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Maximise Efficiency & Reliability:
Maintain ‘healthy’ electrical network with
harmonic-less
Ch’ng Eng Yong, CEng MEI, CEM, CMVP, PEM
July 2016
Schneider Electric 1
What are we discussing today
● Solve the harmonic issue, if possible, starting from the root of the
problem.
●A cost effective solution requires the knowledge of the
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●A cost effective solution requires the knowledge of the
electrical power system and it is often a combination of several
solutions.
●Harmonic mitigation solutions are available in market to
fulfill your needs.
Agenda
●Why is there harmonic in the electrical network?
●General waveform signature (IEC 61000-3-6)
●Typical harmonic mitigation solutions
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●Typical harmonic mitigation solutions
●Solutions comparison
●What’s next?
●Conclusion
Why is there harmonic in the electrical
network?
●Look at the full-bridge rectifier schematic
●Diode forward bias:
● Anode is more positive than cathode
● DC bus voltage is less than supply voltage
DC bus voltage U
DC busiC
U
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iC
DC bus
capacitor
current (IC)
Supply
voltage (V)
Supply
current
(i)
V = E - Zsi
iC
i
V
Why is there harmonic in the electrical
network?
iC
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Vc
-Vc
t
e
i
Agenda
●Why is there harmonic in the electrical network?
●General waveform signature (IEC 61000-3-6)
●Typical harmonic mitigation solutions
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●Typical harmonic mitigation solutions
●Solutions comparison
●What’s next?
●Conclusion
General waveform signature
(IEC 61000-3-6)
Current
Type of Load Typical Waveform Distortion
Single Phase 80%
Power Supply (high 3rd)
high 2nd, 3rd,
Semiconverter 4th at partial
loads
6 Pulse Converter,
capacitive smoothing, 80%
no series inductance
0 10 20 30 40
-1.0
-0.5
0.0
0.5
1.0
Time (mS)
Current
0 10 20 30 40
-1.0
-0.5
0.0
0.5
1.0
Time (mS)
Current
-0.5
0.0
0.5
1.0
Current
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no series inductance
6 Pulse Converter,
capacitive smoothing 40%
with series inductance > 3%,
or dc drive
6 Pulse Converter
with large inductor 28%
for current smoothing
12 Pulse Converter 15%
AC Voltage varies with
Regulator firing angle
Fluorescent
Lighting 17%
0 10 20 30 40
-1.0
Time (mS)
0 10 20 30 40
-1.0
-0.5
0.0
0.5
1.0
Time (mS)
Current
0 10 20 30 40
-1.0
-0.5
0.0
0.5
1.0
Time (mS)
Current
0.0 10.0 20.0 30.0 40.0
-1.000
-0.500
0.000
0.500
1.000
Time (mS)
Current
0 10 20 30 40
-1.0
-0.5
0.0
0.5
1.0
Time (mS)
Current
0 10 20 30 40
-1.0
-0.5
0.0
0.5
1.0
Time (mS)
Current
Typical harmonic mitigation solutions
●Equipment based solutions
● DC/AC choke
● Passive filter
● Drive isolation transformer (DIT)
● Multi-pulse VSD
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● Multi-pulse VSD
● Active front end (AFE)
● C-less technology
●System based solutions
● Passive filter (Tuned power factor correction)
● Phase shifting transformer
● Zero-sequence harmonic filter
● Active harmonic filter
Agenda
●Why is there harmonic in the electrical network?
●General waveform signature (IEC 61000-3-6)
●Typical harmonic mitigation solutions
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●Typical harmonic mitigation solutions
●Solutions comparison
●What’s next?
●Conclusion
DC choke & line choke (installation)
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DC choke & line choke (performance)
● Effect of the choke:
dt
di
LVL =
0.0
0.5
1.0
Current
0.0
0.5
1.0
Current
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Line current spectrum
1.211.54
4.51
6.77
12.36
15.32
20.77
22.88
25.16
0
5
10
15
20
25
30
1 3 5 7 9 11 13 15 17 19 21 23 25
Harmonic order
I(A)
Without additional choke
THDI = 100%
Line current spectrum
9.38
3.20
1.80
0.87 0.74 0.49 0.35 0.30
25.94
0
5
10
15
20
25
30
1 3 5 7 9 11 13 15 17 19 21 23 25
Harmonic order
I(A)
With additional choke 3%
THDI = 40%
With additional large choke (>5%)
0 10 20 30 40
-1.0
-0.5
Time (mS)
Current
THDI = 30%
Line current spectrum
1.211.54
4.51
6.77
12.36
15.32
20.77
22.88
25.16
0
5
10
15
20
25
30
1 3 5 7 9 11 13 15 17 19 21 23 25
Harmonic order
I(A)
Without additional choke
THDI = 100%
Line current spectrum
9.38
3.20
1.80
0.87 0.74 0.49 0.35 0.30
25.94
0
5
10
15
20
25
30
1 3 5 7 9 11 13 15 17 19 21 23 25
Harmonic order
I(A)
With additional choke 3%
THDI = 40%
With additional large choke (>5%)
0 10 20 30 40
-1.0
-0.5
Time (mS)
Current
THDI = 30%
DC choke vs. line choke
●Influence of the nature of reactors
● In terms of harmonics, the results are quite similar.
● DC bus choke is a little smaller and the voltage drop is lower.
Inductor 2mH in the DC busLine inductor 3 x 1mH Inductor 2mH in the DC busLine inductor 3 x 1mH
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9,38
3,20
1,80
0,87 0,74 0,49 0,35 0,30
25,94
0
5
10
15
20
25
30
1
3
5
7
9
11
13
15
17
19
21
23
25
Harmonic order
I(A)
THDI = 39.16 %
6,65
4,14
2,23 1,73 1,39 1,12 0,99 0,81
25,80
0
5
10
15
20
25
30
1
3
5
7
9
11
13
15
17
19
21
23
25
Harmonic order
I(A)
THDI = 35.54 %
ChokeACChokeDC 3=
9,38
3,20
1,80
0,87 0,74 0,49 0,35 0,30
25,94
0
5
10
15
20
25
30
1
3
5
7
9
11
13
15
17
19
21
23
25
Harmonic order
I(A)
THDI = 39.16 %
9,38
3,20
1,80
0,87 0,74 0,49 0,35 0,30
25,94
0
5
10
15
20
25
30
1
3
5
7
9
11
13
15
17
19
21
23
25
Harmonic order
I(A)
THDI = 39.16 %
9,38
3,20
1,80
0,87 0,74 0,49 0,35 0,30
25,94
0
5
10
15
20
25
30
1
3
5
7
9
11
13
15
17
19
21
23
25
Harmonic order
I(A)
THDI = 39.16 %
6,65
4,14
2,23 1,73 1,39 1,12 0,99 0,81
25,80
0
5
10
15
20
25
30
1
3
5
7
9
11
13
15
17
19
21
23
25
Harmonic order
I(A)
THDI = 35.54 %
6,65
4,14
2,23 1,73 1,39 1,12 0,99 0,81
25,80
0
5
10
15
20
25
30
1
3
5
7
9
11
13
15
17
19
21
23
25
Harmonic order
I(A)
THDI = 35.54 %
ChokeACChokeDC 3=
DC choke & line choke
(practical considerations)
● Most cost effective solution (0-
20% of drive cost).
● Reduce THDI around 30 - 50%.
● Bulky and heavy.
● Proper ventilation.
Advantages Concerns
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● Reduce THDI around 30 - 50%.
● Line chokes protects the drive
front end, limits voltage spikes
and short circuit current.
● Depending on load condition,
might not be able to meet
standard requirements.
● Voltage drop ( >5%) can affect
low line supply conditions.
Lowers torque performance at
full speed when voltage drop is
higher.
Harmonic mitigation solutions
I. DC/AC line chokes
Ii. Passive filters
Iii. Zero-sequence harmonic filter
Iv. Drive isolation transformer (DIT)
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V. Phase shifting transformer
Vi. Multi-pulse VSD (12, 18, 24, …)
VII. Active harmonic filters (AHF)
Viii. Active front end (AFE)
Ix. C - less technology
Passive filter (tuned PFC)
●Two type of passive filter
● Load based passive filter
● Global passive filter
●Load based passive filter
● Designed & sized based on the load size (kW)
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● Designed & sized based on the load size (kW)
● Operate when the connected load is in operation
●Global passive filter
● Designed & sized based on the system power factor requirements.
● Compensation is based on required kVAR (PF) in the system.
● Primary function: Harmonic filtering
● Secondary function: Power factor correction
● Different from Detuned Power Factor Correction (reverse role)
Passive filter – load based
(performance)
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With simple choke THDI 48% With passive filter THDI 10%With simple choke THDI 48% With passive filter THDI 10%
Why is there harmonic in the electrical
network?
●Look at the full-bridge rectifier schematic
●Diode forward bias:
● Anode is more positive than cathode
● DC bus voltage is less than supply voltage
DC bus voltage U
DC busiC
U
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iC
DC bus
capacitor
current (IC)
Supply
voltage (V)
Supply
current
(i)
V = E - Zsi
iC
i
V
Power factor – which component?
Power factor in
system with linear
loads only.
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P = kW
(Real Power)
D = kVAH
(Distortion Power)
Q = kVAr
(Reactive Power)
S = kVA
(Apparent Power)
θTPF
(True/Total Power Factor)
Power factor component in
system with harmonics
(linear + nonlinear loads)
Power factor components in system with
harmonics
D = kVAH
(Distortion Power)
Q = kVAr
(Reactive
Power)
S = kVA
(Apparent Power)
θTPF
(True/Total Power Factor)
( )
22
1
22
222
11
k
kk
rmsrms
THDTHDIV
IV
IV
DQPkVAS
rmsrms
++=
=
=
++=
∑
∞
=
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P = kW
(Real Power)
(True/Total Power Factor)
22
1
11
11
11
IV
IV
THDTHDS
THDTHDIV rmsrms
++=
++=
True/Total Power Factor : distPFdispPFTPF θθθ coscoscos ⋅=
Displacement Power Factor
(Fundamental Components):
1
cos
S
kW
dispPF =θ
Distortion Power Factor
(Harmonic Components): 22
11
1
cos
IV
distPF
THDTHD ++
=θ
Passive filter (load based)
Advantages Concerns
● Able to reduce THDI to around
5 - 16%.
● Line chokes protects the drive
front end, limits voltage spikes
● Bulky and heavy.
● Expensive (50 - 80% drive
cost).
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front end, limits voltage spikes
and short circuit current.
● Meet IEC 61000 requirements
● Designed for full load capacity
to obtain effective impedance.
● Filter capacitor (passive filter)
must be disconnected when
VSD operates at no load or
low load condition. (causing
leading PF & voltage
regulation concern is remain
connected)
Harmonic mitigation solutions
I. DC/AC line chokes
Ii. Passive filters
Iii. Zero-sequence harmonic filter
Iv. Drive isolation transformer (DIT)
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V. Phase shifting transformer
Vi. Multi-pulse VSD (12, 18, 24, …)
VII. Active harmonic filters (AHF)
Viii. Active front end (AFE)
Ix. C - less technology
Zero-sequence harmonic filter
●Issue with neutral overloading
Phase A (50 Amps)
Phase B (50 Amps)
Electronic
Loads
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Phase B (50 Amps)
Phase C (57 Amps)
Neutral (82 Amps)
Zero-sequence harmonic filter
●Typical solution for neutral overloading:
● Upsize neutral: “200% Neutral” – 173% maximum current, so provides a
little extra margin
●Concern: All neutral connected components need to be upsized too.
● Zero-Sequence Harmonic Filter
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● Zero-Sequence Harmonic Filter
●Installed close to the nonlinear loads (e.g. DB)
●Concern: Proper ventilation and bulky
● Active Harmonic Filter
●Installed at upstream (Global solutions)
●Concern: Expensive and bulky
Zero-sequence harmonic filter – principle
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Zero-sequence harmonic filter –
performance
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Reduction ratio = 1:10
Harmonic mitigation solutions
I. DC/AC line chokes
Ii. Passive filters
Iii. Zero-sequence harmonic filter
Iv. Drive isolation transformer (DIT)
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V. Phase shifting transformer
Vi. Multi-pulse VSD (12, 18, 24, …)
VII. Active harmonic filters (AHF)
Viii. Active front end (AFE)
Ix. C - less technology
Drive isolation transformer (DIT)
●Designed with oversized core & special windings
●Can withstand high heat & harsh operational environment
●Electrically isolation secondary (Wye) source from primary (Delta)
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● Secondary source (Wye) is grounded
● Prevent transfer of common-mode noise and/or ground current
● Reduce transients and surges
●Four Basic Functions:
● Voltage change (Delta-Wye windings)
● Common-mode noise & impulse reduction
● Reduction of drive induced ground currents
● Reduction of drive distortion effects on system voltage
Drive isolation transformer (DIT)
Advantages Concerns
● Trap triplen harmonic order in
delta windings (zero-sequence
network)
● Protects the drive front end,
● Bulky and heavy.
● Expensive (50 - 80% drive
cost).
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limits voltage spikes and short
circuit current.
● Reduce common-mode noise,
induced ground current,
impulse from either both sides.
● Cannot completely isolate the
harmonic (positive-sequence
network)
Harmonic mitigation solutions
I. DC/AC line chokes
Ii. Passive filters
Iii. Zero-sequence harmonic filter
Iv. Drive isolation transformer (DIT)
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V. Phase shifting transformer
Vi. Multi-pulse VSD (12, 18, 24, …)
VII. Active harmonic filters (AHF)
Viii. Active front end (AFE)
Ix. C - less technology
Why is there harmonic in the electrical
network?
iC
Schneider Electric 5
Vc
-Vc
t
e
i
Phase shifting transformer
30o with
respect to
0o with
respect to
primary
An angular
displacement
of 30o
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( ) 





−+−≅ ...
11
11cos
7
7cos
5
5cos
cos
32
1
ttt
tti
ωωω
ω
π
ω
5th & 7th harmonics go away!
( ) 





−−+≅ ...
11
11cos
7
7cos
5
5cos
cos
32
2
ttt
tti
ωωω
ω
π
ω
respect to
primary
primary
Phase shifting transformer
Advantages Concerns
● Protects the drive front end,
limits voltage spikes and
short circuit current.
● Trap triplen harmonic order in
● Bulky, heavy
● Expensive (100% drive cost)
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● Trap triplen harmonic order in
delta windings
● Attenuations of 5th and 7th
harmonic currents with an
angular displacement of 30o .
● Both transformers (same
rating) have to be loaded
equally to achieve optimum
harmonic attenuation.
● Transformer must be able to
withstand excessive heat due
to harmonic current.
Harmonic mitigation solutions
I. DC/AC line chokes
Ii. Passive filters
Iii. Zero-sequence harmonic filter
Iv. Drive isolation transformer (DIT)
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V. Phase shifting transformer
Vi. Multi-pulse VSD (12, 18, 24, …)
VII. Active harmonic filters (AHF)
Viii. Active front end (AFE)
Ix. C - less technology
Multi-pulse VSD
●Harmonics can be reduced by phase multiplication.
●If n six-pulse rectifier sections…
● have the same transformer ratios,
● have transformers with identical impedance's,
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● have transformers with identical impedance's,
● are phase shifted exactly 60°/n degrees from each other (where n = set of
rectifiers) or 360o/m (where m = number of pulse)
●Then…
● 2 set of rectifier sections phase shifted by 30° result in 12-pulse row up H7
are slightly reduced
● 3 set of rectifier sections phase shifted by 20° result in 18-pulse row up to
H13 are slightly reduced
Multi-pulse VSD – 12 pulse VSD
●12 pulses supply structure
●Using the concept of phase-shifting transformer of 30o
Phase shifted by 30°
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Delta
Star
6 pulses
rectifier
6 pulses
rectifier
M
Inverter
H5 and H7 attenuated
Multi-pulse VSD – 18 pulse VSD
●18 pulses supply structure
●Using the concept of phase-shifting transformer of 20o
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Multi-pulse VSD – 18 pulse VSD
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Multi-pulse VSD comparison (6, 12, 18
pulse)
● 12-Pulse converter
+
-
DC Bus Load
Delta
Delta
Wye
AC Line
● 18-Pulse converter
A
B
C
DC+
DC-
Line
Reactor
Rectifier Assembly
Transformer
Tertiary
Multipulse
Transformer
A
BC
1
2
3
4
56
7
8
9
● 6-Pulse converter
DC Link
Reactor
M
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Externally mounted 3 winding
transformer; more wire and cabling;
complicated
Current slightly distorted
Ithd 8% to 15% (depending on
network impedance)
0
100
A
12 pulse
Large footprint, more steel &
copper (losses)
Current wave form good
Ithd 4% to 6% (depending on network
impedance)
0.0s 0.02s
0
100
A
18 pulse
Tertiary
“C-less” or 3% reactance min (if
included); small footprint, simplified
cabling
Current waveform distorted
Ithd 30% to 50% with 3% reactor
(depending on network impedance)
0
100
A
6 pulse
Multi-pulse VSD
Advantages Concerns
● Eliminates rows up to H7,(12p),
up to H13(18p)
● Reduces THD(I) down to
10-15%(12p), 5-3%(18p)
● Very Bulky and heavy
● Expensive (100% drive cost)
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10-15%(12p), 5-3%(18p)
● Suppresses line voltage
transients
● Efficient on the all load range
● Meet IEC 61000 requirements
● Needs 2 or 3 diodes bridge
rectifier
● Needs a specific transformer
windings
● More cost effective for high
power VSD ( >100kW)
Harmonic mitigation solutions
I. DC/AC line chokes
Ii. Passive filters
Iii. Zero-sequence harmonic filter
Iv. Drive isolation transformer (DIT)
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V. Phase shifting transformer
Vi. Multi-pulse VSD (12, 18, 24, …)
VII. Active harmonic filters (AHF)
Viii. Active front end (AFE)
Ix. C - less technology
Active harmonic filter (AHF)
●Leading-edge technology for harmonic filtering
●IGBTs, 20 kHz modulation, to synthesize the output current for injection
●Real time control algorithms
● Responds instantly to inrush situations (100µs)
● Full response in 8 msec for steady sate situations
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● Full response in 8 msec for steady sate situations
Active harmonic filter – schematic
diagram
IGBTs manage the power flow
to/from the DC bus caps
decouples the filter board
inductor/capacitor circuit from the
AC lines
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three phase AC line
connection
remove the carrier frequency from
the current waveform sent into the
AC lines.
200k AIC
Active harmonic filter – control block
AC Phase
VdcIGBT
Converter
Lext CTi Lin
K1
R1
Cdc
CB
Schneider Electric 43
Load
Notch
Filter
SMPS
Board
Control
Board
Regulation
&
Monitoring
Control
Signal
CTa
Active harmonic filter (performance)
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Active harmonic filter (AHF)
Advantages Concerns
● Reduces THD(I) below 5%
● Several units can be installed
on the same supply
● Expensive (150% drive cost)
● Reliability (more components)
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● Global solutions
● Resonance elimination
● Corrects displacement power
factor (cos θ)
● CT direction & location must
be correct
Harmonic mitigation solutions
I. DC/AC line chokes
Ii. Passive filters
Iii. Zero-sequence harmonic filter
Iv. Drive isolation transformer (DIT)
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V. Phase shifting transformer
Vi. Multi-pulse VSD (12, 18, 24, …)
VII. Active harmonic filters (AHF)
Viii. Active front end (AFE)
Ix. C - less technology
Active front end
●The solution use an active rectifier bridge made with IGBTs instead of
the standard 6 diodes rectifier.
●The rectifier is controlled in order to ‘create’ a sinusoidal current into the
network (THDI <5%)
●It has the advantage to reverse the power flow and allows the feedback
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of energy into the network (regenerative mode when the motor slow
down or during braking phase).
Current
Voltage
Active Front End
Active front end – comparison
Current
THD (%)
Voltage
THD (%)
RSC=20
Voltage
THD (%)
RSC=100
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+ Inductor
Active front end (AFE)
Advantages Concerns
● Nearly sinus supply
(THDI<5%)
● Meet IEC 61000 requirements
● Very expensive if
reversibility not needed
(150% drive cost)
● Need additional EMC filter
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● Reversible, allows to feedback
energy onto the network
● Can be embedded in the drive
● Need additional EMC filter
● Reliability (IGBT, more
components)
Agenda
●Why is there harmonic in the electrical network?
●General waveform signature (IEC 61000-3-6)
●Typical harmonic mitigation solutions
Schneider Electric 6
●Typical harmonic mitigation solutions
●Solutions comparison
●What’s next?
●Conclusion
C-less technology - principle
●DC bus capacitor value is reduced to 2-3% of standard AC drive
capacitor value.
●Current only flows from the mains into the DC link when the mains
voltage exceeds that of the capacitor (diode forward bias).
Schneider Electric 51
●The larger the DC link capacitor, the shorter the period of current flow,
and the higher the peak current.
A non demanding load like a fan allows
95% reduction of the DC bus
capacitance without significant
reduction of performances.
Less capacitance --> less current
harmonics
Rectifier D C Link Inverter
Thre
ePhase Power
C
+
-
C-less technology – performance
comparison
0 10 20 30 40
-1.0
-0.5
0.0
0.5
1.0
Time (mS)
Current
0.0
0.5
1.0
Current
Schneider Electric 52
0 10 20 30 40
-1.0
-0.5
Time (mS)
Current
0 10 20 30 40
-1.0
-0.5
0.0
0.5
1.0
Time (mS)
Current
C-less technology
Advantages Concerns
● Reduces THD(I) below
35%without added filter
● Meet IEC 61000 requirements
● Only for Fan, Pump and non
demanding applications
(HVAC)
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● Meet IEC 61000 requirements
● Lowest cost for harmonic
mitigation
● More DC bus ripple so more
torque ripple.
● More sensitive to network
voltage drop and perturbation
Agenda
●Why is there harmonic in the electrical network?
●General waveform signature (IEC 61000-3-6)
●Typical harmonic mitigation solutions
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●Typical harmonic mitigation solutions
●Solutions comparison
●What’s next?
●Conclusion
Solutions comparison
●Comparison between harmonic mitigation solutions at drive level
Nil Choke
3%-5%
Passive
filter
C less
18
pulses
Active
front end
Active
filter
Current distortion THDI >80% <48% <5%-16% <30% <5%-10% <5% <5%
Meet IEEE519 gen. app. no System dependent yes System dependent yes (18p) yes yes
Mitigation solutions
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Meet IEEE519 gen. app. no System dependent yes System dependent yes (18p) yes yes
Meet IEC 61000 3-12 no yes yes yes yes yes yes
Meet IEC 61000 3-2 no no no no no yes yes
Drop voltage no yes no no no no no
Power factor no/full load <0,8 0.75-0.95 0.75-1 0.95 0.90-0.99 1 1
Load influence on THDI no yes yes no no no no
Efficiency 100% 97% 98% 100% 96% 96% 96%
Reliability High High Good Good Medium Good Good
EMC Poor Good Good Medium Good Medium Medium
Influence on VSD perf. no weak no Strong no no no
Resonance risk no weak yes no no no no
Cost effective very good good <100kW very good >200kW Medium Low harmonic
Price ratio /drive cost 100% 110%-120% 150%-200% 95% 200%-250% 250% 250%
Foot print ration/drive 100% 120% 200% 100% 350% 150%-200% 300%-500%
Offer ATV <75kW
ATV >75kW
<75kW option
ATV option
ATV21
fan/pump only
Square D US
Sinewave
AccuSine
Altivar AFE
Where to install the solutions?
Schneider Electric 56
Solutions comparison
●Cost comparison between harmonic mitigation solutions at drive level
Harmonic Mitigation - Cost / Performance Comparison
300
5
Cost/VSD price
Schneider Electric 57
0
50
100
150
200
250
6 Pulse Drive C-Less DC chokes
AC chokes
Passive Filters Multi-Pulse
12p, 18p
Active
Filters
THDI %
60-130
30-35
35-48
5-16
5-10
5
General waveform signature
(IEC 61000-3-6)
Current
Type of Load Typical Waveform Distortion
Single Phase 80%
Power Supply (high 3rd)
high 2nd, 3rd,
Semiconverter 4th at partial
loads
6 Pulse Converter,
capacitive smoothing, 80%
no series inductance
0 10 20 30 40
-1.0
-0.5
0.0
0.5
1.0
Time (mS)
Current
0 10 20 30 40
-1.0
-0.5
0.0
0.5
1.0
Time (mS)
Current
-0.5
0.0
0.5
1.0
Current
Schneider Electric 7
no series inductance
6 Pulse Converter,
capacitive smoothing 40%
with series inductance > 3%,
or dc drive
6 Pulse Converter
with large inductor 28%
for current smoothing
12 Pulse Converter 15%
AC Voltage varies with
Regulator firing angle
Fluorescent
Lighting 17%
0 10 20 30 40
-1.0
Time (mS)
0 10 20 30 40
-1.0
-0.5
0.0
0.5
1.0
Time (mS)
Current
0 10 20 30 40
-1.0
-0.5
0.0
0.5
1.0
Time (mS)
Current
0.0 10.0 20.0 30.0 40.0
-1.000
-0.500
0.000
0.500
1.000
Time (mS)
Current
0 10 20 30 40
-1.0
-0.5
0.0
0.5
1.0
Time (mS)
Current
0 10 20 30 40
-1.0
-0.5
0.0
0.5
1.0
Time (mS)
Current
What’s next?
1st Step – Measure
● Select a good PQ tools and software
●Portable power quality loggers
●Power Quality Monitoring System
& Power Quality Meter
3rd Step – Implement
Schneider Electric 59
2nd Step – Analyze
● Identify & Categorize the PQ
event according to standard
(e.g. IEEE Std 1159-1995)
● Know the waveform
signature
● Identify the severity of the
event (Magnitude and
duration)
3rd Step – Implement
● Understand the effect of the
events
● Propose solutions to apply
Agenda
●Why is there harmonic in the electrical network?
●General waveform signature (IEC 61000-3-6)
●Typical harmonic mitigation solutions
Schneider Electric 60
●Typical harmonic mitigation solutions
●Solutions comparison
●What’s next?
●Conclusion
What we were discussing
●Solve the harmonic issue, if possible, starting from the root of the
problem.
●A cost effective solution requires the knowledge of the
Schneider Electric 61
●A cost effective solution requires the knowledge of the
installation and it is often a combination of several solutions.
●Harmonic mitigation solutions are available in market to
fulfill your needs.
3 main
messages
3 main
messages
Ch‘ng Eng Yong
+6012 – 2750 876
eng-yong.chng@schneider-electric.com
You‘ve got questions?
Contact
Schneider Electric 62
eng-yong.chng@schneider-electric.com
TThank You
Schneider Electric 63
for your attention
TThank You

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Maximise Efficiency & Reliability - Maintain ‘healthy’ electrical network with harmonic-less

  • 1. Maximise Efficiency & Reliability: Maintain ‘healthy’ electrical network with harmonic-less Ch’ng Eng Yong, CEng MEI, CEM, CMVP, PEM July 2016 Schneider Electric 1
  • 2. What are we discussing today ● Solve the harmonic issue, if possible, starting from the root of the problem. ●A cost effective solution requires the knowledge of the Schneider Electric 2 ●A cost effective solution requires the knowledge of the electrical power system and it is often a combination of several solutions. ●Harmonic mitigation solutions are available in market to fulfill your needs.
  • 3. Agenda ●Why is there harmonic in the electrical network? ●General waveform signature (IEC 61000-3-6) ●Typical harmonic mitigation solutions Schneider Electric 3 ●Typical harmonic mitigation solutions ●Solutions comparison ●What’s next? ●Conclusion
  • 4. Why is there harmonic in the electrical network? ●Look at the full-bridge rectifier schematic ●Diode forward bias: ● Anode is more positive than cathode ● DC bus voltage is less than supply voltage DC bus voltage U DC busiC U Schneider Electric 4 iC DC bus capacitor current (IC) Supply voltage (V) Supply current (i) V = E - Zsi iC i V
  • 5. Why is there harmonic in the electrical network? iC Schneider Electric 5 Vc -Vc t e i
  • 6. Agenda ●Why is there harmonic in the electrical network? ●General waveform signature (IEC 61000-3-6) ●Typical harmonic mitigation solutions Schneider Electric 6 ●Typical harmonic mitigation solutions ●Solutions comparison ●What’s next? ●Conclusion
  • 7. General waveform signature (IEC 61000-3-6) Current Type of Load Typical Waveform Distortion Single Phase 80% Power Supply (high 3rd) high 2nd, 3rd, Semiconverter 4th at partial loads 6 Pulse Converter, capacitive smoothing, 80% no series inductance 0 10 20 30 40 -1.0 -0.5 0.0 0.5 1.0 Time (mS) Current 0 10 20 30 40 -1.0 -0.5 0.0 0.5 1.0 Time (mS) Current -0.5 0.0 0.5 1.0 Current Schneider Electric 7 no series inductance 6 Pulse Converter, capacitive smoothing 40% with series inductance > 3%, or dc drive 6 Pulse Converter with large inductor 28% for current smoothing 12 Pulse Converter 15% AC Voltage varies with Regulator firing angle Fluorescent Lighting 17% 0 10 20 30 40 -1.0 Time (mS) 0 10 20 30 40 -1.0 -0.5 0.0 0.5 1.0 Time (mS) Current 0 10 20 30 40 -1.0 -0.5 0.0 0.5 1.0 Time (mS) Current 0.0 10.0 20.0 30.0 40.0 -1.000 -0.500 0.000 0.500 1.000 Time (mS) Current 0 10 20 30 40 -1.0 -0.5 0.0 0.5 1.0 Time (mS) Current 0 10 20 30 40 -1.0 -0.5 0.0 0.5 1.0 Time (mS) Current
  • 8. Typical harmonic mitigation solutions ●Equipment based solutions ● DC/AC choke ● Passive filter ● Drive isolation transformer (DIT) ● Multi-pulse VSD Schneider Electric 8 ● Multi-pulse VSD ● Active front end (AFE) ● C-less technology ●System based solutions ● Passive filter (Tuned power factor correction) ● Phase shifting transformer ● Zero-sequence harmonic filter ● Active harmonic filter
  • 9. Agenda ●Why is there harmonic in the electrical network? ●General waveform signature (IEC 61000-3-6) ●Typical harmonic mitigation solutions Schneider Electric 3 ●Typical harmonic mitigation solutions ●Solutions comparison ●What’s next? ●Conclusion
  • 10. DC choke & line choke (installation) Schneider Electric 10
  • 11. DC choke & line choke (performance) ● Effect of the choke: dt di LVL = 0.0 0.5 1.0 Current 0.0 0.5 1.0 Current Schneider Electric 11 Line current spectrum 1.211.54 4.51 6.77 12.36 15.32 20.77 22.88 25.16 0 5 10 15 20 25 30 1 3 5 7 9 11 13 15 17 19 21 23 25 Harmonic order I(A) Without additional choke THDI = 100% Line current spectrum 9.38 3.20 1.80 0.87 0.74 0.49 0.35 0.30 25.94 0 5 10 15 20 25 30 1 3 5 7 9 11 13 15 17 19 21 23 25 Harmonic order I(A) With additional choke 3% THDI = 40% With additional large choke (>5%) 0 10 20 30 40 -1.0 -0.5 Time (mS) Current THDI = 30% Line current spectrum 1.211.54 4.51 6.77 12.36 15.32 20.77 22.88 25.16 0 5 10 15 20 25 30 1 3 5 7 9 11 13 15 17 19 21 23 25 Harmonic order I(A) Without additional choke THDI = 100% Line current spectrum 9.38 3.20 1.80 0.87 0.74 0.49 0.35 0.30 25.94 0 5 10 15 20 25 30 1 3 5 7 9 11 13 15 17 19 21 23 25 Harmonic order I(A) With additional choke 3% THDI = 40% With additional large choke (>5%) 0 10 20 30 40 -1.0 -0.5 Time (mS) Current THDI = 30%
  • 12. DC choke vs. line choke ●Influence of the nature of reactors ● In terms of harmonics, the results are quite similar. ● DC bus choke is a little smaller and the voltage drop is lower. Inductor 2mH in the DC busLine inductor 3 x 1mH Inductor 2mH in the DC busLine inductor 3 x 1mH Schneider Electric 12 9,38 3,20 1,80 0,87 0,74 0,49 0,35 0,30 25,94 0 5 10 15 20 25 30 1 3 5 7 9 11 13 15 17 19 21 23 25 Harmonic order I(A) THDI = 39.16 % 6,65 4,14 2,23 1,73 1,39 1,12 0,99 0,81 25,80 0 5 10 15 20 25 30 1 3 5 7 9 11 13 15 17 19 21 23 25 Harmonic order I(A) THDI = 35.54 % ChokeACChokeDC 3= 9,38 3,20 1,80 0,87 0,74 0,49 0,35 0,30 25,94 0 5 10 15 20 25 30 1 3 5 7 9 11 13 15 17 19 21 23 25 Harmonic order I(A) THDI = 39.16 % 9,38 3,20 1,80 0,87 0,74 0,49 0,35 0,30 25,94 0 5 10 15 20 25 30 1 3 5 7 9 11 13 15 17 19 21 23 25 Harmonic order I(A) THDI = 39.16 % 9,38 3,20 1,80 0,87 0,74 0,49 0,35 0,30 25,94 0 5 10 15 20 25 30 1 3 5 7 9 11 13 15 17 19 21 23 25 Harmonic order I(A) THDI = 39.16 % 6,65 4,14 2,23 1,73 1,39 1,12 0,99 0,81 25,80 0 5 10 15 20 25 30 1 3 5 7 9 11 13 15 17 19 21 23 25 Harmonic order I(A) THDI = 35.54 % 6,65 4,14 2,23 1,73 1,39 1,12 0,99 0,81 25,80 0 5 10 15 20 25 30 1 3 5 7 9 11 13 15 17 19 21 23 25 Harmonic order I(A) THDI = 35.54 % ChokeACChokeDC 3=
  • 13. DC choke & line choke (practical considerations) ● Most cost effective solution (0- 20% of drive cost). ● Reduce THDI around 30 - 50%. ● Bulky and heavy. ● Proper ventilation. Advantages Concerns Schneider Electric 13 ● Reduce THDI around 30 - 50%. ● Line chokes protects the drive front end, limits voltage spikes and short circuit current. ● Depending on load condition, might not be able to meet standard requirements. ● Voltage drop ( >5%) can affect low line supply conditions. Lowers torque performance at full speed when voltage drop is higher.
  • 14. Harmonic mitigation solutions I. DC/AC line chokes Ii. Passive filters Iii. Zero-sequence harmonic filter Iv. Drive isolation transformer (DIT) Schneider Electric 14 V. Phase shifting transformer Vi. Multi-pulse VSD (12, 18, 24, …) VII. Active harmonic filters (AHF) Viii. Active front end (AFE) Ix. C - less technology
  • 15. Passive filter (tuned PFC) ●Two type of passive filter ● Load based passive filter ● Global passive filter ●Load based passive filter ● Designed & sized based on the load size (kW) Schneider Electric 15 ● Designed & sized based on the load size (kW) ● Operate when the connected load is in operation ●Global passive filter ● Designed & sized based on the system power factor requirements. ● Compensation is based on required kVAR (PF) in the system. ● Primary function: Harmonic filtering ● Secondary function: Power factor correction ● Different from Detuned Power Factor Correction (reverse role)
  • 16. Passive filter – load based (performance) Schneider Electric 16 With simple choke THDI 48% With passive filter THDI 10%With simple choke THDI 48% With passive filter THDI 10%
  • 17. Why is there harmonic in the electrical network? ●Look at the full-bridge rectifier schematic ●Diode forward bias: ● Anode is more positive than cathode ● DC bus voltage is less than supply voltage DC bus voltage U DC busiC U Schneider Electric 4 iC DC bus capacitor current (IC) Supply voltage (V) Supply current (i) V = E - Zsi iC i V
  • 18. Power factor – which component? Power factor in system with linear loads only. Schneider Electric 18 P = kW (Real Power) D = kVAH (Distortion Power) Q = kVAr (Reactive Power) S = kVA (Apparent Power) θTPF (True/Total Power Factor) Power factor component in system with harmonics (linear + nonlinear loads)
  • 19. Power factor components in system with harmonics D = kVAH (Distortion Power) Q = kVAr (Reactive Power) S = kVA (Apparent Power) θTPF (True/Total Power Factor) ( ) 22 1 22 222 11 k kk rmsrms THDTHDIV IV IV DQPkVAS rmsrms ++= = = ++= ∑ ∞ = Schneider Electric 19 P = kW (Real Power) (True/Total Power Factor) 22 1 11 11 11 IV IV THDTHDS THDTHDIV rmsrms ++= ++= True/Total Power Factor : distPFdispPFTPF θθθ coscoscos ⋅= Displacement Power Factor (Fundamental Components): 1 cos S kW dispPF =θ Distortion Power Factor (Harmonic Components): 22 11 1 cos IV distPF THDTHD ++ =θ
  • 20. Passive filter (load based) Advantages Concerns ● Able to reduce THDI to around 5 - 16%. ● Line chokes protects the drive front end, limits voltage spikes ● Bulky and heavy. ● Expensive (50 - 80% drive cost). Schneider Electric 20 front end, limits voltage spikes and short circuit current. ● Meet IEC 61000 requirements ● Designed for full load capacity to obtain effective impedance. ● Filter capacitor (passive filter) must be disconnected when VSD operates at no load or low load condition. (causing leading PF & voltage regulation concern is remain connected)
  • 21. Harmonic mitigation solutions I. DC/AC line chokes Ii. Passive filters Iii. Zero-sequence harmonic filter Iv. Drive isolation transformer (DIT) Schneider Electric 21 V. Phase shifting transformer Vi. Multi-pulse VSD (12, 18, 24, …) VII. Active harmonic filters (AHF) Viii. Active front end (AFE) Ix. C - less technology
  • 22. Zero-sequence harmonic filter ●Issue with neutral overloading Phase A (50 Amps) Phase B (50 Amps) Electronic Loads Schneider Electric 22 Phase B (50 Amps) Phase C (57 Amps) Neutral (82 Amps)
  • 23. Zero-sequence harmonic filter ●Typical solution for neutral overloading: ● Upsize neutral: “200% Neutral” – 173% maximum current, so provides a little extra margin ●Concern: All neutral connected components need to be upsized too. ● Zero-Sequence Harmonic Filter Schneider Electric 23 ● Zero-Sequence Harmonic Filter ●Installed close to the nonlinear loads (e.g. DB) ●Concern: Proper ventilation and bulky ● Active Harmonic Filter ●Installed at upstream (Global solutions) ●Concern: Expensive and bulky
  • 24. Zero-sequence harmonic filter – principle Schneider Electric 24
  • 25. Zero-sequence harmonic filter – performance Schneider Electric 25 Reduction ratio = 1:10
  • 26. Harmonic mitigation solutions I. DC/AC line chokes Ii. Passive filters Iii. Zero-sequence harmonic filter Iv. Drive isolation transformer (DIT) Schneider Electric 26 V. Phase shifting transformer Vi. Multi-pulse VSD (12, 18, 24, …) VII. Active harmonic filters (AHF) Viii. Active front end (AFE) Ix. C - less technology
  • 27. Drive isolation transformer (DIT) ●Designed with oversized core & special windings ●Can withstand high heat & harsh operational environment ●Electrically isolation secondary (Wye) source from primary (Delta) Schneider Electric 27 ● Secondary source (Wye) is grounded ● Prevent transfer of common-mode noise and/or ground current ● Reduce transients and surges ●Four Basic Functions: ● Voltage change (Delta-Wye windings) ● Common-mode noise & impulse reduction ● Reduction of drive induced ground currents ● Reduction of drive distortion effects on system voltage
  • 28. Drive isolation transformer (DIT) Advantages Concerns ● Trap triplen harmonic order in delta windings (zero-sequence network) ● Protects the drive front end, ● Bulky and heavy. ● Expensive (50 - 80% drive cost). Schneider Electric 28 limits voltage spikes and short circuit current. ● Reduce common-mode noise, induced ground current, impulse from either both sides. ● Cannot completely isolate the harmonic (positive-sequence network)
  • 29. Harmonic mitigation solutions I. DC/AC line chokes Ii. Passive filters Iii. Zero-sequence harmonic filter Iv. Drive isolation transformer (DIT) Schneider Electric 29 V. Phase shifting transformer Vi. Multi-pulse VSD (12, 18, 24, …) VII. Active harmonic filters (AHF) Viii. Active front end (AFE) Ix. C - less technology
  • 30. Why is there harmonic in the electrical network? iC Schneider Electric 5 Vc -Vc t e i
  • 31. Phase shifting transformer 30o with respect to 0o with respect to primary An angular displacement of 30o Schneider Electric 31 ( )       −+−≅ ... 11 11cos 7 7cos 5 5cos cos 32 1 ttt tti ωωω ω π ω 5th & 7th harmonics go away! ( )       −−+≅ ... 11 11cos 7 7cos 5 5cos cos 32 2 ttt tti ωωω ω π ω respect to primary primary
  • 32. Phase shifting transformer Advantages Concerns ● Protects the drive front end, limits voltage spikes and short circuit current. ● Trap triplen harmonic order in ● Bulky, heavy ● Expensive (100% drive cost) Schneider Electric 32 ● Trap triplen harmonic order in delta windings ● Attenuations of 5th and 7th harmonic currents with an angular displacement of 30o . ● Both transformers (same rating) have to be loaded equally to achieve optimum harmonic attenuation. ● Transformer must be able to withstand excessive heat due to harmonic current.
  • 33. Harmonic mitigation solutions I. DC/AC line chokes Ii. Passive filters Iii. Zero-sequence harmonic filter Iv. Drive isolation transformer (DIT) Schneider Electric 33 V. Phase shifting transformer Vi. Multi-pulse VSD (12, 18, 24, …) VII. Active harmonic filters (AHF) Viii. Active front end (AFE) Ix. C - less technology
  • 34. Multi-pulse VSD ●Harmonics can be reduced by phase multiplication. ●If n six-pulse rectifier sections… ● have the same transformer ratios, ● have transformers with identical impedance's, Schneider Electric 34 ● have transformers with identical impedance's, ● are phase shifted exactly 60°/n degrees from each other (where n = set of rectifiers) or 360o/m (where m = number of pulse) ●Then… ● 2 set of rectifier sections phase shifted by 30° result in 12-pulse row up H7 are slightly reduced ● 3 set of rectifier sections phase shifted by 20° result in 18-pulse row up to H13 are slightly reduced
  • 35. Multi-pulse VSD – 12 pulse VSD ●12 pulses supply structure ●Using the concept of phase-shifting transformer of 30o Phase shifted by 30° Schneider Electric 35 Delta Star 6 pulses rectifier 6 pulses rectifier M Inverter H5 and H7 attenuated
  • 36. Multi-pulse VSD – 18 pulse VSD ●18 pulses supply structure ●Using the concept of phase-shifting transformer of 20o Schneider Electric 36
  • 37. Multi-pulse VSD – 18 pulse VSD Schneider Electric 37
  • 38. Multi-pulse VSD comparison (6, 12, 18 pulse) ● 12-Pulse converter + - DC Bus Load Delta Delta Wye AC Line ● 18-Pulse converter A B C DC+ DC- Line Reactor Rectifier Assembly Transformer Tertiary Multipulse Transformer A BC 1 2 3 4 56 7 8 9 ● 6-Pulse converter DC Link Reactor M Schneider Electric 38 Externally mounted 3 winding transformer; more wire and cabling; complicated Current slightly distorted Ithd 8% to 15% (depending on network impedance) 0 100 A 12 pulse Large footprint, more steel & copper (losses) Current wave form good Ithd 4% to 6% (depending on network impedance) 0.0s 0.02s 0 100 A 18 pulse Tertiary “C-less” or 3% reactance min (if included); small footprint, simplified cabling Current waveform distorted Ithd 30% to 50% with 3% reactor (depending on network impedance) 0 100 A 6 pulse
  • 39. Multi-pulse VSD Advantages Concerns ● Eliminates rows up to H7,(12p), up to H13(18p) ● Reduces THD(I) down to 10-15%(12p), 5-3%(18p) ● Very Bulky and heavy ● Expensive (100% drive cost) Schneider Electric 39 10-15%(12p), 5-3%(18p) ● Suppresses line voltage transients ● Efficient on the all load range ● Meet IEC 61000 requirements ● Needs 2 or 3 diodes bridge rectifier ● Needs a specific transformer windings ● More cost effective for high power VSD ( >100kW)
  • 40. Harmonic mitigation solutions I. DC/AC line chokes Ii. Passive filters Iii. Zero-sequence harmonic filter Iv. Drive isolation transformer (DIT) Schneider Electric 40 V. Phase shifting transformer Vi. Multi-pulse VSD (12, 18, 24, …) VII. Active harmonic filters (AHF) Viii. Active front end (AFE) Ix. C - less technology
  • 41. Active harmonic filter (AHF) ●Leading-edge technology for harmonic filtering ●IGBTs, 20 kHz modulation, to synthesize the output current for injection ●Real time control algorithms ● Responds instantly to inrush situations (100µs) ● Full response in 8 msec for steady sate situations Schneider Electric 41 ● Full response in 8 msec for steady sate situations
  • 42. Active harmonic filter – schematic diagram IGBTs manage the power flow to/from the DC bus caps decouples the filter board inductor/capacitor circuit from the AC lines Schneider Electric 42 three phase AC line connection remove the carrier frequency from the current waveform sent into the AC lines. 200k AIC
  • 43. Active harmonic filter – control block AC Phase VdcIGBT Converter Lext CTi Lin K1 R1 Cdc CB Schneider Electric 43 Load Notch Filter SMPS Board Control Board Regulation & Monitoring Control Signal CTa
  • 44. Active harmonic filter (performance) Schneider Electric 44
  • 45. Active harmonic filter (AHF) Advantages Concerns ● Reduces THD(I) below 5% ● Several units can be installed on the same supply ● Expensive (150% drive cost) ● Reliability (more components) Schneider Electric 45 ● Global solutions ● Resonance elimination ● Corrects displacement power factor (cos θ) ● CT direction & location must be correct
  • 46. Harmonic mitigation solutions I. DC/AC line chokes Ii. Passive filters Iii. Zero-sequence harmonic filter Iv. Drive isolation transformer (DIT) Schneider Electric 46 V. Phase shifting transformer Vi. Multi-pulse VSD (12, 18, 24, …) VII. Active harmonic filters (AHF) Viii. Active front end (AFE) Ix. C - less technology
  • 47. Active front end ●The solution use an active rectifier bridge made with IGBTs instead of the standard 6 diodes rectifier. ●The rectifier is controlled in order to ‘create’ a sinusoidal current into the network (THDI <5%) ●It has the advantage to reverse the power flow and allows the feedback Schneider Electric 47 of energy into the network (regenerative mode when the motor slow down or during braking phase). Current Voltage Active Front End
  • 48. Active front end – comparison Current THD (%) Voltage THD (%) RSC=20 Voltage THD (%) RSC=100 Schneider Electric 48 + Inductor
  • 49. Active front end (AFE) Advantages Concerns ● Nearly sinus supply (THDI<5%) ● Meet IEC 61000 requirements ● Very expensive if reversibility not needed (150% drive cost) ● Need additional EMC filter Schneider Electric 49 ● Reversible, allows to feedback energy onto the network ● Can be embedded in the drive ● Need additional EMC filter ● Reliability (IGBT, more components)
  • 50. Agenda ●Why is there harmonic in the electrical network? ●General waveform signature (IEC 61000-3-6) ●Typical harmonic mitigation solutions Schneider Electric 6 ●Typical harmonic mitigation solutions ●Solutions comparison ●What’s next? ●Conclusion
  • 51. C-less technology - principle ●DC bus capacitor value is reduced to 2-3% of standard AC drive capacitor value. ●Current only flows from the mains into the DC link when the mains voltage exceeds that of the capacitor (diode forward bias). Schneider Electric 51 ●The larger the DC link capacitor, the shorter the period of current flow, and the higher the peak current. A non demanding load like a fan allows 95% reduction of the DC bus capacitance without significant reduction of performances. Less capacitance --> less current harmonics Rectifier D C Link Inverter Thre ePhase Power C + -
  • 52. C-less technology – performance comparison 0 10 20 30 40 -1.0 -0.5 0.0 0.5 1.0 Time (mS) Current 0.0 0.5 1.0 Current Schneider Electric 52 0 10 20 30 40 -1.0 -0.5 Time (mS) Current 0 10 20 30 40 -1.0 -0.5 0.0 0.5 1.0 Time (mS) Current
  • 53. C-less technology Advantages Concerns ● Reduces THD(I) below 35%without added filter ● Meet IEC 61000 requirements ● Only for Fan, Pump and non demanding applications (HVAC) Schneider Electric 53 ● Meet IEC 61000 requirements ● Lowest cost for harmonic mitigation ● More DC bus ripple so more torque ripple. ● More sensitive to network voltage drop and perturbation
  • 54. Agenda ●Why is there harmonic in the electrical network? ●General waveform signature (IEC 61000-3-6) ●Typical harmonic mitigation solutions Schneider Electric 54 ●Typical harmonic mitigation solutions ●Solutions comparison ●What’s next? ●Conclusion
  • 55. Solutions comparison ●Comparison between harmonic mitigation solutions at drive level Nil Choke 3%-5% Passive filter C less 18 pulses Active front end Active filter Current distortion THDI >80% <48% <5%-16% <30% <5%-10% <5% <5% Meet IEEE519 gen. app. no System dependent yes System dependent yes (18p) yes yes Mitigation solutions Schneider Electric 55 Meet IEEE519 gen. app. no System dependent yes System dependent yes (18p) yes yes Meet IEC 61000 3-12 no yes yes yes yes yes yes Meet IEC 61000 3-2 no no no no no yes yes Drop voltage no yes no no no no no Power factor no/full load <0,8 0.75-0.95 0.75-1 0.95 0.90-0.99 1 1 Load influence on THDI no yes yes no no no no Efficiency 100% 97% 98% 100% 96% 96% 96% Reliability High High Good Good Medium Good Good EMC Poor Good Good Medium Good Medium Medium Influence on VSD perf. no weak no Strong no no no Resonance risk no weak yes no no no no Cost effective very good good <100kW very good >200kW Medium Low harmonic Price ratio /drive cost 100% 110%-120% 150%-200% 95% 200%-250% 250% 250% Foot print ration/drive 100% 120% 200% 100% 350% 150%-200% 300%-500% Offer ATV <75kW ATV >75kW <75kW option ATV option ATV21 fan/pump only Square D US Sinewave AccuSine Altivar AFE
  • 56. Where to install the solutions? Schneider Electric 56
  • 57. Solutions comparison ●Cost comparison between harmonic mitigation solutions at drive level Harmonic Mitigation - Cost / Performance Comparison 300 5 Cost/VSD price Schneider Electric 57 0 50 100 150 200 250 6 Pulse Drive C-Less DC chokes AC chokes Passive Filters Multi-Pulse 12p, 18p Active Filters THDI % 60-130 30-35 35-48 5-16 5-10 5
  • 58. General waveform signature (IEC 61000-3-6) Current Type of Load Typical Waveform Distortion Single Phase 80% Power Supply (high 3rd) high 2nd, 3rd, Semiconverter 4th at partial loads 6 Pulse Converter, capacitive smoothing, 80% no series inductance 0 10 20 30 40 -1.0 -0.5 0.0 0.5 1.0 Time (mS) Current 0 10 20 30 40 -1.0 -0.5 0.0 0.5 1.0 Time (mS) Current -0.5 0.0 0.5 1.0 Current Schneider Electric 7 no series inductance 6 Pulse Converter, capacitive smoothing 40% with series inductance > 3%, or dc drive 6 Pulse Converter with large inductor 28% for current smoothing 12 Pulse Converter 15% AC Voltage varies with Regulator firing angle Fluorescent Lighting 17% 0 10 20 30 40 -1.0 Time (mS) 0 10 20 30 40 -1.0 -0.5 0.0 0.5 1.0 Time (mS) Current 0 10 20 30 40 -1.0 -0.5 0.0 0.5 1.0 Time (mS) Current 0.0 10.0 20.0 30.0 40.0 -1.000 -0.500 0.000 0.500 1.000 Time (mS) Current 0 10 20 30 40 -1.0 -0.5 0.0 0.5 1.0 Time (mS) Current 0 10 20 30 40 -1.0 -0.5 0.0 0.5 1.0 Time (mS) Current
  • 59. What’s next? 1st Step – Measure ● Select a good PQ tools and software ●Portable power quality loggers ●Power Quality Monitoring System & Power Quality Meter 3rd Step – Implement Schneider Electric 59 2nd Step – Analyze ● Identify & Categorize the PQ event according to standard (e.g. IEEE Std 1159-1995) ● Know the waveform signature ● Identify the severity of the event (Magnitude and duration) 3rd Step – Implement ● Understand the effect of the events ● Propose solutions to apply
  • 60. Agenda ●Why is there harmonic in the electrical network? ●General waveform signature (IEC 61000-3-6) ●Typical harmonic mitigation solutions Schneider Electric 60 ●Typical harmonic mitigation solutions ●Solutions comparison ●What’s next? ●Conclusion
  • 61. What we were discussing ●Solve the harmonic issue, if possible, starting from the root of the problem. ●A cost effective solution requires the knowledge of the Schneider Electric 61 ●A cost effective solution requires the knowledge of the installation and it is often a combination of several solutions. ●Harmonic mitigation solutions are available in market to fulfill your needs. 3 main messages 3 main messages
  • 62. Ch‘ng Eng Yong +6012 – 2750 876 eng-yong.chng@schneider-electric.com You‘ve got questions? Contact Schneider Electric 62 eng-yong.chng@schneider-electric.com
  • 63. TThank You Schneider Electric 63 for your attention TThank You