. 25,000 Working Capital 3,17,500 32,50,000 32,50,000 13. PROJECTION FOR 5 YEARS 29
  • 30. YEAR I II III IV V PARTI. Sales 34,29,400 35,66,576 37,44,905 39,32,150 41,28,758 -Vari. Cost 23,72,348 24,43,518 25,41,259 26,42,910 27,48,626 Contribution 10,57,052 11,23,058 12,03,646 12,89,240 13,80,132 -Fixed Cost 4,67,575 4,82,575 4,97,575 5,17,575 5,67,575 Profit 5,89,477 6,40,483 7,06,071 7,71,665 8,12,557 PV Ratio 31% 31% 32% 33% 33% BEP(Rs.) 15,08,306 15,56,694 15,54,922 15,68,409 17,19,924 14. ADVANCEMENT & FUTURE PROSPECTS 30
  • 31. At present the application of toothpaste or dental cream is always with aid of brush. Use of brush is always recommended by dental experts as a more effective way of ensuring proper dental care. Tooth brush is being used by the human population world over. So there is a great demand of toothbrush. Initially our organization’s production capacity is 75 % by which we will try to increase our production capacity. In future, we will also try to increase our sales at 5 % to 7 % per annum & attempt to decrease our variable cost. Our future plan is to attract the middle class people who want good quality products at a reasonable cost. We will make our best effort to improve the quality of the product to satisfy consumer & to increase the marketing area effectively. 15. CONCLUSION 31
  • 32. As the importance of preparing “BUSINESS PLAN” to guide about establishing the industrial unit, Students of management are required to prepare this report as a part of syllabus in M.B.A. Students also get knowledge about the procedure required in establishing industrial unit. This type of work i.e. project work plays very vital role for making the students aware about it & they get practical knowledge in this type of field work. So I have made good attempt to prepare this BUSINESS PLAN. I have also collected all the informations from various sources which are required to BUSINESS PLAN. The project work is essential for the career of students. Students get encouragement by this precious work. They get guidance from all the persons concerned in this type of work & get the views of professors to do the project work. So, I hope that the informations provided in this report to establish an industrial unit are satisfactory & I will be encouraged to work more efficiently in this type of field work. 32