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XJ                                                                                                WIPER AND WASHER SYSTEMS                       8K - 1



                             WIPER AND WASHER SYSTEMS
                                                                     CONTENTS

                                                                         page                                                                      page

GENERAL INFORMATION                                                                    WIPER SWITCH AND WASHER SWITCH . . . . . .                        3
 INTRODUCTION . . . . . . . . . . . . . . . .    ........ 1                          DIAGNOSIS AND TESTING
DESCRIPTION AND OPERATION                                                              WASHER SYSTEM . . . . . . . . . . . . . . . . . . . . . .         5
 REAR WIPER AND WASHER SYSTEM                        .   .   .   .   .   .   .   2     WIPER SWITCH AND WASHER SWITCH . . . . . .                        6
 WASHER FLUID LEVEL SENSOR . . .                 .   .   .   .   .   .   .   .   4     WIPER SYSTEM . . . . . . . . . . . . . . . . . . . . . . . .      4
 WASHER NOZZLE AND PLUMBING .                    .   .   .   .   .   .   .   .   4   REMOVAL AND INSTALLATION
 WASHER PUMP . . . . . . . . . . . . . . . . .   .   .   .   .   .   .   .   .   3     WASHER SYSTEM . . . . . . . . . . . . . . . . . . . . . .         13
 WASHER RESERVOIR . . . . . . . . . . . .        .   .   .   .   .   .   .   .   3     WIPER ARM . . . . . . . . . . . . . . . . . . . . . . . . . . .    8
 WINDSHIELD WASHER SYSTEM . . .                  .   .   .   .   .   .   .   .   1     WIPER BLADE AND ELEMENT . . . . . . . . . . . . .                  7
 WINDSHIELD WIPER SYSTEM . . . . .               .   .   .   .   .   .   .   .   1     WIPER LINKAGE AND PIVOT . . . . . . . . . . . . . .                9
 WIPER ARM AND BLADE . . . . . . . . .           .   .   .   .   .   .   .   .   2     WIPER MOTOR . . . . . . . . . . . . . . . . . . . . . . . . .      9
 WIPER LINKAGE AND PIVOT . . . . . .             .   .   .   .   .   .   .   .   2     WIPER SWITCH AND WASHER SWITCH . . . . .                          11
 WIPER MOTOR . . . . . . . . . . . . . . . . .   .   .   .   .   .   .   .   .   2

GENERAL INFORMATION                                                                  intermittent wipe relay is also contained within the
                                                                                     switch.
INTRODUCTION                                                                            The windshield wipers will operate only when the
  Following are general descriptions of the major                                    ignition switch is in the Accessory or On positions. A
components in the wiper and washer systems. Refer                                    circuit breaker located in the junction block protects
to 8W-53 - Wipers in Group 8W - Wiring Diagrams                                      the circuitry of the windshield wiper system. Refer to
for complete circuit descriptions and diagrams.                                      the owner’s manual for more information on the
                                                                                     windshield wiper system controls and operation.
NOTE: This group covers both Left-Hand Drive
(LHD) and Right-Hand Drive (RHD) versions of this                                    WINDSHIELD WASHER SYSTEM
model. Whenever required and feasible, the RHD                                          A electrically operated windshield washer system is
versions of affected vehicle components have been                                    standard equipment. The washer reservoir is located
constructed as mirror-image of the LHD versions.                                     between the inner and outer front fenders, above and
While most of the illustrations used in this group                                   forward of the left front wheel housing. The reservoir
represent only the LHD version, the diagnostic and                                   filler neck is located in the engine compartment on
service procedures outlined can generally be                                         the left inner fender shield.
applied to either version. Exceptions to this rule                                      The reservoir holds the washer fluid, which is pres-
have been clearly identified as LHD or RHD, if a                                     surized by a pump when the windshield washer
special illustration or procedure is required.                                       switch lever is actuated. The windshield washer
                                                                                     pump feeds the pressurized washer fluid through the
                                                                                     washer system plumbing to the windshield washer
                                                                                     nozzles.
DESCRIPTION AND OPERATION
                                                                                        A low washer fluid warning lamp is standard
                                                                                     equipment on all models equipped with the optional
WINDSHIELD WIPER SYSTEM
                                                                                     rear wiper and washer system. This warning lamp in
  An intermittent windshield wiper system is stan-
                                                                                     the instrument cluster will warn the driver when the
dard equipment. This system lets the driver select
                                                                                     washer fluid level needs to be checked. Refer to
from either of two wiper speeds, or the intermittent
                                                                                     Group 8E - Instrument Panel Systems for more infor-
wipe mode.
                                                                                     mation on this feature.
  The intermittent wipe mode delay times are driver
                                                                                        The washers will operate only when the ignition
adjustable from about one second to about fifteen sec-
                                                                                     switch is in the Accessory or On positions. A fuse
onds. The intermittent wipe mode is provided by
                                                                                     located in the junction block protects the circuitry of
delay logic and relay control circuitry contained
                                                                                     the washer system. Refer to the owner’s manual for
within the intermittent wiper/washer switch. The
                                                                                     more information on the windshield washer system
                                                                                     controls and operation.
8K - 2    WIPER AND WASHER SYSTEMS                                                                              XJ
DESCRIPTION AND OPERATION (Continued)
REAR WIPER AND WASHER SYSTEM                              pivot module bracket. The wiper pivots are secured
   A rear wiper and washer system is an available         to the ends of the module bracket.
option on this model. The rear wiper system is a             The two wiper pivot crank arms and the wiper
fixed-cycle wiper system. A single switch in the          motor crank arm each have ball studs on their ends.
instrument panel center bezel controls both the rear      The left pivot ball stud is the longer of the three. A
wiper and washer functions. The rear washer system        connecting link with a plastic socket-type bushing in
shares the reservoir of the windshield washer sys-        the right end, and a plastic sleeve-type bushing in
tem, but has its own dedicated washer pump and            the left end, is fit over the pivot ball studs to join the
plumbing.                                                 two pivots.
   The rear wiper and washer systems will operate            The wiper drive link has a plastic socket-type
only when the ignition switch is in the Accessory or      bushing on each end. One end of the drive link is fit
On positions. A fuse in the junction block protects the   over the exposed end of the longer left pivot ball
circuitry of both the rear wiper and washer systems.      stud, while the other end is snap-fit over the ball
   Refer to the owner’s manual for more information       stud on the wiper motor crank arm.
on the rear wiper and washer system controls and             The wiper linkage, pivots, bushings, and mounting
operation.                                                bracket are only serviced as a complete unit. If any
                                                          part of this assembly is faulty or damaged, the entire
WIPER ARM AND BLADE                                       linkage and pivot module must be replaced. The
   All Cherokee models have two 45.72-centimeter          wiper motor and motor crank arm are serviced sepa-
(18-inch) windshield wiper blades with replaceable        rately.
rubber elements (squeegees). The optional rear wiper
uses a single 34.8-centimeter (13.7-inch) wiper blade     WIPER MOTOR
with a replaceable rubber element (squeegee).
   Caution should be exercised to protect the rubber      FRONT
squeegees from any petroleum-based cleaners or con-         The two-speed permanent magnet wiper motor has
taminants, which will rapidly deteriorate the rubber.     an integral transmission and park switch. The motor
If the squeegees are damaged, worn, or contami-           also contains an internal automatic resetting circuit
nated, they must be replaced.                             breaker to protect the motor from overloads. The
   Wiper squeegees exposed to the elements for a long     motor is secured to a bracket on the linkage and
time tend to lose their wiping effectiveness. Periodic    pivot module in the cowl plenum area. A reinforce-
cleaning of the squeegees is suggested to remove          ment/stud plate with a rubber-isolated mounting
deposits of salt and road film. The wiper blades,         bracket extends from the cowl plenum side of the
arms, and windshield or rear glass should be cleaned      dash panel to the motor mounting bracket to provide
with a sponge or cloth and windshield washer fluid, a     additional support. The wiper motor output shaft
mild detergent, or a non-abrasive cleaner. If the         passes through a hole in the module bracket, where a
squeegees continue to streak or smear, they should        nut secures the wiper motor crank arm to the motor
be replaced.                                              output shaft.
   The blades are mounted to spring-loaded wiper            Wiper speed is controlled by current flow to the
arms. The spring tension of the wiper arms controls       proper set of brushes. The wiper motor completes its
the pressure applied to the blades on the glass. The      wipe cycle when the windshield wiper switch stalk is
windshield wiper arms are secured by an integral          moved to the Off position, and parks the blades in
latch to the two wiper pivots on the cowl plenum cov-     the lowest portion of the wipe pattern.
er/grille panel at the base of the windshield. The rear     The windshield wiper motor cannot be repaired. If
wiper arm is secured by a nut directly to the rear        faulty or damaged, the entire wiper motor assembly
wiper motor output shaft on the liftgate below the        must be replaced. The motor crank arm, the linkage
liftgate glass.                                           and pivot module, and the reinforcement/stud plate
   The wiper arms and blades cannot be adjusted or        are available for service.
repaired. If faulty or damaged, they must be
                                                          REAR
replaced.
                                                            The rear wiper motor is secured with a bracket to
                                                          the liftgate inner panel, below the liftgate glass and
WIPER LINKAGE AND PIVOT
                                                          behind the liftgate trim panel. The motor output
  The wiper linkage and pivot module is secured
                                                          shaft passes through the liftgate outer panel where a
with screws to the cowl top panel beneath the cowl
                                                          gasket, bezel, and nut, seal and secure the unit to
plenum cover/grille panel. The wiper motor is
                                                          the liftgate outer panel. The rear wiper arm is
secured with screws to the center of the linkage and
                                                          secured directly to the motor output shaft.
XJ                                                                   WIPER AND WASHER SYSTEMS              8K - 3
DESCRIPTION AND OPERATION (Continued)
  The rear wiper motor unit provides three operating       REAR
modes:                                                       The single two-function rear wiper and washer
  • Constant wipe that operates when the rear              switch is installed near the bottom of the instrument
wiper switch is turned to the On position.                 panel center bezel, below the heater-A/C controls.
  • Constant wipe that operates when the rear              The rear wiper and washer switch controls the rear
washer switch is depressed.                                wiper and washer functions.
  • A park mode that operates the wiper motor until          The toggle-type switch features a detent in the On
the blade reaches its park position when either the        position, and a momentary wash position. The rear
rear wiper switch or the ignition switch is placed in      wiper and washer switch also has an integral illumi-
the Off position.                                          nation lamp with a serviceable bulb. The switch knob
  The rear wiper motor cannot be repaired. If faulty       is pushed down to its detent to activate the rear
or damaged, the entire rear wiper motor assembly           wiper system, and down again to the momentary
must be replaced.                                          position to activate the rear washer system. Both the
                                                           rear wiper and rear washer motors will operate con-
WIPER SWITCH AND WASHER SWITCH                             tinuously for as long as the switch is held in the
                                                           momentary Wash position.
FRONT                                                        The rear wiper and washer switch cannot be
  The windshield wiper and washer switches are             repaired and, if faulty or damaged, the entire switch
mounted on the right side of the steering column           unit must be replaced.
(Fig. 1). The switch stalk is moved up or down to
select the wiper switch mode, and pulled towards the       WASHER RESERVOIR
steering wheel to activate the washer system. An              A single washer fluid reservoir is used for both the
intermittent wipe system control knob on the end of        standard front and optional rear washer systems.
the switch stalk is rotated to select the desired delay    The washer fluid reservoir is secured between the
interval. The windshield wiper and washer switch           left front inner and outer fender panels, above and in
contains circuitry for the following functions:            front of the left front wheel house.
  • Windshield wipers                                         Each washer pump and motor unit has a barbed
  • Intermittent wiper delay relay control and logic       nipple, which is installed through a rubber grommet
  • Intermittent wipe relay                                seal inserted in a hole near the bottom of the reser-
  • Windshield washers.                                    voir. The washer pumps are retained by an interfer-
  The windshield wiper and washer switch cannot be         ence fit between the barbed nipple and the grommet
repaired. If any function of the switch is faulty, or if   seal, which is a light press fit.
the switch is damaged, the entire switch assembly             The washer reservoir has a separate filler neck.
must be replaced.                                          The filler neck snaps into the reservoir from the
                                                           engine compartment side of the left inner fender
                                                           shield. The reservoir also has a provision for a
                                                           washer fluid level sensor.
                                                              The washer reservoir, filler neck, filler cap, and
                                                           sensor are each available for service.

                                                           WASHER PUMP
                                                             The washer pumps and motors are mounted near
                                                           the bottom of the washer reservoir. A barbed nipple
                                                           on the pump housing passes through a rubber grom-
                                                           met seal installed in a hole near the bottom of the
                                                           reservoir. The washer pump is retained by an inter-
                                                           ference fit between the barbed pump nipple and the
                                                           grommet seal, which is a light press fit.
                                                             A permanently lubricated and sealed motor is cou-
                                                           pled to a rotor-type pump. Washer fluid is gravity-fed
     Fig. 1 Windshield Wiper and Washer Switch             from the reservoir to the pump. When the motor is
                                                           energized, the pump pressurizes the washer fluid
                                                           and forces it through the plumbing to the nozzles.
                                                             On vehicles with the optional rear wiper/washer
                                                           system, the front washer pump and motor is always
                                                           mounted in the lower hole of the reservoir. The
8K - 4    WIPER AND WASHER SYSTEMS                                                                           XJ
DESCRIPTION AND OPERATION (Continued)
washer pump and motor unit cannot be repaired. If         DIAGNOSIS AND TESTING
faulty, the entire washer pump and motor unit must
be replaced.                                              WIPER SYSTEM
WASHER FLUID LEVEL SENSOR                                 FRONT
  The washer fluid level sensor is mounted near the        For circuit descriptions and diagrams, refer to
front of the washer reservoir, above the two washer       8W-53 - Wipers in Group 8W - Wiring Diagrams.
pumps. A barbed nipple on the sensor is press-fit into
a rubber grommet seal installed in a hole in the front    WARNING: ON VEHICLES EQUIPPED WITH AIR-
of the reservoir.                                         BAGS, REFER TO GROUP 8M - PASSIVE
  When the fluid level in the reservoir falls below       RESTRAINT SYSTEMS BEFORE ATTEMPTING ANY
the pivoting float on the sensor, the float changes       STEERING WHEEL, STEERING COLUMN, OR
position and closes the internal switch contacts of the   INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
sensor. Refer to Group 8E - Instrument Panel Sys-         SERVICE. FAILURE TO TAKE THE PROPER PRE-
tems for diagnosis of the low washer fluid warning        CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
lamp and circuit, including the sensor.                   BAG DEPLOYMENT AND POSSIBLE PERSONAL
  The washer fluid level sensor cannot be repaired. If    INJURY.
faulty or damaged, the sensor unit must be replaced.
                                                             (1) Check the circuit breaker in the junction block.
WASHER NOZZLE AND PLUMBING                                If OK, go to Step 2. If not OK, replace the faulty cir-
                                                          cuit breaker.
FRONT                                                        (2) Disconnect and isolate the battery negative
   Pressurized washer fluid is fed through a single       cable. Unplug the windshield wiper switch wire har-
hose, attached to a barbed nipple on the front washer     ness connector. Connect the battery negative cable.
pump. The hose is routed to a tee fitting located in      Turn the ignition switch to the On position. Check
the cowl plenum area, beneath the cowl plenum cov-        for battery voltage at the fused ignition switch out-
er/grille panel. Hoses from the tee fitting are routed    put circuit cavity of the wiper switch wire harness
to the two nozzles, which are riveted into openings in    connector. If OK, go to Step 3. If not OK, repair the
the cowl plenum cover/grille panel below the wind-        open circuit to the junction block as required.
shield.                                                      (3) If the problem being diagnosed involves only
   The two fluidic washer nozzles are not adjustable.     the pulse wipe, wipe-after-wash, or intermittent wipe
The nozzles and hose fittings cannot be repaired and,     modes, go to Step 4. If not, go to Step 5.
if faulty or damaged, they must be replaced.                 (4) Turn the ignition switch to the Off position.
                                                          Disconnect and isolate the battery negative cable.
REAR                                                      Check for continuity between the ground circuit cav-
   Pressurized washer fluid is fed through a single       ity of the wiper switch wire harness connector and a
hose, attached to a barbed nipple on the rear washer      good ground. There should be continuity. If OK,
pump. The hose is routed from the front of the vehi-      replace the faulty switch. If not OK, repair the open
cle to the liftgate with the body wire harness.           circuit to ground as required.
   Located at the highest point of the supply hose           (5) Turn the ignition switch to the Off position.
routing, beneath the liftgate opening upper header        Disconnect and isolate the battery negative cable.
garnish moulding, a check valve prevents washer           Remove and check the windshield wiper and washer
fluid drain-back or siphoning from occurring. From        switch continuity as described in this group. If OK,
the check valve, another single hose is routed            go to Step 6. If not OK, replace the faulty switch.
through a grommet to the liftgate, where it is con-          (6) Unplug the windshield wiper motor wire har-
nected to a nipple that protrudes from the inside of      ness connector. Check for continuity between the
the rear wiper motor output shaft bezel.                  ground circuit cavity in the body half of the wiper
   The washer fluid passes through the bezel nipple       motor wire harness connector and a good ground.
to the outside of the liftgate. There a single hose is    There should be continuity. If OK, go to Step 7. If not
routed through a plastic trough-like guard snapped        OK, repair the open circuit to ground as required.
to the underside of the rear wiper arm. The hose is          (7) Connect the battery negative cable. Turn the
then attached to the single rear washer nozzle. The       ignition switch to the On position. Check for battery
nozzle snaps into place on the rear wiper arm.            voltage at the fused ignition switch output circuit
   The rear washer nozzle cannot be adjusted. The         cavity in the body half of the wiper motor wire har-
nozzle, bezel, check valve, and hose fittings cannot be   ness connector. If OK, go to Step 8. If not OK, repair
repaired and, if faulty or damaged, they must be          the open circuit to the junction block as required.
replaced.
XJ                                                                  WIPER AND WASHER SYSTEMS               8K - 5
DIAGNOSIS AND TESTING (Continued)
   (8) Turn the ignition switch to the Off position.         (4) Test the rear wiper and washer switch as
Disconnect and isolate the battery negative cable.        described in this group. If OK, go to Step 5. If not
With the windshield wiper and washer switch wire          OK, replace the faulty switch.
harness connector still unplugged, check the cavities        (5) Remove the liftgate trim panel and unplug the
for each of the following circuits in the body half of    rear wiper motor wire harness connector. Connect
the wiper motor wire harness connector for continu-       the battery negative cable. Turn the ignition switch
ity to ground. In each case, there should be no conti-    to the On position. Check for battery voltage at the
nuity. If OK, go to Step 9. If not OK, repair the short   fused ignition switch output circuit cavity of the rear
circuit as required.                                      wiper motor wire harness connector. If OK, go to
   • Wiper park switch sense                              Step 6. If not OK, repair the open circuit to the junc-
   • Wiper switch low speed output                        tion block as required.
   • Wiper switch high speed output.                         (6) Turn the ignition switch to the Off position.
   (9) Check for continuity between the cavities in       Disconnect and isolate the battery negative cable.
the body half of the wiper motor wire harness con-        Check for continuity between the ground circuit cav-
nector and the cavities in the windshield wiper and       ity of the rear wiper motor wire harness connector
washer switch wire harness connector for each of the      and a good ground. There should be continuity. If
following circuits. In each case, there should be con-    OK, go to Step 7. If not OK, repair the open circuit to
tinuity. If OK, replace the faulty wiper motor. If not    ground as required.
OK, repair the open circuit as required.                     (7) Check for continuity between the rear wiper
   • Wiper park switch sense                              motor control circuit cavity of the rear wiper motor
   • Wiper switch low speed output                        wire harness connector and a good ground. There
   • Wiper switch high speed output.                      should be no continuity. If OK, go to Step 8. If not
                                                          OK, repair the short circuit as required.
REAR                                                         (8) Check for continuity between the rear wiper
 For circuit descriptions and diagrams, refer to          motor control circuit cavities of the rear wiper motor
8W-53 - Wipers in Group 8W - Wiring Diagrams.             wire harness connector and the rear wiper and
                                                          washer switch wire harness connector. There should
WARNING: ON VEHICLES EQUIPPED WITH AIR-                   be continuity. If OK, replace the faulty rear wiper
BAGS, REFER TO GROUP 8M - PASSIVE                         motor. If not OK, repair the open circuit as required.
RESTRAINT SYSTEMS BEFORE ATTEMPTING ANY
STEERING WHEEL, STEERING COLUMN, OR                       WASHER SYSTEM
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. FAILURE TO TAKE THE PROPER PRE-                  FRONT
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-                     The diagnosis found here addresses an inoperative
BAG DEPLOYMENT AND POSSIBLE PERSONAL                      washer pump. If the washer pump operates, but no
INJURY.                                                   washer fluid is emitted from the washer nozzles, be
                                                          certain to check the fluid level in the reservoir. Check
   (1) Check the fuse in the junction block. If OK, go    for ice or other foreign material in the reservoir, and
to Step 2. If not OK, repair the shorted circuit or       for pinched, disconnected, broken, or incorrectly
component as required and replace the faulty fuse.        routed washer system plumbing. For circuit descrip-
   (2) Disconnect and isolate the battery negative        tions and diagrams, refer to 8W-53 - Wipers in Group
cable. Remove the rear wiper and washer switch and        8W - Wiring Diagrams.
unplug the wire harness connector as described in
this group. Connect the battery negative cable. Turn      WARNING: ON VEHICLES EQUIPPED WITH AIR-
the ignition switch to the On position. Check for bat-    BAGS, REFER TO GROUP 8M - PASSIVE
tery voltage at the fused ignition switch output cir-     RESTRAINT SYSTEMS BEFORE ATTEMPTING ANY
cuit cavity of the rear wiper and washer switch wire      STEERING WHEEL, STEERING COLUMN, OR
harness connector. If OK, go to Step 3. If not OK,        INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
repair the open circuit to the junction block as          SERVICE. FAILURE TO TAKE THE PROPER PRE-
required.                                                 CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
   (3) Turn the ignition switch to the Off position.      BAG DEPLOYMENT AND POSSIBLE PERSONAL
Disconnect and isolate the battery negative cable.        INJURY.
Check for continuity between the ground circuit cav-
ity of the rear wiper and washer switch wire harness         (1) Turn the ignition switch to the On position.
connector and a good ground. There should be conti-       Turn the wiper switch to the Low or High speed posi-
nuity. If OK, go to Step 4. If not OK, repair the open    tion. Check whether the wipers operate. If OK, go to
circuit to ground as required.
8K - 6    WIPER AND WASHER SYSTEMS                                                                            XJ
DIAGNOSIS AND TESTING (Continued)
Step 2. If not OK, see the Wiper System diagnosis in         (2) Turn the ignition switch to the Off position.
this group.                                                Disconnect and isolate the battery negative cable.
   (2) Turn the ignition switch to the Off position.       Unplug the rear washer pump wire harness connec-
Disconnect and isolate the battery negative cable.         tor. Check for continuity between the ground circuit
Unplug the front washer pump wire harness connec-          cavity of the rear washer pump wire harness connec-
tor. Check for continuity between the ground circuit       tor and a good ground. There should be continuity. If
cavity of the front washer pump wire harness connec-       OK, go to Step 3. If not OK, repair the open circuit to
tor and a good ground. There should be continuity. If      ground as required.
OK, go to Step 3. If not OK, repair the open circuit to      (3) Connect the battery negative cable. Turn the
ground as required.                                        ignition switch to the On position. Depress the rear
   (3) Connect the battery negative cable. Turn the        washer switch. Check for battery voltage at the rear
ignition switch to the On position. Check for battery      washer motor control circuit cavity of the rear
voltage at the front washer switch output circuit cav-     washer pump wire harness connector. If OK, replace
ity of the front washer pump wire harness connector        the faulty pump. If not OK, go to Step 4.
while actuating the washer switch. If OK, replace the        (4) Turn the ignition switch to the Off position.
faulty washer pump. If not OK, go to Step 4.               Disconnect and isolate the battery negative cable.
   (4) Turn the ignition switch to the Off position.       Unplug the rear wiper/washer switch wire harness
Disconnect and isolate the battery negative cable.         connector. Check for continuity between the rear
Unplug the windshield wiper/washer switch wire             washer motor control circuit cavity of the rear
harness connector. Check for continuity between the        washer pump wire harness connector and a good
front washer switch output circuit cavity of the front     ground. There should be no continuity. If OK, go to
washer pump wire harness connector and a good              Step 5. If not OK, repair the short circuit as
ground. There should be no continuity. If OK, go to        required.
Step 5 If not OK, repair the short circuit as required.      (5) Check for continuity between the rear washer
   (5) Check for continuity between the front washer       motor control circuit cavities of the rear washer
switch output circuit cavities of the front washer         pump wire harness connector and the rear wiper/
pump wire harness connector and the wiper/washer           washer switch wire harness connector. There should
switch wire harness connector. There should be con-        be continuity. If OK, replace the faulty switch. If not
tinuity. If OK, replace the faulty switch. If not OK,      OK, repair the open circuit as required.
repair the open circuit as required.
                                                           WIPER SWITCH AND WASHER SWITCH
REAR
   The diagnosis found here addresses an inoperative       FRONT
washer pump. If the washer pump operates, but no             Perform the diagnosis for the windshield wiper sys-
washer fluid is emitted from the washer nozzles, be        tem and/or washer system as described in this group
certain to check the fluid level in the reservoir. Check   before testing the windshield wiper and washer
for ice or other foreign material in the reservoir, and    switch. For circuit descriptions and diagrams, see
for pinched, disconnected, broken, or incorrectly          8W-53 - Wipers in Group 8W - Wiring Diagrams.
routed washer system plumbing. For circuit descrip-
tions and diagrams, refer to 8W-53 - Wipers in Group       WARNING: ON VEHICLES EQUIPPED WITH AIR-
8W - Wiring Diagrams.                                      BAGS, REFER TO GROUP 8M - PASSIVE
                                                           RESTRAINT SYSTEMS BEFORE ATTEMPTING ANY
WARNING: ON VEHICLES EQUIPPED WITH AIR-                    STEERING WHEEL, STEERING COLUMN, OR
BAGS, REFER TO GROUP 8M - PASSIVE                          INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
RESTRAINT SYSTEMS BEFORE ATTEMPTING ANY                    SERVICE. FAILURE TO TAKE THE PROPER PRE-
STEERING WHEEL, STEERING COLUMN, OR                        CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR                    BAG DEPLOYMENT AND POSSIBLE PERSONAL
SERVICE. FAILURE TO TAKE THE PROPER PRE-                   INJURY.
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL                         (1) Disconnect and isolate the battery negative
INJURY.                                                    cable.
                                                             (2) Unplug the windshield wiper and washer
   (1) Turn the ignition switch to the On position.        switch wire harness connector as described in this
Place the rear wiper/washer switch in the Wipe posi-       group.
tion. Check whether the rear wiper is operating. If          (3) Using an ohmmeter, perform the switch conti-
OK, go to Step 2. If not OK, see the Wiper System          nuity checks at the switch terminals as shown in the
diagnosis in this group.
INTERMITTENT SWITCH PINS
                                  TWO SPEED WIPER SWITCH PINS
                                              WIPER



XJ                                                                        WIPER AND WASHER SYSTEMS             8K - 7
DIAGNOSIS AND TESTING (Continued)
Windshield Wiper and Washer Switch Continuity
chart (Fig. 2).




                                                                  Fig. 3 Rear Wiper and Washer Switch Continuity
     Fig. 2 Windshield Wiper and Washer Switch                  REMOVAL AND INSTALLATION
                      Continuity
   (4) If the switch fails any of the continuity checks,        WIPER BLADE AND ELEMENT
replace the faulty switch. If the switch is OK, repair
the wiper system and/or washer system wire harness              FRONT
circuits as required.
                                                                NOTE: The notched retainer end of the wiper ele-
REAR                                                            ment should always be oriented towards the end of
   Perform the diagnosis for the rear wiper system              the wiper blade that is nearest to the wiper pivot.
and/or washer system as described in this group
                                                                  To remove the windshield wiper blade and/or ele-
before testing the rear wiper and washer switch. For
                                                                ment, proceed as follows:
circuit descriptions and diagrams, see 8W-53 - Wip-
                                                                  (1) Lift the wiper arm to raise the wiper blade and
ers in Group 8W - Wiring Diagrams.
                                                                element off of the windshield glass.
WARNING: ON VEHICLES EQUIPPED WITH AIR-                           (2) Remove the wiper blade from the wiper arm, or
BAGS, REFER TO GROUP 8M - PASSIVE                               the wiper element from the wiper blade as follows:
RESTRAINT SYSTEMS BEFORE ATTEMPTING ANY                              (a) To remove the wiper blade from the wiper
STEERING WHEEL, STEERING COLUMN, OR                               arm, push the release tab under the arm tip and
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR                           slide the blade away from the tip towards the pivot
SERVICE. FAILURE TO TAKE THE PROPER PRE-                          end of the arm (Fig. 4).
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-                             (b) To remove the wiper element from the wiper
BAG DEPLOYMENT AND POSSIBLE PERSONAL                              blade, pinch the notched retainer (pivot) end of the
INJURY.                                                           wiper element tightly between the thumb and fore-
                                                                  finger. Then, pull the element firmly towards the
   (1) Remove the rear wiper and washer switch as                 wiper pivot until the notched retainer of the wiper
described in this group.                                          element clears the wiper blade claws. Once the
   (2) Using an ohmmeter, check the switch continu-               notched retainer is released from the claws, the
ity at the switch terminals as shown in the Rear                  element will slide easily out of the remaining
Wiper and Washer Switch Continuity chart (Fig. 3).                claws.
   (3) If the switch fails any of the continuity checks,          (3) Install the wiper blade on the wiper arm, or
replace the faulty switch. If the switch is OK, repair          the wiper element in the wiper blade as follows:
the rear wiper system and/or washer system wire                      (a) To install the wiper blade on the wiper arm,
harness circuits as required.                                     slide the blade retainer into the U-shaped forma-
8K - 8    WIPER AND WASHER SYSTEMS                                                                         XJ
REMOVAL AND INSTALLATION (Continued)
                                                           the pinch-release clip for the wiper element is ori-
                                                           ented towards the end of the wiper blade that is
                                                           nearest to the rear wiper motor output shaft.
                                                             (b) To install the wiper element in the wiper
                                                           blade, start at the rear wiper motor output shaft
                                                           end of the blade and slide the element through
                                                           each pair of wiper blade claws. The element is fully
                                                           installed when the claws on the rear wiper motor
                                                           output shaft end of the blade are engaged in the
                                                           wiper element retaining clip notches.

                                                         WIPER ARM
    Fig. 4 Wiper Blade Remove/Install - Typical
  tion on the tip of the wiper arm until the release     FRONT
  tab snaps into its locked position. Be certain that
  the notched retainer for the wiper element is ori-     CAUTION: The use of a screwdriver or other prying
  ented towards the end of the wiper blade that is       tool to remove a wiper arm may distort it. This dis-
  nearest to the wiper pivot.                            tortion could allow the arm to come off of the pivot
     (b) To install the wiper element in the wiper       shaft, regardless of how carefully it is installed.
                                                                                           LOCKING LATCH
                                                                                                    ARM
  blade, start at the wiper pivot end of the blade and
                                                           (1) Lift the wiper arm to permit the latch to be
  slide the element through each pair of wiper blade
                                                         pulled out to its holding position, then release the
  claws. The element is fully installed when the
                                                         arm (Fig. 5). The arm will remain off the windshield
  notched retainer on the wiper element is engaged
                                                         with the latch in this position.
  with the claws on the wiper pivot end of the wiper
  blade.

REAR

NOTE: The notched retainer end of the wiper ele-
ment should always be oriented towards the end of
the wiper blade that is nearest to the wiper pivot.

  To remove the rear wiper blade and/or element,
proceed as follows:
  (1) Lift the rear wiper arm to raise the wiper blade
and element off of the rear window glass.
  (2) Remove the wiper blade from the wiper arm, or
the wiper element from the wiper blade as follows:
     (a) To remove the wiper blade from the wiper
  arm, push the release tab under the arm tip and
  slide the blade away from the tip towards the rear
  wiper motor output shaft end of the arm (Fig. 4).                Fig. 5 Wiper Arm Remove/Install
     (b) To remove the wiper element from the wiper         (2) Remove the arm from the pivot using a rocking
  blade, pinch the notched (pivot) end release clip of   motion.
  the wiper element tightly between the thumb and           (3) Install the arm and blade with the wiper motor
  forefinger. Then, pull the element firmly towards      in the Park position. See the Wiper Arm Installation
  the rear wiper motor output shaft to release the       illustration
  wiper element pinch-release clip from the wiper           (4) (Fig. 6). Mount the arms on the pivot shafts so
  blade claws. Once the clip is released from the        that the distance from the lower edge of the wiper
  claws, the element will slide easily out of the        arm tip to the upper edge of the lower windshield
  remaining claws.                                       moulding is:
  (3) Install the wiper blade on the wiper arm, or          • 23 to 52 mm (0.90 to 2.04 inch) on the driver
the wiper element in the wiper blade as follows:         side
     (a) To install the wiper blade on the wiper arm,       • 33 to 62 mm (1.29 to 2.44 inch) on the passenger
  slide the blade retainer into the U-shaped forma-      side.
  tion on the tip of the wiper arm until the release        (5) Lift the wiper arm away from the windshield
  tab snaps into its locked position. Be certain that    slightly to relieve the spring tension on the latch.
WIPER ARM RETAINING NUT   PIVOT COVER        IN PARKED POSITION —27GLASS mm (1.06 TIP 1.38WIPER ABOVE
                                                                   UPPER EDGE OF LOWER TO 35 SEAL AT TO OF INCH) BLADE



XJ                                                                        WIPER AND WASHER SYSTEMS                            8K - 9
REMOVAL AND INSTALLATION (Continued)
                                                              glass opening, and install the wiper arm retaining
                                                              nut.
                                                                 (5) Operate the rear wiper on the wet liftgate
                                                              glass, then turn the rear wiper switch to the Off posi-
                                                              tion so that the blade moves to the Park position.
                                                              The tip of the blade should now be from 27 to 35 mm
                                                              (1.06 to 1.38 inch) above the upper edge of the lower
                                                              liftgate glass seal (Fig. 8). Check for the correct
                                                              wiper arm positioning and readjust if required.




         Fig. 6 Front Wiper Arm Installation
Push the latch into the locked position and slowly
release the arm until the wiper blade rests on the
windshield.
  (6) Operate the wipers with the windshield glass                       Fig. 8 Rear Wiper Arm Installation
wet, then turn the wiper switch to the Off position.            (6) Tighten the wiper arm retaining nut to 18 N·m
Check for the correct wiper arm positioning and               (160 in. lbs.) and close the pivot cover.
readjust if required.
                                                              WIPER LINKAGE AND PIVOT
REAR                                                            The wiper linkage and pivots module can only be
  (1) Disconnect the washer nozzle hose and clip              removed from or installed in the vehicle as a unit
from the external nipple of the rear wiper motor out-         with the wiper motor. See Wiper Motor in this group
put shaft bezel.                                              for the service procedures.
  (2) Lift the wiper arm pivot cover and remove the
retaining nut (Fig. 7).                                       WIPER MOTOR
                                                              FRONT
                                                                (1) Disconnect and isolate the battery negative
                                                              cable.
                                                                (2) Remove the wiper arms as described in this
                                                              group.
                                                                (3) Remove the eight screws that secure the cowl
                                                              plenum cover/grille panel and screen to the cowl top
                                                              panel (Fig. 9).
                                                                (4) Lift the cowl plenum cover/grille panel and
                                                              screen from the vehicle far enough to access the
                                                              windshield washer plumbing. Use care so as not to
                                                              damage the paint around the pivot openings of the
                                                              panel.
                                                                (5) Disconnect the windshield washer supply hose
                                                              and the passenger side washer nozzle hose from the
                                                              washer nozzle hose tee fitting.
        Fig. 7 Rear Wiper Arm Remove/Install
                                                                (6) Remove the cowl plenum cover/grille panel and
  (3) Remove the wiper arm from the motor output              screen from the vehicle.
shaft using a rocking motion.                                   (7) Reach into the cowl plenum and unplug the
  (4) Install the rear wiper arm with the wiper               wiper motor wire harness connector.
motor in the Park position. Place the rear wiper
blade on the glass so that it is parallel to the liftgate
LINKAGEBRACKETSCREW
      FWD
        AND PIVOT MOD-
               AND GROMMET
                   ULE  NUT              WASHER HOSE PANEL
                                          SCREW GRILLENUT
                                              BRACKET FWD
                                                 SCREWNUT
                                                  SCREEN     MOTOR
                                                                 BRACKET
                                                                     AND   BLADE   SCREW
                                                                                      BEZEL   CLIPHOSE   LIFTGATE
                                                                                                               ARM   NUT



8K - 10     WIPER AND WASHER SYSTEMS                                                                                 XJ
REMOVAL AND INSTALLATION (Continued)
                                                               (3) Remove the motor output shaft retaining nut
                                                             (Fig. 11).




   Fig. 9 Cowl Plenum Cover/Grille Panel Remove/Install
  (8) Open the hood and remove the two nuts that
secure the studs of the wiper module mounting
bracket and grommet to the cowl plenum panel (Fig.
10).



                                                                   Fig. 11 Rear Wiper Motor Remove/Install
                                                                (4) Pull the bezel and seal away from the liftgate
                                                             far enough to access the washer supply hose.
                                                                (5) Disconnect the washer supply hose from the
                                                             internal nipple on the bezel.
                                                                (6) Remove the bezel and seal from the motor out-
                                                             put shaft.
                                                                  TRIM PANEL  PUSH NUT
                                                                                PLUG      ASSIST HANDLE       LIFTGATE
                                                                (7) Open the liftgate.
                                                                (8) Using a trim stick or another suitable wide
                                                             flat-bladed tool, gently pry the two screw cover plugs
                                                             out of the liftgate assist handle.
                                                                (9) Remove the two screws that secure the liftgate
                                                             assist handle to the liftgate inner panel (Fig. 12).
     Fig. 10 Wiper Linkage Module Remove/Install
  (9) Remove the four screws near the wiper pivots that
secure the wiper module to the cowl plenum panel.
  (10) Remove the wiper module from the cowl ple-
num as a unit.
  (11) Remove the three screws that secure the
wiper motor to the wiper linkage module and remove
the motor.
  (12) Reverse the removal procedures to install.
Tighten the mounting hardware as follows:
  • Wiper motor mounting screws - 4 N·m (35 in. lbs.)
  • Wiper module mounting screws - 6 N·m (50 in. lbs.)
  • Wiper module mounting bracket nuts - 6 N·m (50 in.
lbs.).

REAR
  (1) Disconnect and isolate the battery negative
cable.                                                            Fig. 12 Liftgate Trim Panel Remove/Install
  (2) From the outside of the liftgate glass, remove
the rear wiper arm as described in this group.
XJ                                                                  WIPER AND WASHER SYSTEMS               8K - 11
REMOVAL AND INSTALLATION (Continued)
   (10) Remove the eight screws that secure the lift-
gate trim panel to the liftgate inner panel on both
sides and above the liftgate glass.
   (11) Using a trim stick or another suitable wide
flat-bladed tool, gently pry the lower edges of the
trim panel away from the liftgate inner panel around
the perimeter to release the trim panel retainers.

NOTE: To aid in the removal of the trim panel, start
at the bottom of the panel.

  (12) Remove the liftgate trim panel from the vehi-
cle.
  (13) Unplug the rear wiper motor wire harness
connector.
  (14) Remove the two screws that secure the rear
wiper motor mounting bracket to the liftgate inner
panel.
  (15) Remove the rear wiper motor and mounting
bracket from the liftgate as a unit.
  (16) Reverse the removal procedures to install.
Tighten the mounting hardware as follows:
  • Rear wiper motor mounting bracket screws - 5             Fig. 13 Steering Column Shrouds Remove/Install
N·m (45 in. lbs.)
                                                              (7) Remove the three screws that secure the lower
  • Rear wiper motor output shaft retaining nut - 3
                                                           steering column shroud to the upper shroud.
N·m (27 in. lbs.).
                                                              (8) If the vehicle is equipped with a standard non-
                                                           tilt steering column, loosen the two upper steering
WIPER SWITCH AND WASHER SWITCH
                                                           column mounting nuts. If the vehicle is equipped
FRONT                                                      with the optional tilt steering column, move the tilt
                                                           steering column to the fully lowered position.
                                                           WIPER LEVERSWITCH both the upper and lower shrouds from
                                                           WATER Remove LEVER
                                                              (9) SHIELD
                                                           SWITCH BRACKET
                                                               AND
                                                               MULTI-FUNCTION                          MOUNTING
                                                                                                         SWITCHKNOB
                                                                                                         WARNING
                                                                                                         HAZARD
                                                                                                          SCREWS
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, REFER TO GROUP 8M - PASSIVE                          the steering column.
RESTRAINT SYSTEMS BEFORE ATTEMPTING ANY                       (10) Remove the two screws that secure the switch
STEERING WHEEL, STEERING COLUMN, OR                        water shield and bracket to the top of the steering
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR                    column (Fig. 14).
SERVICE. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.

   (1) Disconnect and isolate the battery negative
cable.
   (2) Remove the steering column opening cover as
described in Group 8E - Instrument Panel Systems.
   (3) If the vehicle is so equipped, move the tilt
steering column to the fully raised position.
   (4) Insert the key in the ignition lock cylinder and
turn the ignition switch to the On position.
   (5) Insert a small screwdriver or pin punch
through the access hole in the lower steering column
shroud and depress the ignition lock cylinder retain-
ing tumbler (Fig. 13).                                      Fig. 14 Water Shield Upper Screws Remove/Install
   (6) While holding the retaining tumbler depressed,
pull the ignition lock cylinder and key out of the igni-    (11) Remove the one screw located below the
tion lock housing.                                         multi-function switch lever that secures the switch
LOWER MOUNTING TAB SHIELDSWITCH
                                     MULTI-FUNCTION SCREW
                                      WATER
                                       LOWER      MOUNTING
                                                     BRACKET
                                                       LEVER
                                                          AND        INSTRUMENT PANEL
                                                                         CENTER BEZEL



8K - 12    WIPER AND WASHER SYSTEMS                                                                              XJ
REMOVAL AND INSTALLATION (Continued)
water shield and bracket to the steering column (Fig.           ter bezel away from the instrument panel to release
15).                                                            the six snap clip retainers (Fig. 16).




 Fig. 15 Water Shield Lower Screw Remove/Install
   (12) Gently pull the lower mounting tab of the
switch water shield bracket away from the steering
column far enough to clear the screw boss below the
multi-function switch lever.
   (13) Lift the water shield and bracket with the                  ACCESSORY SWITCH BEZEL                      SCREW

multi-function switch off of the left side of the steer-                Fig. 16 Center Bezel Remove/Install
ing column as a unit and move it out of the way. If               (3) Remove the center bezel from the vehicle.
the vehicle is equipped with the optional tilt steering           (4) Remove the three screws that secure the acces-
column, lifting gently upward on the tilt release lever         sory switch bezel to the instrument panel (Fig. 17).
will provide additional clearance to ease multi-func-
tion switch removal.
   (14) Gently pull the windshield wiper and washer
switch up and away from the right side of the steer-
ing column far enough to access the wire harness
connector.
   (15) Unplug the wire harness connector from the
windshield wiper and washer switch.
   (16) Remove the windshield wiper and washer
switch from the steering column.
   (17) Reverse the removal procedures to install.

REAR

WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, REFER TO GROUP 8M - PASSIVE
RESTRAINT SYSTEMS BEFORE ATTEMPTING ANY
STEERING WHEEL, STEERING COLUMN, OR                               Fig. 17 Accessory Switch Bezel Remove/Install
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR                           (5) Pull the accessory switch bezel out from the
SERVICE. FAILURE TO TAKE THE PROPER PRE-                        instrument panel far enough to unplug the wire har-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-                        ness connectors.
BAG DEPLOYMENT AND POSSIBLE PERSONAL                              (6) Remove the accessory switch bezel from the
INJURY.                                                         instrument panel.
                                                                  (7) Carefully pry the snap retainers at the top and
   (1) Disconnect and isolate the battery negative              bottom of the rear wiper and washer switch recepta-
cable.                                                          cle on the back of the accessory switch bezel with a
   (2) Using a trim stick or another suitable wide              small thin-bladed screwdriver and pull the switch out
flat-bladed tool, gently pry the instrument panel cen-          of the receptacle.
XJ                                                                 WIPER AND WASHER SYSTEMS               8K - 13
REMOVAL AND INSTALLATION (Continued)
  (8) Reverse the removal procedures to install. Be
certain that both of the switch snap retainers in the
receptacle on the back of the accessory switch bezel
are fully engaged. Tighten the mounting screws to
2.2 N·m (20 in. lbs.).

WASHER SYSTEM
WASHER RESERVOIR
  (1) Disconnect and isolate the battery negative
cable. RESERVOIR     FILLER NECK AND CAP LEFT FENDERFWD

  (2) The washer reservoir filler neck is held in the
reservoir by an interference fit. Remove the filler
neck from the reservoir using a pulling and twisting
action (Fig. 18).




                                                                Fig. 19 Washer Reservoir Remove/Install
                                                             (2) Raise and support the vehicle.
                                                             (3) Remove the left front inner wheelhouse splash
                                                          shield. Refer to Group 23 - Body for the procedures.
                                                             (4) Remove the washer supply hose(s) from the
                                                          washer pump(s) and drain the washer fluid from the
                                                          reservoir into a clean container for reuse.
                                                             (5) Unplug the wire harness connectors from the
                                                          washer pump(s).
Fig. 18 Washer Reservoir Filler Neck Remove/Install          (6) Using a trim stick or another suitable wide
  (3) Remove the engine air filter housing. Refer to      flat-bladed tool, gently pry the washer pump out of
Group 14 - Fuel System for the procedures.                the rubber grommet seal. Care must be taken not to
  (4) Remove the two screws that secure the reser-        damage the reservoir.
voir to the inner fender shield (Fig. 19).                   (7) Remove the rubber grommet seal from the res-
  (5) Raise and support the vehicle.                      ervoir and discard.
  (6) Remove the left front inner wheelhouse splash          (8) Reverse the removal procedures to install.
shield. Refer to Group 23 - Body for the procedures.      Always use a new rubber grommet seal on the reser-
  (7) Remove the washer supply hose(s) from the           voir.
washer pump(s) and drain the washer fluid from the
                                                          WASHER FLUID LEVEL SENSOR
reservoir into a clean container for reuse.
                                                            (1) Remove the washer reservoir as described in
  (8) Unplug the wire harness connectors from the
                                                          this group.
washer pump(s) and the washer fluid level sensor.
  (9) Slide the reservoir slightly towards the rear of    NOTE: The pivoting float of the washer fluid sensor
the vehicle to release the two hooks from the inner       must be in a horizontal position within the reservoir
fender ledge slots.                                       in order to be removed. With the reservoir empty
  (10) Lower the front of the reservoir and slide the     and held in an upright position, the pivoting float
unit forward to remove it from the vehicle.               will be oriented to the horizontal position when the
  (11) Reverse the removal procedures to install.         sensor connector is pointed straight downwards.
Tighten the reservoir mounting screws to 3 N·m (26
in. lbs.).                                                   (2) Using a trim stick or another suitable wide
                                                          flat-bladed tool, gently pry the washer fluid level sen-
WASHER PUMP                                               sor out of the rubber grommet seal. Care must be
  (1) Disconnect and isolate the battery negative         taken not to damage the reservoir.
cable.
RIVET         GRILLE PANEL
                              NOZZLE
                                   SCREW   TEE   WASHER HOSE
                                                      SCREEN   TO CHECK VALVE ANDHOSE HOSE FLOW
                                                               TO LIFTGATE SUPPLY BODY SUP-
                                                                    RESER-
                                                                      VOIR         PLY   BEZEL CHECKBALL HOSE
                                                                                                      CLIP      LIFTGATE
                                                                                                                 NOZZLE
                                                                                                                 TOGUARD
                                                                                                                   GROMMET
                                                                                                                   SPRING
                                                                                                                    NOZZLE



8K - 14       WIPER AND WASHER SYSTEMS                                                                                XJ
REMOVAL AND INSTALLATION (Continued)
  (3) Remove the rubber grommet seal from the res-
ervoir and discard.
  (4) Reverse the removal procedures to install.
Always use a new rubber grommet seal on the reser-
voir.

WASHER NOZZLE

FRONT
  (1) Remove the wiper arms as described in this
group.
  (2) Remove the eight screws that secure the cowl
plenum cover/grille panel and screen to the cowl top
panel (Fig. 20).




                                                                    Fig. 21 Rear Washer Nozzle Remove/Install
                                                               CHECK VALVE
                                                                 (1) Remove the four screws that secure the liftgate
                                                               opening upper garnish moulding to the upper liftgate
                                                               opening reinforcement.
   Fig. 20 Front Washer Nozzles Remove/Install                   (2) Using a trim stick or another suitable wide-
  (3) Lift the cowl plenum cover/grille panel and              bladed flat tool, gently pry the liftgate opening upper
screen from the vehicle far enough to access the               garnish moulding away from the upper liftgate open-
windshield washer plumbing. Use care so as not to              ing reinforcement to release the snap clip retainers.
damage the paint around the pivot openings of the                (3) Remove the upper liftgate opening garnish
panel.                                                         moulding from the vehicle.
  (4) Disconnect the windshield washer supply hose               (4) Disconnect the liftgate half of the washer sup-
and the passenger side washer nozzle hose from the             ply hose from the check valve.
washer nozzle hose tee fitting.                                  (5) Disconnect the body half of the washer supply
  (5) Remove the cowl plenum cover/grille panel and            hose from the check valve.
screen from the vehicle.                                         (6) Remove the check valve from the vehicle.
  (6) From the underside of the cowl plenum cover/               (7) When reinstalling the check valve, be certain
grille panel, disconnect the washer hose from the              the valve is properly oriented within the system flow
nozzle fitting.                                                (Fig. 22).
  (7) From the underside of the cowl plenum cover/
grille panel, remove the rivet that secures the nozzle
to the opening in the cowl plenum cover/grille panel.
  (8) Remove the washer nozzle from the cowl ple-
num cover/grille panel.
  (9) Reverse the removal procedures to install.

REAR
  (1) Unsnap the rear washer nozzle from the rear
wiper arm (Fig. 21).
  (2) Disconnect the washer hose from the nozzle fit-                Fig. 22 Rear Washer System Check Valve
ting.
  (3) Reverse the removal procedures to install.                 (8) Reverse the remaining removal procedures to
                                                               complete the installation.

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Exj 8 k

  • 1. XJ WIPER AND WASHER SYSTEMS 8K - 1 WIPER AND WASHER SYSTEMS CONTENTS page page GENERAL INFORMATION WIPER SWITCH AND WASHER SWITCH . . . . . . 3 INTRODUCTION . . . . . . . . . . . . . . . . ........ 1 DIAGNOSIS AND TESTING DESCRIPTION AND OPERATION WASHER SYSTEM . . . . . . . . . . . . . . . . . . . . . . 5 REAR WIPER AND WASHER SYSTEM . . . . . . . 2 WIPER SWITCH AND WASHER SWITCH . . . . . . 6 WASHER FLUID LEVEL SENSOR . . . . . . . . . . . 4 WIPER SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . 4 WASHER NOZZLE AND PLUMBING . . . . . . . . . 4 REMOVAL AND INSTALLATION WASHER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . 3 WASHER SYSTEM . . . . . . . . . . . . . . . . . . . . . . 13 WASHER RESERVOIR . . . . . . . . . . . . . . . . . . . . 3 WIPER ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 WINDSHIELD WASHER SYSTEM . . . . . . . . . . . 1 WIPER BLADE AND ELEMENT . . . . . . . . . . . . . 7 WINDSHIELD WIPER SYSTEM . . . . . . . . . . . . . 1 WIPER LINKAGE AND PIVOT . . . . . . . . . . . . . . 9 WIPER ARM AND BLADE . . . . . . . . . . . . . . . . . 2 WIPER MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . 9 WIPER LINKAGE AND PIVOT . . . . . . . . . . . . . . 2 WIPER SWITCH AND WASHER SWITCH . . . . . 11 WIPER MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . 2 GENERAL INFORMATION intermittent wipe relay is also contained within the switch. INTRODUCTION The windshield wipers will operate only when the Following are general descriptions of the major ignition switch is in the Accessory or On positions. A components in the wiper and washer systems. Refer circuit breaker located in the junction block protects to 8W-53 - Wipers in Group 8W - Wiring Diagrams the circuitry of the windshield wiper system. Refer to for complete circuit descriptions and diagrams. the owner’s manual for more information on the windshield wiper system controls and operation. NOTE: This group covers both Left-Hand Drive (LHD) and Right-Hand Drive (RHD) versions of this WINDSHIELD WASHER SYSTEM model. Whenever required and feasible, the RHD A electrically operated windshield washer system is versions of affected vehicle components have been standard equipment. The washer reservoir is located constructed as mirror-image of the LHD versions. between the inner and outer front fenders, above and While most of the illustrations used in this group forward of the left front wheel housing. The reservoir represent only the LHD version, the diagnostic and filler neck is located in the engine compartment on service procedures outlined can generally be the left inner fender shield. applied to either version. Exceptions to this rule The reservoir holds the washer fluid, which is pres- have been clearly identified as LHD or RHD, if a surized by a pump when the windshield washer special illustration or procedure is required. switch lever is actuated. The windshield washer pump feeds the pressurized washer fluid through the washer system plumbing to the windshield washer nozzles. DESCRIPTION AND OPERATION A low washer fluid warning lamp is standard equipment on all models equipped with the optional WINDSHIELD WIPER SYSTEM rear wiper and washer system. This warning lamp in An intermittent windshield wiper system is stan- the instrument cluster will warn the driver when the dard equipment. This system lets the driver select washer fluid level needs to be checked. Refer to from either of two wiper speeds, or the intermittent Group 8E - Instrument Panel Systems for more infor- wipe mode. mation on this feature. The intermittent wipe mode delay times are driver The washers will operate only when the ignition adjustable from about one second to about fifteen sec- switch is in the Accessory or On positions. A fuse onds. The intermittent wipe mode is provided by located in the junction block protects the circuitry of delay logic and relay control circuitry contained the washer system. Refer to the owner’s manual for within the intermittent wiper/washer switch. The more information on the windshield washer system controls and operation.
  • 2. 8K - 2 WIPER AND WASHER SYSTEMS XJ DESCRIPTION AND OPERATION (Continued) REAR WIPER AND WASHER SYSTEM pivot module bracket. The wiper pivots are secured A rear wiper and washer system is an available to the ends of the module bracket. option on this model. The rear wiper system is a The two wiper pivot crank arms and the wiper fixed-cycle wiper system. A single switch in the motor crank arm each have ball studs on their ends. instrument panel center bezel controls both the rear The left pivot ball stud is the longer of the three. A wiper and washer functions. The rear washer system connecting link with a plastic socket-type bushing in shares the reservoir of the windshield washer sys- the right end, and a plastic sleeve-type bushing in tem, but has its own dedicated washer pump and the left end, is fit over the pivot ball studs to join the plumbing. two pivots. The rear wiper and washer systems will operate The wiper drive link has a plastic socket-type only when the ignition switch is in the Accessory or bushing on each end. One end of the drive link is fit On positions. A fuse in the junction block protects the over the exposed end of the longer left pivot ball circuitry of both the rear wiper and washer systems. stud, while the other end is snap-fit over the ball Refer to the owner’s manual for more information stud on the wiper motor crank arm. on the rear wiper and washer system controls and The wiper linkage, pivots, bushings, and mounting operation. bracket are only serviced as a complete unit. If any part of this assembly is faulty or damaged, the entire WIPER ARM AND BLADE linkage and pivot module must be replaced. The All Cherokee models have two 45.72-centimeter wiper motor and motor crank arm are serviced sepa- (18-inch) windshield wiper blades with replaceable rately. rubber elements (squeegees). The optional rear wiper uses a single 34.8-centimeter (13.7-inch) wiper blade WIPER MOTOR with a replaceable rubber element (squeegee). Caution should be exercised to protect the rubber FRONT squeegees from any petroleum-based cleaners or con- The two-speed permanent magnet wiper motor has taminants, which will rapidly deteriorate the rubber. an integral transmission and park switch. The motor If the squeegees are damaged, worn, or contami- also contains an internal automatic resetting circuit nated, they must be replaced. breaker to protect the motor from overloads. The Wiper squeegees exposed to the elements for a long motor is secured to a bracket on the linkage and time tend to lose their wiping effectiveness. Periodic pivot module in the cowl plenum area. A reinforce- cleaning of the squeegees is suggested to remove ment/stud plate with a rubber-isolated mounting deposits of salt and road film. The wiper blades, bracket extends from the cowl plenum side of the arms, and windshield or rear glass should be cleaned dash panel to the motor mounting bracket to provide with a sponge or cloth and windshield washer fluid, a additional support. The wiper motor output shaft mild detergent, or a non-abrasive cleaner. If the passes through a hole in the module bracket, where a squeegees continue to streak or smear, they should nut secures the wiper motor crank arm to the motor be replaced. output shaft. The blades are mounted to spring-loaded wiper Wiper speed is controlled by current flow to the arms. The spring tension of the wiper arms controls proper set of brushes. The wiper motor completes its the pressure applied to the blades on the glass. The wipe cycle when the windshield wiper switch stalk is windshield wiper arms are secured by an integral moved to the Off position, and parks the blades in latch to the two wiper pivots on the cowl plenum cov- the lowest portion of the wipe pattern. er/grille panel at the base of the windshield. The rear The windshield wiper motor cannot be repaired. If wiper arm is secured by a nut directly to the rear faulty or damaged, the entire wiper motor assembly wiper motor output shaft on the liftgate below the must be replaced. The motor crank arm, the linkage liftgate glass. and pivot module, and the reinforcement/stud plate The wiper arms and blades cannot be adjusted or are available for service. repaired. If faulty or damaged, they must be REAR replaced. The rear wiper motor is secured with a bracket to the liftgate inner panel, below the liftgate glass and WIPER LINKAGE AND PIVOT behind the liftgate trim panel. The motor output The wiper linkage and pivot module is secured shaft passes through the liftgate outer panel where a with screws to the cowl top panel beneath the cowl gasket, bezel, and nut, seal and secure the unit to plenum cover/grille panel. The wiper motor is the liftgate outer panel. The rear wiper arm is secured with screws to the center of the linkage and secured directly to the motor output shaft.
  • 3. XJ WIPER AND WASHER SYSTEMS 8K - 3 DESCRIPTION AND OPERATION (Continued) The rear wiper motor unit provides three operating REAR modes: The single two-function rear wiper and washer • Constant wipe that operates when the rear switch is installed near the bottom of the instrument wiper switch is turned to the On position. panel center bezel, below the heater-A/C controls. • Constant wipe that operates when the rear The rear wiper and washer switch controls the rear washer switch is depressed. wiper and washer functions. • A park mode that operates the wiper motor until The toggle-type switch features a detent in the On the blade reaches its park position when either the position, and a momentary wash position. The rear rear wiper switch or the ignition switch is placed in wiper and washer switch also has an integral illumi- the Off position. nation lamp with a serviceable bulb. The switch knob The rear wiper motor cannot be repaired. If faulty is pushed down to its detent to activate the rear or damaged, the entire rear wiper motor assembly wiper system, and down again to the momentary must be replaced. position to activate the rear washer system. Both the rear wiper and rear washer motors will operate con- WIPER SWITCH AND WASHER SWITCH tinuously for as long as the switch is held in the momentary Wash position. FRONT The rear wiper and washer switch cannot be The windshield wiper and washer switches are repaired and, if faulty or damaged, the entire switch mounted on the right side of the steering column unit must be replaced. (Fig. 1). The switch stalk is moved up or down to select the wiper switch mode, and pulled towards the WASHER RESERVOIR steering wheel to activate the washer system. An A single washer fluid reservoir is used for both the intermittent wipe system control knob on the end of standard front and optional rear washer systems. the switch stalk is rotated to select the desired delay The washer fluid reservoir is secured between the interval. The windshield wiper and washer switch left front inner and outer fender panels, above and in contains circuitry for the following functions: front of the left front wheel house. • Windshield wipers Each washer pump and motor unit has a barbed • Intermittent wiper delay relay control and logic nipple, which is installed through a rubber grommet • Intermittent wipe relay seal inserted in a hole near the bottom of the reser- • Windshield washers. voir. The washer pumps are retained by an interfer- The windshield wiper and washer switch cannot be ence fit between the barbed nipple and the grommet repaired. If any function of the switch is faulty, or if seal, which is a light press fit. the switch is damaged, the entire switch assembly The washer reservoir has a separate filler neck. must be replaced. The filler neck snaps into the reservoir from the engine compartment side of the left inner fender shield. The reservoir also has a provision for a washer fluid level sensor. The washer reservoir, filler neck, filler cap, and sensor are each available for service. WASHER PUMP The washer pumps and motors are mounted near the bottom of the washer reservoir. A barbed nipple on the pump housing passes through a rubber grom- met seal installed in a hole near the bottom of the reservoir. The washer pump is retained by an inter- ference fit between the barbed pump nipple and the grommet seal, which is a light press fit. A permanently lubricated and sealed motor is cou- pled to a rotor-type pump. Washer fluid is gravity-fed Fig. 1 Windshield Wiper and Washer Switch from the reservoir to the pump. When the motor is energized, the pump pressurizes the washer fluid and forces it through the plumbing to the nozzles. On vehicles with the optional rear wiper/washer system, the front washer pump and motor is always mounted in the lower hole of the reservoir. The
  • 4. 8K - 4 WIPER AND WASHER SYSTEMS XJ DESCRIPTION AND OPERATION (Continued) washer pump and motor unit cannot be repaired. If DIAGNOSIS AND TESTING faulty, the entire washer pump and motor unit must be replaced. WIPER SYSTEM WASHER FLUID LEVEL SENSOR FRONT The washer fluid level sensor is mounted near the For circuit descriptions and diagrams, refer to front of the washer reservoir, above the two washer 8W-53 - Wipers in Group 8W - Wiring Diagrams. pumps. A barbed nipple on the sensor is press-fit into a rubber grommet seal installed in a hole in the front WARNING: ON VEHICLES EQUIPPED WITH AIR- of the reservoir. BAGS, REFER TO GROUP 8M - PASSIVE When the fluid level in the reservoir falls below RESTRAINT SYSTEMS BEFORE ATTEMPTING ANY the pivoting float on the sensor, the float changes STEERING WHEEL, STEERING COLUMN, OR position and closes the internal switch contacts of the INSTRUMENT PANEL COMPONENT DIAGNOSIS OR sensor. Refer to Group 8E - Instrument Panel Sys- SERVICE. FAILURE TO TAKE THE PROPER PRE- tems for diagnosis of the low washer fluid warning CAUTIONS COULD RESULT IN ACCIDENTAL AIR- lamp and circuit, including the sensor. BAG DEPLOYMENT AND POSSIBLE PERSONAL The washer fluid level sensor cannot be repaired. If INJURY. faulty or damaged, the sensor unit must be replaced. (1) Check the circuit breaker in the junction block. WASHER NOZZLE AND PLUMBING If OK, go to Step 2. If not OK, replace the faulty cir- cuit breaker. FRONT (2) Disconnect and isolate the battery negative Pressurized washer fluid is fed through a single cable. Unplug the windshield wiper switch wire har- hose, attached to a barbed nipple on the front washer ness connector. Connect the battery negative cable. pump. The hose is routed to a tee fitting located in Turn the ignition switch to the On position. Check the cowl plenum area, beneath the cowl plenum cov- for battery voltage at the fused ignition switch out- er/grille panel. Hoses from the tee fitting are routed put circuit cavity of the wiper switch wire harness to the two nozzles, which are riveted into openings in connector. If OK, go to Step 3. If not OK, repair the the cowl plenum cover/grille panel below the wind- open circuit to the junction block as required. shield. (3) If the problem being diagnosed involves only The two fluidic washer nozzles are not adjustable. the pulse wipe, wipe-after-wash, or intermittent wipe The nozzles and hose fittings cannot be repaired and, modes, go to Step 4. If not, go to Step 5. if faulty or damaged, they must be replaced. (4) Turn the ignition switch to the Off position. Disconnect and isolate the battery negative cable. REAR Check for continuity between the ground circuit cav- Pressurized washer fluid is fed through a single ity of the wiper switch wire harness connector and a hose, attached to a barbed nipple on the rear washer good ground. There should be continuity. If OK, pump. The hose is routed from the front of the vehi- replace the faulty switch. If not OK, repair the open cle to the liftgate with the body wire harness. circuit to ground as required. Located at the highest point of the supply hose (5) Turn the ignition switch to the Off position. routing, beneath the liftgate opening upper header Disconnect and isolate the battery negative cable. garnish moulding, a check valve prevents washer Remove and check the windshield wiper and washer fluid drain-back or siphoning from occurring. From switch continuity as described in this group. If OK, the check valve, another single hose is routed go to Step 6. If not OK, replace the faulty switch. through a grommet to the liftgate, where it is con- (6) Unplug the windshield wiper motor wire har- nected to a nipple that protrudes from the inside of ness connector. Check for continuity between the the rear wiper motor output shaft bezel. ground circuit cavity in the body half of the wiper The washer fluid passes through the bezel nipple motor wire harness connector and a good ground. to the outside of the liftgate. There a single hose is There should be continuity. If OK, go to Step 7. If not routed through a plastic trough-like guard snapped OK, repair the open circuit to ground as required. to the underside of the rear wiper arm. The hose is (7) Connect the battery negative cable. Turn the then attached to the single rear washer nozzle. The ignition switch to the On position. Check for battery nozzle snaps into place on the rear wiper arm. voltage at the fused ignition switch output circuit The rear washer nozzle cannot be adjusted. The cavity in the body half of the wiper motor wire har- nozzle, bezel, check valve, and hose fittings cannot be ness connector. If OK, go to Step 8. If not OK, repair repaired and, if faulty or damaged, they must be the open circuit to the junction block as required. replaced.
  • 5. XJ WIPER AND WASHER SYSTEMS 8K - 5 DIAGNOSIS AND TESTING (Continued) (8) Turn the ignition switch to the Off position. (4) Test the rear wiper and washer switch as Disconnect and isolate the battery negative cable. described in this group. If OK, go to Step 5. If not With the windshield wiper and washer switch wire OK, replace the faulty switch. harness connector still unplugged, check the cavities (5) Remove the liftgate trim panel and unplug the for each of the following circuits in the body half of rear wiper motor wire harness connector. Connect the wiper motor wire harness connector for continu- the battery negative cable. Turn the ignition switch ity to ground. In each case, there should be no conti- to the On position. Check for battery voltage at the nuity. If OK, go to Step 9. If not OK, repair the short fused ignition switch output circuit cavity of the rear circuit as required. wiper motor wire harness connector. If OK, go to • Wiper park switch sense Step 6. If not OK, repair the open circuit to the junc- • Wiper switch low speed output tion block as required. • Wiper switch high speed output. (6) Turn the ignition switch to the Off position. (9) Check for continuity between the cavities in Disconnect and isolate the battery negative cable. the body half of the wiper motor wire harness con- Check for continuity between the ground circuit cav- nector and the cavities in the windshield wiper and ity of the rear wiper motor wire harness connector washer switch wire harness connector for each of the and a good ground. There should be continuity. If following circuits. In each case, there should be con- OK, go to Step 7. If not OK, repair the open circuit to tinuity. If OK, replace the faulty wiper motor. If not ground as required. OK, repair the open circuit as required. (7) Check for continuity between the rear wiper • Wiper park switch sense motor control circuit cavity of the rear wiper motor • Wiper switch low speed output wire harness connector and a good ground. There • Wiper switch high speed output. should be no continuity. If OK, go to Step 8. If not OK, repair the short circuit as required. REAR (8) Check for continuity between the rear wiper For circuit descriptions and diagrams, refer to motor control circuit cavities of the rear wiper motor 8W-53 - Wipers in Group 8W - Wiring Diagrams. wire harness connector and the rear wiper and washer switch wire harness connector. There should WARNING: ON VEHICLES EQUIPPED WITH AIR- be continuity. If OK, replace the faulty rear wiper BAGS, REFER TO GROUP 8M - PASSIVE motor. If not OK, repair the open circuit as required. RESTRAINT SYSTEMS BEFORE ATTEMPTING ANY STEERING WHEEL, STEERING COLUMN, OR WASHER SYSTEM INSTRUMENT PANEL COMPONENT DIAGNOSIS OR SERVICE. FAILURE TO TAKE THE PROPER PRE- FRONT CAUTIONS COULD RESULT IN ACCIDENTAL AIR- The diagnosis found here addresses an inoperative BAG DEPLOYMENT AND POSSIBLE PERSONAL washer pump. If the washer pump operates, but no INJURY. washer fluid is emitted from the washer nozzles, be certain to check the fluid level in the reservoir. Check (1) Check the fuse in the junction block. If OK, go for ice or other foreign material in the reservoir, and to Step 2. If not OK, repair the shorted circuit or for pinched, disconnected, broken, or incorrectly component as required and replace the faulty fuse. routed washer system plumbing. For circuit descrip- (2) Disconnect and isolate the battery negative tions and diagrams, refer to 8W-53 - Wipers in Group cable. Remove the rear wiper and washer switch and 8W - Wiring Diagrams. unplug the wire harness connector as described in this group. Connect the battery negative cable. Turn WARNING: ON VEHICLES EQUIPPED WITH AIR- the ignition switch to the On position. Check for bat- BAGS, REFER TO GROUP 8M - PASSIVE tery voltage at the fused ignition switch output cir- RESTRAINT SYSTEMS BEFORE ATTEMPTING ANY cuit cavity of the rear wiper and washer switch wire STEERING WHEEL, STEERING COLUMN, OR harness connector. If OK, go to Step 3. If not OK, INSTRUMENT PANEL COMPONENT DIAGNOSIS OR repair the open circuit to the junction block as SERVICE. FAILURE TO TAKE THE PROPER PRE- required. CAUTIONS COULD RESULT IN ACCIDENTAL AIR- (3) Turn the ignition switch to the Off position. BAG DEPLOYMENT AND POSSIBLE PERSONAL Disconnect and isolate the battery negative cable. INJURY. Check for continuity between the ground circuit cav- ity of the rear wiper and washer switch wire harness (1) Turn the ignition switch to the On position. connector and a good ground. There should be conti- Turn the wiper switch to the Low or High speed posi- nuity. If OK, go to Step 4. If not OK, repair the open tion. Check whether the wipers operate. If OK, go to circuit to ground as required.
  • 6. 8K - 6 WIPER AND WASHER SYSTEMS XJ DIAGNOSIS AND TESTING (Continued) Step 2. If not OK, see the Wiper System diagnosis in (2) Turn the ignition switch to the Off position. this group. Disconnect and isolate the battery negative cable. (2) Turn the ignition switch to the Off position. Unplug the rear washer pump wire harness connec- Disconnect and isolate the battery negative cable. tor. Check for continuity between the ground circuit Unplug the front washer pump wire harness connec- cavity of the rear washer pump wire harness connec- tor. Check for continuity between the ground circuit tor and a good ground. There should be continuity. If cavity of the front washer pump wire harness connec- OK, go to Step 3. If not OK, repair the open circuit to tor and a good ground. There should be continuity. If ground as required. OK, go to Step 3. If not OK, repair the open circuit to (3) Connect the battery negative cable. Turn the ground as required. ignition switch to the On position. Depress the rear (3) Connect the battery negative cable. Turn the washer switch. Check for battery voltage at the rear ignition switch to the On position. Check for battery washer motor control circuit cavity of the rear voltage at the front washer switch output circuit cav- washer pump wire harness connector. If OK, replace ity of the front washer pump wire harness connector the faulty pump. If not OK, go to Step 4. while actuating the washer switch. If OK, replace the (4) Turn the ignition switch to the Off position. faulty washer pump. If not OK, go to Step 4. Disconnect and isolate the battery negative cable. (4) Turn the ignition switch to the Off position. Unplug the rear wiper/washer switch wire harness Disconnect and isolate the battery negative cable. connector. Check for continuity between the rear Unplug the windshield wiper/washer switch wire washer motor control circuit cavity of the rear harness connector. Check for continuity between the washer pump wire harness connector and a good front washer switch output circuit cavity of the front ground. There should be no continuity. If OK, go to washer pump wire harness connector and a good Step 5. If not OK, repair the short circuit as ground. There should be no continuity. If OK, go to required. Step 5 If not OK, repair the short circuit as required. (5) Check for continuity between the rear washer (5) Check for continuity between the front washer motor control circuit cavities of the rear washer switch output circuit cavities of the front washer pump wire harness connector and the rear wiper/ pump wire harness connector and the wiper/washer washer switch wire harness connector. There should switch wire harness connector. There should be con- be continuity. If OK, replace the faulty switch. If not tinuity. If OK, replace the faulty switch. If not OK, OK, repair the open circuit as required. repair the open circuit as required. WIPER SWITCH AND WASHER SWITCH REAR The diagnosis found here addresses an inoperative FRONT washer pump. If the washer pump operates, but no Perform the diagnosis for the windshield wiper sys- washer fluid is emitted from the washer nozzles, be tem and/or washer system as described in this group certain to check the fluid level in the reservoir. Check before testing the windshield wiper and washer for ice or other foreign material in the reservoir, and switch. For circuit descriptions and diagrams, see for pinched, disconnected, broken, or incorrectly 8W-53 - Wipers in Group 8W - Wiring Diagrams. routed washer system plumbing. For circuit descrip- tions and diagrams, refer to 8W-53 - Wipers in Group WARNING: ON VEHICLES EQUIPPED WITH AIR- 8W - Wiring Diagrams. BAGS, REFER TO GROUP 8M - PASSIVE RESTRAINT SYSTEMS BEFORE ATTEMPTING ANY WARNING: ON VEHICLES EQUIPPED WITH AIR- STEERING WHEEL, STEERING COLUMN, OR BAGS, REFER TO GROUP 8M - PASSIVE INSTRUMENT PANEL COMPONENT DIAGNOSIS OR RESTRAINT SYSTEMS BEFORE ATTEMPTING ANY SERVICE. FAILURE TO TAKE THE PROPER PRE- STEERING WHEEL, STEERING COLUMN, OR CAUTIONS COULD RESULT IN ACCIDENTAL AIR- INSTRUMENT PANEL COMPONENT DIAGNOSIS OR BAG DEPLOYMENT AND POSSIBLE PERSONAL SERVICE. FAILURE TO TAKE THE PROPER PRE- INJURY. CAUTIONS COULD RESULT IN ACCIDENTAL AIR- BAG DEPLOYMENT AND POSSIBLE PERSONAL (1) Disconnect and isolate the battery negative INJURY. cable. (2) Unplug the windshield wiper and washer (1) Turn the ignition switch to the On position. switch wire harness connector as described in this Place the rear wiper/washer switch in the Wipe posi- group. tion. Check whether the rear wiper is operating. If (3) Using an ohmmeter, perform the switch conti- OK, go to Step 2. If not OK, see the Wiper System nuity checks at the switch terminals as shown in the diagnosis in this group.
  • 7. INTERMITTENT SWITCH PINS TWO SPEED WIPER SWITCH PINS WIPER XJ WIPER AND WASHER SYSTEMS 8K - 7 DIAGNOSIS AND TESTING (Continued) Windshield Wiper and Washer Switch Continuity chart (Fig. 2). Fig. 3 Rear Wiper and Washer Switch Continuity Fig. 2 Windshield Wiper and Washer Switch REMOVAL AND INSTALLATION Continuity (4) If the switch fails any of the continuity checks, WIPER BLADE AND ELEMENT replace the faulty switch. If the switch is OK, repair the wiper system and/or washer system wire harness FRONT circuits as required. NOTE: The notched retainer end of the wiper ele- REAR ment should always be oriented towards the end of Perform the diagnosis for the rear wiper system the wiper blade that is nearest to the wiper pivot. and/or washer system as described in this group To remove the windshield wiper blade and/or ele- before testing the rear wiper and washer switch. For ment, proceed as follows: circuit descriptions and diagrams, see 8W-53 - Wip- (1) Lift the wiper arm to raise the wiper blade and ers in Group 8W - Wiring Diagrams. element off of the windshield glass. WARNING: ON VEHICLES EQUIPPED WITH AIR- (2) Remove the wiper blade from the wiper arm, or BAGS, REFER TO GROUP 8M - PASSIVE the wiper element from the wiper blade as follows: RESTRAINT SYSTEMS BEFORE ATTEMPTING ANY (a) To remove the wiper blade from the wiper STEERING WHEEL, STEERING COLUMN, OR arm, push the release tab under the arm tip and INSTRUMENT PANEL COMPONENT DIAGNOSIS OR slide the blade away from the tip towards the pivot SERVICE. FAILURE TO TAKE THE PROPER PRE- end of the arm (Fig. 4). CAUTIONS COULD RESULT IN ACCIDENTAL AIR- (b) To remove the wiper element from the wiper BAG DEPLOYMENT AND POSSIBLE PERSONAL blade, pinch the notched retainer (pivot) end of the INJURY. wiper element tightly between the thumb and fore- finger. Then, pull the element firmly towards the (1) Remove the rear wiper and washer switch as wiper pivot until the notched retainer of the wiper described in this group. element clears the wiper blade claws. Once the (2) Using an ohmmeter, check the switch continu- notched retainer is released from the claws, the ity at the switch terminals as shown in the Rear element will slide easily out of the remaining Wiper and Washer Switch Continuity chart (Fig. 3). claws. (3) If the switch fails any of the continuity checks, (3) Install the wiper blade on the wiper arm, or replace the faulty switch. If the switch is OK, repair the wiper element in the wiper blade as follows: the rear wiper system and/or washer system wire (a) To install the wiper blade on the wiper arm, harness circuits as required. slide the blade retainer into the U-shaped forma-
  • 8. 8K - 8 WIPER AND WASHER SYSTEMS XJ REMOVAL AND INSTALLATION (Continued) the pinch-release clip for the wiper element is ori- ented towards the end of the wiper blade that is nearest to the rear wiper motor output shaft. (b) To install the wiper element in the wiper blade, start at the rear wiper motor output shaft end of the blade and slide the element through each pair of wiper blade claws. The element is fully installed when the claws on the rear wiper motor output shaft end of the blade are engaged in the wiper element retaining clip notches. WIPER ARM Fig. 4 Wiper Blade Remove/Install - Typical tion on the tip of the wiper arm until the release FRONT tab snaps into its locked position. Be certain that the notched retainer for the wiper element is ori- CAUTION: The use of a screwdriver or other prying ented towards the end of the wiper blade that is tool to remove a wiper arm may distort it. This dis- nearest to the wiper pivot. tortion could allow the arm to come off of the pivot (b) To install the wiper element in the wiper shaft, regardless of how carefully it is installed. LOCKING LATCH ARM blade, start at the wiper pivot end of the blade and (1) Lift the wiper arm to permit the latch to be slide the element through each pair of wiper blade pulled out to its holding position, then release the claws. The element is fully installed when the arm (Fig. 5). The arm will remain off the windshield notched retainer on the wiper element is engaged with the latch in this position. with the claws on the wiper pivot end of the wiper blade. REAR NOTE: The notched retainer end of the wiper ele- ment should always be oriented towards the end of the wiper blade that is nearest to the wiper pivot. To remove the rear wiper blade and/or element, proceed as follows: (1) Lift the rear wiper arm to raise the wiper blade and element off of the rear window glass. (2) Remove the wiper blade from the wiper arm, or the wiper element from the wiper blade as follows: (a) To remove the wiper blade from the wiper arm, push the release tab under the arm tip and slide the blade away from the tip towards the rear wiper motor output shaft end of the arm (Fig. 4). Fig. 5 Wiper Arm Remove/Install (b) To remove the wiper element from the wiper (2) Remove the arm from the pivot using a rocking blade, pinch the notched (pivot) end release clip of motion. the wiper element tightly between the thumb and (3) Install the arm and blade with the wiper motor forefinger. Then, pull the element firmly towards in the Park position. See the Wiper Arm Installation the rear wiper motor output shaft to release the illustration wiper element pinch-release clip from the wiper (4) (Fig. 6). Mount the arms on the pivot shafts so blade claws. Once the clip is released from the that the distance from the lower edge of the wiper claws, the element will slide easily out of the arm tip to the upper edge of the lower windshield remaining claws. moulding is: (3) Install the wiper blade on the wiper arm, or • 23 to 52 mm (0.90 to 2.04 inch) on the driver the wiper element in the wiper blade as follows: side (a) To install the wiper blade on the wiper arm, • 33 to 62 mm (1.29 to 2.44 inch) on the passenger slide the blade retainer into the U-shaped forma- side. tion on the tip of the wiper arm until the release (5) Lift the wiper arm away from the windshield tab snaps into its locked position. Be certain that slightly to relieve the spring tension on the latch.
  • 9. WIPER ARM RETAINING NUT PIVOT COVER IN PARKED POSITION —27GLASS mm (1.06 TIP 1.38WIPER ABOVE UPPER EDGE OF LOWER TO 35 SEAL AT TO OF INCH) BLADE XJ WIPER AND WASHER SYSTEMS 8K - 9 REMOVAL AND INSTALLATION (Continued) glass opening, and install the wiper arm retaining nut. (5) Operate the rear wiper on the wet liftgate glass, then turn the rear wiper switch to the Off posi- tion so that the blade moves to the Park position. The tip of the blade should now be from 27 to 35 mm (1.06 to 1.38 inch) above the upper edge of the lower liftgate glass seal (Fig. 8). Check for the correct wiper arm positioning and readjust if required. Fig. 6 Front Wiper Arm Installation Push the latch into the locked position and slowly release the arm until the wiper blade rests on the windshield. (6) Operate the wipers with the windshield glass Fig. 8 Rear Wiper Arm Installation wet, then turn the wiper switch to the Off position. (6) Tighten the wiper arm retaining nut to 18 N·m Check for the correct wiper arm positioning and (160 in. lbs.) and close the pivot cover. readjust if required. WIPER LINKAGE AND PIVOT REAR The wiper linkage and pivots module can only be (1) Disconnect the washer nozzle hose and clip removed from or installed in the vehicle as a unit from the external nipple of the rear wiper motor out- with the wiper motor. See Wiper Motor in this group put shaft bezel. for the service procedures. (2) Lift the wiper arm pivot cover and remove the retaining nut (Fig. 7). WIPER MOTOR FRONT (1) Disconnect and isolate the battery negative cable. (2) Remove the wiper arms as described in this group. (3) Remove the eight screws that secure the cowl plenum cover/grille panel and screen to the cowl top panel (Fig. 9). (4) Lift the cowl plenum cover/grille panel and screen from the vehicle far enough to access the windshield washer plumbing. Use care so as not to damage the paint around the pivot openings of the panel. (5) Disconnect the windshield washer supply hose and the passenger side washer nozzle hose from the washer nozzle hose tee fitting. Fig. 7 Rear Wiper Arm Remove/Install (6) Remove the cowl plenum cover/grille panel and (3) Remove the wiper arm from the motor output screen from the vehicle. shaft using a rocking motion. (7) Reach into the cowl plenum and unplug the (4) Install the rear wiper arm with the wiper wiper motor wire harness connector. motor in the Park position. Place the rear wiper blade on the glass so that it is parallel to the liftgate
  • 10. LINKAGEBRACKETSCREW FWD AND PIVOT MOD- AND GROMMET ULE NUT WASHER HOSE PANEL SCREW GRILLENUT BRACKET FWD SCREWNUT SCREEN MOTOR BRACKET AND BLADE SCREW BEZEL CLIPHOSE LIFTGATE ARM NUT 8K - 10 WIPER AND WASHER SYSTEMS XJ REMOVAL AND INSTALLATION (Continued) (3) Remove the motor output shaft retaining nut (Fig. 11). Fig. 9 Cowl Plenum Cover/Grille Panel Remove/Install (8) Open the hood and remove the two nuts that secure the studs of the wiper module mounting bracket and grommet to the cowl plenum panel (Fig. 10). Fig. 11 Rear Wiper Motor Remove/Install (4) Pull the bezel and seal away from the liftgate far enough to access the washer supply hose. (5) Disconnect the washer supply hose from the internal nipple on the bezel. (6) Remove the bezel and seal from the motor out- put shaft. TRIM PANEL PUSH NUT PLUG ASSIST HANDLE LIFTGATE (7) Open the liftgate. (8) Using a trim stick or another suitable wide flat-bladed tool, gently pry the two screw cover plugs out of the liftgate assist handle. (9) Remove the two screws that secure the liftgate assist handle to the liftgate inner panel (Fig. 12). Fig. 10 Wiper Linkage Module Remove/Install (9) Remove the four screws near the wiper pivots that secure the wiper module to the cowl plenum panel. (10) Remove the wiper module from the cowl ple- num as a unit. (11) Remove the three screws that secure the wiper motor to the wiper linkage module and remove the motor. (12) Reverse the removal procedures to install. Tighten the mounting hardware as follows: • Wiper motor mounting screws - 4 N·m (35 in. lbs.) • Wiper module mounting screws - 6 N·m (50 in. lbs.) • Wiper module mounting bracket nuts - 6 N·m (50 in. lbs.). REAR (1) Disconnect and isolate the battery negative cable. Fig. 12 Liftgate Trim Panel Remove/Install (2) From the outside of the liftgate glass, remove the rear wiper arm as described in this group.
  • 11. XJ WIPER AND WASHER SYSTEMS 8K - 11 REMOVAL AND INSTALLATION (Continued) (10) Remove the eight screws that secure the lift- gate trim panel to the liftgate inner panel on both sides and above the liftgate glass. (11) Using a trim stick or another suitable wide flat-bladed tool, gently pry the lower edges of the trim panel away from the liftgate inner panel around the perimeter to release the trim panel retainers. NOTE: To aid in the removal of the trim panel, start at the bottom of the panel. (12) Remove the liftgate trim panel from the vehi- cle. (13) Unplug the rear wiper motor wire harness connector. (14) Remove the two screws that secure the rear wiper motor mounting bracket to the liftgate inner panel. (15) Remove the rear wiper motor and mounting bracket from the liftgate as a unit. (16) Reverse the removal procedures to install. Tighten the mounting hardware as follows: • Rear wiper motor mounting bracket screws - 5 Fig. 13 Steering Column Shrouds Remove/Install N·m (45 in. lbs.) (7) Remove the three screws that secure the lower • Rear wiper motor output shaft retaining nut - 3 steering column shroud to the upper shroud. N·m (27 in. lbs.). (8) If the vehicle is equipped with a standard non- tilt steering column, loosen the two upper steering WIPER SWITCH AND WASHER SWITCH column mounting nuts. If the vehicle is equipped FRONT with the optional tilt steering column, move the tilt steering column to the fully lowered position. WIPER LEVERSWITCH both the upper and lower shrouds from WATER Remove LEVER (9) SHIELD SWITCH BRACKET AND MULTI-FUNCTION MOUNTING SWITCHKNOB WARNING HAZARD SCREWS WARNING: ON VEHICLES EQUIPPED WITH AIR- BAGS, REFER TO GROUP 8M - PASSIVE the steering column. RESTRAINT SYSTEMS BEFORE ATTEMPTING ANY (10) Remove the two screws that secure the switch STEERING WHEEL, STEERING COLUMN, OR water shield and bracket to the top of the steering INSTRUMENT PANEL COMPONENT DIAGNOSIS OR column (Fig. 14). SERVICE. FAILURE TO TAKE THE PROPER PRE- CAUTIONS COULD RESULT IN ACCIDENTAL AIR- BAG DEPLOYMENT AND POSSIBLE PERSONAL INJURY. (1) Disconnect and isolate the battery negative cable. (2) Remove the steering column opening cover as described in Group 8E - Instrument Panel Systems. (3) If the vehicle is so equipped, move the tilt steering column to the fully raised position. (4) Insert the key in the ignition lock cylinder and turn the ignition switch to the On position. (5) Insert a small screwdriver or pin punch through the access hole in the lower steering column shroud and depress the ignition lock cylinder retain- ing tumbler (Fig. 13). Fig. 14 Water Shield Upper Screws Remove/Install (6) While holding the retaining tumbler depressed, pull the ignition lock cylinder and key out of the igni- (11) Remove the one screw located below the tion lock housing. multi-function switch lever that secures the switch
  • 12. LOWER MOUNTING TAB SHIELDSWITCH MULTI-FUNCTION SCREW WATER LOWER MOUNTING BRACKET LEVER AND INSTRUMENT PANEL CENTER BEZEL 8K - 12 WIPER AND WASHER SYSTEMS XJ REMOVAL AND INSTALLATION (Continued) water shield and bracket to the steering column (Fig. ter bezel away from the instrument panel to release 15). the six snap clip retainers (Fig. 16). Fig. 15 Water Shield Lower Screw Remove/Install (12) Gently pull the lower mounting tab of the switch water shield bracket away from the steering column far enough to clear the screw boss below the multi-function switch lever. (13) Lift the water shield and bracket with the ACCESSORY SWITCH BEZEL SCREW multi-function switch off of the left side of the steer- Fig. 16 Center Bezel Remove/Install ing column as a unit and move it out of the way. If (3) Remove the center bezel from the vehicle. the vehicle is equipped with the optional tilt steering (4) Remove the three screws that secure the acces- column, lifting gently upward on the tilt release lever sory switch bezel to the instrument panel (Fig. 17). will provide additional clearance to ease multi-func- tion switch removal. (14) Gently pull the windshield wiper and washer switch up and away from the right side of the steer- ing column far enough to access the wire harness connector. (15) Unplug the wire harness connector from the windshield wiper and washer switch. (16) Remove the windshield wiper and washer switch from the steering column. (17) Reverse the removal procedures to install. REAR WARNING: ON VEHICLES EQUIPPED WITH AIR- BAGS, REFER TO GROUP 8M - PASSIVE RESTRAINT SYSTEMS BEFORE ATTEMPTING ANY STEERING WHEEL, STEERING COLUMN, OR Fig. 17 Accessory Switch Bezel Remove/Install INSTRUMENT PANEL COMPONENT DIAGNOSIS OR (5) Pull the accessory switch bezel out from the SERVICE. FAILURE TO TAKE THE PROPER PRE- instrument panel far enough to unplug the wire har- CAUTIONS COULD RESULT IN ACCIDENTAL AIR- ness connectors. BAG DEPLOYMENT AND POSSIBLE PERSONAL (6) Remove the accessory switch bezel from the INJURY. instrument panel. (7) Carefully pry the snap retainers at the top and (1) Disconnect and isolate the battery negative bottom of the rear wiper and washer switch recepta- cable. cle on the back of the accessory switch bezel with a (2) Using a trim stick or another suitable wide small thin-bladed screwdriver and pull the switch out flat-bladed tool, gently pry the instrument panel cen- of the receptacle.
  • 13. XJ WIPER AND WASHER SYSTEMS 8K - 13 REMOVAL AND INSTALLATION (Continued) (8) Reverse the removal procedures to install. Be certain that both of the switch snap retainers in the receptacle on the back of the accessory switch bezel are fully engaged. Tighten the mounting screws to 2.2 N·m (20 in. lbs.). WASHER SYSTEM WASHER RESERVOIR (1) Disconnect and isolate the battery negative cable. RESERVOIR FILLER NECK AND CAP LEFT FENDERFWD (2) The washer reservoir filler neck is held in the reservoir by an interference fit. Remove the filler neck from the reservoir using a pulling and twisting action (Fig. 18). Fig. 19 Washer Reservoir Remove/Install (2) Raise and support the vehicle. (3) Remove the left front inner wheelhouse splash shield. Refer to Group 23 - Body for the procedures. (4) Remove the washer supply hose(s) from the washer pump(s) and drain the washer fluid from the reservoir into a clean container for reuse. (5) Unplug the wire harness connectors from the washer pump(s). Fig. 18 Washer Reservoir Filler Neck Remove/Install (6) Using a trim stick or another suitable wide (3) Remove the engine air filter housing. Refer to flat-bladed tool, gently pry the washer pump out of Group 14 - Fuel System for the procedures. the rubber grommet seal. Care must be taken not to (4) Remove the two screws that secure the reser- damage the reservoir. voir to the inner fender shield (Fig. 19). (7) Remove the rubber grommet seal from the res- (5) Raise and support the vehicle. ervoir and discard. (6) Remove the left front inner wheelhouse splash (8) Reverse the removal procedures to install. shield. Refer to Group 23 - Body for the procedures. Always use a new rubber grommet seal on the reser- (7) Remove the washer supply hose(s) from the voir. washer pump(s) and drain the washer fluid from the WASHER FLUID LEVEL SENSOR reservoir into a clean container for reuse. (1) Remove the washer reservoir as described in (8) Unplug the wire harness connectors from the this group. washer pump(s) and the washer fluid level sensor. (9) Slide the reservoir slightly towards the rear of NOTE: The pivoting float of the washer fluid sensor the vehicle to release the two hooks from the inner must be in a horizontal position within the reservoir fender ledge slots. in order to be removed. With the reservoir empty (10) Lower the front of the reservoir and slide the and held in an upright position, the pivoting float unit forward to remove it from the vehicle. will be oriented to the horizontal position when the (11) Reverse the removal procedures to install. sensor connector is pointed straight downwards. Tighten the reservoir mounting screws to 3 N·m (26 in. lbs.). (2) Using a trim stick or another suitable wide flat-bladed tool, gently pry the washer fluid level sen- WASHER PUMP sor out of the rubber grommet seal. Care must be (1) Disconnect and isolate the battery negative taken not to damage the reservoir. cable.
  • 14. RIVET GRILLE PANEL NOZZLE SCREW TEE WASHER HOSE SCREEN TO CHECK VALVE ANDHOSE HOSE FLOW TO LIFTGATE SUPPLY BODY SUP- RESER- VOIR PLY BEZEL CHECKBALL HOSE CLIP LIFTGATE NOZZLE TOGUARD GROMMET SPRING NOZZLE 8K - 14 WIPER AND WASHER SYSTEMS XJ REMOVAL AND INSTALLATION (Continued) (3) Remove the rubber grommet seal from the res- ervoir and discard. (4) Reverse the removal procedures to install. Always use a new rubber grommet seal on the reser- voir. WASHER NOZZLE FRONT (1) Remove the wiper arms as described in this group. (2) Remove the eight screws that secure the cowl plenum cover/grille panel and screen to the cowl top panel (Fig. 20). Fig. 21 Rear Washer Nozzle Remove/Install CHECK VALVE (1) Remove the four screws that secure the liftgate opening upper garnish moulding to the upper liftgate opening reinforcement. Fig. 20 Front Washer Nozzles Remove/Install (2) Using a trim stick or another suitable wide- (3) Lift the cowl plenum cover/grille panel and bladed flat tool, gently pry the liftgate opening upper screen from the vehicle far enough to access the garnish moulding away from the upper liftgate open- windshield washer plumbing. Use care so as not to ing reinforcement to release the snap clip retainers. damage the paint around the pivot openings of the (3) Remove the upper liftgate opening garnish panel. moulding from the vehicle. (4) Disconnect the windshield washer supply hose (4) Disconnect the liftgate half of the washer sup- and the passenger side washer nozzle hose from the ply hose from the check valve. washer nozzle hose tee fitting. (5) Disconnect the body half of the washer supply (5) Remove the cowl plenum cover/grille panel and hose from the check valve. screen from the vehicle. (6) Remove the check valve from the vehicle. (6) From the underside of the cowl plenum cover/ (7) When reinstalling the check valve, be certain grille panel, disconnect the washer hose from the the valve is properly oriented within the system flow nozzle fitting. (Fig. 22). (7) From the underside of the cowl plenum cover/ grille panel, remove the rivet that secures the nozzle to the opening in the cowl plenum cover/grille panel. (8) Remove the washer nozzle from the cowl ple- num cover/grille panel. (9) Reverse the removal procedures to install. REAR (1) Unsnap the rear washer nozzle from the rear wiper arm (Fig. 21). (2) Disconnect the washer hose from the nozzle fit- Fig. 22 Rear Washer System Check Valve ting. (3) Reverse the removal procedures to install. (8) Reverse the remaining removal procedures to complete the installation.