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1st SUMMER SCHOOL
         Barcelona 26-30 September 2011



MEMBRANE TECHNOLOGY IN WATER TREATMENT


                Dr. Xavier Martinez
                Environmental Technology Department
                Fundació CTM Centre Tecnològic
                irene.jubany@ctm.com.es
1st Summer School
                           Groundwater Restoration
                               SOME EXAMPLES

Membrane: Selective barrier between two phases
1st Summer School
                                              Groundwater Restoration                                Història
                                               A LITTLE BIT OF HISTORY
                                                                                         Ionic Membranes            2000
1700                                 1800                                 1900
                                                                                                           Pore Model


                                                Scientific Knowledge
                     Osmosis                Electroosmosis     Dialysis                                    Irreversible t
                                                                                                           hermodynamics
                                                             Diffusion              Membrane potentials
                                                                                    Membrane equilibrium
                                                                                   Osmotic pressure
                                                                                   Electrolyte transport



                                                                            Electrodialysis                Gas Separation

                                                                                 Hemodyalisis

                                                                             Development of processes


                                                                                                                Nanofiltration
                                                                                                Reverse Osmosis

 M. Mulder. Basic Principles of Membrane                                                      Ultrafiltration
 Technology. Ed. Kluwer Academic. 1997                                                 Microfiltration
1st Summer School
                           Groundwater Restoration
                                 DEFINITIONS

Membrane: Selective barrier between two phases



         A B A                                       AA      BB
            B B B                                    A A    B B
          A   A                                       A         B
             B B A                                   A      B

  Disorder (Entropy) ↑                           Order (Entropy) ↓



         W > ΔG = ΔH - T ΔS                                Energy
1st Summer School
                      Groundwater Restoration
                WHERE DOES THE ENERGY COME FROM?


Hydraulic pressure


Concentration



Temperature



Electric potential
1st Summer School
                               Groundwater Restoration
                                    CHARACTERISTICS

  Membrana: Selective barrier between two phases




         Cf                         Cp                Permeability (l·s-1·m-2bar-1)
  feed           Cf      Cp              permeate
                                                                                     Cp
                                                      Selectivity                1
                                                                                     Cf
                                                      σ = 0 : Non-selective membrane
                              Cc
                                                      0 < σ < 1 : Solute transport
                      concentrate
                                                      σ = 1 : Ideal membrane

                                                      Recovery (%)
High Permebility ΔP↓
High Selectivity σ↑
1st Summer School
                           Groundwater Restoration
                    WHERE DOES THE ENERGY COME FROM?




  Hydraulic          Concentració         Temperature           Electric Potential
  pressure
 Microfiltration      Pervaporation       Thermosmosis             Electrodyalisis
  Ultrafiltration     Gas Separation    Membrane Distillation      Electrosmosis
  Nanofiltration     Vapor Permeation                           Membrane Electrolysis
Reverse Osmosis          Dialysis
1st Summer School
                          Groundwater Restoration
                   PRESSURE DRIVEN MEMBRANE PROCESSES


 AA
 A A
  A
 A

       ΔP




 Microfiltration
 Ultrafiltration
 Nanofiltration
Reverse Osmosis
1st Summer School
                                Groundwater Restoration
                   PRESSURE DRIVEN MEMBRANE PROCESSES



Microfiltration     < 2 bar         Particles        Particle Size




Ultrafiltration   1 – 10 bar Macromolecules          Particle Size




Nanofiltration    5 – 20 bar Charged solutes,          Solubility
                              organic matter
                                                      Diffusivity
                                                   Electrical Charge
                                   Na+, Cl-, ...
Reverse Osmosis   10 – 60 bar                             ...
1st Summer School
                         Groundwater Restoration
                      FILTRATION CONFIGURATIONS




Concentration Polarization

  Feed                       Permeate          Feed           Permeate

                                   Backflush
                     Concentrate                      Concentrate
1st Summer School
             Groundwater Restoration
              MODULE GEOMETRIES




FLAT SHEET




TUBULAR
1st Summer School
                Groundwater Restoration
                 MODULE GEOMETRIES




 HOLLOW FIBER




SPIRAL WOUND
1st Summer School
                      Groundwater Restoration
                         MICROFILTRATION




· Retains large suspended solids
· Retains bacteria
· Passes some suspended solids and all dissolved material
· Pore ranges from 0.1 micron to 3 micron
1st Summer School
                         Groundwater Restoration
                            ULTRAFILTRATION




· Retains oils, particulate matter, bacteria and suspended solids large
macromolecules and proteins
· Passes most surfactants, water, acid and alkaline compounds
· Pore sizes ranging from 0.005 – 0.1 micron; 1K – 500K MWCO
· Permeate is clear (non-turbid) solution void of suspended solids
1st Summer School
                    Groundwater Restoration
                 MF UF MEMBRANE MATERIALS


POLIMERIC   PS, HPS, PVDF, CA, PA, ...




CERAMIC     TiO2, Al2O3 , ZrO2, SiO2
            Durability ↑
            Robustness: T, chemicals, pH ↑
            Cost ↑
1st Summer School
Groundwater Restoration
   MF UF MODULES
1st Summer School
                       Groundwater Restoration
                 MF/UF IN DRINKING WATER TREATMENT


Solids Removal
1st Summer School
                    Groundwater Restoration
               MF/UF IN WASTEWATER TREATMENT


Membrane Biorreactors (MBR)
1st Summer School
                                  Groundwater Restoration
                            MF/UF IN WASTEWATER TREATMENT


  Membrane Biorreactors (MBR)

 BOD           < 2 mg/L

 TSS           < 0.5 mg/L

 NH3-N         < 0.5 mg/L

 Turbidity     < 0.2 NTU

 Fecal Coliform < 10 CFU/100 mL




WASTEWATER REGENERATION
1st Summer School
                              Groundwater Restoration
                           OPERATIONAL CONSIDERATIONS




Periodical backwashes: water or air

Chemical enhanced backwashes (CEB)
         HClO
         HCl
         NaOH

Cleaning in place
1st Summer School
                      Groundwater Restoration
                         NANOFILTRATION




• Retains divalent salts and organics
• Passes monovalent salts, water, acid and alkaline compounds
• Pore sizes ranging between UF and RO
1st Summer School
                        Groundwater Restoration
                          REVERSE OSMOSIS




• Retains salts and organics
• Passes essentially only water
• Passes molecules in the range of 5 Angstroms (0.0005 micron)
or 100 MWCO
1st Summer School
                            Groundwater Restoration
                            MEMBRANE MATERIALS

· Cellullose acetate
· Polyamide



                   Selective Barrier
                      Poliamide


                        Polysulfone



                         Polyester
                         Support




                                                      20 μm
1st Summer School
                        Groundwater Restoration
                            REQUIREMENTS

Chlorine < 0.1 ppm → Sodium metabisulfite
pH 2-11
SDI < 5

Scaling and fouling prevention
               Antiscalant addition: SHMP, organophosphonates,
                                     polyacrylates
               Scale control: CaCO3, CaSO4, SrSO4, BaSO4, …
Media filtration: sand, antrhacite

UF/MF




                                                                 20 μm
Cartridge MF
1st Summer School
                                                 Groundwater Restoration
                                       DRINKING WATER TREATMENT PLANT
 Remove contaminants: pesticides, DBP precursors, color, inorganic contaminants...
 Remove hardness: Ca2+, Mg2+, SO42-...
 Brackish water desalination




  17500 m3/d
  85 % Recovery
  Feed pressure: 10 bar
  0.35 kWh/m3 = 0.015 €/m3
  9120 Membrane modules
B Cyna. Two years of nanofiltration at the Méry-sur-
Oise plant, France. Desalination (2002) 147:69-75
1st Summer School
                                          Groundwater Restoration
                                              PERFORMANCE
          ORGANIC MATTER + Chlorine ↔ THMs




              Lab Scale                                                        Pilot Scale
          (Membrane Selection)                                           (Membrane Performance)

        160
                                                                  4000
        140                                                       3500                                                                                                                    Feed
        120                                                       3000                                                                                                                    Permeate
                                                    TOC (ppm C)

        100                                                       2500
PFTHM




        80                                                        2000
        60                                                        1500
        40                                                        1000
        20                                                         500
          0                                                          0

                                                                                                                06/06/2011




                                                                                                                                                                    25/08/2011
                                                                         07/04/2011

                                                                                      27/04/2011

                                                                                                   17/05/2011




                                                                                                                             26/06/2011

                                                                                                                                          16/07/2011

                                                                                                                                                       05/08/2011




                                                                                                                                                                                 14/09/2011

                                                                                                                                                                                                 04/10/2011
              RW     UF     E1.1   E1.2       E2
1st Summer School
                       Groundwater Restoration
                       SEAWATER DESALINATION




Llobregat desalination plant
60 hm3/year
Conversion: 45%
Pressure 50-80 bar
4 kWh/m3 = 0.21 €/m3
1st Summer School
                          Groundwater Restoration
                         ELECTRODIALYSIS REVERSAL




  Hydraulic         Concentració         Temperature           Electric Potential
  pressure
 Microfiltration     Pervaporation       Thermosmosis             Electrodyalisis
  Ultrafiltration    Gas Separation    Membrane Distillation      Electrosmosis
  Nanofiltration    Vapor Permeation                           Membrane Electrolysis
Reverse Osmosis         Dialysis
1st Summer School
                               Groundwater Restoration
                              ELECTRODIALYSIS REVERSAL
Electrodialysis: Electrically driven membrane process used to demineralize brackish water

Ion exchange membranes: Anionic or cationic
1st Summer School
 Groundwater Restoration
ELECTRODIALYSIS REVERSAL
1st Summer School
                                                     Groundwater Restoration
                                                   ELECTRODIALYSIS REVERSAL

   Llobregat drinking water treatment plant

   Objective: THM reduction
   0.2 hm3/day
   345000 membranes
   > 90 % recovery
   Salt rejection 60-80%
   0,8 kWh/m3 = 0.2 €/m3




F Valero. Desalination of brackish river water using Electrodialysis Reversal
(EDR). Control of the THMs formation in the Barcelona (NE Spain) area.
Desalination (2010) 253.
1st Summer School
                                     Groundwater Restoration
                                         NEW PROCESSES
    FORWARD OSMOSIS




                                    Draw solution              Membrane

                                    High solubility            High rejection
McGinnis R., Elimelech M. (2007).
Energy requirements of ammonia–     High osmotic pressure      Chemical Stability
carbon dioxide forward osmosis      Easily recovered           Concentration
desalination.
                                                               polarisation
1st Summer School
                                              Groundwater Restoration
                                                  NEW PROCESSES
    CARBON NANOTUBES MEMBRANES
    CN vs FILMTEC SW30HR-380

                                 maximal pore density        2.5 × 1011 pores per cm2
      size       salt           flow rate        improveme   flow rate    improveme
              rejection                              nt                       nt
     (5,5)      100%              45.2              682        0.16           2.42
     (6,6)      100%              78.8              1189       0.27           4.21
     (7,7)       95%              119.5             1801       0.42           6.39
     (8,8)       58%              182.9             2759       0.65           9.76




                                                Membranes

                                                High fluxes (x4 NF)              Increase selectivity
Corry B. Designing Carbon Nanotube              High rejections                  Lower production costs
Membranes for Efficient Water Desalination.
The Journal of Physical Chemistry B (2008)                                       Lower hydrofobicity
1st Summer School
       Groundwater Restoration




THANK YOU FOR YOUR ATTENTION



                ?

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Membrane technology summer school set_2011

  • 1. 1st SUMMER SCHOOL Barcelona 26-30 September 2011 MEMBRANE TECHNOLOGY IN WATER TREATMENT Dr. Xavier Martinez Environmental Technology Department Fundació CTM Centre Tecnològic irene.jubany@ctm.com.es
  • 2. 1st Summer School Groundwater Restoration SOME EXAMPLES Membrane: Selective barrier between two phases
  • 3. 1st Summer School Groundwater Restoration Història A LITTLE BIT OF HISTORY Ionic Membranes 2000 1700 1800 1900 Pore Model Scientific Knowledge Osmosis Electroosmosis Dialysis Irreversible t hermodynamics Diffusion Membrane potentials Membrane equilibrium Osmotic pressure Electrolyte transport Electrodialysis Gas Separation Hemodyalisis Development of processes Nanofiltration Reverse Osmosis M. Mulder. Basic Principles of Membrane Ultrafiltration Technology. Ed. Kluwer Academic. 1997 Microfiltration
  • 4. 1st Summer School Groundwater Restoration DEFINITIONS Membrane: Selective barrier between two phases A B A AA BB B B B A A B B A A A B B B A A B Disorder (Entropy) ↑ Order (Entropy) ↓ W > ΔG = ΔH - T ΔS Energy
  • 5. 1st Summer School Groundwater Restoration WHERE DOES THE ENERGY COME FROM? Hydraulic pressure Concentration Temperature Electric potential
  • 6. 1st Summer School Groundwater Restoration CHARACTERISTICS Membrana: Selective barrier between two phases Cf Cp Permeability (l·s-1·m-2bar-1) feed Cf Cp permeate Cp Selectivity 1 Cf σ = 0 : Non-selective membrane Cc 0 < σ < 1 : Solute transport concentrate σ = 1 : Ideal membrane Recovery (%) High Permebility ΔP↓ High Selectivity σ↑
  • 7. 1st Summer School Groundwater Restoration WHERE DOES THE ENERGY COME FROM? Hydraulic Concentració Temperature Electric Potential pressure Microfiltration Pervaporation Thermosmosis Electrodyalisis Ultrafiltration Gas Separation Membrane Distillation Electrosmosis Nanofiltration Vapor Permeation Membrane Electrolysis Reverse Osmosis Dialysis
  • 8. 1st Summer School Groundwater Restoration PRESSURE DRIVEN MEMBRANE PROCESSES AA A A A A ΔP Microfiltration Ultrafiltration Nanofiltration Reverse Osmosis
  • 9. 1st Summer School Groundwater Restoration PRESSURE DRIVEN MEMBRANE PROCESSES Microfiltration < 2 bar Particles Particle Size Ultrafiltration 1 – 10 bar Macromolecules Particle Size Nanofiltration 5 – 20 bar Charged solutes, Solubility organic matter Diffusivity Electrical Charge Na+, Cl-, ... Reverse Osmosis 10 – 60 bar ...
  • 10. 1st Summer School Groundwater Restoration FILTRATION CONFIGURATIONS Concentration Polarization Feed Permeate Feed Permeate Backflush Concentrate Concentrate
  • 11. 1st Summer School Groundwater Restoration MODULE GEOMETRIES FLAT SHEET TUBULAR
  • 12. 1st Summer School Groundwater Restoration MODULE GEOMETRIES HOLLOW FIBER SPIRAL WOUND
  • 13. 1st Summer School Groundwater Restoration MICROFILTRATION · Retains large suspended solids · Retains bacteria · Passes some suspended solids and all dissolved material · Pore ranges from 0.1 micron to 3 micron
  • 14. 1st Summer School Groundwater Restoration ULTRAFILTRATION · Retains oils, particulate matter, bacteria and suspended solids large macromolecules and proteins · Passes most surfactants, water, acid and alkaline compounds · Pore sizes ranging from 0.005 – 0.1 micron; 1K – 500K MWCO · Permeate is clear (non-turbid) solution void of suspended solids
  • 15. 1st Summer School Groundwater Restoration MF UF MEMBRANE MATERIALS POLIMERIC PS, HPS, PVDF, CA, PA, ... CERAMIC TiO2, Al2O3 , ZrO2, SiO2 Durability ↑ Robustness: T, chemicals, pH ↑ Cost ↑
  • 16. 1st Summer School Groundwater Restoration MF UF MODULES
  • 17. 1st Summer School Groundwater Restoration MF/UF IN DRINKING WATER TREATMENT Solids Removal
  • 18. 1st Summer School Groundwater Restoration MF/UF IN WASTEWATER TREATMENT Membrane Biorreactors (MBR)
  • 19. 1st Summer School Groundwater Restoration MF/UF IN WASTEWATER TREATMENT Membrane Biorreactors (MBR) BOD < 2 mg/L TSS < 0.5 mg/L NH3-N < 0.5 mg/L Turbidity < 0.2 NTU Fecal Coliform < 10 CFU/100 mL WASTEWATER REGENERATION
  • 20. 1st Summer School Groundwater Restoration OPERATIONAL CONSIDERATIONS Periodical backwashes: water or air Chemical enhanced backwashes (CEB) HClO HCl NaOH Cleaning in place
  • 21. 1st Summer School Groundwater Restoration NANOFILTRATION • Retains divalent salts and organics • Passes monovalent salts, water, acid and alkaline compounds • Pore sizes ranging between UF and RO
  • 22. 1st Summer School Groundwater Restoration REVERSE OSMOSIS • Retains salts and organics • Passes essentially only water • Passes molecules in the range of 5 Angstroms (0.0005 micron) or 100 MWCO
  • 23. 1st Summer School Groundwater Restoration MEMBRANE MATERIALS · Cellullose acetate · Polyamide Selective Barrier Poliamide Polysulfone Polyester Support 20 μm
  • 24. 1st Summer School Groundwater Restoration REQUIREMENTS Chlorine < 0.1 ppm → Sodium metabisulfite pH 2-11 SDI < 5 Scaling and fouling prevention Antiscalant addition: SHMP, organophosphonates, polyacrylates Scale control: CaCO3, CaSO4, SrSO4, BaSO4, … Media filtration: sand, antrhacite UF/MF 20 μm Cartridge MF
  • 25. 1st Summer School Groundwater Restoration DRINKING WATER TREATMENT PLANT Remove contaminants: pesticides, DBP precursors, color, inorganic contaminants... Remove hardness: Ca2+, Mg2+, SO42-... Brackish water desalination 17500 m3/d 85 % Recovery Feed pressure: 10 bar 0.35 kWh/m3 = 0.015 €/m3 9120 Membrane modules B Cyna. Two years of nanofiltration at the Méry-sur- Oise plant, France. Desalination (2002) 147:69-75
  • 26. 1st Summer School Groundwater Restoration PERFORMANCE ORGANIC MATTER + Chlorine ↔ THMs Lab Scale Pilot Scale (Membrane Selection) (Membrane Performance) 160 4000 140 3500 Feed 120 3000 Permeate TOC (ppm C) 100 2500 PFTHM 80 2000 60 1500 40 1000 20 500 0 0 06/06/2011 25/08/2011 07/04/2011 27/04/2011 17/05/2011 26/06/2011 16/07/2011 05/08/2011 14/09/2011 04/10/2011 RW UF E1.1 E1.2 E2
  • 27. 1st Summer School Groundwater Restoration SEAWATER DESALINATION Llobregat desalination plant 60 hm3/year Conversion: 45% Pressure 50-80 bar 4 kWh/m3 = 0.21 €/m3
  • 28. 1st Summer School Groundwater Restoration ELECTRODIALYSIS REVERSAL Hydraulic Concentració Temperature Electric Potential pressure Microfiltration Pervaporation Thermosmosis Electrodyalisis Ultrafiltration Gas Separation Membrane Distillation Electrosmosis Nanofiltration Vapor Permeation Membrane Electrolysis Reverse Osmosis Dialysis
  • 29. 1st Summer School Groundwater Restoration ELECTRODIALYSIS REVERSAL Electrodialysis: Electrically driven membrane process used to demineralize brackish water Ion exchange membranes: Anionic or cationic
  • 30. 1st Summer School Groundwater Restoration ELECTRODIALYSIS REVERSAL
  • 31. 1st Summer School Groundwater Restoration ELECTRODIALYSIS REVERSAL Llobregat drinking water treatment plant Objective: THM reduction 0.2 hm3/day 345000 membranes > 90 % recovery Salt rejection 60-80% 0,8 kWh/m3 = 0.2 €/m3 F Valero. Desalination of brackish river water using Electrodialysis Reversal (EDR). Control of the THMs formation in the Barcelona (NE Spain) area. Desalination (2010) 253.
  • 32. 1st Summer School Groundwater Restoration NEW PROCESSES FORWARD OSMOSIS Draw solution Membrane High solubility High rejection McGinnis R., Elimelech M. (2007). Energy requirements of ammonia– High osmotic pressure Chemical Stability carbon dioxide forward osmosis Easily recovered Concentration desalination. polarisation
  • 33. 1st Summer School Groundwater Restoration NEW PROCESSES CARBON NANOTUBES MEMBRANES CN vs FILMTEC SW30HR-380 maximal pore density 2.5 × 1011 pores per cm2 size salt flow rate improveme flow rate improveme rejection nt nt (5,5) 100% 45.2 682 0.16 2.42 (6,6) 100% 78.8 1189 0.27 4.21 (7,7) 95% 119.5 1801 0.42 6.39 (8,8) 58% 182.9 2759 0.65 9.76 Membranes High fluxes (x4 NF) Increase selectivity Corry B. Designing Carbon Nanotube High rejections Lower production costs Membranes for Efficient Water Desalination. The Journal of Physical Chemistry B (2008) Lower hydrofobicity
  • 34. 1st Summer School Groundwater Restoration THANK YOU FOR YOUR ATTENTION ?