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Differential
                                     Pressure
                                   Switch/Gages



 The materials included in this compilation are for the use of Dwyer Instruments, Inc. potential customers and
current employees as a resource only. They may not be reproduced, published, or transmitted electronically for
commercial purposes. Furthermore, the Company’s name, likeness, product names, and logos, included within
  these compilations may not be used without specific, written prior permission from Dwyer Instruments, Inc.
                                   ©Copyright 2011 Dwyer Instruments, Inc.
Differential Pressure
      Switch/Gages
•Photohelic
               •3000MR/MRS


•Capsu-Photohelic

              •Mini-Photohelic
Magnehelic Principle


The Photohelic and Capsu-Photohelic
  models combine our most precise
    pressure switch with our time-
   proven Magnehelic design. The
 knob controls adjust the set points.
 Two phototransistor actuated, DPDT
   relays are included for low/high
             limit control.
Typical Applications
To measure liquid level
Use a Photohelic®, Magnehelic®, or Minihelic® gage in conjunction with a
Dwyer flowmeter with constant differential pressure regulator as show.
Flowmeter provides constant rate of purge air to dip tube. Changes in liquid
level affect head, causing static pressure changes inside tube. These
changes are sensed by the gage. This same kind of setup will also detect
specific gravity changes in the liquid if level is kept constant. Using a Dwyer
Photohelic® pressure switch/gage instead of the Magnehelic® permits both
measuring and controlling liquid level plus easily changing the level control
settings.

To control pressure in air-inflated buildings
Photohelic® switch/gage senses over-pressure that may extend building, or
loss of pressure that may cause collapse, and controls the blower to
maintain correct pressure. Gage is easily reset to conserve power - or
provide extra pressure to resist strong winds.


To control material weight
On paper making or textile machinery, a Photohelic® switch/gage
controls weight of material gathered by sensing pressure changes
caused by changes in permeability and thickness of the material.
Typical Applications
Monitor air conditioning systems
Adjustments in air flow due to seasonal changes may require resetting the
control points on a regular basis. The Photohelic® unit's ability to monitor
pressures through the gage portion also permits accumulation of operating
data. This is useful in adjusting operation of variable pressure and volume
systems and in making system changes when necessary.



For life support or kidney machines
Photohelic® switch/gage controls pressure on circulating system of
machine and alarms in event of too high or low pressure.
Specifications
                      Series A3000/3000
                 Photohelic Differential Pressure Switch/Gages
• Media: Air and non-combustible, compatible
  gases
• Pressure Limits: -20” Hg to 25 psig
• Temperature Limits: 20o to 120o F
• Connections: 1/8” female NPT
• Accuracy: +/- 2% full scale (3% on -0, 4% on -00 ranges)
• Wetted Parts: Aluminum housing with silicone
  diaphragm
• Power Supply: 120 VAC
• Special Note: For non UL/CSA listed Photohelic
  models delete the “A” prefix from the model
  number.
Design & Construction
                   Features
            1. Bezel and front cover (with set point knobs and zero
            adjustment screw) removed to expose Photohelic set point
    1       mechanism. Cover is clear polycarbonate plastic.
2           2. Gage pointer and light shutter are mounted on helix and
            balancing counterweight. Shutter passes through slot in optical
3
            limit switch to expose phototransistors to integral infrared light
            source or mask them depending on applied pressure
            3. Light shield effectively protects phototransistors from strong
4           outside light sources yet allows free pointer movement. It also
            gives interior a clean "finished" look.
            4. Semi-Flexible drive shaft connects to set point knobs.
    5       5. Optical limit switches are used for reliability and long service
            life. Attached directly to set pointers, they are individually
            aligned to assure precise switching accuracy.
        6
            6. Zero adjustment screw connects to screw in cover to adjust
            zero pressure reading.
Design & Construction
                   Features
            7. Plastic enclosure protects electronic components and
  7         electrical connections.
      8     8. Polycarbonate connection or terminal board is self-
        9   extinguishing(A3000 only).
            9. Glass epoxy printed circuit boards for durability and
            permanence.
         10 10. Load relays are DPDT with latching feature for maximum
            application versatility.
            11. Electronics are designed to operate on 50/60 Hz, 120 volt
            current with 10% over or under voltage. Special units for other
     11     voltages are available.
            12. Switch set pointers show switch settings at all times.
    12      13. Spring loaded friction clutch prevents operator damage of
            set point mechanism.
13
Options


•   -24VAC: 24 VAC Relay Pack        •    -M: Mirror Overlay
•   -240VAC: 220/240 Relay Pack      •    -MP: Medium Pressure (35 psi)
•   -EXPL: Explosion Proof Housing   •    -NIST: NIST Certificate
•   -G: Green Overlay                •    -RMR: Remote Mounted Relay (5ft)
•   -HC: Horizontal Calibration      •    -SRH: Single Right Hi Latching
•   -HJ: Helix Jump Preventer        •    -SRL: Single Right Lo Latching
•   -HP: High Pressure (80 psi)      •    -R: Red Overlay
•   -OLS: Less Relay                 •    -TAMP: Tamperproof Knobs
•   -LT: Low Temperature             •    -WP: Weather Proof Housing


Accessories: A-601, manual reset switch
Special Scales

 Like the Magnehelic, Dwyer also
      offers special scales on the
  Photohelic. Any equivalent range
within the gage’s capabilities can be
made. These scales include ranges
 in Pa, KPa, mm WC, and inches Hg
  or flow ranges in FPM, CFM, GPM,
          CFH, M3H, and PPH.
Specifications
                           Series 43000
         Capsu-Photohelic Differential Pressure Switch/Gages

•   Media: Compatible gases and liquids
•   Pressure Limits: -20” Hg to 500 psig
•   Temperature Limits: 20o to 120o F
•   Connections: 1/4” female NPT
•   Accuracy: +/- 3% full scale (2% on 43000S models, 4% on
    43215, 43220, 43500)
• Wetted Parts: Aluminum housing with silicone
  diaphragm, optional brass housing
• Power Supply: 120 VAC
Options


•   -24VAC: 24 VAC Relay Pack        •   -M: Mirror Overlay
•   -240VAC: 220/240 Relay Pack      •   -NIST: NIST Certificate
•   -EXPL: Explosion Proof Housing   •   -RMR: Remote Mounted Relay (5ft)
•   -G: Green Overlay                •   -SRH: Single Right Hi Latching
•   -HC: Horizontal Calibration      •   -SRL: Single Right Lo Latching
•   -OLS: Less Relay                 •   -R: Red Overlay
•   -LT: Low Temperature             •   -TAMP: Tamperproof Knobs
                                     •   -WP: Weather Proof Housing
Special Scales

Dwyer also offers special scales on
     the Capsu-Photohelic. Any
 equivalent range within the gage’s
  capabilities can be made. These
  scales include ranges in Pa, KPa,
   mm WC, and inches Hg or flow
   ranges in FPM, CFM, GPM, CFH,
            M3H, and PPH.
Specifications
                      Series 3000MR/MRS
                 Photohelic Differential Pressure Switch/Gages

• Media: Air and non-combustible, compatible
  gases
• Pressure Limits: -20” Hg to 25 psig
• Temperature Limits: 20o to 120o F
• Connections: 1/8” female NPT
• Accuracy: +/- 2% full scale (3% on -0, 4% on -00 ranges)
• Wetted Parts: Aluminum housing with silicone
  diaphragm
• Power Supply: 24 VDC
Differences from
           standard model

Only 2 SPDT contacts on MR model.
The MRS has SPST solid state outputs.
  3000MR/MRS has cable for wiring
 instead of screw terminal relay pack.
Options


•   -24VAC: 24 VAC Relay Pack        •   -LT: Low Temperature
•   -EXPL: Explosion Proof Housing   •   -MP: Medium Pressure (35 psi)
•   -G: Green Overlay                •   -M: Mirror Overlay
•   -HC: Horizontal Calibration      •   -NIST: NIST Certificate
•   -HJ: Helix Jump Preventer        •   --R: Red Overlay
•   -HP: High Pressure (80 psi)      •   -TAMP: Tamperproof Knobs
                                     •   -WP: Weather Proof Housing
Specifications
                       Series MP
         Mini-Photohelic Differential Pressure Switch/Gages

• Media: Air and non-combustible, compatible
  gases
• Pressure Limits: 30 psig
• Temperature Limits: 20o to 120o F
• Connections: Barbed for 3/16” tubing
• Accuracy: +/- 5% full scale
• Wetted Parts: Nylon housing with silicone
  diaphragm
• Power Supply: 24 VDC or 24 VAC
Questions


To order a free catalog or for more information contact;
        Dwyer Instruments, Inc., P.O. Box 373,
                Michigan City, IN., 46361
    Telephone: (800) 872-9141 or (219) 879-8000
                  Fax: (219) 872-9057
        Internet address: www.dwyer-inst.com
              E-mail: info@dwyer-inst.com

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Differential Pressure Switch/ Gages

  • 1. Differential Pressure Switch/Gages The materials included in this compilation are for the use of Dwyer Instruments, Inc. potential customers and current employees as a resource only. They may not be reproduced, published, or transmitted electronically for commercial purposes. Furthermore, the Company’s name, likeness, product names, and logos, included within these compilations may not be used without specific, written prior permission from Dwyer Instruments, Inc. ©Copyright 2011 Dwyer Instruments, Inc.
  • 2. Differential Pressure Switch/Gages •Photohelic •3000MR/MRS •Capsu-Photohelic •Mini-Photohelic
  • 3. Magnehelic Principle The Photohelic and Capsu-Photohelic models combine our most precise pressure switch with our time- proven Magnehelic design. The knob controls adjust the set points. Two phototransistor actuated, DPDT relays are included for low/high limit control.
  • 4. Typical Applications To measure liquid level Use a Photohelic®, Magnehelic®, or Minihelic® gage in conjunction with a Dwyer flowmeter with constant differential pressure regulator as show. Flowmeter provides constant rate of purge air to dip tube. Changes in liquid level affect head, causing static pressure changes inside tube. These changes are sensed by the gage. This same kind of setup will also detect specific gravity changes in the liquid if level is kept constant. Using a Dwyer Photohelic® pressure switch/gage instead of the Magnehelic® permits both measuring and controlling liquid level plus easily changing the level control settings. To control pressure in air-inflated buildings Photohelic® switch/gage senses over-pressure that may extend building, or loss of pressure that may cause collapse, and controls the blower to maintain correct pressure. Gage is easily reset to conserve power - or provide extra pressure to resist strong winds. To control material weight On paper making or textile machinery, a Photohelic® switch/gage controls weight of material gathered by sensing pressure changes caused by changes in permeability and thickness of the material.
  • 5. Typical Applications Monitor air conditioning systems Adjustments in air flow due to seasonal changes may require resetting the control points on a regular basis. The Photohelic® unit's ability to monitor pressures through the gage portion also permits accumulation of operating data. This is useful in adjusting operation of variable pressure and volume systems and in making system changes when necessary. For life support or kidney machines Photohelic® switch/gage controls pressure on circulating system of machine and alarms in event of too high or low pressure.
  • 6. Specifications Series A3000/3000 Photohelic Differential Pressure Switch/Gages • Media: Air and non-combustible, compatible gases • Pressure Limits: -20” Hg to 25 psig • Temperature Limits: 20o to 120o F • Connections: 1/8” female NPT • Accuracy: +/- 2% full scale (3% on -0, 4% on -00 ranges) • Wetted Parts: Aluminum housing with silicone diaphragm • Power Supply: 120 VAC • Special Note: For non UL/CSA listed Photohelic models delete the “A” prefix from the model number.
  • 7. Design & Construction Features 1. Bezel and front cover (with set point knobs and zero adjustment screw) removed to expose Photohelic set point 1 mechanism. Cover is clear polycarbonate plastic. 2 2. Gage pointer and light shutter are mounted on helix and balancing counterweight. Shutter passes through slot in optical 3 limit switch to expose phototransistors to integral infrared light source or mask them depending on applied pressure 3. Light shield effectively protects phototransistors from strong 4 outside light sources yet allows free pointer movement. It also gives interior a clean "finished" look. 4. Semi-Flexible drive shaft connects to set point knobs. 5 5. Optical limit switches are used for reliability and long service life. Attached directly to set pointers, they are individually aligned to assure precise switching accuracy. 6 6. Zero adjustment screw connects to screw in cover to adjust zero pressure reading.
  • 8. Design & Construction Features 7. Plastic enclosure protects electronic components and 7 electrical connections. 8 8. Polycarbonate connection or terminal board is self- 9 extinguishing(A3000 only). 9. Glass epoxy printed circuit boards for durability and permanence. 10 10. Load relays are DPDT with latching feature for maximum application versatility. 11. Electronics are designed to operate on 50/60 Hz, 120 volt current with 10% over or under voltage. Special units for other 11 voltages are available. 12. Switch set pointers show switch settings at all times. 12 13. Spring loaded friction clutch prevents operator damage of set point mechanism. 13
  • 9. Options • -24VAC: 24 VAC Relay Pack • -M: Mirror Overlay • -240VAC: 220/240 Relay Pack • -MP: Medium Pressure (35 psi) • -EXPL: Explosion Proof Housing • -NIST: NIST Certificate • -G: Green Overlay • -RMR: Remote Mounted Relay (5ft) • -HC: Horizontal Calibration • -SRH: Single Right Hi Latching • -HJ: Helix Jump Preventer • -SRL: Single Right Lo Latching • -HP: High Pressure (80 psi) • -R: Red Overlay • -OLS: Less Relay • -TAMP: Tamperproof Knobs • -LT: Low Temperature • -WP: Weather Proof Housing Accessories: A-601, manual reset switch
  • 10. Special Scales Like the Magnehelic, Dwyer also offers special scales on the Photohelic. Any equivalent range within the gage’s capabilities can be made. These scales include ranges in Pa, KPa, mm WC, and inches Hg or flow ranges in FPM, CFM, GPM, CFH, M3H, and PPH.
  • 11. Specifications Series 43000 Capsu-Photohelic Differential Pressure Switch/Gages • Media: Compatible gases and liquids • Pressure Limits: -20” Hg to 500 psig • Temperature Limits: 20o to 120o F • Connections: 1/4” female NPT • Accuracy: +/- 3% full scale (2% on 43000S models, 4% on 43215, 43220, 43500) • Wetted Parts: Aluminum housing with silicone diaphragm, optional brass housing • Power Supply: 120 VAC
  • 12. Options • -24VAC: 24 VAC Relay Pack • -M: Mirror Overlay • -240VAC: 220/240 Relay Pack • -NIST: NIST Certificate • -EXPL: Explosion Proof Housing • -RMR: Remote Mounted Relay (5ft) • -G: Green Overlay • -SRH: Single Right Hi Latching • -HC: Horizontal Calibration • -SRL: Single Right Lo Latching • -OLS: Less Relay • -R: Red Overlay • -LT: Low Temperature • -TAMP: Tamperproof Knobs • -WP: Weather Proof Housing
  • 13. Special Scales Dwyer also offers special scales on the Capsu-Photohelic. Any equivalent range within the gage’s capabilities can be made. These scales include ranges in Pa, KPa, mm WC, and inches Hg or flow ranges in FPM, CFM, GPM, CFH, M3H, and PPH.
  • 14. Specifications Series 3000MR/MRS Photohelic Differential Pressure Switch/Gages • Media: Air and non-combustible, compatible gases • Pressure Limits: -20” Hg to 25 psig • Temperature Limits: 20o to 120o F • Connections: 1/8” female NPT • Accuracy: +/- 2% full scale (3% on -0, 4% on -00 ranges) • Wetted Parts: Aluminum housing with silicone diaphragm • Power Supply: 24 VDC
  • 15. Differences from standard model Only 2 SPDT contacts on MR model. The MRS has SPST solid state outputs. 3000MR/MRS has cable for wiring instead of screw terminal relay pack.
  • 16. Options • -24VAC: 24 VAC Relay Pack • -LT: Low Temperature • -EXPL: Explosion Proof Housing • -MP: Medium Pressure (35 psi) • -G: Green Overlay • -M: Mirror Overlay • -HC: Horizontal Calibration • -NIST: NIST Certificate • -HJ: Helix Jump Preventer • --R: Red Overlay • -HP: High Pressure (80 psi) • -TAMP: Tamperproof Knobs • -WP: Weather Proof Housing
  • 17. Specifications Series MP Mini-Photohelic Differential Pressure Switch/Gages • Media: Air and non-combustible, compatible gases • Pressure Limits: 30 psig • Temperature Limits: 20o to 120o F • Connections: Barbed for 3/16” tubing • Accuracy: +/- 5% full scale • Wetted Parts: Nylon housing with silicone diaphragm • Power Supply: 24 VDC or 24 VAC
  • 18. Questions To order a free catalog or for more information contact; Dwyer Instruments, Inc., P.O. Box 373, Michigan City, IN., 46361 Telephone: (800) 872-9141 or (219) 879-8000 Fax: (219) 872-9057 Internet address: www.dwyer-inst.com E-mail: info@dwyer-inst.com