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SKY SHAMPOO PRIVATE COMPANY




BUSINESS PLAN ON
    SHAMPOO PRODUCT

        VISHAL BHAYANI
           11/24/2010
A

 PRODUCT PROJECT REPORT

                     ON


       SKY SHAMPOO PVT. LTD.

               -: Prepared by:-
           VISHAL BHAYANI
                M.B.A. (FINANCE)

                Roll no: -10

             Academic Year

                  2010-11

            - : Submitted To: -
N.R. VEKARIYA INSTITUTE OF BUSINESS MGT. STUDIES

                  ,JUNAGADH

                Guided by: -

           Dr. RAJESH PATEL


                       2
DECLARATION


     I undersigned Mr. VISHAL R. BHAYANI the student of
M.B.A., here by declare that the project work presented is my own
work and has been carried out and accomplished under
N.R.VEKARIYA INSTITUTE OF BUSINESS MGT.STUDIES.


     This work has not been previously submitted to any other
university or any other examination.




Date: -                                           Signature
                                            VISHAL BHAYANI




                                3
PREFACE


      “PRACTISE MAKES A MAN PERFECT”. As a student I
have made a product project report on my own so that I can apply
my knowledge in practical report and get knowledge related to
business.


      I have made all department wise information like production,
market, finance, etc.so I can apply it in practical also.


      This report is also very useful for students as prescribed by
Saurashtra University. We have to prepare the product project
report in the subject of “Entrepreneurship Management of Small
Scale Industries”. By preparing this report students can apply their
knowledge and can get theoretical knowledge about management
of S.S.I. As it is a part of syllabus I have prepared the product
project report on Shampoo.




                                   4
ACKNOWLEDGEMENT


      Preparation of project report is necessary for me to know the
practical knowledge which is useful to establish our own unit.
Some people have helped me in the preparation of this report.


      I am thankful to all those people who have helped me
directly or indirectly in the preparation of this report.


      I heartily thank Mr. Rajnikant who guided me in getting
information about shampoo. And I also thank Miss Kausha who
provided necessary guidelines relating to the project.


      I am also thankful to my family members and friends for
their valuable support.




                                   5
INDEX


S.R.                PARTICULARS                        PAGE
No.                                                    No.
01.    Introduction.                                     8
02.    Product at a Glance.                              9
03.    Implementation Schedule.                         10
04.    Partners Background.                             11
05.    Organizational Structure.                        13
06.    Justification Of Location.                       14
07.    Product Details.                                 16
08.    Raw Materials & its Sources.                     18
09.    Manufacturing Process.                           21
10.    Name and Address Of Raw Materials Suppliers.     19
11.    Name and Address Of Machinery Suppliers.         23
12.    Market Analysis.                                 25
13.    Competitors And Strategy Against Competitors.    27
14.    Sales Details.                                   28
15.    Financial Details.                               29
16.    Fixed Assets.                                    36
17.    Profit Analysis.                                 38
18.    Break Even Point.                                39
19.    Cost Analysis.                                   40
20.    P&L A/c And Balance Sheet.                       41
21.    Staff & Labour.                                  43
22.    Risk Factor.                                     44
23.    Future Plans.                                    45
24.    Conclusion.                                      46
25.    Bibliography.                                    47


                              6
INTRODUCTION

     Cottage and small scale industries have flourished in India
since the early times. Even today they are a principle source of
income and employment. And their product find ready market in
India as well as abroad.


     Small scale industries in India roughly provide employment
to about 4.4 million people and constitute a large position of the

                                7
country’s exports. The Government of India is well aware of the
importance of small scale industries in our economy and growth of
small scale industry. All India Boards give technical, financial and
other relevent guidance to small scale industries along with the
benefits and concessions.




           PROJECT AT A GLANCE

     In ‘Project at a Glance’ general information about the unit
producing the product named “SHAMPOO”.


     This information is given below:


     Name of the unit: - SKY Industries Pvt Ltd.
     Address: - GIDC Aji-2,

                                 8
OP Road,
                 Rajkot (Gujarat) – 360 001
     Type of unit: - Partnership Firm.
     License No: - Application has been made for obtaining.
     Small Scale Industry: - Application has been made for
     Register No.             obtaining.
     Name of product: - Shampoo.
     Owner of unit: - Shyara Chandresh P.
                       Vaghamshi Narendra N.
                       Paradra Rakesh J.
     Brand name: - SKY Shampoo.




    IMPLEMENTATION SCHEDULE

     Here the timing of every activity is listed. The major activity
and average time for it is estimated as under:


     1. Preparation of project report            -   1 month
     2. Registration Formula                     -   1 month
     3. Sanction of loan                         -   1 month
     4. Plant & Machinery                        -   15 days

                                  9
5. Procurement of raw material     -   15 days
6. Recruitment of Personnel        -   1 month
7. Trial Production                -   2 month
8. Commercial Production           -   2 month
9. Building Construction           -   3 month




   PARTNERS BACKGROUND
1st Partne
Name: -      Shyara Chandresh R.
             “Shree Krishna”,
             Vaniya Vadi,
             Rajkot – 360 002
             Mo: 99242 00147
Age: - 25 years.

                            10
Qualification: - M.B.A (with Adv. Marketing)
Division of Responsibility: - Marketing and H.R.D
                                   Department.
Capital Investment: - 40% (of owned capital)


2nd Partner


Name: -       Vaghamsi Narendra N.
              “Krupa”
              Shiv Park – 1
              150 ft Ring Road,
              Rajkot – 360 005.
              Mo: 98988 21974
Age: - 30 years
Qualification: - M.E (chemical) (with 5 yrs experience)
Division Responsibility: - Production and R&D
                              Department.
Capital Investment: - 30% (of owned capital)




3rd Partner


                              11
Name: -    Paradra Rakesh J.
           “Shree Nivas”
           Kalavad Road,
           Rajkot – 360 002
           Mo: 92281 11921
Age: - 28 years
Qualification: - M.B.A (with finance)
Division Responsibility: - Finance Department.
Capital Investment: - 30% (of owned capital)




ORGANIZATIONAL STRUCTURE




                           12
JUSTIFICATION OF LOCATION

     Industry location is nothing but establishing an industry at a
particular place.




                                13
Enough care should be taken for choosing location because
once a plant location is chosen, it can not be changed in near future
or if changed it may prove to be costlier.


     Following are factors affecting location:


1) Raw Material:


           Nearness to source of raw material is an important
consideration for most of the industries. If raw material get
nearness transfer cost reduces.
           Raw materials needed for the preparation of Shampoo
i.e. detergent, water, milk, etc can be easily available near to the
market.


2) Labor Supply:


           Availability of working force or labor is also another
influencing factor for the location of industry. If skilled and
unskilled workers meet easily that affect pricing.
           Aji – 2 GIDC is the area where we can get work force
easily. There were skilled and unskilled workers both. So we can
easily get worker.


                                  14
3) Proximity to Market:


           Proximity to market may affect the cost. If market is
near than transportation cost may decline.
           Market is near for shampoo so it may reduce cost of
transportation.


4) Finance:


           The availability of finance at cheaper rate of interest
and adequate amount is also affecting the industrial location.
           Near Aji – 2 there are many banks and financial
institutes so we can get less interest amt and easily.


5) Transport Facilities:


           Transport services are required for raw material supply
and distribution of the finished product to the consumer.
           There is a highway near to the location so transport
services are available easily.


6) Services:


                                  15
Factors like value of service may affect the location,
where all necessary or basic service are easily available and may
reduce cost.
            Near the area of the location services are available like
water, canteen facility, disposal of waste, etc...




                PRODUCT DETAILS

      A company can produce three different types of shampoo,
with different features.


(1) SKY Hair Fall Difference: -

                                   16
This shampoo is for those people who want less hair
breakage and fall of hairs and dandruff free healthy scalp and also
with vitamins A, C and E.
     *Breakage and fall condition after 2 weeks
      Chart given below:




(2) SKY Strong: -


           The use of this shampoo provides protection from
dandruff for people using it. It also makes the hairs stronger and
longer. It eliminates dandruff with every wash and contains
vitamin A, C and E.

                                17
*Dandruff reduction with every wash:




(3) SKY Soft: -


           This shampoo contains amla, milk & proteins. It makes
hair thicker, shiny and makes them soft & strong.




                                18
RAW MATERIAL AND ITS
                        SOURCES

     Raw material is the basic requirement for any production
unit. Final product has to be made by doing process on raw
material and then we get the ultimate product.


*Following Raw Materials are required for the production of


                                19
shampoo:


(1) SKY Soft Shampoo: - Sodium Lauryl, Sulphate, Dimethicone,
                         Zinc Pyrithione, GHTC Conditioner,
                         Milk Proteins and Fragrance, Amla.


(2) SKY hair fall defense Shampoo: - Climbazole, Sodium
                                    Laureth, Sulphate, Cocami-
                                    dopropyl, Betuin, Demethi-
                                    conol, Aqua.


(3) SKY Strong Shampoo: - Sodium Lauryl, Sulphate, Dimethi-
                            cone, Zinc Pyrithione, GHTC
                            Conditioner, Menthol and Fragrance

      MANUFACTURING PROCESS




                              20
01. Large Batch Material Provide: - A large Batch of shampoo is
                                     made in drums. In this drum
                                     all the materials are mixed.


02. Heat & Cooled Batch: - Batch of material has to be boiled at a
                            certain level. After that the heated
                            batch is then condensed/made cooled.


03. Quality Check: - Physical verification is done to make sure the
                     batch and color adjusted in shampoo.



                                21
04. Filing Line Bottle: - A bottle can be arranged in hopper. Empty
                          bottles can be arranged in it.
05. Delivery of Shampoo: - A machine in which empty bottles are
                             arranged rotates and shampoo falls in
                             it.


06. Labeling: - An automatic machine is used for labeling the
                bottles and for packing.


07. Boxing: - After labeling the bottles are either as per no of
               pieces or in dozens into the boxes.




          NAME AND ADDRESS OF
  SUPPLIERS OR RAW MATERIALS


                                   22
1.   M/s Dharmendra Chemicals,
     4 – Jodhpur Main Road,
     Ahmedabad.


2.   Ankur Water Suppliers,
     Aji – 2,
     Rajkot.


3.   Amit Detregent,
     Bopal Bhuma,
     Near Iskon Temple,
     Ahmedabad.




         NAME AND ADDRESS OF
          MACHINERY SUPPLIERS


                              23
01.   Hiren Engineering Works,
      2 – Govt. Industrial Estate,
      Mumbai.


02.   Ashok Machine Tools,
      Krishna Main Road,
      GIDC – 2,
      Bangalore.




               MARKET ANALYSIS



                                     24
Present modern market is more important and complex. In
past the producers used to produce and sell the products as per
their will but in the present market condition the producer has to
produce the goods keeping in mind the desire of the consumers.
They have to provide the consumers, goods which are of better
quality, reasonable price and which are easily available
everywhere.


     We try to achieve more market share and for that following
points are to be given more importance:


01] Quality: - Our first and main emphasize is on quality. If we
     want to fight against the competitors then we would have to
     provide even better quality then our competitors. By doing so
     we can capture more share in the market.


02] Price: - Price of shampoo is reasonable. Because our target
     market is upper, middle and lower class as shampoo is used
     in day to day life.


03] Advertising: - Advertising is important for any product. If we
     have to make consumer about the product then the most
     effective way is the advertising. We are doing advertising


                                25
with T.V. and through retailers by providing them posters.


04] Distribution Channel: - A distribution channel is the
     intermediary of manufacturer to producer. A shampoo is
     used in day to day life, so we have to choose channel by
     which consumer can get our product easily. We have
     chosen as give below in the chart:




  COMPETITOR AND COMPETITOR
                      STRATEGY

                                26
In the production of shampoo there may be made many
changes in its features as per the producers wish. So we have to
keep watch on competitor to know when they introduce new
shampoo with new features and design.
     To fight against competitors our strategy is that we try to
improve our product with new features by adding new ingredients
like chandan, other vitamins, neem, tulsi, aritha, and other things
which are good for the health of the hair and which make hair
strong, long, soft, shiny and SKY.
     The competitors of our company are mostly branded
manufacturers. They are listed as follows:
      Lux
      Clinic All Clear
      Head & Shoulders
      Clinic Plus




                  SALES DETAILS



                                27
Our sales target of selling shampoo is 22, 40,000 with
beginning because shampoo is used in day to day life so we can
sale more.


*Following are the Sales Details of Shampoo:


Sr      Particulars           Size           Sales     Selling    Total Rs.
No.                           (ml)          Quota      Price
                                           (pieces)
01.   SKY Hair Fall            5 ml        6,00,000       2      12,00,000
                              40 ml         80,000       10       8,00,000
         Defense
                             150 ml         40,000       30      12,00,000
         Shampoo

02.     SKY Strong             5 ml        4,00,000       3      12,00,000
                              40 ml         90,000       12      10,80,000
                             150 ml         50,000       35      17,50,000

                               5 ml         8,00,000      1        8,00,000
                              40 ml         1,00,000     10       10,00,000
                             150 ml          80,000      25       20,00,000
             Total                         22,40,000             1,10,30,000
FINANCIAL DETAILS
*Raw Material Requirement:
    Item              Qty.     Rate Monthly 3 months Annually
Sodium Laury          5000      40 2,00,000 6,00,000 24,00,000
  Sulphate            5000      20 1,00,000 3,00,000 12,00,000
 Dimethicone          2000      18  36,000 1,08,000 4,32,000


                                      28
Zinc           2000      10        20,000       60,000     2,40,000
       GHTC            1500      10        15,000       45,000     1,80,000
 Conditioner.
Milk Potentials 2000ltr          20         40,000     1,20,000 4,80,000
    Amla        1000kgs          15         15,000      45,000   1,80,000
  Fragrance      1000            20         20,000      60,000   2,40,000
 Cuimbazole      1200            12         14,400      43,200   1,72,800
   Betalin        800            18         14,400      43,200   1,72,800
Cocamidopropy 1000               10         10,000      30,000   1,20,000
    Total                                  4,84,800    14,54,40 58,17,600
                                                          0

*Utilities:
 Sr.          Particulars        Monthly          3 months        Annually
No.
01.           Electricity          2000                6000        24000
02.             Water             25000               75000       300000
                Total             27000               81000       324000

*Man Power Requirements:
Sr.      Particulars         No. of        Monthly     3 months    Annual
No.                         Employees       Salary      Salary      Salary
01.      Manager               1            10,000      30,000     1,20,000
02.     Accountant             1             8,000      24,000      96,000
03.      Engineer              1            10,000      30,000     1,20,000
          Total                             28,000      84,000     3,36,000

*Middle Level:



                                      29
Sr.    Particulars        No. of         Monthly    3 months   Annual
No.                       Workers        Salary      Salary     Salary
01.    Store keeper         1             5,000      15,000     60,000
02.       Clerk             1             4,000      12,000     48,000
03.     Supervisor          1             8,000      24,000     96,000
          Total                          17,000      51,000    2,04,000

*Lower Level:
Sr.     Post     No. Of      Monthly        Total    3 Month    Annual
no.              Workers                   Monthly    Salary    Salary
01.    Batch       10         3000         30,000     90,000   3,60,000
      Operator
02.   Heat &          4       2500         10,000     30,000   1,20,000
       Cool
      Operator
03.   Quality         2       2500          5000      15,000    60,000
      Checker

04.    More           1       3000          3000       9000     36,000
    Operator
05. Labeler           1       3000          3000       9000     36,000
06. Watchman          2       2500          5000      15,000    60,000
07.  Office           2       3000          6000      18,000    72,000
       Boy
       Total                               62,000     1,86,00 7,44,000
                                                        0

*Levels of Management:

                                    30
Levels of Management       Total      Total 3      Total
                           Monthly     Months      Annual
                            Salary     Salary       Salary
       Top Level            28,000     84,000      3,36,000
     Middle Level           17,000     51,000      2,04,000
     Lower Level            62,000    1,86,000     7,44,000
         Total             1,07,000   3,21,000    12,84,000
*Other Administrative Expenses:
Sr.      Particulars       Monthly    3 Months     Annual
No.                         Salary     Salary      Salary
01.       Telephone         2000        6000       24,000
02.   Postage Stationery     500        1500        6000
03.   Adv. & Marketing      5000       15,000      60,000
04.         Stores          1000        3000       12,000
05.     Miscellaneous        500        1500        6000
            Total           9000       27,000     1,08,000

*Total Working Capital:
Sr.      Particulars       Monthly    3 Months     Annual
No.                         Salary     Salary       Salary
01.   Raw Material         4,84,800   14,54,400   58,17,600
02.     Utilities           27,000     81,000      3,24,000
03.   Wage &Salary         1,07,000    32,000     12,84,000
04. Administrative Exp.      9000      27,000      1,08,000
          Total            6,27,800   18,83,400   75,33,600




                              31
*Total Cost of Project:
Sr.                Particulars        Amount (Rs.)
No.
01.           Total Fixed Capital      42,00,000
02.          Total Working Capital     75,33,600
                     Total            1,17,33,600

* Cost of Production:
Sr.                Particulars        Amount (Rs.)
No.
01.             Raw Materials          58,77,600
02.                 Utilities           3,24,000
03.               Man Power            12,84,000
04.          Repair & Maintenance       1,83,750
                     Total             76,69,350




*Source of Fund:




                                 32
Sr.              Particulars                 Percentage        Amount (Rs.)
No                                                (%)
 .
01.           Owned Capital                      60%            58,16,160
              Mr. Chandresh Shyara           40% (23,26,464)
             Mr. Narendra Vaghamshi          30% (17,44,848)
               Mr. Rakesh Paradra            30% (17,44,848)



02.      Borrowed Capital                         40%           38,77,440
              Total                              100%           96,93,600

*Interest:


Sr.          Particulars              Capital      Percentage     Amount
No.                                   Amount           (%)           (Rs.)
01.     Owned Capital                58,16,160         10%         5,81,616
02.    Borrowed Capital              38,77,440        12.5%        4,84,680
            Total                    96,93,600                    10,66,296




*Depreciation:


Sr.          Particulars              Value          Rate (%)      Amount
No.
01.          Building                17,50,000          12%       2,10,000
02.          Machinery               10,25,000          15%       1,53,750

                                        33
03.   Other Fixed Assets    9,00,000      10%          90,000
            Total                                     4,53,750

*Maintenance & Repairs:
Sr.       Particulars        Value       Rate (%)     Amount
No.                                                     (Rs.)
01.       Building         17,50,000       5%          87,500
02.      Machinery         10,25,000       5%          51,250
03.   Other Fixed Assets    9,00,000       5%          45,000
            Total                                     1,83,750




                   FIXED ASSETS

*Details of Land and Building:
 Sr       Particulars            Area    Rate         total
No.
01.         Land           3000 yards    250         7,50,000
02.        Building        2500 sq.ft.   400        10,00,000
            Total                                   17,50,000



                                  34
*Detail of Plant and Machinery:
 Sr                Particulars         Amount. (Rs.)
No.
01.                  Drum                5,00,000
02.           Heat – Cool Machine        1,00,000
03.            Arrange Machine            50,000
04.            Delivery Machine          1,50,000
05.             Move Machine             1,80,000
06.                 Labeling              75,000
                     Total              10,25,000




*Other Fixed Assets:


 Sr                Particulars         Amount. (Rs.)
No.
01.         Delivery Rickshaw &Van       6,00,000
02.                 Furniture            3,00,000
                     Total               9,00,000

*Total Fixed Assets:


 Sr                Particulars         Amount. (Rs.)
No.
01.             Land & Building         17,50,000
02.            Plant &Machinery         10,25,000
03.           Other Fixed Expense        9,00,000


                                  35
04.     Preliminary Expenses    5,25,000
                Total          42,00,000




      PROFITABILITY ANALYSIS




                        36
BREAK EVEN ANALYSIS

Sr.              Particulars          Amount
No.
01.                 Sales            1,10,30,000
02.             Variable Cost         72,09,600
03.              Fixed Cost           21,77,796




Profit Volume Ratio =
                          Sales




                                37
COST ANALYSIS




      38
Profit&Loss Account 1st April 2011 to 31st March 2012


    Particulars          Amount        Particulars      Amount
Purchase Account                    Sales            1,10,30,000
Purchase               57,17,600

Direct Expenses
Electricity Expense       24,000
Water Expense           3,00,000

Indirect Expenses
Advertisement             60,000
Consumer Stores           12,000
Insurance Expense         20,000
Interest to Bank        4,85,000
Interest to Partner     5,81,616
Machinery &             1,83,750
Repairing
Misc. Expenses             6,000
Office Salary           2,04,000
Other Contingency       5,25,000
Post & Stamp               6,000
Preliminary             5,25,000
Expense
Telephone Expense          24,000
        Net Profit    23,56,034
                      1,10,30,000                    1,10,30,000




                               39
Balance Sheet as on31st March 2007


     Liabilities          Amount         Assets           Amount
Capital Assets                      Fixed Assets
Chandresh Shyara          23,26,464 Building              17,50,000
Narendra Vaghamshi        17,44,848 Land                  10,25,000
Rakesh Paradva            17,44,848 Other Assets           9,00,000
                          58,16,160                       36,75,000

Loan Liabilities                    Current Assets
Bank Loan                           Sundry Debtor         28,00,000
ICICI Bank                 9,40,000 Cash in Hand          20,55,000
HDFC Bank                  9,40,000 Bank Balance          25,00,000

          Net Profit    33,33,840
                        1,10,30,000                   1,10,30,000



                STAFF & LABOUR

     This unit gives employment to several people. It requires
certain people who can run the production, financial and other
aspect of the firm without interruption.


     List of staff members and laborers is given below:




                                 40
RISK FACTOR

Competition: -
     There is the risk of great competition in today’s. World of
fast pace, because there are many competitors all over the market.
To sustain in this cut-throat competition the better way out is to
provide better quality goods at reasonable price. This is the most



                                41
efficient way to stay stagnant in the market. By doing so risk of
competition becomes less.


Lack of Consumer: -


       we have started producing new product in the market so
consumers are not aware for products but to avoid this risk we
have to do more advertising and communication in an effective
way.




                   FUTURE PLANS
       Future plan is advance thinking of future activity. Each and
every company wants to have bright future and they try to do
better activity in future and thus result in the growth of the
industry.
01.    We want to launch a new shampoo with better quality and
       new features.

                                 42
02.   We want to start selling our product in the other countries.


03.   We want to produce new products like soap, oil etc…




                    CONCLUSION

      Shampoo is used in day to day life. In past years people used
soap to wash their hair, but now the use of shampoo has been
incredibly increased. Even in small villages people have started
using shampoo.

                                 43
Today there are different features in shampoo and demand
has also increased. Different features like with amla, vitamins,
chandan, etc. and in future also there will be a variety of features
added in shampoo. In future there will be increase in demand and
the companies will get wider spread market.




                 BIBLIOGRAPHY


     Entrepreneurship – VASANT DESAI.



                                 44
45

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Vishal bhayani roll no.10

  • 1. SKY SHAMPOO PRIVATE COMPANY BUSINESS PLAN ON SHAMPOO PRODUCT VISHAL BHAYANI 11/24/2010
  • 2. A PRODUCT PROJECT REPORT ON SKY SHAMPOO PVT. LTD. -: Prepared by:- VISHAL BHAYANI M.B.A. (FINANCE) Roll no: -10 Academic Year 2010-11 - : Submitted To: - N.R. VEKARIYA INSTITUTE OF BUSINESS MGT. STUDIES ,JUNAGADH Guided by: - Dr. RAJESH PATEL 2
  • 3. DECLARATION I undersigned Mr. VISHAL R. BHAYANI the student of M.B.A., here by declare that the project work presented is my own work and has been carried out and accomplished under N.R.VEKARIYA INSTITUTE OF BUSINESS MGT.STUDIES. This work has not been previously submitted to any other university or any other examination. Date: - Signature VISHAL BHAYANI 3
  • 4. PREFACE “PRACTISE MAKES A MAN PERFECT”. As a student I have made a product project report on my own so that I can apply my knowledge in practical report and get knowledge related to business. I have made all department wise information like production, market, finance, etc.so I can apply it in practical also. This report is also very useful for students as prescribed by Saurashtra University. We have to prepare the product project report in the subject of “Entrepreneurship Management of Small Scale Industries”. By preparing this report students can apply their knowledge and can get theoretical knowledge about management of S.S.I. As it is a part of syllabus I have prepared the product project report on Shampoo. 4
  • 5. ACKNOWLEDGEMENT Preparation of project report is necessary for me to know the practical knowledge which is useful to establish our own unit. Some people have helped me in the preparation of this report. I am thankful to all those people who have helped me directly or indirectly in the preparation of this report. I heartily thank Mr. Rajnikant who guided me in getting information about shampoo. And I also thank Miss Kausha who provided necessary guidelines relating to the project. I am also thankful to my family members and friends for their valuable support. 5
  • 6. INDEX S.R. PARTICULARS PAGE No. No. 01. Introduction. 8 02. Product at a Glance. 9 03. Implementation Schedule. 10 04. Partners Background. 11 05. Organizational Structure. 13 06. Justification Of Location. 14 07. Product Details. 16 08. Raw Materials & its Sources. 18 09. Manufacturing Process. 21 10. Name and Address Of Raw Materials Suppliers. 19 11. Name and Address Of Machinery Suppliers. 23 12. Market Analysis. 25 13. Competitors And Strategy Against Competitors. 27 14. Sales Details. 28 15. Financial Details. 29 16. Fixed Assets. 36 17. Profit Analysis. 38 18. Break Even Point. 39 19. Cost Analysis. 40 20. P&L A/c And Balance Sheet. 41 21. Staff & Labour. 43 22. Risk Factor. 44 23. Future Plans. 45 24. Conclusion. 46 25. Bibliography. 47 6
  • 7. INTRODUCTION Cottage and small scale industries have flourished in India since the early times. Even today they are a principle source of income and employment. And their product find ready market in India as well as abroad. Small scale industries in India roughly provide employment to about 4.4 million people and constitute a large position of the 7
  • 8. country’s exports. The Government of India is well aware of the importance of small scale industries in our economy and growth of small scale industry. All India Boards give technical, financial and other relevent guidance to small scale industries along with the benefits and concessions. PROJECT AT A GLANCE In ‘Project at a Glance’ general information about the unit producing the product named “SHAMPOO”. This information is given below: Name of the unit: - SKY Industries Pvt Ltd. Address: - GIDC Aji-2, 8
  • 9. OP Road, Rajkot (Gujarat) – 360 001 Type of unit: - Partnership Firm. License No: - Application has been made for obtaining. Small Scale Industry: - Application has been made for Register No. obtaining. Name of product: - Shampoo. Owner of unit: - Shyara Chandresh P. Vaghamshi Narendra N. Paradra Rakesh J. Brand name: - SKY Shampoo. IMPLEMENTATION SCHEDULE Here the timing of every activity is listed. The major activity and average time for it is estimated as under: 1. Preparation of project report - 1 month 2. Registration Formula - 1 month 3. Sanction of loan - 1 month 4. Plant & Machinery - 15 days 9
  • 10. 5. Procurement of raw material - 15 days 6. Recruitment of Personnel - 1 month 7. Trial Production - 2 month 8. Commercial Production - 2 month 9. Building Construction - 3 month PARTNERS BACKGROUND 1st Partne Name: - Shyara Chandresh R. “Shree Krishna”, Vaniya Vadi, Rajkot – 360 002 Mo: 99242 00147 Age: - 25 years. 10
  • 11. Qualification: - M.B.A (with Adv. Marketing) Division of Responsibility: - Marketing and H.R.D Department. Capital Investment: - 40% (of owned capital) 2nd Partner Name: - Vaghamsi Narendra N. “Krupa” Shiv Park – 1 150 ft Ring Road, Rajkot – 360 005. Mo: 98988 21974 Age: - 30 years Qualification: - M.E (chemical) (with 5 yrs experience) Division Responsibility: - Production and R&D Department. Capital Investment: - 30% (of owned capital) 3rd Partner 11
  • 12. Name: - Paradra Rakesh J. “Shree Nivas” Kalavad Road, Rajkot – 360 002 Mo: 92281 11921 Age: - 28 years Qualification: - M.B.A (with finance) Division Responsibility: - Finance Department. Capital Investment: - 30% (of owned capital) ORGANIZATIONAL STRUCTURE 12
  • 13. JUSTIFICATION OF LOCATION Industry location is nothing but establishing an industry at a particular place. 13
  • 14. Enough care should be taken for choosing location because once a plant location is chosen, it can not be changed in near future or if changed it may prove to be costlier. Following are factors affecting location: 1) Raw Material: Nearness to source of raw material is an important consideration for most of the industries. If raw material get nearness transfer cost reduces. Raw materials needed for the preparation of Shampoo i.e. detergent, water, milk, etc can be easily available near to the market. 2) Labor Supply: Availability of working force or labor is also another influencing factor for the location of industry. If skilled and unskilled workers meet easily that affect pricing. Aji – 2 GIDC is the area where we can get work force easily. There were skilled and unskilled workers both. So we can easily get worker. 14
  • 15. 3) Proximity to Market: Proximity to market may affect the cost. If market is near than transportation cost may decline. Market is near for shampoo so it may reduce cost of transportation. 4) Finance: The availability of finance at cheaper rate of interest and adequate amount is also affecting the industrial location. Near Aji – 2 there are many banks and financial institutes so we can get less interest amt and easily. 5) Transport Facilities: Transport services are required for raw material supply and distribution of the finished product to the consumer. There is a highway near to the location so transport services are available easily. 6) Services: 15
  • 16. Factors like value of service may affect the location, where all necessary or basic service are easily available and may reduce cost. Near the area of the location services are available like water, canteen facility, disposal of waste, etc... PRODUCT DETAILS A company can produce three different types of shampoo, with different features. (1) SKY Hair Fall Difference: - 16
  • 17. This shampoo is for those people who want less hair breakage and fall of hairs and dandruff free healthy scalp and also with vitamins A, C and E. *Breakage and fall condition after 2 weeks Chart given below: (2) SKY Strong: - The use of this shampoo provides protection from dandruff for people using it. It also makes the hairs stronger and longer. It eliminates dandruff with every wash and contains vitamin A, C and E. 17
  • 18. *Dandruff reduction with every wash: (3) SKY Soft: - This shampoo contains amla, milk & proteins. It makes hair thicker, shiny and makes them soft & strong. 18
  • 19. RAW MATERIAL AND ITS SOURCES Raw material is the basic requirement for any production unit. Final product has to be made by doing process on raw material and then we get the ultimate product. *Following Raw Materials are required for the production of 19
  • 20. shampoo: (1) SKY Soft Shampoo: - Sodium Lauryl, Sulphate, Dimethicone, Zinc Pyrithione, GHTC Conditioner, Milk Proteins and Fragrance, Amla. (2) SKY hair fall defense Shampoo: - Climbazole, Sodium Laureth, Sulphate, Cocami- dopropyl, Betuin, Demethi- conol, Aqua. (3) SKY Strong Shampoo: - Sodium Lauryl, Sulphate, Dimethi- cone, Zinc Pyrithione, GHTC Conditioner, Menthol and Fragrance MANUFACTURING PROCESS 20
  • 21. 01. Large Batch Material Provide: - A large Batch of shampoo is made in drums. In this drum all the materials are mixed. 02. Heat & Cooled Batch: - Batch of material has to be boiled at a certain level. After that the heated batch is then condensed/made cooled. 03. Quality Check: - Physical verification is done to make sure the batch and color adjusted in shampoo. 21
  • 22. 04. Filing Line Bottle: - A bottle can be arranged in hopper. Empty bottles can be arranged in it. 05. Delivery of Shampoo: - A machine in which empty bottles are arranged rotates and shampoo falls in it. 06. Labeling: - An automatic machine is used for labeling the bottles and for packing. 07. Boxing: - After labeling the bottles are either as per no of pieces or in dozens into the boxes. NAME AND ADDRESS OF SUPPLIERS OR RAW MATERIALS 22
  • 23. 1. M/s Dharmendra Chemicals, 4 – Jodhpur Main Road, Ahmedabad. 2. Ankur Water Suppliers, Aji – 2, Rajkot. 3. Amit Detregent, Bopal Bhuma, Near Iskon Temple, Ahmedabad. NAME AND ADDRESS OF MACHINERY SUPPLIERS 23
  • 24. 01. Hiren Engineering Works, 2 – Govt. Industrial Estate, Mumbai. 02. Ashok Machine Tools, Krishna Main Road, GIDC – 2, Bangalore. MARKET ANALYSIS 24
  • 25. Present modern market is more important and complex. In past the producers used to produce and sell the products as per their will but in the present market condition the producer has to produce the goods keeping in mind the desire of the consumers. They have to provide the consumers, goods which are of better quality, reasonable price and which are easily available everywhere. We try to achieve more market share and for that following points are to be given more importance: 01] Quality: - Our first and main emphasize is on quality. If we want to fight against the competitors then we would have to provide even better quality then our competitors. By doing so we can capture more share in the market. 02] Price: - Price of shampoo is reasonable. Because our target market is upper, middle and lower class as shampoo is used in day to day life. 03] Advertising: - Advertising is important for any product. If we have to make consumer about the product then the most effective way is the advertising. We are doing advertising 25
  • 26. with T.V. and through retailers by providing them posters. 04] Distribution Channel: - A distribution channel is the intermediary of manufacturer to producer. A shampoo is used in day to day life, so we have to choose channel by which consumer can get our product easily. We have chosen as give below in the chart: COMPETITOR AND COMPETITOR STRATEGY 26
  • 27. In the production of shampoo there may be made many changes in its features as per the producers wish. So we have to keep watch on competitor to know when they introduce new shampoo with new features and design. To fight against competitors our strategy is that we try to improve our product with new features by adding new ingredients like chandan, other vitamins, neem, tulsi, aritha, and other things which are good for the health of the hair and which make hair strong, long, soft, shiny and SKY. The competitors of our company are mostly branded manufacturers. They are listed as follows:  Lux  Clinic All Clear  Head & Shoulders  Clinic Plus SALES DETAILS 27
  • 28. Our sales target of selling shampoo is 22, 40,000 with beginning because shampoo is used in day to day life so we can sale more. *Following are the Sales Details of Shampoo: Sr Particulars Size Sales Selling Total Rs. No. (ml) Quota Price (pieces) 01. SKY Hair Fall 5 ml 6,00,000 2 12,00,000 40 ml 80,000 10 8,00,000 Defense 150 ml 40,000 30 12,00,000 Shampoo 02. SKY Strong 5 ml 4,00,000 3 12,00,000 40 ml 90,000 12 10,80,000 150 ml 50,000 35 17,50,000 5 ml 8,00,000 1 8,00,000 40 ml 1,00,000 10 10,00,000 150 ml 80,000 25 20,00,000 Total 22,40,000 1,10,30,000 FINANCIAL DETAILS *Raw Material Requirement: Item Qty. Rate Monthly 3 months Annually Sodium Laury 5000 40 2,00,000 6,00,000 24,00,000 Sulphate 5000 20 1,00,000 3,00,000 12,00,000 Dimethicone 2000 18 36,000 1,08,000 4,32,000 28
  • 29. Zinc 2000 10 20,000 60,000 2,40,000 GHTC 1500 10 15,000 45,000 1,80,000 Conditioner. Milk Potentials 2000ltr 20 40,000 1,20,000 4,80,000 Amla 1000kgs 15 15,000 45,000 1,80,000 Fragrance 1000 20 20,000 60,000 2,40,000 Cuimbazole 1200 12 14,400 43,200 1,72,800 Betalin 800 18 14,400 43,200 1,72,800 Cocamidopropy 1000 10 10,000 30,000 1,20,000 Total 4,84,800 14,54,40 58,17,600 0 *Utilities: Sr. Particulars Monthly 3 months Annually No. 01. Electricity 2000 6000 24000 02. Water 25000 75000 300000 Total 27000 81000 324000 *Man Power Requirements: Sr. Particulars No. of Monthly 3 months Annual No. Employees Salary Salary Salary 01. Manager 1 10,000 30,000 1,20,000 02. Accountant 1 8,000 24,000 96,000 03. Engineer 1 10,000 30,000 1,20,000 Total 28,000 84,000 3,36,000 *Middle Level: 29
  • 30. Sr. Particulars No. of Monthly 3 months Annual No. Workers Salary Salary Salary 01. Store keeper 1 5,000 15,000 60,000 02. Clerk 1 4,000 12,000 48,000 03. Supervisor 1 8,000 24,000 96,000 Total 17,000 51,000 2,04,000 *Lower Level: Sr. Post No. Of Monthly Total 3 Month Annual no. Workers Monthly Salary Salary 01. Batch 10 3000 30,000 90,000 3,60,000 Operator 02. Heat & 4 2500 10,000 30,000 1,20,000 Cool Operator 03. Quality 2 2500 5000 15,000 60,000 Checker 04. More 1 3000 3000 9000 36,000 Operator 05. Labeler 1 3000 3000 9000 36,000 06. Watchman 2 2500 5000 15,000 60,000 07. Office 2 3000 6000 18,000 72,000 Boy Total 62,000 1,86,00 7,44,000 0 *Levels of Management: 30
  • 31. Levels of Management Total Total 3 Total Monthly Months Annual Salary Salary Salary Top Level 28,000 84,000 3,36,000 Middle Level 17,000 51,000 2,04,000 Lower Level 62,000 1,86,000 7,44,000 Total 1,07,000 3,21,000 12,84,000 *Other Administrative Expenses: Sr. Particulars Monthly 3 Months Annual No. Salary Salary Salary 01. Telephone 2000 6000 24,000 02. Postage Stationery 500 1500 6000 03. Adv. & Marketing 5000 15,000 60,000 04. Stores 1000 3000 12,000 05. Miscellaneous 500 1500 6000 Total 9000 27,000 1,08,000 *Total Working Capital: Sr. Particulars Monthly 3 Months Annual No. Salary Salary Salary 01. Raw Material 4,84,800 14,54,400 58,17,600 02. Utilities 27,000 81,000 3,24,000 03. Wage &Salary 1,07,000 32,000 12,84,000 04. Administrative Exp. 9000 27,000 1,08,000 Total 6,27,800 18,83,400 75,33,600 31
  • 32. *Total Cost of Project: Sr. Particulars Amount (Rs.) No. 01. Total Fixed Capital 42,00,000 02. Total Working Capital 75,33,600 Total 1,17,33,600 * Cost of Production: Sr. Particulars Amount (Rs.) No. 01. Raw Materials 58,77,600 02. Utilities 3,24,000 03. Man Power 12,84,000 04. Repair & Maintenance 1,83,750 Total 76,69,350 *Source of Fund: 32
  • 33. Sr. Particulars Percentage Amount (Rs.) No (%) . 01. Owned Capital 60% 58,16,160 Mr. Chandresh Shyara 40% (23,26,464) Mr. Narendra Vaghamshi 30% (17,44,848) Mr. Rakesh Paradra 30% (17,44,848) 02. Borrowed Capital 40% 38,77,440 Total 100% 96,93,600 *Interest: Sr. Particulars Capital Percentage Amount No. Amount (%) (Rs.) 01. Owned Capital 58,16,160 10% 5,81,616 02. Borrowed Capital 38,77,440 12.5% 4,84,680 Total 96,93,600 10,66,296 *Depreciation: Sr. Particulars Value Rate (%) Amount No. 01. Building 17,50,000 12% 2,10,000 02. Machinery 10,25,000 15% 1,53,750 33
  • 34. 03. Other Fixed Assets 9,00,000 10% 90,000 Total 4,53,750 *Maintenance & Repairs: Sr. Particulars Value Rate (%) Amount No. (Rs.) 01. Building 17,50,000 5% 87,500 02. Machinery 10,25,000 5% 51,250 03. Other Fixed Assets 9,00,000 5% 45,000 Total 1,83,750 FIXED ASSETS *Details of Land and Building: Sr Particulars Area Rate total No. 01. Land 3000 yards 250 7,50,000 02. Building 2500 sq.ft. 400 10,00,000 Total 17,50,000 34
  • 35. *Detail of Plant and Machinery: Sr Particulars Amount. (Rs.) No. 01. Drum 5,00,000 02. Heat – Cool Machine 1,00,000 03. Arrange Machine 50,000 04. Delivery Machine 1,50,000 05. Move Machine 1,80,000 06. Labeling 75,000 Total 10,25,000 *Other Fixed Assets: Sr Particulars Amount. (Rs.) No. 01. Delivery Rickshaw &Van 6,00,000 02. Furniture 3,00,000 Total 9,00,000 *Total Fixed Assets: Sr Particulars Amount. (Rs.) No. 01. Land & Building 17,50,000 02. Plant &Machinery 10,25,000 03. Other Fixed Expense 9,00,000 35
  • 36. 04. Preliminary Expenses 5,25,000 Total 42,00,000 PROFITABILITY ANALYSIS 36
  • 37. BREAK EVEN ANALYSIS Sr. Particulars Amount No. 01. Sales 1,10,30,000 02. Variable Cost 72,09,600 03. Fixed Cost 21,77,796 Profit Volume Ratio = Sales 37
  • 39. Profit&Loss Account 1st April 2011 to 31st March 2012 Particulars Amount Particulars Amount Purchase Account Sales 1,10,30,000 Purchase 57,17,600 Direct Expenses Electricity Expense 24,000 Water Expense 3,00,000 Indirect Expenses Advertisement 60,000 Consumer Stores 12,000 Insurance Expense 20,000 Interest to Bank 4,85,000 Interest to Partner 5,81,616 Machinery & 1,83,750 Repairing Misc. Expenses 6,000 Office Salary 2,04,000 Other Contingency 5,25,000 Post & Stamp 6,000 Preliminary 5,25,000 Expense Telephone Expense 24,000 Net Profit 23,56,034 1,10,30,000 1,10,30,000 39
  • 40. Balance Sheet as on31st March 2007 Liabilities Amount Assets Amount Capital Assets Fixed Assets Chandresh Shyara 23,26,464 Building 17,50,000 Narendra Vaghamshi 17,44,848 Land 10,25,000 Rakesh Paradva 17,44,848 Other Assets 9,00,000 58,16,160 36,75,000 Loan Liabilities Current Assets Bank Loan Sundry Debtor 28,00,000 ICICI Bank 9,40,000 Cash in Hand 20,55,000 HDFC Bank 9,40,000 Bank Balance 25,00,000 Net Profit 33,33,840 1,10,30,000 1,10,30,000 STAFF & LABOUR This unit gives employment to several people. It requires certain people who can run the production, financial and other aspect of the firm without interruption. List of staff members and laborers is given below: 40
  • 41. RISK FACTOR Competition: - There is the risk of great competition in today’s. World of fast pace, because there are many competitors all over the market. To sustain in this cut-throat competition the better way out is to provide better quality goods at reasonable price. This is the most 41
  • 42. efficient way to stay stagnant in the market. By doing so risk of competition becomes less. Lack of Consumer: - we have started producing new product in the market so consumers are not aware for products but to avoid this risk we have to do more advertising and communication in an effective way. FUTURE PLANS Future plan is advance thinking of future activity. Each and every company wants to have bright future and they try to do better activity in future and thus result in the growth of the industry. 01. We want to launch a new shampoo with better quality and new features. 42
  • 43. 02. We want to start selling our product in the other countries. 03. We want to produce new products like soap, oil etc… CONCLUSION Shampoo is used in day to day life. In past years people used soap to wash their hair, but now the use of shampoo has been incredibly increased. Even in small villages people have started using shampoo. 43
  • 44. Today there are different features in shampoo and demand has also increased. Different features like with amla, vitamins, chandan, etc. and in future also there will be a variety of features added in shampoo. In future there will be increase in demand and the companies will get wider spread market. BIBLIOGRAPHY Entrepreneurship – VASANT DESAI. 44
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