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Using Syncade Workflow and AMS Device Manager for SIF Proof Testing on a DeltaV SMART SIS System Ed Smigo Director Systems Technology
Presenters ,[object Object],Thirty three   years in the process controls industry, the last 30 for PROCONEX a Local Business Partner for Emerson Process Management n the Philadelphia territory. Early focus on process automation with analog and DCS controls, more recently focused on Digital Instrumentation, Fieldbus Technologies, Asset Management and Reliability systems in coordination with business and financial impact through data visualization through OEE (Overall Equipment Effectiveness) dashboards.  Past Education Chair for ISA District II  Bachelor of Science Electrical Engineering Technology Pennsylvania State University.  EIT Certificate State of Pennsylvania  AICHE Paper Published on Fieldbus Technologies
Process Manufacturers Constantly Strive to Improve Their Business Performance  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Introduction ,[object Object],[object Object],[object Object],[object Object],[object Object]
DeltaV Smart SIS with AMS QuickCheck and Syncade Smart Logic Solver is an Enabler for AMS Device manager and SMART Field Devices ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Install ,[object Object],[object Object]
SMART HART Instruments ,[object Object],[object Object]
Sensor testing options Safely test the SIF using actual process variables Test sensors in-situ by other means  Perform wiring  continuity test Remove sensor and test on bench Use smart features to test electronics and wiring continuity
SMART Logic Solvers ,[object Object],[object Object],[object Object]
AMS with Syncade Workflow ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Business Results with Syncade ,[object Object],[object Object],[object Object],[object Object]
What would we like to achieve? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Where is Your Paper??
Kill off the Clipboard
Get on the Wireless Terminal
SIS Proof Test Automation Manual Procedure Document Storage Mobile Wireless Worker ,[object Object],[object Object],[object Object],[object Object]
Safety Life Cycle Summary IEC61511 ,[object Object]
Example: Rosemount 3051S proof test procedures
3051S Proof Test using a HART communicator and mA meter
3051S Proof Test using DeltaV SIS
Perform the abbreviated loop test directly from DeltaV Explorer
DeltaV SIS internal values are verified using diagnostics & engineering tools.
DeltaV SIS internal values are verified using diagnostics & engineering tools.
DeltaV SIS internal values are verified using diagnostics & engineering tools.
DeltaV SIS internal values are verified using diagnostics & engineering tools.
3051S Proof Test Procedure using Syncade Electronic Workflow ,[object Object]
Electronic Work Instruction Scheduling
Portal personalized for the Technician
Training Records Prevent Unauthorized Execution
Electronic Work Instruction Execution
Electronic Work Instruction Execution
Electronic Work Instruction Execution
Electronic Work Instruction  Configuration
Electronic Work Instruction Reporting
Interlock proof test - BEFORE Alright Bob, go ahead and return PT-102 to normal pressure. Ian, can you verify that XV-105 and XV-106 have closed as a result of this trip? Ian, can you verify that XV-105 and XV-106 have closed as a result of this trip? We’re going to test the T-200 high pressure shutdown SIF. Bob, go to PT-101. It is on top of T-200. Acknowledging the alarm. Graphics show that the valves have tripped. Acknowledging the alarm. Graphics show that the valves have tripped. Trip cleared. Resetting the SIF and initialing paperwork. Trip cleared. Resetting the SIF and signing off on the paperwork. Pump up the pressure on the sensor to the trip point of 120 psig. Bob, pump up the pressure on the sensor to the trip point of 120 psig. Alright Bob, go ahead and return PT-101 to normal pressure and move over to PT-102. Whistling…. XV-106 tripped.  Let me check XV-105. XV-106 tripped too. Both valves are closed.  Hooking up the test equipment to PT-101 The pressure value should be about 121 psig. Found it. The pressure value should be about 121 psig. XV-105 tripped.  Let me check XV-106. XV-105 tripped too. Both valves are closed.  PT-102 is back to  normal. I’m hooked up to PT-102 now.
Summary Task Analysis -  BEFORE Wiring checkout and loop test Proof testing
Interlock Proof Check – After Acknowledging the alarm. Graphics show that the valves have tripped. Entering manual entry into AMS Audit Trail. PT-101 – send 120 psig signal. PT-102 – send 120 psig signal. PT-101 – return to normal service. PT-102 – return to normal service. Trip cleared. Resetting the SIF. That was easy! Confirmed that XV-105 and XV-106 are reset (open) via HART. QuickCheck and the QuickStep feature is all set up. Start…. <click> Confirmed that XV-105 and XV-106 are closed via HART. PT-101 returned to normal service. Sending 120 psig signal. XV-105 is closed. XV-106 is closed. XV-105 is open. XV-106 is open. Sending 120 psig signal. PT-102 returned to normal service.
Summary Task Analysis –  AFTER Wiring checkout and loop test Proof testing
Business Results Achieved Profit Cost $ time before after ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Reduction in manpower: 40 min x  2 techs = 80 min 20 min x 1 tech = 20 min 80 min – 20 min = 1 MH 300 devices x 1 MH  =  300 MH (~ 7 weeks) ,[object Object]
Integrated safety lifecycle management ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Where To Get More Information ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

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Automating SIS Proof Testing and Documentation with Syncade and AMS

  • 1. Using Syncade Workflow and AMS Device Manager for SIF Proof Testing on a DeltaV SMART SIS System Ed Smigo Director Systems Technology
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  • 7. Sensor testing options Safely test the SIF using actual process variables Test sensors in-situ by other means Perform wiring continuity test Remove sensor and test on bench Use smart features to test electronics and wiring continuity
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  • 12. Where is Your Paper??
  • 13. Kill off the Clipboard
  • 14. Get on the Wireless Terminal
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  • 17. Example: Rosemount 3051S proof test procedures
  • 18. 3051S Proof Test using a HART communicator and mA meter
  • 19. 3051S Proof Test using DeltaV SIS
  • 20. Perform the abbreviated loop test directly from DeltaV Explorer
  • 21. DeltaV SIS internal values are verified using diagnostics & engineering tools.
  • 22. DeltaV SIS internal values are verified using diagnostics & engineering tools.
  • 23. DeltaV SIS internal values are verified using diagnostics & engineering tools.
  • 24. DeltaV SIS internal values are verified using diagnostics & engineering tools.
  • 25.
  • 27. Portal personalized for the Technician
  • 28. Training Records Prevent Unauthorized Execution
  • 34. Interlock proof test - BEFORE Alright Bob, go ahead and return PT-102 to normal pressure. Ian, can you verify that XV-105 and XV-106 have closed as a result of this trip? Ian, can you verify that XV-105 and XV-106 have closed as a result of this trip? We’re going to test the T-200 high pressure shutdown SIF. Bob, go to PT-101. It is on top of T-200. Acknowledging the alarm. Graphics show that the valves have tripped. Acknowledging the alarm. Graphics show that the valves have tripped. Trip cleared. Resetting the SIF and initialing paperwork. Trip cleared. Resetting the SIF and signing off on the paperwork. Pump up the pressure on the sensor to the trip point of 120 psig. Bob, pump up the pressure on the sensor to the trip point of 120 psig. Alright Bob, go ahead and return PT-101 to normal pressure and move over to PT-102. Whistling…. XV-106 tripped. Let me check XV-105. XV-106 tripped too. Both valves are closed. Hooking up the test equipment to PT-101 The pressure value should be about 121 psig. Found it. The pressure value should be about 121 psig. XV-105 tripped. Let me check XV-106. XV-105 tripped too. Both valves are closed. PT-102 is back to normal. I’m hooked up to PT-102 now.
  • 35. Summary Task Analysis - BEFORE Wiring checkout and loop test Proof testing
  • 36. Interlock Proof Check – After Acknowledging the alarm. Graphics show that the valves have tripped. Entering manual entry into AMS Audit Trail. PT-101 – send 120 psig signal. PT-102 – send 120 psig signal. PT-101 – return to normal service. PT-102 – return to normal service. Trip cleared. Resetting the SIF. That was easy! Confirmed that XV-105 and XV-106 are reset (open) via HART. QuickCheck and the QuickStep feature is all set up. Start…. <click> Confirmed that XV-105 and XV-106 are closed via HART. PT-101 returned to normal service. Sending 120 psig signal. XV-105 is closed. XV-106 is closed. XV-105 is open. XV-106 is open. Sending 120 psig signal. PT-102 returned to normal service.
  • 37. Summary Task Analysis – AFTER Wiring checkout and loop test Proof testing
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