Presentation given by David Scott-Maxwell, R&D Manager at Forge Europa, describing the various engineering disciplines needed for the development of a high quality LED based lighting product.
17. LED EXPERT ELECTRONICS Engineer CONSTANT CURRENT! Passive Current Control {resistors …} Active Current Control {linear, switched mode …} Low vs High Voltage AC / DC Power factor correction Dimming / modulation LED protection Topology series / parallel LED junction temperature … all affect: Cost Efficiency Electromagnetic compatibility Reliability Intellectual property …
19. LED EXPERT THERMAL Engineer LED temperature CRITICALLY controls: LED lifetime LED efficiency There’s only one place for heat to go – into the environment by: Conduction {to body of product, via water …} Convection {heatsinks …} Radiation {from body of product …} How to move heat: PCB {Metal core, FR4, exotic …} Thermal I/F {gap fillers, greases, phase change materials …} Heatsinks {standard, bespoke …} Enclosure {use product body itself …} Exotics …
23. LED “bin” grading {colour, brightness, voltage …} Production bin management {segregate, dither …} Binning standards {harmony may be emerging? …} ESD hazards {handling …} Mechanical issues {SMT handling, humidity …} Packaging {lens integrity …} Test {what/how?, eye safety …} … LED EXPERT PRODUCTION Engineer
25. Test/measurement during DESIGN of: Optics {photometer, goniometer, spectrometer …} Electronics {efficiency, EMC …} Environmental {temperature, humidity, vibration …} LED Tj {LED pn junction temperature …} Test/measurement during MANUFACTURING of: Some of the above … LIFE TEST is very important as LED technology is moving so fast … LED EXPERT TEST Engineer
27. To design high quality LED lighting products you need to wear many different hats… Don’t Worry! LED EXPERT
28. To design high quality LED lighting products you need to wear many different hats… Don’t Worry! LED EXPERT LED EXPERT OPTICS ENGINEER ELECTRONICS ENGINEER THERMAL ENGINEER CHEMIST PRODUCTION ENGINEER TEST ENGINEER
29. You don’t need to be a magician to design high quality LED products… LED EXPERT Don’t Worry!
30. You don’t need to be a magician to design high quality LED products… But you do need to understand many disparate disciplines … LED EXPERT Don’t Worry!
31. You don’t need to be a magician to design high quality LED products… But you do need to understand many disparate disciplines … Or – Choose a partner with these skills! LED EXPERT Don’t Worry!
32. To find out more about how Forge Europa can help you design and manufacture high quality, reliable and energy efficient LED lighting products, contact us on +44 (0)1229 580000 or e-mail [email_address] LED EXPERT www.forge-europa.co.uk Why not sign up to receive our newsletter?