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An Introduction to Bioenergy:
Feedstocks, Processes and Products
By Leif Kindberg,                        Bioenergy offers farmers an alternative to petroleum-based energy sources, and new market opportuni-
NCAT Farm Energy                         ties for farm products. When biomass feedstocks are burned, fermented or reacted through an energy
Specialist                               conversion process, they return some carbon dioxide and water and release the sun’s energy. Because
© 2010 NCAT                              plants have the capability to store and then release energy in this way, they act as a natural battery. This
                                         introduction to bioenergy offers a brief and non-technical overview of bioenergy feedstock production
                                         with discussion on how bioenergy is made.
Contents
Introduction ......................1     Introduction
Feedstock Basics..............1          Bioenergy uses renewable biomass feedstocks
   Sugar and Oil
                                         from many sources. Renewable biomass feed-
   Feedstocks ....................1      stocks use the process of photosynthesis in plants
   Sugar Feedstocks .......2             to capture the sun’s energy by converting carbon
   Oilseed Feedstocks....2
                                         dioxide (CO2) from the air and water (H2O)
                                         into carbohydrates and complex oil and fiber
   Cellulosic
   Feedstocks ....................2      compounds made up of carbon, hydrogen and
   Agricultural
                                         oxygen. These energy-rich carbohydrates, oils
   Residues .........................3   and fibers can be harvested and used for many
   Animal Manure ............3           types of bioenergy. There are hundreds of ways
The Production
                                         to turn biological materials into energy, although
of Bioenergy .....................3      currently only a few of them represent legitimate
   Thermochemical                        short-term opportunities for the average farm or
   Conversion ....................3      rural landowner.
                                                                                                Carbon cycling is the foundation of sustainable bio-
   Biochemical                                                                                  energy. Source: BC Bioenergy Strategy.
   Conversion ....................6
                                         Bioenergy was used in industrial processes well
                                         before petroleum and coal-fired electricity were
Conclusion .........................8
                                         commonly available. Although a great deal of           animal parts and many other biological materials.
Further Resources ...........9
                                         attention goes to solar and wind energy, bioen-        The benefits of one feedstock versus another are
Additional Online                        ergy BTUs (British thermal units of energy) gen-       regionally specific. This makes feedstock selection
Resources ...........................9
                                         erated from biomass make up 53 percent of all          a key consideration in bioenergy production.
References .........................9
                                         renewable energy in the United States, according       Feedstocks may be dedicated to energy produc-
                                         to the Energy Information Administration. That         tion or non-dedicated. Feedstocks that are dedi-
                                         is more than all other renewable sources com-          cated are often called energy crops. Each feed-
                                         bined (EIA, 2009). However, bioenergy presents         stock has advantages and disadvantages that may
                                         a complex set of energy topics. This publication       include how much usable biomass they produce,
The National Sustainable                 will discuss many of these complex topics but          soil types required, water and energy inputs,
Agriculture Information Service,
ATTRA (www.attra.ncat.org),
                                         will only mention others. Topics that will not be      energy density, air quality benefits, production
was developed and is managed             discussed in any detail in this introductory pub-      cost and other considerations.
by the National Center for
Appropriate Technology (NCAT).           lication include most feedstock pre-processing
The project is funded through            considerations such as transporting, sizing, dry-
a cooperative agreement with
the United States Department             ing and storage.
                                                                                                Sugar and Oil Feedstocks
of Agriculture’s Rural Business-                                                                Sugar and oil feedstocks often include seeds,
Cooperative Service. Visit the
                                                                                                grains and plants that are made up of sugar,
NCAT website (www.ncat.org/
sarc_current.php) for
more information on
                                         Feedstock Basics                                       starch or oil, and animal fats or tallow. Today,
our other sustainable                    Bioenergy can be produced from feedstocks              these feedstocks are often used to produce the
agriculture and
energy projects.
                                         such as trees, agricultural crops, plant residues,     biodiesel and ethanol fuels we are familiar with.
Sugar Feedstocks
                           The two most common bioen-
                           ergy feedstocks used for their
                           starch and sugar content are corn
                           and sugar cane. Over 90 percent
                           of ethanol (or bioethanol as it is
                           sometimes called) is still made
                           from corn in the United States.
                           The world’s largest producer of
                           ethanol is Brazil. Brazil uses sugar
                           cane as its primary feedstock.
                           Because fermentation produces
Related ATTRA              alcohols, the higher the yield of
publications               fermentable sugars in the feed-
Biochar and Sustain-       stock, the higher the yield of alco-
able Agriculture           hols. Since fermentation can pro-
                           cess almost any starch into sugar, The geographic range of some bioenergy crops. Source: ORNL.
Oilseed Processing for
                           other feedstocks may include bar-
Small-Scale Producers
                           ley, milo, wheat, potatoes, sugar beets, cheese information on the best rotations for soil-build-
Biodiesel Use, Han-        whey, brewery and beverage waste and many ing, water needs and pest management. See the
dling, and Fuel Quality    others. Many of these feedstocks serve multiple ATTRA publication Biodiesel: The Sustainability
                           functions as either food or fuel sources.           Dimensions for more information about oilseed
Agriculture, Climate
                                                                               feedstocks.
Change and Carbon
Sequestration              Oilseed Feedstocks
Renewable Energy           Plants that have oil-rich seeds, frequently
                                                                                 Cellulosic Feedstocks
Opportunities on           referred to as oilseeds, can be a sustainable         Feedstocks from cellulose (the primary com-
the Farm                   source of bioenergy. Common American oilseed          ponent in the cell walls of plants) such as pop-
                           crops include soybeans, canola, sunflower, cam-       lars, willows and switchgrass are creating a lot
Biodiesel: The
                           elina, and safflower and cottonseed. Camelina is      of excitement among farmers, scientists and
Sustainability Dimen-
                           a short-season crop that is well-suited for dou-      the public. These fibrous and generally ined-
sions
                           ble cropping and grows well in cooler climates        ible parts of plants are abundant and can be col-
Biodiesel: Do-it-your-                                                           lected from diverse regions or grown directly by
                           such as the northern Midwest. In comparison,
self production basics                                                           farmers. Although there is currently a very lim-
                           many varieties of sunflower are well-suited for
Ethanol Opportunities      warmer Southern climates. Canola (one cultivar        ited market for cellulosic bioenergy feedstocks in
and Questions              of rapeseed) is particularly well-suited for cooler   the United States, some companies are currently
                           regions, with varieties that are adapted for both     purchasing cellulosic biomass for pellets and
Switchgrass as a
                           spring and fall planting to achieve multiple oil-     for cofiring (burning biomass with coal). A few
Bioenergy Crop
                           seed harvests. Your state agricultural experiment     companies intend to begin commercial produc-
Micro-Scale Biogas         station, Cooperative Extension Service or the         tion of cellulosic ethanol. Demand for cellulosic
Production: A begin-                                                             biomass is expected to expand market opportu-
                           Natural Resources Conservation Service (NRCS)
ner’s guide                                                                      nities in the near future.
                           may have information on specific oilseed crops
                           that are well-adapted to your location and            Energy crops can be grown on farms using prac-
                                                                                 tices similar to those used with other agricul-
                                                                                 tural crops. Trees and grasses, particularly those
                                                                                 that are native to a region, can be sustainably
                                                                                 produced when grown with minimal inputs
                                                                                 such as water, fertilizer and chemicals. Trees
                                                                                 that will regrow after each harvest may be cop-
                                                                                 piced (repeatedly cut off at ground level), allow-
                                                                                 ing them to be harvested multiple times. Woody
Canola (rapeseed) being                                                          varieties that regrow quickly without being
harvested for oil. Photo                                                         replanted are called short-rotation woody crops.
courtesy NREL.                                                                   Perennial varieties of grasses and legumes are

Page 2        ATTRA                                      An Introduction to Bioenergy: Feedstocks, Processes and Products
also being tested and used as feedstocks. Many
energy crops are being researched for their bio-
                                                       The Production
energy potential.                                      of Bioenergy
                                                       Feedstocks require a conver-
                                                       sion process in order to take
Agricultural Residues                                  raw materials and turn them
Residues left over from forest products and farm-      into useful bioenergy such as
ing may also be used as cellulosic feedstocks. The     electricity, biodiesel, ethanol,
U.S. Department of Energy has estimated that           biobutanol, methane, heat
between 581 and 998 million dry tons of agri-          and other bioenergy products.
cultural residues such as corn stover and wheat        Keep in mind that harvesting,
straw (the stalks and leaves left on a field after a   drying to the correct moisture content, trans-         Short-rotation hybrid
harvest) could be harvested for biofuels by the        porting to the necessary location and supplying        poplar trees. Photo cour-
middle of the 21st century (DOE, 2005). How-           a sufficient quantity of biomass are important         tesy NREL.
ever, research has also shown that less than 25        considerations that are only briefly mentioned
percent of some agricultural residues could be         in this introduction to bioenergy. Each type of
sustainably harvested under current agriculture        feedstock may require a slightly different conver-
practices, because crop residues are critical to



                                                                                                              E
                                                       sion process, but many feedstocks can be con-
soil fertility (Graham et al., 2007). Study results    verted using similar processes and technologies.                ach type of
vary widely on the quantity of agricultural resi-                                                                      feedstock
dues that may be sustainably harvested. What is
certain is that when left in the field, agriculture    Thermochemical Conversion                                       may require a
residues help restore soil tilth, protect agricul-     Heating biomass assists a chemical reaction (a         slightly different con-
tural soils and sequester carbon. The removal of       thermochemical process) and creates useful bio-        version process, but
agricultural residues is unlikely to be sustainable    energy products such as gases, liquids and heat.       many feedstocks can
unless agricultural best management practices          Electricity generated from biomass is referred to as
                                                                                                              be converted using
such as cover crops, no-till production and better     biopower, and the combination of both heat and
fertilizer management are fully adopted, among         power is commonly referred to as cogeneration or       similar processes and
other practices (Marshall and Zugg, 2008).             combined heat and power (CHP). The overall effi-       technologies.
                                                       ciency of these integrated systems is significantly
                                                       higher than either of the systems alone.
Animal Manure
Manure is used for feedstocks in anaerobic
digesters primarily to produce gas burned to           Combustion in a Direct-fired or
generate electricity. Although there are substan-      Conventional Steam Boiler
tial environmental and welfare issues associated       The burning of feedstocks for energy has been
with confined animal feeding operations, these         practiced for many years. One of the oldest
large operations are increasingly using manure         commercial methods of producing electricity
digestion to control a variety of environmental        is through the burning of wood or charcoal to
problems, reduce odors, generate bioenergy for         produce steam. The steam is piped into a tur-
the farm and provide additional income through         bine that spins a generator used to make elec-
the sale of power.                                     tricity, or biopower. A problem with burning
                                                       feedstocks in a steam boiler is that that a great
                                                       deal of energy is lost in the conversion process.
                                                       Pre-processing biomass by pelletizing, torre-
                                                       faction (superheating in a low-oxygen environ-
                                                       ment) or making condensed biomass briquettes
                                                       has helped improve the efficiency of burning
                                                       woody biomass. These processes are expensive
                                                       and not always economical given current fossil
                                                       fuel prices.

                                                       This 21-megawatt direct-fired biopower plant uses
                                                       wood residues discarded from orchards and industrial
                                                       operations. Photo courtesy NREL.

www.attra.ncat.org                                                                                            ATTRA           Page 3
Cofiring                                              feedstocks into useful intermediates to be used
                                                                              as energy later (Sadaka, 2010). Gasification
                        Cofiring woody biomass and high-fiber grasses
                                                                              exposes the feedstock to some oxygen, but not
                        with coal can reduce carbon dioxide emissions
                                                                              enough to allow the feedstock to burn. The con-
                        compared to burning coal alone. Many plant-
                                                                              version efficiency of gasification systems is high,
                        based feedstocks have lower sulfur contents than
                                                                              typically between 80 and 85 percent efficiency
                        coal, reducing sulfurous gases including sulfur
                                                                              in taking a raw feedstock and converting it into
                        dioxide. Cofiring plant-based feedstocks has
                                                                              producer gas (NREL, no date). Controlling the
                        been successfully demonstrated to replace up to
                                                                              temperature, pressure, feedstock characteristics
                        20 percent of the coal used in the boiler, accord-
                                                                              and other aspects changes the energy density
                        ing to the Federal Energy Management Program
                                                                              and makeup of the producer gas.
                        (2004). However, the economics of cofiring have
                        generally not been favorable with historical fos-     More on gasification can be found on the Sun
                        sil fuel prices. You should carefully consider the    Grant BioWeb Web site at http://bioweb.sungrant.
                        market opportunities in your local area if you are    org/General/Biopower/Technologies/Gasification/
                        planning to produce feedstocks for cofiring, and      Default.htm.
                        you should pursue long-term supply contracts.
                                                                              BioWeb is a non-commercial, educational Web



G
                        More information on cofiring and other bio-           site that provides current information about bio-
          asification   power technologies can be found at the U.S.           mass resources for bioenergy and bioproducts.
          converts      Department of Energy’s Distributed Energy
          feedstocks    Program’s website, www.eere.energy.gov/de/            Pyrolysis
into combustible        biomass_power.html.
                                                                              Pyrolysis is derived from the Greek words pyro,
gases called syn-                                                             meaning fire, and lysys, meaning decomposi-
thesis gas (syngas)
                        Thermal Process Heat                                  tion. Pyrolysis is a method of producing syngas
that can be used to
                        and Space Heat                                        and biocrude, also known as bio-oil or pyroly-
                        Burning biomass directly can be used to produce       sis oil. Pyrolysis uses thermal decomposition by
produce heat, motor                                                           heating biomass at temperatures usually greater
                        both process heat and space heat. Process heat
fuels, biopower,        is vital to many manufacturing processes and          than 400 degrees F (204 degrees C). Biocrude
chemicals and for       is used in a variety of agricultural applications     is formed when syngas produced during pyroly-
other purposes.         including grain and crop drying. Space heat-          sis is re-condensed into liquid biocrude. There
                        ing is the most common use. Both large boil-          are few opportunities to use unrefined biocrude
                        ers in manufacturing facilities and small stoves in   directly on the farm and a limited market. Bio-
                        shops are frequently used for space heat. Wood,       crude can be refined into high-quality hydrocar-
                        wood chips and hay can be used for both process       bon fuels such as diesel, gasoline and jet fuel.
                        heat and space heat, and are readily available on     These liquid fuels can be used in internal com-
                        the farm.                                             bustion engines as a chemically identical substi-
                                                                              tute to petroleum fuels.
                        Thermal Gasification                                    Pyrolysis is often the first process that occurs
                        Gasification converts feedstocks into combusti-         during the burning of solid fuels including
                        ble gases called synthesis gas (syngas) that can        wood. Pyrolysis releases gases that are visible
                        be used to produce heat, motor fuels, biopower,         as yellowish and orange flames. If you were to
                        chemicals and for other purposes. Syngas is also        stop burning these gases and condense them,
                        sometimes referred to as producer gas, wood             you would have a form of biocrude. Next, the
                        gas and town gas. Synthesis gases are generally         solids (charcoal) left behind are burned but
                        upgraded to other fuel products such as etha-           have no visible flame. Instead of letting these
                        nol, methanol, hydrogen and ammonia using               solids burn, they can be converted into bio-
                                                                                char. Using modern pyrolysis for energy stops
                        processes such as the Fischer-Tropsch process.
                                                                                the burning of both gases and solids short.
                        These fuels and process will be discussed later in
                        this publication. Gasification occurs at tempera-
                        tures generally between 1,202 and 1,832 degrees       Pyrolysis variables such as temperature, pres-
                        Fahrenheit (650 to 1,000 degrees Celsius) and         sure, reaction rates and other factors produce a
                        deliberately limits burning in order to convert       wide variety of gas, liquid and solid intermedi-
                                                                              ates. However, generally pyrolysis processes with

Page 4      ATTRA                                     An Introduction to Bioenergy: Feedstocks, Processes and Products
higher temperatures and more rapid reaction                                                               Wind electricity may
rates are most efficient at producing biocrude.                                                           be used to electrolyze
                                                                                                          water and produce
The pyrolysis process known as fast or high-
                                                                                                          hydrogen, a key com-
temperature pyrolysis has higher reaction rates                                                           ponent of ammonia.
(greater than 1,000 degrees F or 538 degrees C).                                                          Photo courtesy Uni-
This process can be used to optimize biocrude                                                             versity of Minnesota
or char production. Low-temperature pyroly-                                                               Renewable Energy
sis processes are generally used to produce char.                                                         Center.
Pyrolysis and gasification are both complex pro-
cesses that require laboratory-like conditions to
consistently produce bioenergy products.
Biochar is a type of charcoal that is high in       wind, solar, water, biomass and other renewable
organic carbon and is a coproduct of pyrolysis      resources. Instead of using natural gas or coal to
of biomass. Char has many potential benefits in     produce hydrogen, biopower is used to electro-
agriculture (International Biochar Initiative, no   lyze water and produce hydrogen. This offers the
date). Biomass pyrolysis systems for biocrude       benefit of releasing fewer carbon dioxide emis-
and biochar production are available in smaller     sions, but has normally required large amounts



                                                                                                         B
demonstration units at this time, but some          of energy and remains cost-prohibitive because                iochar is a
larger-scale facilities are being built. For more   of low-cost natural gas and coal.                             type of char-
information on biochar, see the ATTRA publi-
cation Biochar and Sustainable Agriculture.                                                                       coal that is
                                                    Ammonia                                              high in organic
More on pyrolysis can be found on the Sun           Ammonia produced during the Haber-Bosch
Grant BioWeb Web site at http://bioweb.sungrant                                                          carbon and is a
                                                    process can be run in modified internal com-
.org/General/Biopower/Technologies/Pyrolysis/       bustion engines as an alternative liquid fuel.       coproduct of pyrolysis
Default.htm.                                        Ammonia has about half the energy of gasoline        of biomass.
                                                    and can be generated from a variety of renewable
Fischer-Tropsch Process                             energy sources. Farmers who have experience
The Fischer-Tropsch process converts syngas         with ammonia application know there are many
usually produced during gasification into unre-     hazards associated with the handling and use of
fined liquid fuels such as biocrude. The Fischer-   ammonia. The broad use of ammonia as a liquid
Tropsch process usually takes place in a pres-      fuel for vehicles will require substantial invest-
surized and high-temperature environment.           ments in safe storage and handling, and require
This process chemically converts a gas generally    improvements in transportation infrastructure.
composed of carbon monoxide and hydrogen
into liquid fuels or oils that can then be burned   Methanol
in an internal combustion engine and used to        Methanol or wood alcohol is usually produced
make other fuels. Fischer-Tropsch liquids can be    from methane during steam-methane reform-
refined further into hydrocarbon fuels such as      ing of natural gas and coal. Methane produced
gasoline and diesel and used as a direct replace-   from anaerobic digestion of manure (discussed
ment for petroleum-derived fuels.                   next) may also be an option but is usually cost-     Methanol and ethanol
                                                    prohibitive. Methanol can be used as a substi-       pumps. Photo courtesy
Haber-Bosch Process                                 tute for gasoline with some engine modifica-         NREL.
The Haber-Bosch process is a synthesis reaction     tions but has only about
between nitrogen gas, hydrogen gas and an iron      half the energy density of
catalyst. The Haber-Bosch process is often used     gasoline. Methanol can also
in sequence with steam reforming of natural gas     be converted into synthetic
or coal into gaseous hydrogen to produce ammo-      fuels such as dimethyl ether
nia. The entire process of producing ammonia        (DME) to be used as a die-
is often referred to as the Haber-Bosch process.    sel substitute with signifi-
                                                    cantly lower emissions and
Gaseous hydrogen for the Haber-Bosch pro-           with about half the energy
cess can be produced using electricity from         density of diesel. Methanol

www.attra.ncat.org                                                                                       ATTRA           Page 5
is already commonly used in the transesterifi-
                        cation process of producing biodiesel, which we
                        will discuss later.

                        Biochemical Conversion


A
                        Bacteria, yeasts and other living enzymes fer-
         naerobic
                        ment material such as sugars and proteins and
         digesters      convert them into useful alcohols or other liquid
         break down     fuels. These processes are known as biochemi-
(or digest) organic     cal conversion processes. Corn ethanol and
matter without oxy-     other grain alcohols are some of the most com-       Anaerobic digestion creates a variety of nutrient-rich
                        mon fuels produced in this way. Other meth-          liquids and solids that can be used on the farm. Photo
gen (anaerobic) to      ods include capturing methane produced when          courtesy USDA ERS.
produce methane         bacteria break down manure from livestock and
and other gases and     poultry production, human sewage and landfill        natural gas (LNG) in automobiles, among other
                        waste to burn it for heat and biopower.              uses. The byproducts from anaerobic digestion
coproducts that are
                                                                             can be used as soil amendments and liquid fer-
useful on the farm.                                                          tilizers. For more information, see the ATTRA
                        Anaerobic Digestion                                  publication Anaerobic Digestion of Animal Wastes:
                        Anaerobic digesters break down (or digest)           Factors to Consider.
                        organic matter without oxygen (anaerobic) to
                        produce methane and other gases and coprod-
                        ucts that are useful on the farm. This gas mixture
                                                                             Fermentation (for Ethanol)
                        is commonly referred to as biogas or digester gas.   Ethanol, a fuel alcohol, is made from biologi-
                        Biogas is a combustible and normally consists of     cal sources and usually is produced through the
                        50 to 60 percent methane. Biogas can be burned       fermentation of plant starches and sugars. In the
                        in an engine to generate biopower and thermal        United States, corn is the most common source
                        energy or processed further into other fuel types    of starch converted into ethanol, while barley,
                        such as methanol. Refined biogas can be used         milo, wheat starch, potatoes, cheese whey and
                        as compressed natural gas (CNG) and liquefied        brewery and beverage waste make up a smaller
                                                                             share of production. Ethanol can also be pro-
                                                                             duced from sugarcane, which has a high content
                                                                             of the sugars needed for fermentation. Accord-
                                                                             ing to the Renewable Fuels Association, the
                                                                             United States produced 9 billion gallons of eth-
Cellulosic biofuels                                                          anol in 2008 and 22 million metric tons of dis-
and the carbon cycle.                                                        tillers grains were sold from the ethanol making
Source: US DOE.                                                              process (2008). For more information, see the
                                                                             ATTRA publication Ethanol Opportunities and
                                                                             Questions.
                                                                             Ethanol from corn and other grains can be made
                                                                             using either a dry milling or wet milling process.
                                                                             The dry milling process uses the whole corn ker-
                                                                             nel, which is ground into a powder, mixed with
                                                                             water to form a mash and then cooked with
                                                                             added enzymes that turn the liquefied starch to
                                                                             glucose (sugar). After cooling, the mash is fer-
                                                                             mented with a second enzyme (yeast) and finally
                                                                             distilled further to separate the alcohol from the
                                                                             solids and water. Coproducts of the dry milling
                                                                             process include distillers grain, which is used as
                                                                             animal feed (also known as distillers dried grain
                                                                             with solubles or DDGS) and carbon dioxide.


Page 6         ATTRA                                  An Introduction to Bioenergy: Feedstocks, Processes and Products
The wet milling process involves soaking the         energy density that is 10 to 20 per-
corn kernel in water and sulfurous acid before       cent lower than gasoline and slightly
grinding the kernels into a mash. This soaking       higher than ethanol. The Environ-
separates the germ (oil), fiber, gluten (protein)    mental Protection Agency allows
and starch components. The starch is fermented       biobutanol to be blended with gas-
into ethanol and then distilled further, corn oil    oline up to 11.5 percent. Higher
is extracted from the germ and both fiber and        blends have greater restrictions and
other starch components are separated. While         may require modifications to inter-
dry milling provides valuable coproducts such        nal combustion engines (DOE, no
as DDGS, the wet mill process is also used to        date). Biobutanol can be delivered
produce corn oil, corn gluten and meal.              to the end user with existing pipe-
                                                     line and storage infrastructure in
As with ethanol produced from starch grains,
                                                     many cases. However, biobutanol is
processing cellulosic feedstock for ethanol aims
                                                     toxic to humans and is water solu-
to extract fermentable starch from the feedstock.
                                                     ble, which means it may easily find
However, the starches found in cellulose are
                                                     its way into water sources.
hard to extract because they are locked in com-
plex carbohydrates called polysaccharides (long                                                           Biodiesel is blended with
chains of simple sugars). To produce ethanol         Transesterification for Renew-                       petroleum-based die-
                                                                                                          sel to produce B99 and
from cellulose efficiently, these chains of simple   able Diesel Fuels                                    lower blends. Photo by
sugars must be broken up prior to fermentation.      Transesterification is a chemical process that       Leif Kindberg.
Fermenting sugars from cellulose into ethanol        reacts an alcohol with the triglycerides con-
is less efficient than fermenting sugars directly,   tained in vegetable oils and animal fats to pro-
although ethanol from either source is chemi-        duce biodiesel and glycerin. This process is
cally identical.                                     commonly used to produce B100 biodiesel, or
The conversion of cellulose to sugar is gener-       100-percent biodiesel to be blended with petro-
ally accomplished through one of two processes.      leum diesel. Biodiesel is essentially permanently
The first uses acid hydrolysis (a method of split-   thinned plant oil or animal fat, with a viscos-
ting water molecules) to break complex carbo-        ity approximating that of standard No. 2 petro-
hydrates into simple sugars. The second uses a       leum-based diesel fuel. Biodiesel is chemically
combination of pre-treatment to break apart the      different from petroleum-based diesel because it



                                                                                                          B
feedstock cell structure and enzymatic hydro-        contains oxygen atoms and is not a pure hydro-                iobutanol is
lysis for the production of fermentable sugars.      carbon. For more information about biodiesel,
                                                                                                                   very similar
Cellulosic ethanol may also be produced from         see the ATTRA publication Biodiesel Use, Han-
gasification, which is a thermochemical process.     dling and Fuel Quality.                                       to gasoline
                                                                                                          and is produced in
                                                     Another type of renewable diesel known as
Biobutanol                                           green diesel or hydrogenation-derived renewable      much the same way
Biobutanol is very similar to gasoline and is        diesel is more like petroleum-based diesel, but      as ethanol.
produced in much the same way as ethanol.            uses many of the same plant oil and animal fat
Biobutanol is produced by Acetone-butanol-           feedstocks used in making biodiesel. Green die-
ethanol (ABE) fermentation. Biobutanol has an        sel is produced using a chemical reaction known
                                                     as hydrocracking or hydrotreating. Hydrocrack-
                                                     ing is a process in which hydrogen is added to
                                                     organic molecules under pressure and heat. An
                                                     important advantage of green diesel is that it can
                                                     be produced as a chemically identical replace-
                                                     ment to petroleum diesel.




                                                     A ButylFuel vehicle was driven across the United
                                                     States on 100 percent biobutanol. Photo courtesy
                                                     ButylFuel, LLC. July 18, 2005.

www.attra.ncat.org                                                                                        ATTRA           Page 7
An important part of bioenergy production is the net energy balance (also referred to as the energy
                         balance). The energy balance is a lifecycle method of accounting for the amount of energy needed
                         to make a unit of bioenergy versus the amount of usable energy produced. Therefore, the lifecycle
                         energy balance of bioenergy will include inputs required to plant, cultivate, fertilize, harvest, trans-
                         port, dry and process the feedstock and convert it into a useful bioenergy form. Said another way,
                         the energy balance is the difference between the energy produced and the energy needed to pro-
                         duce that given unit of energy.
                         The complexity involved in accurately calculating the energy balance of bioenergy makes the calcu-
                         lations almost impossible to conduct at this point. The methods used to produce an energy crop on
                         one farm, for example, may be somewhat or significantly different on the next. An example of this
                         could be intercropping nitrogen fixers and perennial grasses without the use of herbicides on one
                         farm versus using alternative nutrient and weed management practices on the next farm.



                        Straight Vegetable Oil (SVO)                             to consider when thinking about biomass and
                                                                                 bioenergy production on the farm.
                        The viscosity (thickness) of straight vegetable oil


W
             hen        may cause buildup when burned in an unmodi-              Some things to consider include:
             biodie-    fied engine. However, engines that burn straight             • Is there a local market for my feedstock
             sel from   vegetable oil are available and modification kits              or fuel or can I use it on the farm to off-
oilseeds is burned,     are available as well. With the correct filter-                set energy costs?
carbon dioxide and      ing, heating and conversion of a diesel engine,
                        straight vegetable oil offers a partial alternative to       • Will the quantity of fertilizer and energy
other emissions are
                        bio-based or No. 2 petroleum-based diesel fuel.                used during the production of my
released back into                                                                     feedstock be positive or negative for the
the air and are taken   For more information about straight vegetable
                        oil, see the ATTRA publication Biodiesel Use,                  environment?
up again by next
year’s energy crop,     Handling and Fuel Quality.                                   • Will converting my land, once out of
thus completing the                                                                    agricultural production, into production
carbon cycle.           Conclusion                                                     (indirect land use change) create addi-
                                                                                       tional greenhouse gases?
                        Through its role in the carbon cycle, bioen-
                                                                                     • How much energy will be consumed
                        ergy can reduce direct emissions such as car-
                                                                                       during transportation of feedstocks?
                        bon dioxide (CO2) when compared with petro-
                        leum-based energy. For example, when biomass                 • How much energy will be used during
                        feedstocks are grown, they pull carbon dioxide                 feedstock conversion?
                        from the air and make stems, roots, leaves and                • Will bioenergy provide net positive ben-
                        seeds. When biodiesel from oilseeds is burned,                   efits to my farm and the environment
                        carbon dioxide and other emissions are released                  when all the economic, energy and envi-
                        back into the air and are taken up again by next                 ronmental costs are added up?
                        year’s energy crop, thus completing the carbon           This publication did not provide answers to all
                        cycle. In comparison, when fossil fuels such as          these questions and is meant as a starting point
                        coal or petroleum-based fuels are burned, all of         for learning about bioenergy. It is not a com-
                        the carbon dioxide released adds additional car-         plete reference guide and we encourage you to
                        bon dioxide into the air (NREL, 2008). How-              explore all of the additional publications and
                        ever, not all bioenergy is equally good at reduc-        resources provided by ATTRA and in the Fur-
                        ing emissions. There are many complex factors            ther Resources that follow.




Page 8      ATTRA                                       An Introduction to Bioenergy: Feedstocks, Processes and Products
Further Resources                                              Additional Online Resources
                                                               National Biodiesel Board
Bioenergy Feedstock                                            www.biodiesel.org
and Production Resources                                       Renewable Fuels Association
For an extensive list of bioenergy equipment, designers, and   www.ethanolrfa.org
technical assistance please visit the ATTRA Directory of
                                                               The Ammonia Fuel Network
Energy Alternatives at www.attra.ncat.org/dea.
                                                               www.ammoniafuelnetwork.org/why.html
For a glossary of bioenergy terms see the National Renew-
                                                               International Biochar Initiative
able Energy Laboratory at www.nrel.gov/biomass/glossary.
                                                               www.biochar-international.org
html.
                                                               U.S. Department of Energy
The Alternative Fuels and Advance Vehicles Data Center
                                                               Energy Efficiency and Renewable Energy
provides information on the production, distribution and
                                                               www1.eere.energy.gov/biomass
benefits of biobutanol, biodiesel, ethanol, hydrogen, metha-
nol, natural gas, propane, ultra-low sulfur diesel, biogas,    Sun Grant Initiative
p-series fuels and much more.                                  www.sungrant.org
www.afdc.energy.gov/afdc/fuels/emerging.html
                                                               The AgSTAR Program
Journey to Forever is a small, non-government organization     www.epa.gov/agstar
based in Japan and involved in Third World rural develop-
ment work. The Web site also offers a lot of information       BioCycle Magazine
about biofuels and other appropriate technologies.             www.biocycle.net
http://journeytoforever.org/biodiesel.html                     Home Power Magazine
The Sun Grant BioWeb provides both non-technical and           www.homepower.com
technical information on biomass, bioenergy conversion         Roundtable on Sustainable Biofuels
technologies, biomass economics, and related policy.           http://cgse.epfl.ch/page65660-en.html
http://bioweb.sungrant.org
The Bioenergy Feedstock Information Network (BFIN) is a        References
helpful gateway to biomass resources from the U.S. Depart-     Bergman, Patrick C.A and Jacob H.A Kiel. 2005. Torrefac-
ment of Energy, Oak Ridge National Laboratory, Idaho           tion for biomass upgrading. 14th European Biomass Con-
National Laboratory, National Renewable Energy Labora-         ference & Exhibition. Accessed July 2009.
tory and other research organizations.                         www.techtp.com/recent%20papers/ECN-Torrefaction
http://bioenergy.ornl.gov                                      %20for%20biomas%20upgrading%20-2005.pdf
The Agricultural Marketing Resource Center provides            Department of Energy. 2005. Biomass as Feedstock for a
resources on value-added agriculture including bioenergy       Bioenergy and Bioproducts Industry: The Technical Feasi-
feedstocks.                                                    bility of a Billion-Ton Annual Supply. p. 23. Accessed May
www.agmrc.org/renewable_energy                                 2009.
The National Renewable Energy Lab (NREL) is a learning         http://feedstockreview.ornl.gov/pdf/billion_ton_vision.pdf
resource covering biofuels, biopower, bioproducts and other    Department of Energy (DOE). No Date. What is Biobuta-
energy technologies for farms and ranches.                     nol? Alternative Fuels & Advanced Vehicles Data Center.
www.nrel.gov/learning/fr_biopower.html                         Accessed June 2009.
                                                               www.afdc.energy.gov/afdc/fuels/emerging_biobutanol_what_
                                                               is.html




www.attra.ncat.org                                                                                     ATTRA       Page 9
Energy Information Administration (EIA). 2009. Renew-          National Renewable Energy Laboratory. 2008. Biodiesel
able Energy Consumption and Electricity Preliminary 2008       Handling and Use Guide. 4th Ed. p. 7. Accessed July 2009.
Statistics. Accessed October 2009.                             www.nrel.gov/vehiclesandfuels/pdfs/43672.pdf
www.eia.doe.gov/cneaf/alternate/page/renew_energy_consump/
                                                               National Renewable Energy Laboratory (NREL). No Date.
rea_prereport.html
                                                               An Overview of Biomass Gasification. p. 2. Accessed May
Federal Energy Management Program (FEMP). 2004. Bio-           2009. http://arkansasenergy.org/media/143168/
mass Cofiring in coal-fired boilers. DOE/EE-0288. Wash-        overview_biomass_gasification.pdf
ington, D.C. U.S. Department of Energy. Accessed May
                                                               Persson, Kristoffer et al. No date. Biomass Refinement by
2009.
                                                               Torrefaction. Energy Technology and Thermal Process
www1.eere.energy.gov/femp/pdfs/fta_biomass_cofiring.pdf
                                                               Chemistry. Umea University. Accessed August 2009.
Graham, R. L. et al. 2007. Current and Potential U.S. Corn     www.techtp.com/Biomass%20Refinement%20by%20
Stover Supplies. American Society of Agronomy - Agron-         Torrefaction.pdf
omy Journal. p. 10
                                                               Renewable Fuels Association. 2008. Ethanol Industry Sta-
International Biochar Initiative. No Date. Biochar: A Soil     tistics. Accessed May 2009.
Amendment that Combats Global Warming and Improves             www.ethanolrfa.org/pages/statistics
Agricultural Sustainability and Environmental Impacts. p. 2.
                                                               Sadaka, Samy. 2010. Potential Bioenergy Production via
www.biochar-international.org/aboutbiochar/
                                                               Thermochemical Processes. Webinar for Energy Training
informationaboutbiochar.html
                                                               for Agriculture Professionals. September.
Marshall, Liz and Zugg, Zachary. 2008. Finding Balance:
Agricultural Residues, Ethanol, and the Environment.
World Resources Institute. WRI Policy Note. No. 3. p. 1.




Notes




Page 10      ATTRA                                   An Introduction to Bioenergy: Feedstocks, Processes and Products
Notes




www.attra.ncat.org   ATTRA   Page 11
An Introduction to Bioenergy: Feedstocks, Processes
                  and Products
                  By Leif Kindberg
                  NCAT Farm Energy Specialist
                  © 2010 NCAT
                  Holly Michels, Editor
                  Robyn Metzger, Production
                  This publication is available on the Web at:
                  www.attra.ncat.org/attra-pub/bioenergy.html
                  or
                  www.attra.ncat.org/attra-pub/PDF/bioenergy.pdf
                  IP359
                  Slot 357
                  Version 102010


Page 12   ATTRA

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An Introduction to Bioenergy: Feedstocks, Processes and Products

  • 1. A project of the National Center for Appropriate Technology 1-800-346-9140 • www.attra.ncat.org An Introduction to Bioenergy: Feedstocks, Processes and Products By Leif Kindberg, Bioenergy offers farmers an alternative to petroleum-based energy sources, and new market opportuni- NCAT Farm Energy ties for farm products. When biomass feedstocks are burned, fermented or reacted through an energy Specialist conversion process, they return some carbon dioxide and water and release the sun’s energy. Because © 2010 NCAT plants have the capability to store and then release energy in this way, they act as a natural battery. This introduction to bioenergy offers a brief and non-technical overview of bioenergy feedstock production with discussion on how bioenergy is made. Contents Introduction ......................1 Introduction Feedstock Basics..............1 Bioenergy uses renewable biomass feedstocks Sugar and Oil from many sources. Renewable biomass feed- Feedstocks ....................1 stocks use the process of photosynthesis in plants Sugar Feedstocks .......2 to capture the sun’s energy by converting carbon Oilseed Feedstocks....2 dioxide (CO2) from the air and water (H2O) into carbohydrates and complex oil and fiber Cellulosic Feedstocks ....................2 compounds made up of carbon, hydrogen and Agricultural oxygen. These energy-rich carbohydrates, oils Residues .........................3 and fibers can be harvested and used for many Animal Manure ............3 types of bioenergy. There are hundreds of ways The Production to turn biological materials into energy, although of Bioenergy .....................3 currently only a few of them represent legitimate Thermochemical short-term opportunities for the average farm or Conversion ....................3 rural landowner. Carbon cycling is the foundation of sustainable bio- Biochemical energy. Source: BC Bioenergy Strategy. Conversion ....................6 Bioenergy was used in industrial processes well before petroleum and coal-fired electricity were Conclusion .........................8 commonly available. Although a great deal of animal parts and many other biological materials. Further Resources ...........9 attention goes to solar and wind energy, bioen- The benefits of one feedstock versus another are Additional Online ergy BTUs (British thermal units of energy) gen- regionally specific. This makes feedstock selection Resources ...........................9 erated from biomass make up 53 percent of all a key consideration in bioenergy production. References .........................9 renewable energy in the United States, according Feedstocks may be dedicated to energy produc- to the Energy Information Administration. That tion or non-dedicated. Feedstocks that are dedi- is more than all other renewable sources com- cated are often called energy crops. Each feed- bined (EIA, 2009). However, bioenergy presents stock has advantages and disadvantages that may a complex set of energy topics. This publication include how much usable biomass they produce, The National Sustainable will discuss many of these complex topics but soil types required, water and energy inputs, Agriculture Information Service, ATTRA (www.attra.ncat.org), will only mention others. Topics that will not be energy density, air quality benefits, production was developed and is managed discussed in any detail in this introductory pub- cost and other considerations. by the National Center for Appropriate Technology (NCAT). lication include most feedstock pre-processing The project is funded through considerations such as transporting, sizing, dry- a cooperative agreement with the United States Department ing and storage. Sugar and Oil Feedstocks of Agriculture’s Rural Business- Sugar and oil feedstocks often include seeds, Cooperative Service. Visit the grains and plants that are made up of sugar, NCAT website (www.ncat.org/ sarc_current.php) for more information on Feedstock Basics starch or oil, and animal fats or tallow. Today, our other sustainable Bioenergy can be produced from feedstocks these feedstocks are often used to produce the agriculture and energy projects. such as trees, agricultural crops, plant residues, biodiesel and ethanol fuels we are familiar with.
  • 2. Sugar Feedstocks The two most common bioen- ergy feedstocks used for their starch and sugar content are corn and sugar cane. Over 90 percent of ethanol (or bioethanol as it is sometimes called) is still made from corn in the United States. The world’s largest producer of ethanol is Brazil. Brazil uses sugar cane as its primary feedstock. Because fermentation produces Related ATTRA alcohols, the higher the yield of publications fermentable sugars in the feed- Biochar and Sustain- stock, the higher the yield of alco- able Agriculture hols. Since fermentation can pro- cess almost any starch into sugar, The geographic range of some bioenergy crops. Source: ORNL. Oilseed Processing for other feedstocks may include bar- Small-Scale Producers ley, milo, wheat, potatoes, sugar beets, cheese information on the best rotations for soil-build- Biodiesel Use, Han- whey, brewery and beverage waste and many ing, water needs and pest management. See the dling, and Fuel Quality others. Many of these feedstocks serve multiple ATTRA publication Biodiesel: The Sustainability functions as either food or fuel sources. Dimensions for more information about oilseed Agriculture, Climate feedstocks. Change and Carbon Sequestration Oilseed Feedstocks Renewable Energy Plants that have oil-rich seeds, frequently Cellulosic Feedstocks Opportunities on referred to as oilseeds, can be a sustainable Feedstocks from cellulose (the primary com- the Farm source of bioenergy. Common American oilseed ponent in the cell walls of plants) such as pop- crops include soybeans, canola, sunflower, cam- lars, willows and switchgrass are creating a lot Biodiesel: The elina, and safflower and cottonseed. Camelina is of excitement among farmers, scientists and Sustainability Dimen- a short-season crop that is well-suited for dou- the public. These fibrous and generally ined- sions ble cropping and grows well in cooler climates ible parts of plants are abundant and can be col- Biodiesel: Do-it-your- lected from diverse regions or grown directly by such as the northern Midwest. In comparison, self production basics farmers. Although there is currently a very lim- many varieties of sunflower are well-suited for Ethanol Opportunities warmer Southern climates. Canola (one cultivar ited market for cellulosic bioenergy feedstocks in and Questions of rapeseed) is particularly well-suited for cooler the United States, some companies are currently regions, with varieties that are adapted for both purchasing cellulosic biomass for pellets and Switchgrass as a spring and fall planting to achieve multiple oil- for cofiring (burning biomass with coal). A few Bioenergy Crop seed harvests. Your state agricultural experiment companies intend to begin commercial produc- Micro-Scale Biogas station, Cooperative Extension Service or the tion of cellulosic ethanol. Demand for cellulosic Production: A begin- biomass is expected to expand market opportu- Natural Resources Conservation Service (NRCS) ner’s guide nities in the near future. may have information on specific oilseed crops that are well-adapted to your location and Energy crops can be grown on farms using prac- tices similar to those used with other agricul- tural crops. Trees and grasses, particularly those that are native to a region, can be sustainably produced when grown with minimal inputs such as water, fertilizer and chemicals. Trees that will regrow after each harvest may be cop- piced (repeatedly cut off at ground level), allow- ing them to be harvested multiple times. Woody Canola (rapeseed) being varieties that regrow quickly without being harvested for oil. Photo replanted are called short-rotation woody crops. courtesy NREL. Perennial varieties of grasses and legumes are Page 2 ATTRA An Introduction to Bioenergy: Feedstocks, Processes and Products
  • 3. also being tested and used as feedstocks. Many energy crops are being researched for their bio- The Production energy potential. of Bioenergy Feedstocks require a conver- sion process in order to take Agricultural Residues raw materials and turn them Residues left over from forest products and farm- into useful bioenergy such as ing may also be used as cellulosic feedstocks. The electricity, biodiesel, ethanol, U.S. Department of Energy has estimated that biobutanol, methane, heat between 581 and 998 million dry tons of agri- and other bioenergy products. cultural residues such as corn stover and wheat Keep in mind that harvesting, straw (the stalks and leaves left on a field after a drying to the correct moisture content, trans- Short-rotation hybrid harvest) could be harvested for biofuels by the porting to the necessary location and supplying poplar trees. Photo cour- middle of the 21st century (DOE, 2005). How- a sufficient quantity of biomass are important tesy NREL. ever, research has also shown that less than 25 considerations that are only briefly mentioned percent of some agricultural residues could be in this introduction to bioenergy. Each type of sustainably harvested under current agriculture feedstock may require a slightly different conver- practices, because crop residues are critical to E sion process, but many feedstocks can be con- soil fertility (Graham et al., 2007). Study results verted using similar processes and technologies. ach type of vary widely on the quantity of agricultural resi- feedstock dues that may be sustainably harvested. What is certain is that when left in the field, agriculture Thermochemical Conversion may require a residues help restore soil tilth, protect agricul- Heating biomass assists a chemical reaction (a slightly different con- tural soils and sequester carbon. The removal of thermochemical process) and creates useful bio- version process, but agricultural residues is unlikely to be sustainable energy products such as gases, liquids and heat. many feedstocks can unless agricultural best management practices Electricity generated from biomass is referred to as be converted using such as cover crops, no-till production and better biopower, and the combination of both heat and fertilizer management are fully adopted, among power is commonly referred to as cogeneration or similar processes and other practices (Marshall and Zugg, 2008). combined heat and power (CHP). The overall effi- technologies. ciency of these integrated systems is significantly higher than either of the systems alone. Animal Manure Manure is used for feedstocks in anaerobic digesters primarily to produce gas burned to Combustion in a Direct-fired or generate electricity. Although there are substan- Conventional Steam Boiler tial environmental and welfare issues associated The burning of feedstocks for energy has been with confined animal feeding operations, these practiced for many years. One of the oldest large operations are increasingly using manure commercial methods of producing electricity digestion to control a variety of environmental is through the burning of wood or charcoal to problems, reduce odors, generate bioenergy for produce steam. The steam is piped into a tur- the farm and provide additional income through bine that spins a generator used to make elec- the sale of power. tricity, or biopower. A problem with burning feedstocks in a steam boiler is that that a great deal of energy is lost in the conversion process. Pre-processing biomass by pelletizing, torre- faction (superheating in a low-oxygen environ- ment) or making condensed biomass briquettes has helped improve the efficiency of burning woody biomass. These processes are expensive and not always economical given current fossil fuel prices. This 21-megawatt direct-fired biopower plant uses wood residues discarded from orchards and industrial operations. Photo courtesy NREL. www.attra.ncat.org ATTRA Page 3
  • 4. Cofiring feedstocks into useful intermediates to be used as energy later (Sadaka, 2010). Gasification Cofiring woody biomass and high-fiber grasses exposes the feedstock to some oxygen, but not with coal can reduce carbon dioxide emissions enough to allow the feedstock to burn. The con- compared to burning coal alone. Many plant- version efficiency of gasification systems is high, based feedstocks have lower sulfur contents than typically between 80 and 85 percent efficiency coal, reducing sulfurous gases including sulfur in taking a raw feedstock and converting it into dioxide. Cofiring plant-based feedstocks has producer gas (NREL, no date). Controlling the been successfully demonstrated to replace up to temperature, pressure, feedstock characteristics 20 percent of the coal used in the boiler, accord- and other aspects changes the energy density ing to the Federal Energy Management Program and makeup of the producer gas. (2004). However, the economics of cofiring have generally not been favorable with historical fos- More on gasification can be found on the Sun sil fuel prices. You should carefully consider the Grant BioWeb Web site at http://bioweb.sungrant. market opportunities in your local area if you are org/General/Biopower/Technologies/Gasification/ planning to produce feedstocks for cofiring, and Default.htm. you should pursue long-term supply contracts. BioWeb is a non-commercial, educational Web G More information on cofiring and other bio- site that provides current information about bio- asification power technologies can be found at the U.S. mass resources for bioenergy and bioproducts. converts Department of Energy’s Distributed Energy feedstocks Program’s website, www.eere.energy.gov/de/ Pyrolysis into combustible biomass_power.html. Pyrolysis is derived from the Greek words pyro, gases called syn- meaning fire, and lysys, meaning decomposi- thesis gas (syngas) Thermal Process Heat tion. Pyrolysis is a method of producing syngas that can be used to and Space Heat and biocrude, also known as bio-oil or pyroly- Burning biomass directly can be used to produce sis oil. Pyrolysis uses thermal decomposition by produce heat, motor heating biomass at temperatures usually greater both process heat and space heat. Process heat fuels, biopower, is vital to many manufacturing processes and than 400 degrees F (204 degrees C). Biocrude chemicals and for is used in a variety of agricultural applications is formed when syngas produced during pyroly- other purposes. including grain and crop drying. Space heat- sis is re-condensed into liquid biocrude. There ing is the most common use. Both large boil- are few opportunities to use unrefined biocrude ers in manufacturing facilities and small stoves in directly on the farm and a limited market. Bio- shops are frequently used for space heat. Wood, crude can be refined into high-quality hydrocar- wood chips and hay can be used for both process bon fuels such as diesel, gasoline and jet fuel. heat and space heat, and are readily available on These liquid fuels can be used in internal com- the farm. bustion engines as a chemically identical substi- tute to petroleum fuels. Thermal Gasification Pyrolysis is often the first process that occurs Gasification converts feedstocks into combusti- during the burning of solid fuels including ble gases called synthesis gas (syngas) that can wood. Pyrolysis releases gases that are visible be used to produce heat, motor fuels, biopower, as yellowish and orange flames. If you were to chemicals and for other purposes. Syngas is also stop burning these gases and condense them, sometimes referred to as producer gas, wood you would have a form of biocrude. Next, the gas and town gas. Synthesis gases are generally solids (charcoal) left behind are burned but upgraded to other fuel products such as etha- have no visible flame. Instead of letting these nol, methanol, hydrogen and ammonia using solids burn, they can be converted into bio- char. Using modern pyrolysis for energy stops processes such as the Fischer-Tropsch process. the burning of both gases and solids short. These fuels and process will be discussed later in this publication. Gasification occurs at tempera- tures generally between 1,202 and 1,832 degrees Pyrolysis variables such as temperature, pres- Fahrenheit (650 to 1,000 degrees Celsius) and sure, reaction rates and other factors produce a deliberately limits burning in order to convert wide variety of gas, liquid and solid intermedi- ates. However, generally pyrolysis processes with Page 4 ATTRA An Introduction to Bioenergy: Feedstocks, Processes and Products
  • 5. higher temperatures and more rapid reaction Wind electricity may rates are most efficient at producing biocrude. be used to electrolyze water and produce The pyrolysis process known as fast or high- hydrogen, a key com- temperature pyrolysis has higher reaction rates ponent of ammonia. (greater than 1,000 degrees F or 538 degrees C). Photo courtesy Uni- This process can be used to optimize biocrude versity of Minnesota or char production. Low-temperature pyroly- Renewable Energy sis processes are generally used to produce char. Center. Pyrolysis and gasification are both complex pro- cesses that require laboratory-like conditions to consistently produce bioenergy products. Biochar is a type of charcoal that is high in wind, solar, water, biomass and other renewable organic carbon and is a coproduct of pyrolysis resources. Instead of using natural gas or coal to of biomass. Char has many potential benefits in produce hydrogen, biopower is used to electro- agriculture (International Biochar Initiative, no lyze water and produce hydrogen. This offers the date). Biomass pyrolysis systems for biocrude benefit of releasing fewer carbon dioxide emis- and biochar production are available in smaller sions, but has normally required large amounts B demonstration units at this time, but some of energy and remains cost-prohibitive because iochar is a larger-scale facilities are being built. For more of low-cost natural gas and coal. type of char- information on biochar, see the ATTRA publi- cation Biochar and Sustainable Agriculture. coal that is Ammonia high in organic More on pyrolysis can be found on the Sun Ammonia produced during the Haber-Bosch Grant BioWeb Web site at http://bioweb.sungrant carbon and is a process can be run in modified internal com- .org/General/Biopower/Technologies/Pyrolysis/ bustion engines as an alternative liquid fuel. coproduct of pyrolysis Default.htm. Ammonia has about half the energy of gasoline of biomass. and can be generated from a variety of renewable Fischer-Tropsch Process energy sources. Farmers who have experience The Fischer-Tropsch process converts syngas with ammonia application know there are many usually produced during gasification into unre- hazards associated with the handling and use of fined liquid fuels such as biocrude. The Fischer- ammonia. The broad use of ammonia as a liquid Tropsch process usually takes place in a pres- fuel for vehicles will require substantial invest- surized and high-temperature environment. ments in safe storage and handling, and require This process chemically converts a gas generally improvements in transportation infrastructure. composed of carbon monoxide and hydrogen into liquid fuels or oils that can then be burned Methanol in an internal combustion engine and used to Methanol or wood alcohol is usually produced make other fuels. Fischer-Tropsch liquids can be from methane during steam-methane reform- refined further into hydrocarbon fuels such as ing of natural gas and coal. Methane produced gasoline and diesel and used as a direct replace- from anaerobic digestion of manure (discussed ment for petroleum-derived fuels. next) may also be an option but is usually cost- Methanol and ethanol prohibitive. Methanol can be used as a substi- pumps. Photo courtesy Haber-Bosch Process tute for gasoline with some engine modifica- NREL. The Haber-Bosch process is a synthesis reaction tions but has only about between nitrogen gas, hydrogen gas and an iron half the energy density of catalyst. The Haber-Bosch process is often used gasoline. Methanol can also in sequence with steam reforming of natural gas be converted into synthetic or coal into gaseous hydrogen to produce ammo- fuels such as dimethyl ether nia. The entire process of producing ammonia (DME) to be used as a die- is often referred to as the Haber-Bosch process. sel substitute with signifi- cantly lower emissions and Gaseous hydrogen for the Haber-Bosch pro- with about half the energy cess can be produced using electricity from density of diesel. Methanol www.attra.ncat.org ATTRA Page 5
  • 6. is already commonly used in the transesterifi- cation process of producing biodiesel, which we will discuss later. Biochemical Conversion A Bacteria, yeasts and other living enzymes fer- naerobic ment material such as sugars and proteins and digesters convert them into useful alcohols or other liquid break down fuels. These processes are known as biochemi- (or digest) organic cal conversion processes. Corn ethanol and matter without oxy- other grain alcohols are some of the most com- Anaerobic digestion creates a variety of nutrient-rich mon fuels produced in this way. Other meth- liquids and solids that can be used on the farm. Photo gen (anaerobic) to ods include capturing methane produced when courtesy USDA ERS. produce methane bacteria break down manure from livestock and and other gases and poultry production, human sewage and landfill natural gas (LNG) in automobiles, among other waste to burn it for heat and biopower. uses. The byproducts from anaerobic digestion coproducts that are can be used as soil amendments and liquid fer- useful on the farm. tilizers. For more information, see the ATTRA Anaerobic Digestion publication Anaerobic Digestion of Animal Wastes: Anaerobic digesters break down (or digest) Factors to Consider. organic matter without oxygen (anaerobic) to produce methane and other gases and coprod- ucts that are useful on the farm. This gas mixture Fermentation (for Ethanol) is commonly referred to as biogas or digester gas. Ethanol, a fuel alcohol, is made from biologi- Biogas is a combustible and normally consists of cal sources and usually is produced through the 50 to 60 percent methane. Biogas can be burned fermentation of plant starches and sugars. In the in an engine to generate biopower and thermal United States, corn is the most common source energy or processed further into other fuel types of starch converted into ethanol, while barley, such as methanol. Refined biogas can be used milo, wheat starch, potatoes, cheese whey and as compressed natural gas (CNG) and liquefied brewery and beverage waste make up a smaller share of production. Ethanol can also be pro- duced from sugarcane, which has a high content of the sugars needed for fermentation. Accord- ing to the Renewable Fuels Association, the United States produced 9 billion gallons of eth- Cellulosic biofuels anol in 2008 and 22 million metric tons of dis- and the carbon cycle. tillers grains were sold from the ethanol making Source: US DOE. process (2008). For more information, see the ATTRA publication Ethanol Opportunities and Questions. Ethanol from corn and other grains can be made using either a dry milling or wet milling process. The dry milling process uses the whole corn ker- nel, which is ground into a powder, mixed with water to form a mash and then cooked with added enzymes that turn the liquefied starch to glucose (sugar). After cooling, the mash is fer- mented with a second enzyme (yeast) and finally distilled further to separate the alcohol from the solids and water. Coproducts of the dry milling process include distillers grain, which is used as animal feed (also known as distillers dried grain with solubles or DDGS) and carbon dioxide. Page 6 ATTRA An Introduction to Bioenergy: Feedstocks, Processes and Products
  • 7. The wet milling process involves soaking the energy density that is 10 to 20 per- corn kernel in water and sulfurous acid before cent lower than gasoline and slightly grinding the kernels into a mash. This soaking higher than ethanol. The Environ- separates the germ (oil), fiber, gluten (protein) mental Protection Agency allows and starch components. The starch is fermented biobutanol to be blended with gas- into ethanol and then distilled further, corn oil oline up to 11.5 percent. Higher is extracted from the germ and both fiber and blends have greater restrictions and other starch components are separated. While may require modifications to inter- dry milling provides valuable coproducts such nal combustion engines (DOE, no as DDGS, the wet mill process is also used to date). Biobutanol can be delivered produce corn oil, corn gluten and meal. to the end user with existing pipe- line and storage infrastructure in As with ethanol produced from starch grains, many cases. However, biobutanol is processing cellulosic feedstock for ethanol aims toxic to humans and is water solu- to extract fermentable starch from the feedstock. ble, which means it may easily find However, the starches found in cellulose are its way into water sources. hard to extract because they are locked in com- plex carbohydrates called polysaccharides (long Biodiesel is blended with chains of simple sugars). To produce ethanol Transesterification for Renew- petroleum-based die- sel to produce B99 and from cellulose efficiently, these chains of simple able Diesel Fuels lower blends. Photo by sugars must be broken up prior to fermentation. Transesterification is a chemical process that Leif Kindberg. Fermenting sugars from cellulose into ethanol reacts an alcohol with the triglycerides con- is less efficient than fermenting sugars directly, tained in vegetable oils and animal fats to pro- although ethanol from either source is chemi- duce biodiesel and glycerin. This process is cally identical. commonly used to produce B100 biodiesel, or The conversion of cellulose to sugar is gener- 100-percent biodiesel to be blended with petro- ally accomplished through one of two processes. leum diesel. Biodiesel is essentially permanently The first uses acid hydrolysis (a method of split- thinned plant oil or animal fat, with a viscos- ting water molecules) to break complex carbo- ity approximating that of standard No. 2 petro- hydrates into simple sugars. The second uses a leum-based diesel fuel. Biodiesel is chemically combination of pre-treatment to break apart the different from petroleum-based diesel because it B feedstock cell structure and enzymatic hydro- contains oxygen atoms and is not a pure hydro- iobutanol is lysis for the production of fermentable sugars. carbon. For more information about biodiesel, very similar Cellulosic ethanol may also be produced from see the ATTRA publication Biodiesel Use, Han- gasification, which is a thermochemical process. dling and Fuel Quality. to gasoline and is produced in Another type of renewable diesel known as Biobutanol green diesel or hydrogenation-derived renewable much the same way Biobutanol is very similar to gasoline and is diesel is more like petroleum-based diesel, but as ethanol. produced in much the same way as ethanol. uses many of the same plant oil and animal fat Biobutanol is produced by Acetone-butanol- feedstocks used in making biodiesel. Green die- ethanol (ABE) fermentation. Biobutanol has an sel is produced using a chemical reaction known as hydrocracking or hydrotreating. Hydrocrack- ing is a process in which hydrogen is added to organic molecules under pressure and heat. An important advantage of green diesel is that it can be produced as a chemically identical replace- ment to petroleum diesel. A ButylFuel vehicle was driven across the United States on 100 percent biobutanol. Photo courtesy ButylFuel, LLC. July 18, 2005. www.attra.ncat.org ATTRA Page 7
  • 8. An important part of bioenergy production is the net energy balance (also referred to as the energy balance). The energy balance is a lifecycle method of accounting for the amount of energy needed to make a unit of bioenergy versus the amount of usable energy produced. Therefore, the lifecycle energy balance of bioenergy will include inputs required to plant, cultivate, fertilize, harvest, trans- port, dry and process the feedstock and convert it into a useful bioenergy form. Said another way, the energy balance is the difference between the energy produced and the energy needed to pro- duce that given unit of energy. The complexity involved in accurately calculating the energy balance of bioenergy makes the calcu- lations almost impossible to conduct at this point. The methods used to produce an energy crop on one farm, for example, may be somewhat or significantly different on the next. An example of this could be intercropping nitrogen fixers and perennial grasses without the use of herbicides on one farm versus using alternative nutrient and weed management practices on the next farm. Straight Vegetable Oil (SVO) to consider when thinking about biomass and bioenergy production on the farm. The viscosity (thickness) of straight vegetable oil W hen may cause buildup when burned in an unmodi- Some things to consider include: biodie- fied engine. However, engines that burn straight • Is there a local market for my feedstock sel from vegetable oil are available and modification kits or fuel or can I use it on the farm to off- oilseeds is burned, are available as well. With the correct filter- set energy costs? carbon dioxide and ing, heating and conversion of a diesel engine, straight vegetable oil offers a partial alternative to • Will the quantity of fertilizer and energy other emissions are bio-based or No. 2 petroleum-based diesel fuel. used during the production of my released back into feedstock be positive or negative for the the air and are taken For more information about straight vegetable oil, see the ATTRA publication Biodiesel Use, environment? up again by next year’s energy crop, Handling and Fuel Quality. • Will converting my land, once out of thus completing the agricultural production, into production carbon cycle. Conclusion (indirect land use change) create addi- tional greenhouse gases? Through its role in the carbon cycle, bioen- • How much energy will be consumed ergy can reduce direct emissions such as car- during transportation of feedstocks? bon dioxide (CO2) when compared with petro- leum-based energy. For example, when biomass • How much energy will be used during feedstocks are grown, they pull carbon dioxide feedstock conversion? from the air and make stems, roots, leaves and • Will bioenergy provide net positive ben- seeds. When biodiesel from oilseeds is burned, efits to my farm and the environment carbon dioxide and other emissions are released when all the economic, energy and envi- back into the air and are taken up again by next ronmental costs are added up? year’s energy crop, thus completing the carbon This publication did not provide answers to all cycle. In comparison, when fossil fuels such as these questions and is meant as a starting point coal or petroleum-based fuels are burned, all of for learning about bioenergy. It is not a com- the carbon dioxide released adds additional car- plete reference guide and we encourage you to bon dioxide into the air (NREL, 2008). How- explore all of the additional publications and ever, not all bioenergy is equally good at reduc- resources provided by ATTRA and in the Fur- ing emissions. There are many complex factors ther Resources that follow. Page 8 ATTRA An Introduction to Bioenergy: Feedstocks, Processes and Products
  • 9. Further Resources Additional Online Resources National Biodiesel Board Bioenergy Feedstock www.biodiesel.org and Production Resources Renewable Fuels Association For an extensive list of bioenergy equipment, designers, and www.ethanolrfa.org technical assistance please visit the ATTRA Directory of The Ammonia Fuel Network Energy Alternatives at www.attra.ncat.org/dea. www.ammoniafuelnetwork.org/why.html For a glossary of bioenergy terms see the National Renew- International Biochar Initiative able Energy Laboratory at www.nrel.gov/biomass/glossary. www.biochar-international.org html. U.S. Department of Energy The Alternative Fuels and Advance Vehicles Data Center Energy Efficiency and Renewable Energy provides information on the production, distribution and www1.eere.energy.gov/biomass benefits of biobutanol, biodiesel, ethanol, hydrogen, metha- nol, natural gas, propane, ultra-low sulfur diesel, biogas, Sun Grant Initiative p-series fuels and much more. www.sungrant.org www.afdc.energy.gov/afdc/fuels/emerging.html The AgSTAR Program Journey to Forever is a small, non-government organization www.epa.gov/agstar based in Japan and involved in Third World rural develop- ment work. The Web site also offers a lot of information BioCycle Magazine about biofuels and other appropriate technologies. www.biocycle.net http://journeytoforever.org/biodiesel.html Home Power Magazine The Sun Grant BioWeb provides both non-technical and www.homepower.com technical information on biomass, bioenergy conversion Roundtable on Sustainable Biofuels technologies, biomass economics, and related policy. http://cgse.epfl.ch/page65660-en.html http://bioweb.sungrant.org The Bioenergy Feedstock Information Network (BFIN) is a References helpful gateway to biomass resources from the U.S. Depart- Bergman, Patrick C.A and Jacob H.A Kiel. 2005. Torrefac- ment of Energy, Oak Ridge National Laboratory, Idaho tion for biomass upgrading. 14th European Biomass Con- National Laboratory, National Renewable Energy Labora- ference & Exhibition. Accessed July 2009. tory and other research organizations. www.techtp.com/recent%20papers/ECN-Torrefaction http://bioenergy.ornl.gov %20for%20biomas%20upgrading%20-2005.pdf The Agricultural Marketing Resource Center provides Department of Energy. 2005. Biomass as Feedstock for a resources on value-added agriculture including bioenergy Bioenergy and Bioproducts Industry: The Technical Feasi- feedstocks. bility of a Billion-Ton Annual Supply. p. 23. Accessed May www.agmrc.org/renewable_energy 2009. The National Renewable Energy Lab (NREL) is a learning http://feedstockreview.ornl.gov/pdf/billion_ton_vision.pdf resource covering biofuels, biopower, bioproducts and other Department of Energy (DOE). No Date. What is Biobuta- energy technologies for farms and ranches. nol? Alternative Fuels & Advanced Vehicles Data Center. www.nrel.gov/learning/fr_biopower.html Accessed June 2009. www.afdc.energy.gov/afdc/fuels/emerging_biobutanol_what_ is.html www.attra.ncat.org ATTRA Page 9
  • 10. Energy Information Administration (EIA). 2009. Renew- National Renewable Energy Laboratory. 2008. Biodiesel able Energy Consumption and Electricity Preliminary 2008 Handling and Use Guide. 4th Ed. p. 7. Accessed July 2009. Statistics. Accessed October 2009. www.nrel.gov/vehiclesandfuels/pdfs/43672.pdf www.eia.doe.gov/cneaf/alternate/page/renew_energy_consump/ National Renewable Energy Laboratory (NREL). No Date. rea_prereport.html An Overview of Biomass Gasification. p. 2. Accessed May Federal Energy Management Program (FEMP). 2004. Bio- 2009. http://arkansasenergy.org/media/143168/ mass Cofiring in coal-fired boilers. DOE/EE-0288. Wash- overview_biomass_gasification.pdf ington, D.C. U.S. Department of Energy. Accessed May Persson, Kristoffer et al. No date. Biomass Refinement by 2009. Torrefaction. Energy Technology and Thermal Process www1.eere.energy.gov/femp/pdfs/fta_biomass_cofiring.pdf Chemistry. Umea University. Accessed August 2009. Graham, R. L. et al. 2007. Current and Potential U.S. Corn www.techtp.com/Biomass%20Refinement%20by%20 Stover Supplies. American Society of Agronomy - Agron- Torrefaction.pdf omy Journal. p. 10 Renewable Fuels Association. 2008. Ethanol Industry Sta- International Biochar Initiative. No Date. Biochar: A Soil tistics. Accessed May 2009. Amendment that Combats Global Warming and Improves www.ethanolrfa.org/pages/statistics Agricultural Sustainability and Environmental Impacts. p. 2. Sadaka, Samy. 2010. Potential Bioenergy Production via www.biochar-international.org/aboutbiochar/ Thermochemical Processes. Webinar for Energy Training informationaboutbiochar.html for Agriculture Professionals. September. Marshall, Liz and Zugg, Zachary. 2008. Finding Balance: Agricultural Residues, Ethanol, and the Environment. World Resources Institute. WRI Policy Note. No. 3. p. 1. Notes Page 10 ATTRA An Introduction to Bioenergy: Feedstocks, Processes and Products
  • 11. Notes www.attra.ncat.org ATTRA Page 11
  • 12. An Introduction to Bioenergy: Feedstocks, Processes and Products By Leif Kindberg NCAT Farm Energy Specialist © 2010 NCAT Holly Michels, Editor Robyn Metzger, Production This publication is available on the Web at: www.attra.ncat.org/attra-pub/bioenergy.html or www.attra.ncat.org/attra-pub/PDF/bioenergy.pdf IP359 Slot 357 Version 102010 Page 12 ATTRA