1. PB22e-11
BALL VALVE 3-PCS PN25/PN40-Class900
DN15-DN100
General characteristics
This 3-pices ball valve has a Unique design with
several patent which reduces the problems with of
both external and internal leakage. The patens also
decreases the wear of the stem and stem packing
and reduces the open/close torque.
Features
• 3-pices full bore ball valve
• Cast steel
• Stainless steel and carbon steel
• Floating ball
• Ball-to-body anti-static device
• Patented Radical bearing gland
• Patented coaxial ring
• Patented Unloaded stem with dynamic
flexible compensation
• Blow-out proof stem
• Dual, metal or soft seat
• Fire-safe design
• TA-luft
• CE-certified according to PED97/23/EC
Applications
• Water, steam, gas, oil and other fluides
that are not aggressive to the materials in
the valve
• The valve can be used both as a control
valve or shut-off valve.
Table 1
Pressure: PN16-PN40
Size : DN15 to DN100
Design: EN12516
Face to Face: EN558-1, serie 48
Flanged end: EN1092-1
Pressure test: EN12266
Work Temperature : Soft Seat -29(-46)~180℃
Metal Seat -29(-46)~425℃
Table 2. Pressure/temperauture range PN40 to PN100 acc. to EN 1092-1, Class 900 acc. to EN 12516
Body material PN RT 100 oC 150 o C 200 o C 250 oC 300 o C 350 o C 400o C 425o C
40 40,0 37,3 34,7 30,2 28,4 25,8 24,0 23,1
Carbon steel 1.0619 63 63,0 58,8 54,6 47,6 44,8 40,6 37,8 36,4
3E0 100 100,0 93,3 86,7 75,6 71,1 64,4 60,0 57,0
cl900 148,1 129,6 120,3 108,0 98,7 89,5 83,3 80,2
40 36,8 30,3 27,5 25,5 24,1 22,7 21,9 21,2 20,6
Stainless steel CF8 63 57,9 47,7 43,4 40,2 37,9 35,8 34,5 33,3 32,5
2C1 100 91,9 75,7 68,8 63,9 60,2 56,8 54,7 52,9 51,6
cl900 148,9 122,6 111,5 103,5 97,5 92,0 88,6 85,8 83,5
40 36,8 31,3 28,5 26,4 24,7 23,4 22,6 21,8 21,6
Stainless steel CF8M 63 57,9 49,2 44,9 41,6 38,9 36,9 35,5 34,4 34
2C2 100 91,9 78,1 71,3 66 61,8 58,5 56,4 54,5 54
cl900 148,9 126,6 115,5 107,0 100,1 94,9 91,4 88,3 87,4
1
2. PB22e-11
BALL VALVE 3-PCS PN25/PN40-Class900
DN15-DN100
Stem sealing design
Unique patented design with
Zero leakage after 1 000 000
cycles!
90% of the emission of a valve occurs via the
stem. Especially for control valves, repair for the
stem seal is always a headache due to the high
costs and troublesome operation. The patented
"Unloaded Stem with Dynamic Flexible
Compensation" solves the problem with the
external stem leakage, so that the service life
of the stem packing can be considerably
extended, and a lot of unnecessary cost can be
cut. Tests shows that the lifespan for stem
sealing is nearly 10 times longer then
conventional stem sealings Table 3 – Patented Unloaded Stem with
Dynamic Flexible Compensation
Pos. Detail
1 BODY
6 O-ring
9 Stem bearing
10 Stem packing
11 Gland
Seat design
12 Belleville washer
13 Gland nut
Fire-safe design 16 C-ring
The seat is formeed by PTFE. When high
temperature occures, the PTFE seat is melted and
the ball contact the body directly by the fluid
pressure and thus keep sealing
Metal seats
The seat made in SS316, keeps close contact
with the ball by the spring washer. The high
wear-resistance and anticorrosion process
Soft seat
QPQ (Quench-Polish-Quench) together with
The soft seats, made of PTFE, R-PTFE and PEEK, are jet soldering of hard alloy, applied on the seat
designed to be dual flexible compensated trim.
surface, gives highly perfect wear-resistance
and corrosion proof of the seat, thus achieving
long-term service.
Upper Seal Lower Seal
2
4. PB22e-11
BALL VALVE 3-PCS PN25/PN40-Class900
DN15-DN100
Butt Weld ends or Thread ends
Table 5. Dimensions PN63/PN100/PN150
Size A B C φD E φF φG H φI φJ Lt Ls φM weight Actuator
DN Inch mm mm mm mm mm mm mm mm mm mm mm mm kg Flanges
15 ½ 8,5 69,5 44,3 15 50 42 36 9 5,6 5,6 75 75 ½ 0,7 F04/F03
20 ¾ 8,5 75,5 48,3 20 54 42 36 9 5,6 5,6 80 90 ¾ 1 F04/F03
25 1 11 90 58,7 25 62,7 50 42 11 7 5,6 90 100 1 1,5 F05/F04
32 1¼ 11 107,4 71 32 72,7 50 42 11 7 5,6 110 110 1¼ 2,3 F05/F04
40 1½ 15 123 80 40 86 70 50 14 9 7 120 125 1½ 3,4 F07/F05
50 2″ 15 139,5 88 50 103 70 50 14 9 7 140 150 2″ 5,3 F07/F05
65 2 1/2″ 18 176 112 65 129 102 70 17 11 9 185 190 2 1/2″ 7,4 F10/F07
80 3″ 18 191 121 80 151 102 70 17 11 9 205 220 3″ 12,5 F10/F07
100 4″ 20 239 153 100 207 125 102 19 13 11 240 270 4″ 17,5 F12/F10
>100 On request
4
5. PB22e-11
BALL VALVE 3-PCS PN25/PN40-Class900
DN15-DN100
Flanged ends
Table 6. Material specification
Pos Detail Material
1 Body ASTM A216 WCB A STM A 351 CF8M
2 Ball ASTM A351 CF8M
3a Seat PTFE、RPTFE、PEEK、A NSI316+STELLITE
3b Gasket PTFE、RPTFE、PEEK、A NSI316+STELLITE
4 Gasket PTFE、RPTFE、Graphite
5 End cap ASTM A351 CF8M
6 O-RING Fluorous Rubber
7 Radical bearing PTFE 、 RPTFE、A NSI316+QPQ
8 Axial bearing PTFE、RPTFE、PEEK、ANSI316+QPQ
9 STEM PA CKING A NSI316 17-4PH A NSI316 17-4PH
10 Stem packing PTFE、Graphite
11 Compress ring ASTM A 276 304、ANSI304+QPQ
12 Belleville washer SUS304-CSP
13 Compress nut A STM A 351 CF8
14 Nut washer PTFE、ANSI304+QPQ
15 Nut washer ASTM A 276 304、ANSI304+QPQ
16 C-retainer ring SUS304-CSP
17 Bolt ASTM A193 B8
18 Washer SUS 304-CSP
19 Nut ASTM A 194 8
5
6. PB22e-11
BALL VALVE 3-PCS PN25/PN40-Class900
DN15-DN100
Flanged ends
Table 7. Dimensions PN16
Size A B φC φD φE φF φG φH I φK L b n-φd2 f weight Actuator
DN Inch mm mm mm mm mm mm mm mm mm mm mm mm st-mm f kg Flanges
15-40 See PN40
50 2″ 15 88 165 50 70 50 7 9 14 125 200 20 4-18 3 9.8 F07/F05
65 2 1/2″ 18 95 185 65 102 70 9 12 17 145 240 22 8-18 3 12.2 F10/F07
80 3″ 18 110 200 80 102 70 9 12 17 160 260 24 8-18 3 14.6 F10/F07
100 4″ 20 128 220 100 125 102 12 14 19 180 300 24 8-18 3 20.8 F12/F10
>100 on request
Table 8 Dimensions PN25/40
Size A B φC φD φE φF φG φH I φK L b n-φd2 f weight Actuator
DN Inch mm mm mm mm mm mm mm mm mm mm mm mm st-mm f kg Flanges
15 1/2″ 8.5 44.3 95 15 42 36 5.6 5.6 9 65 130 16 4-14 2 2,32 F04/FO3
20 3/4″ 8.5 48,3 105 20 42 36 5.6 5.6 9 75 150 18 4-14 2 3,26 F04/FO3
25 1″ 11 58,7 115 25 50 42 5,6 7 11 85 160 18 4-14 2 4,3 F05/F04
32 1 1/4″ 11 71 145 32 50 42 5,6 7 11 100 180 18 4-18 2 5,6 F05/F04
40 1 1/2″ 15 80 150 40 70 50 7 9 14 110 200 18 4-18 3 8,06 F07/F05
50 2″ 15 88 165 50 70 50 7 9 14 125 230 20 4-18 3 11,8 F07/F05
65 2 1/2″ 15 95 185 65 102 70 9 11 14 145 240 22 8-18 3 13,6 F10/F07
80 3″ 15 110 200 76 102 70 9 11 14 160 310 24 8-18 3 16,2 F10/F07
100 4″ 18 128 235 100 125 102 11 13 17 190 350 24 8-22 3 23,1 F12/F10
>100 on request
6
7. PB22e-11
BALL VALVE 3-PCS PN25/PN40-Class900
DN15-DN100
Max working temperature for valves with soft seat
M a x w o r k in g t e m p e r a t u r e fo r s o f t s e a t 150
40 140 PN150class900
PN40 130
35 120
110
30
100
90
25
Kolumn AI
P re s s u re , B a r
80 Kolumn AJ
Kolumn AK
1 .0 6 1 9 Kolumn BC
Pressure, Bar
Kolumn BD
20 CF8M 70
PN63 Kolumn AQ
Kolumn AR
PN25 PTFE PEEK CF8
PEEK
Kolumn AS
RPTFE
Kolumn BF
60 Kolumn BE
15
50
40
10
30
PTFE RPTFE
5 20
10
0
0
0 50 100 150 200 250 300 350 0 50 100 150 200 250 300 350
T e m p e ra tu r e , g r C Temperature, grC
Table 9. Torque for valves with PTFE-seat* Nm /Lbft
Size Differance pressure Bar/Psi
DN Inch 5/75 10/150 20,7/300 48,3/700 69/1000
15 ½ 3,9/3,1 3,9/3,1 3,9/3,1 3,9/3,1 3,9/3,1
20 ¾ 5,1/4,0 5,1/4,0 5,1/4,0 5,1/4,0 5,1/4,0
25 1 8,6/6,7 8,6/6,7 8,6/6,7 9,3/7,3 9,3/7,3
32 1¼ 10.1/7,9 10,1/7,9 11,7/9,2 13,1/10,3 14,0/11,0
40 1½ 14,0/11,0 14,0/11,0 18,6/14,6 21,8/17,1 24,8/19,4
50 2″ 22,2/17,4 26,1/20,4 28,5/22,3 32,5/25,4 35,6/27,9
65 2 1/2″ 36,3/28,4 42,2/32,9 46,8/36,6 58,2/45,6
80 3″ 50,1(39,2 58,2/45,6 64,7/50,7 92,9/72,7
100 4″ 80,8/63,3 97,0/76,0 121,2/94,9 161,6/126,5
>100 On request
*PEEK and RPTFE-seat increases by 15%, Metal seat increases by 25%
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