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New Learning Emulsifiers & Hydrocolloids in
         Confectionery Systems

          01 June 2011, Geoffrey O’Sullivan
                   ConTech 2011
Agenda
1. Introduction

2. Ingredient survey for emulsifiers and
   hydrocolloids in confectionery

1. New learning in emulsifiers

2. New learning hydrocolloids

3. Questions & discussion




                                 2
Introduction

        • Purpose of talk is not to give answers!
        • To share new thoughts and findings/learning
        • Stimulate - thoughts/NPD/research/dialogue
        • Hydrocolloids
         & emulsifiers in confectionery




  NOT INVENTED FOR


CONFECTIONERY    ?
                      3
Products Made by Esterification of Glycerol and Food Acids with
             Other Materials – Emulsifiers & Surfactants

 Triglycerides
    Food grade
Vegetable and animal



                                  Propylene                     Lactic    Citric    Acetic   Tartaric
                       Glycerol     glycol     Sorbitol          acid     acid       acid      acid


     Fatty         Polyglycerol                Sorbitan
     acids
   - Lauric
   - Palmitic
   - Stearic
   - Oleic
                         PGE
                                   PGMS       SMS/STS         SSL/CSL
                        PGPR


    Mono-diglycerides (GMS)
Distilled monoglycerides (DGMS)

                                                              LACTEM     CITREM    ACETEM    DATEM



                                                          4
Overview of Common Mono-glycerides and
               Poly-glycerides

Common Name           Description
ACETEM Acetic Acid    Acetic acid ester of mono-glycerides made from fully hydrogenated palm
Esters                based oil
CITREM Citric Acid    Is a citric acid ester of mono-glyceride made from edible, refined
Esters LR10           sunflower oil
CITREM Citric Acid    Neutralised citric acid ester of mono-glyceride made from edible, fully
Esters N12            hydrogenated palm based oil

LACTEM Lactic Acid    Lactic acid ester of mono-glycerides made from fully hydrogenated palm
Esters                based oil

PGE 20 Polyglycerol   Is polyglycerol ester made from edible soya bean/or palm based oil and in
Esters                which the polyglycerol moitey is mainly di, tri and tetra glycerol




                                                                                                  5
Overview of Common Mono-glycerides and Poly-
                        glycerides
PGMS SPV Propylene     Distilled propylene glycol ester made from edible refined vegetable fatty
Glycol Esters          acids
PGPR 90 Polyglycerol   Polyglycerol ester of poly-condensed fatty acids from castor oil
Polyricinoleates
Distilled              Distilled mono-glycerides made from fully hydrogenated palm based oil
Monoglycerides

Distilled              Distilled mono/glyceride made from sun flower oil with high content of
Monoglycerides 90      mono oleate

Datem                  Diacetyl tartaric acid ester of mono/glyceridesmade from refined sun
                       flower and/or palm oil
SMS Sorbitan Esters    Sorbitan monostearate made from edible fatty acids


STS Sorbitan Esters    Sorbitan tristearate based on edible, refined, vegetable fatty acids




There are more types – such as sucrose esters - but not available for testing

                                                 6
What is an Emulsifier?

An emulsifier is a molecule consisting of a hydrophilic and a
   hydrophobic
(lipophilic part)
The hydrophobic part of the emulsifier may consist of a fatty acid
The hydrophilic part of the emulsifier may consist of glycerol, possibly
  esterified
with acetic acid, lactic acid, tartaric acid or citric acid




    Hydrophilic part                        Hydrophobic part


                                    7
Functions of Emulsifiers


• Emulsion
     – Stabilisation
     – Destabilisation
•   Starch & hydrocolloid interaction
•   Protein interaction
•   Crystal modification of fats
•   Viscosity reducing
•   Antifog, antistatic and mould release




                                 8
Estimation of Function in High Sugar Systems
                  HLB Value?

• Hydrophilic-lipophilic balance
• Griffin's method
• Griffin's method for non-ionic surfactants as
  described in 1954 works as follows:
• HLB = 20 * Mh / M
• where Mh is the molecular mass of the
  hydrophilic portion of the Molecule, and M is
  the molecular mass of the whole
  molecule, giving a result on an arbitrary scale
  of 0 to 20. An HLB value of 0 corresponds to a
  completely hydrophobic molecule, and a
  value of 20 would correspond to a molecule
  made up completely of hydrophilic
  components.


                                   9
HLB values for Emulsifier Choice??

    TYPE                                 W/O                              O/W
                  HLB    1   2   3   4    5    6   7    8   9   10   11    12   13   14   15   16
Monoglycerides    3~4

  Acetylated       1
monoglycerides                                                            Does not help with
                                                                          performance - how
  Lactylated      3~4
monoglycerides
                                                                            much to add?

   Citrated        9                                                      What’s droplet size?
monoglycerides

 Succinylated     5~7
monoglycerides


   DATEM          8~10
 Polyglycerol     1~14
    esters
Sucrose esters    1~16

Sorbitan esters   2~9

   Lecithin       3~4



                                                   10
Drop Shape Analyser (DSA)                       Sugars Solution




 Pending drop - Shape of drop depends on the density
 difference between the two phases and the interfacial tension.   Vegetable fat
 From this it is possible to estimate interfacial tension – IFT
 mN/m
                                           11
Complicated by Phase Behaviour

                       In literature a lot of information
                       for emulsifiers and water

                       None on high sugar systems
                       or high salt systems

                       Can we make it easier?


                       Interfacial tension
                       IFT?




              12
IFT (mN/m) For Range of Emulsifiers
                                         Interfacial Tension mN/m

                               45

                               40
Interfaciaol Tension IFT m/m




                               35

                               30

                               25

                               20

                               15

                               10

                                5

                                0




                                                          13
Fat Holding Capacity of Emulsifiers
                                               Rapeseed Oil in 80% w/w 42 DE Glucose Syrup and Sucrose Solution

                                                                      FAT HOLDING CAPACITY

                                         3.5
%w/w Fat Holding Capacity per 0.1% w/w




                                          3


                                         2.5


                                          2


                                         1.5


                                          1


                                         0.5


                                          0




                                                                               14
Interfacial Tension (IFT) and Fat Emulsifying
                                                               Power
                                                INTERFACIAL TENSION VERSUS FAT HOLDING CAPACITY
                                       4


                                      3.5

                                                                            PGPR
% FAT HOLDING CAPACITY per 0.1% w/w




                                       3


                                      2.5


                                       2
                                                                                                 Neutralised CITREM
                                      1.5


                                       1
                                                   y = -1.43ln(x) + 5.617
                                                         R² = 0.631
                                      0.5


                                       0
                                            0     5          10             15         20        25          30   35   40   45
                                                                                 IINTERFACIAL TENSION mN/m

                                            Good correlation between IFT and emulsfying power and if the PGPR and
                                            Neutralised CITREM are removed R2 becomes 0.95
                                                                                                      15
Droplet Size – Malvern Particle Size Analyser

                                             Uses the diffraction pattern
                                             made by laser light passing
                                             through a suspension of the
                                             material to calculate particle
                                             ordroplet size distribution




                    TYPICAL RESULTS FORMAT




                              16
Correlation between IFT (mN/m) Value and Droplet
                                            Size
                                           IFT VALUE VERSUS
                                            DROPLET SIZE SPAN
                     5.000

                     4.500

                     4.000

                     3.500
Micron Span X 10E0




                     3.000

                     2.500

                     2.000

                     1.500
                                                                             y = -0.051x + 4.191
                     1.000                                                        R² = 0.301

                     0.500

                     0.000
                             0   5    10     15     20      25    30    35           40            45
                                                     IFT mN/m

                     No relationship between IFT value and spread in droplet size in the emulsion


                                                            17
Correlation between IFT Value and Droplet Size

                                                    IFT VALUE VERSUS
                                                    MEDIAN DV 50 SIZE
                               9.000

                               8.000

                               7.000
       DV 50 size in Microns




                               6.000

                               5.000

                               4.000
                                                     y = -0.148x + 9.078
                               3.000                      R² = 0.771

                               2.000

                               1.000

                               0.000
                                       0   5   10     15          20        25        30   35   40   45
                                                           INTERFACIAL TENSION mN/m



The IFT value gives an indication but in this correlation PGE 20 & PGMS SPV have not
been included
                                                                       18
Droplet Size Distribution
Soya Lecithin – 1.72% w/w fat per 0.1% w/w




                    19
Droplet Size Distribution
PGPR – 1.99 % w/w fat per 0.1% w/w




                20
Droplet Size Distribution
CITREM N12 – 3.41 % w/w fat per 0.1% w/w




                     21
Droplet Size Distribution
CITREM LR10 - 2.70 % w/w fat per 0.1% w/w




                   22
Droplet Size Distribution
Distilled mono-glyceride – 0.20 % w/w fat per 0.1% w/w




                            23
Droplet Size Distribution
 PGE 20 – 2.55% w/w fat per 0.1% w/w




                  24
Droplet Size Distribution
PGMS SPV – 0.26% w/w fat per 0.1% w/w




                 25
Hydrocolloid intercations – stabilising?
         CITREM LR10 & LBG




                            Creates a uniform
                          Produces uniform
                              size distribution
                           size distribution




                   26
Hydrocolloid intercations – stabilsing?
       CITREM LR10 & CMC




                           Creates a uniform
                            size distribution




                  27
Interactions – Milk Protiens - Caramels

                                    Fat Addition to Sweetened Condensed milk
                           60
                                                                                                        From this we can
                                                                                                        calculate that this
Height of Fat Layer - mm




                           50
                                                  y = 38.45ln(x) - 103.3
                                                        R² = 0.996                                      system can stabilise
                           40
                                                                                                        14.7 % added fat
                           30                                                        mm of Fat
                                                                                     Log. (mm of Fat)
                                                                                                        Plus 8.0% already in milk
                           20
                                                                                                        22.7 % in total
                           10
                                                                                                        To test emulsifiers it was
                                                                                                        thought that
                            0
                                0    10    20    30         40             50   60
                                                                                                        20% addition would be
                                           % Fat Addition                                               used to test emulsifier
                                                                                                        function

                                                                           28
Enhanced effect of Emulsifiers with Milk Proteins

• So we are in effect measuring the affect of the emulsifier on 5% fat -
  below the amount for minimum effective dose to keep stable system with
  our separation
  Based on our information for fat holding capacity we should need
  CITREM LR 10                    = 0.185 %
  Mono & Diglycerides             = 0.540 %
  Distilled Mono-glycerides       = 2.500 %
• All of these amounts were succesful so a series of dilutions were carried
  out and it was found
• CITREM LR 10                    = 0.05 %           3.7 X more effective
  Mono & Diglycerides             = 0.28 %           1.9 X more effective
    Distilled Mono-glycerides               = 0.28 %   8.9 X more effective
•            Stabilsing effect of milk proteins




                                                  29
What are the possible advantages
Selecting an emulsifier for?

Larger droplet size or broad distribution could reduce
stickiness

Fine droplet size give brighter whiter shading

Viscosity of syrup & vegetable oil system depends on
Sugars solids & droplet size

Prevent oiling out / oil separation in systems
– like caramels

                                      30
Interaction potentials between emulsifiers,
            solid surfaces and the solvent


                              Solid surface


Weak between polar surfaces                    Van der Walls forces
and liquid oil.                                Hydrogen bonds
Strong between non-polar                       Bridges etc.
surfaces and liquid oil.




                Oil phase                      Emulsifier
                                  Solubility




                                    31
Other Interactions – Oil Suspensions
                                                             Plain Chocolate Model
                                                             Adsorption
                                      25
Surface Load of PGPR 90 Plus mg/m2




                                      20



                                      15
                                                                             Sugar


                                      10



                                       5
                                                                    Dried cocoa powder


                                       0                            Cocoa powder




                                                  0          1         2             3       4         5

                                     FIG 1 Equilibrium concentration of PGPR 90 Plus in the oil phase at 40°C
Effect of emulsifiers in chocolate

                                         VARIOUS EMULSIFIERS EFFECT ON THE
                                             FLOW PROPERTIES OF DARK
                                         CHOCOLATE COMPOUND WITH 32% FAT


                                    25                  Citric Acid Esters (CITREM)
PLASTIC VISCOSITY, CASSON (POISE)




                                                        Ammonium phosphatides
                                                        Lecithin
                                    20


                                    15


                                    10


                                     5


                                     0
                                              0.2           0.4                       0.7
                                                         DOSAGE (%)



                                                            33
Effect of PGPR



                                    Yield value                                                              Plastic viscosity
                                                          2 8 % Milk                                                                  2 8 % Milk
                          100                                                                       90
                          90                              3 2 % Milk                                                                  3 2 % Milk
                                                                                                    80
Yield value (dynes/cm²)




                                                                        Plastic viscosity (Poise)
                          80                              28% Dark                                                                    28 % Dark
                                                                                                    70
                          70                              32% Dark                                                                    32 % Dark
                                                                                                    60
                          60
                                                                                                    50
                          50
                          40
                                                                                                    40

                          30                                                                        30
                          20                                                                        20
                          10                                                                        10
                           0                                                                        0
                                0   0,1             0,2         0,4                                      0       0,1            0,2                0,4

                                    % GRINDST ED® PGPR                                                           % GRINDST ED® PGPR




                                                                       34
STS Sorbitan Tristearate
STS Sorbitan Tristearate gives more flexible storage conditions and ensures a
good, prolonged shelf life in chocolate

Stabilises the 2 crystal form, delays the transformation to   1   and consequently delays
bloom formation




                                            35
Hydrocolloids in Confectionery Applications

• 1. Hydrocolloids and moisture control
• 2. hydrocolloids texture in high sugars
  systems
• Results from VTi – Moisture desorption
  kinectics
  Humectant ingredients - Hygroscopicity

• Snack bar model system


• Rheology of sugars syrups


                               36
Vapor Sorption Analyzer

• Weight loss / gain due to
  moisture adsorption /
  desorption.




                                   %RH
                                   Temp




                              37
VTi Desorption Isotherm
                               80% Solids Sugar & Glucose syrup
                                       Weight (%)             Samp Temp (°C)                    Samp RH (%)

             3.000000                                                                                                      120.00


             2.000000

                                                                                                                           100.00
             1.000000




                                                                                                                                    Samp Temp (°C) / Samp RH (%)
             0.000000
                         0.0   200.0    400.0                     600.0                         800.0         1000.0       80.00
                                                                                                                       1200.0
             -1.000000
Weight (%)




             -2.000000                                                                                                     60.00


             -3.000000

                                                                                                                           40.00
             -4.000000


             -5.000000
                                                                                                                           20.00

             -6.000000


             -7.000000                                                                                                     0.00
                                                           Elap Time (min)
                                                Data Collection Started: 04-19-2010, 12:39 PM
                                                     Sample Name: IXF029-14296602-2
                                                          Sample Lot: AR2010-151
                                                             File Name: 10037.Il~
                                                                Operator: SBP
                                                             Instrument: SGA-CX
                                                      S/N: 2007-232SGACXREFCIECE



                                                                   38
Rate constant for moisture movement


                                        10037-lo-1 Kinetics Fit
                                                                                          mo           -0.006 Wt%
              2,000000                                                                   delm          -5.509 Wt%
              1,000000
                                                                                           k            0.005 1/min
                                                                                         SSE           19.938
              0,000000
                          0,0   200,0      400,0   600,0   800,0
              -1,000000                                                                Wt%(Kineticsmo+delm*(1-EXP(-k*time))
                                                                                                   Fit)
 Weight (%)




              -2,000000                                            Experimental Data
                                                                                       ESQ         (WKineticsFit%-WExperimental%)^2
                                                                   Kinetics Fit        SSE         Sum(ESQ)
              -3,000000

              -4,000000

              -5,000000

              -6,000000

              -7,000000
                                   Elap Time (min)
VTi Desorption Isotherm
                               80% Solids Sugar & Glucose syrup with
                                           Carrageenan
                                                 Weight (%)            Samp Temp (°C)                    Samp RH (%)

             8.000000                                                                                                               120.00

             7.000000

             6.000000                                                                                                               100.00


             5.000000




                                                                                                                                             Samp Temp (°C) / Samp RH (%)
                                                                                                                                    80.00
             4.000000
Weight (%)




             3.000000
                                                                                                                                    60.00
             2.000000

             1.000000
                                                                                                                                    40.00
             0.000000
                         0.0      50.0   100.0         150.0               200.0                 250.0           300.0   350.0   400.0
             -1.000000                                                                                                              20.00

             -2.000000

             -3.000000                                                                                                              0.00
                                                                    Elap Time (min)
                                                         Data Collection Started: 05-17-2010, 07:21 AM
                                                               Sample Name: IXF09-14296602-7
                                                                   Sample Lot: AR2010-151
                                                                      File Name: 10048.Il~
                                                                         Operator: SBP
                                                                      Instrument: SGA-CX
                                                               S/N: 2007-232SGACXREFCIECE




                                                                                  40
Rate constant for moisture movement

                                       10048-lo-1 Kinetics Fit                           mo            4.262 Wt%
                                                                                        delm          -6.049 Wt%
              7,000000                                                                    k            0.069 1/min
              6,000000                                                                  SSE           29.879
              5,000000

              4,000000                                                                Wt%(Kineticsmo+delm*(1-EXP(-k*time))
                                                                                                  Fit)
                                                                                      ESQ         (WKineticsFit%-WExperimental%)^2
Weight (mg)




              3,000000
                                                                  Experimental Data   SSE         Sum(ESQ)
              2,000000
                                                                  Kinetics Fit
              1,000000

              0,000000
                          0,0   50,0      100,0   150,0   200,0
              -1,000000

              -2,000000

              -3,000000
                                   Elap Time (min)                                                  14 X Faster than
                                                                                                   pure sugars syrup




                                                                         41
Rice Crispy Moisture Up -Take

                                                 Weight (%)           Samp Temp (°C)                Samp RH (%)

       12.000000                                                                                                                      80.00


       10.000000                                                                                                                      70.00


                                                                                                                                      60.00




                                                                                                                                               Samp Temp (°C) / Samp RH (%)
             8.000000

                                                                                                                                      50.00
             6.000000
Weight (%)




                                                                                                                                      40.00
             4.000000
                                                                                                                                      30.00

             2.000000
                                                                                                                                      20.00

             0.000000                                                                                                                  10.00
                        0.0   100.0   200.0   300.0     400.0            500.0            600.0        700.0      800.0   900.0   1000.0

         -2.000000                                                                                                                    0.00
                                                                Elap Time (min)
                                                       Data Collection Started: 06-17-2009, 09:49
                                                             Sample Name: Rice Krispies
                                                               Sample Lot: 44 16:19 MC
                                                                  File Name: 09092.Il~
                                                                     Operator: SBP
                                                                  Instrument: SGA-CX
                                                            S/N: 2007-232SGACXREFCIECE




                                                                      42
VTi - Results

Trial No:       System Description                        Comments       Rate Constant
                                                                             K 1/m
   1                  Polydextrose                      80% w/w sugars       0.009
               (no adjustment for water content)            solids
   2        60 parts glucose syrup to                   80% w/w sugars       0.005
            40 parts sucrose                                solids
            (based on typical 80% syrup)

   3        60 parts glucose syrup to                   85% w/w sugars       0.005
            40 parts sucrose                                solids
            (based on typical 80% syrup)

   4        63 parts glucose syrup to                   80% w/w sugars       0.009
            40 parts sucrose 5 parts                        solids           0.010
            sorbitol
            (based on typical 80% syrup)

   5         60 parts glucose syrup to                  80% w/w total        0.020
                 40 parts sucrose                           solids
                 (based on typical 80% syrup)             Including
             With gelatine at 4% w/w                    hydrocolloids




                                                   43
VTi - Results
Trial No:       System Description                    Comments       Rate Constant
                                                                         K 1/m
   6         60 parts glucose syrup to               80% w/w total       0.010
                 40 parts sucrose                        solids
                 (based on typical 80% syrup)          Including
              With Pectin at 2% with                 hydrocolloids
               1.0% citric acid soln
   7         63 parts glucose syrup to               80% w/w total       0.023
             40 parts sucrose 5 parts                    solids          0.069
                      sorbitol                         Including
                 (based on typical 80% syrup)        hydrocolloids
              With Carrageenan 2%
   8         60 parts glucose syrup to               80% w/w total       0.004
                 40 parts sucrose                        solids
                 (based on typical 80% syrup)          Including
                   With 0.3% Guar                    hydrocolloids
   9        60 parts glucose syrup to                80% w/w total       0.003
            40 parts sucrose                             solids
            (based on typical 80% syrup)               Including
                                                     hydrocolloids

            LGB 0.5 %




                                                44
VTi - Results
Trial No:       System Description                    Comments         Rate
                                                                     Constant
                                                                      K 1/m
   10       60 parts glucose syrup to                80% w/w total    0.006
            40 parts sucrose                             solids
            (based on typical 80% syrup)               Including
            Xanthan 0.5 %                            hydrocolloids

   11       60 parts glucose syrup to                80% w/w total    0.008
            40 parts sucrose                             solids
            (based on typical 80% syrup)               Including
            LGB 0.3 & Xanthan 0.3 %                  hydrocolloids

   12       60 parts glucose syrup to                80% w/w total    0.008
            40 parts sucrose                             solids
            (based on typical 80% syrup)               Including
            Alginate BC110 0.5%                      hydrocolloids
   13        60 parts glucose syrup to               80% w/w total    0.007
                 40 parts sucrose                        solids
                 (based on typical 80% syrup)          Including
                      CMC 0.25 %                     hydrocolloids




                                                45
Hygroscopicity - Humectants

• Glycerol

• Polydextrose

• Sugar




                         46
Glycerol

                                                    Weight (%)           Samp Temp (°C)                   Samp RH (%)

             200.000000                                                                                                                          100.00


                                                                                                                                                 90.00


             150.000000                                                                                                                          80.00




                                                                                                                                                          Samp Temp (°C) / Samp RH (%)
                                                                                                                                                 70.00


             100.000000                                                                                                                          60.00
Weight (%)




                                                                                                                                                 50.00


              50.000000                                                                                                                          40.00


                                                                                                                                                 30.00


               0.000000                                                                                                                          20.00
                          0.0   2000.0   4000.0   6000.0    8000.0          10000.0           12000.0       14000.0     16000.0   18000.0   20000.0
                                                                                                                                                 10.00


             -50.000000                                                                                                                          0.00
                                                                      Elap Time (min)
                                                             Data Collection Started: 08-10-2010, 09:09
                                                              Sample Name: Glycerol Anhydrous-NA
                                                                 Sample Lot: 085915; lot. T-640-0
                                                                        File Name: 10067.Il~
                                                                           Operator: SBP
                                                                        Instrument: SGA-CX
                                                                  S/N: 2007-232SGACXREFCIECE
Glycerol

                                                  Adsorption/Desorption Isotherm

                  250.000000



                  200.000000



                  150.000000
Weight change %




                                                                                                                     Adsorption1
                  100.000000
                                                                                                                     Desorption1



                   50.000000



                    0.000000
                               0   10   20   30       40              50              60        70   80   90   100


                  -50.000000
                                                                   RH (%)
                                                   Data Collection Started: 08-10-2010, 09:09
                                                    Sample Name: Glycerol Anhydrous-NA
                                                       Sample Lot: 085915; lot. T-640-0
                                                              File Name: 10067.Is~
                                                                 Operator: SBP
                                                              Instrument: SGA-CX
                                                        S/N: 2007-232SGACXREFCIECE


                                                                         48
Polydextrose

                                                 Adsorption/Desorption Isotherm

                  60.000000



                  50.000000



                  40.000000
Weight change %




                                                                                                                    Adsorption1
                  30.000000
                                                                                                                    Desorption1


                  20.000000



                  10.000000



                   0.000000
                              0   10   20   30       40              50              60        70   80   90   100
                                                                  RH (%)
                                                  Data Collection Started: 07-06-2010, 09:49
                                                         Sample Name: Litesse Ultra
                                                     Sample Lot: Global code: 8130397
                                                             File Name: 10063.Is~
                                                                Operator: SBP
                                                             Instrument: SGA-CX
                                                       S/N: 2007-232SGACXREFCIECE
Sugar

                                                 Adsorption/Desorption Isotherm

                  80.000000


                  70.000000


                  60.000000


                  50.000000
Weight change %




                  40.000000
                                                                                                                     Adsorption1
                                                                                                                     Desorption1
                  30.000000


                  20.000000


                  10.000000


                   0.000000
                              0   10   20   30     40             50             60             70   80   90   100
              -10.000000
                                                                   RH (%)
                                                   Data Collection Started: 08-02-2010, 07:30
                                                     Sample Name: Dansk sukker (milled)
                                                              Sample Lot: LP9288
                                                              File Name: 10066.Is~
                                                                 Operator: SBP
                                                              Instrument: SGA-CX
                                                        S/N: 2007-232SGACXREFCIECE
Hydrocolloids in Snack Bar Manufacturing
                             Trials

Hydrocolloid system % w/w      Hydrocolloid system % w/w
Gelatine 4% (1)                Pectin 2%
Guar 0.3%                      Pectin & LGB 0.25%
Carrageenan 0.7%               Pectin & LGB 0.50%

Locust Bean Gum (LBG) 0.5%     Pectin & CMC BAK 130 0.25%

Gelatine 4% (2)                Pectin & CMC BAK 130 0.125%

Xanthan 0.5%                   Pectin 2% & 0.3%
                               CITREM LR10
Xanthan 0.25% & LBG 0.25%      Sugars only system (1)
CMC BAK 130 0.25%              Sugars only system (2)
Alginate 0.5%
                               51
Hydrocolloids in Snack Bar Manufacturing
                                     Evaluation Trials




         Stabliser phase

          Trials 1 to 18

For survey of Danisco Hydrcolloid

Functionality in bar binder System


                                            52
Cereals Mixture and binder syrups

                                       GELATINE 4%                 PECTIN 2%

   Layers were sheeted to
      a depth of 20 mm
         and cut in to
      7 x 7 mm squares
    for further evaluation



             GUAR 0.3%               SUGARS ONLY BINDER      LOCUST BEAN GUM (LBG) 0.5%




It can easily be seen that the addition of sufficient amount of hydrocolloid improves cohesive
            nature of the bar that in turn gives improved uniformity and appearance
Cereals Mixture and binder syrups

                        PECTIN 2%       PECTIN 2%
SUGARS ONLY BINDER
                        & LBG 0.5%      & LBG 0.25%




    PECTIN 2%          PECTIN 2%        PECTIN 2%
   & CMC 0.25%        & CMC 0.125%
3 Point Bend Test

                  Record the maximum force in Kgs
                  to bend and finally break the bar

                                          Break Force Kgs




     Force kgs




                              Distance mm
                 55
HYDROCOLLOIDS IN SNACK BARS – 35% RH & 25°C

                                                        RELATIVE FIRMING POWER OF HYDROCOLLOIDS
                                            35.00
 BREAK FORCE Kgs PER PERCENT HYDROCOLLOID




                                            30.00


                                            25.00


                                            20.00
                                                                                                   This line
                                            15.00
                                                                                                  indicates
                                                                                                  maximum
                                            10.00                                                 viscosity
                                             5.00


                                             0.00


                                            -5.00




     This shows the amount of firmness given to a bar by 1% of hydrocolloid
but other factors are important in the choice and amount to use, such as solubility
                                                                            56
HYDROCOLLOIDS IN SNACK BARS – 35% RH & 25°C


                                                    RELATIVE FIRMING POWER OF HYDROCOLLOIDS
                                           25.00
                                                           Firmness kgs Force per % of Mixture
BREAK FORCE kgs PER PERCENT HYDROCOLLOID




                                           20.00



                                           15.00



                                           10.00



                                            5.00



                                            0.00
                                                   Pectin 2.0 %   Pectin 2.0 % & 0.25% Pectin 2.0 % & 0.50 % Pectin 2.0 % & 0.125 Pectin 2.0 % & 0.25 % Pectin 2.0 % & Citrem
                                                                           LBG                  LBG              % CMC BAK              CMC BAK                  0.3%


                                           Here we see synergy effect of both LBG & CMC with pectin and surprising affect
                                                                             of CITREM
                                                                                                        57
Hydrocolloids in Snack Bar Manufacturing
                               Moisture Management – Water Activity

                                                                            All
                              WATER ACTIVITY FOR HYDROCOLLOID         Hydrocolloids
                                     IN BINDER SYSTEM                  have higher
                                                                      Water activity
                 0.7
                                                                       Than sugars
                 0.6                                                   only system
                 0.5
Water Activity




                 0.4

                 0.3

                 0.2

                 0.1

                  0




                                                58
Hydrocolloids in Snack Bar Manufacturing
                                     Moisture Management – Water Activity


                                        INCREASE IN WATER ACTIVITY
                                     PER % HYDROCOLLOID IN BINDER SYSTEM
                             0.25



                              0.2
Increase in Water Activity




                             0.15



                              0.1



                             0.05



                               0




                                                       59
Hydrocolloids in Snack Bar Manufacturing
                             Moisture Management – Moisture loss

                                   TOTAL WEIGHT LOSS
                                     10 Days @ 35% RH                   All
                      4.00
                                                                   hydroccolloid
                                                                     s speed
                      3.50
                                                                    water loss
                      3.00
% Total Weight Loss




                      2.50

                      2.00

                      1.50

                      1.00

                      0.50

                      0.00




This method does not give clear or accurate way to compare the hydrocolloids
              We determine a rate constant for each system
                                             60
Hydrocolloids in Snack Bar Manufacturing
                                          Rate constant for moisture loss

                                       SUGARS ONLY BINDER SYSTEM
                           3.000


                           2.500

                                                                                                            Rate constant is
    % w/w Loss in Weight




                           2.000
                                                                                                              gradient of
                           1.500                                                                               equation
                           1.000
                                                                                   y = 0.743ln(x) - 1.474
                                                                                         R² = 0.992
                           0.500


                           0.000
                                   0     50           100               150               200                 250
                                              HOURS @ 25 DEG C 35% Relative Humidity




From plotting % weight loss against time we get the rate constant that is independant
                         of weight or shape of snack bar

                                                              61
Hydrocolloids in Snack Bar Manufacturing
                                             Rate constant for moisture loss

                                                PECTIN BINDER SYSTEM
                                             % W/W WEIGHT LOSS VERSUS TIME
                            4.000

                            3.500

                            3.000
     % W/W Loss in Weight




                            2.500

                            2.000                                                         Pectin rate constant
                            1.500

                            1.000
                                                                                          y = 0.942ln(x) - 1.824
                            0.500                                                               R² = 0.994

                            0.000
                                    0   50               100                  150          200                     250
                                                    HOURS @ DEG C 35% Relative Humidity




      This shows pectin to have rate constant of 0.943 compared to 0.743 for sugars
Solution. Taking into account differences in density of the bars we have means to compare
                                      all hydrocolloids
                                                               62
Hydrocolloids in Snack Bar Manufacturing
                                                  Rate constant for moisture loss

                                              RATE CONSTANT FOR WATER LOSS PER
                                                      % HYDROCOLLOID
                         1.4000

                         1.2000
Rate Constant Per % Hydrocolloid




                         1.0000

                         0.8000

                         0.6000

                         0.4000

                         0.2000

                         0.0000




                             All hydrocolloids increase the rate of drying but pectin is almost nuetral followed
                                                 by carrageenan and meyprodur gaur gum
                                                                 63
Hydrocolloids in Snack Bar Manufacturing
                       Texture after drying (equilibrium)

                     INCREASE IN BREAK FORCE
                  After 10 Days Storage at 35% RH

+                                                                         The line
                                                                         represents
                                                                        no affect on
                                                                        break force




-   Pectin is quite neutral on break force – other hydrocolloids lose or gain firmness
                                       64
Humidity - Australia




         65
Humidity – New Zealand




          66
Hydrocolloids in Snack Bar Manufacturing
                         Hydrocolloid Affect on Gain in Water 80% Relative Humidity @ 25°C

                                                                                                  Most
                                              TOTAL WEIGHT GAIN                               hydrocolloids
                                               7 DAYS @ 80% RH                               Reducing water
                      20.00                                                                       gain
                      18.00

                      16.00

                      14.00
% Total Weight Gain




                      12.00

                      10.00

                       8.00

                       6.00

                       4.00

                       2.00

                       0.00




                                                          67
Hydrocolloids in Snack Bar Manufacturing
Hydrocolloid Affect on Gain in Water 80% Relative Humidity @ 25°C


                                                 SUGARS BINDER SYRUP
                                          % w/w WEIGHT GAIN VERSUS TIME
                        18.000

                        16.000                                                                                                Rate
                        14.000                                                                                              constant
                                                                                                                           for gain in
 % w/W Gain in Weight




                        12.000

                        10.000
                                                                                                                             water
                         8.000
                                                                                            y = 4.940ln(x) - 9.099
                         6.000                                                                    R² = 0.982

                         4.000

                         2.000

                         0.000
                                 0   20     40       60        80        100        120        140          160      180
                                                   HOURS @ 25 DEG C 80% Relative Humidity



                            Rate gain for syrups is 4.9405/0.7433 = 6.7 times faster than drying

                                                                68
Hydrocolloids in Snack Bar
                                         Manufacturing
                                Hydrocolloid Affect on Gain in Water 80% Relative Humidity @ 25°C
                                              CARRAGEENAN BINDER SYSTEM
                                              % W/W WEIGHT GAIN VERSUS TIME
                       12.000


                       10.000                                                                                               Rate
                                                                                                                         constant for
% w/w Gain in Weight




                        8.000
                                                                                                                           gain in
                        6.000                                                                                               water
                                                                                               y = 3.026ln(x) - 4.663
                                                                                                     R² = 0.991
                        4.000


                        2.000


                        0.000
                                0      20     40      60          80         100        120      140           160      180
                                                      HOURS @ 25 DEG C 80% Relative Humidity



                          Rate gain for carrageenan syrup is 3.026/0.9428 = 3.2 times faster than drying
                                                 About 50% less than syrup only

                                                                       69
Rheology

Characterization of flow and visco      Technical specifications:
  elasticity
• Texture changes as a function of         – Flow curves
  temperature e. g. setting of pectin      – Stress/ Strain sweeps
• Texture changes as a function of         – Dynamic viscosity
  time e.g. enzyme activity                – Stress relaxation
• Texture changes simulated for
  process conditions e.g.
  fermentation processes
• Yield point ex. stabilisation of
  emulsions and suspensions
• Flow properties e.g. mouthfeel
Texture Comparision – Rheology
                            2% pectin 130b syrup
                                     tan(Ì ) = f (f)
                                                                                              10,0
                            4% Gelatine syrup
                                     tan(Ì ) = f (f)
                            05088 0.7% Carrageenan CSI 181 & 186
                                     tan(Ì ) = f (f)
                            05093 0.5% CMC BAK 130B
                                     tan(Ì ) = f (f)
                            05097 dk 1776 0.5% xanthan
                                     tan(Ì ) = f (f)



            Above 1




                                                                                                     -
             Elastic




                                                                                                     ta n ( Ì ) in
           behaviour
                                                                                              1,0
            Below 1
             Solid
           behaviour
                                                                             This region
                              This region relates to                          relates to
                                  bar structure                                 eating
                                                                               texture
                                                                                              0,1
                          0,01                           0,10       1,00          10,00    100,00
                                                                   f in Hz
HAAKE RheoWin 4.30.0001
Texture Comparision – Rheology
              2% pectin 130b syrup
                       tan(Ì ) = f (f)
                                                                            10,0
              4% Gelatine syrup
                       tan(Ì ) = f (f)
              05060 2% Pectin + 0.25% CMC 130b
                       tan(Ì ) = f (f)
              05061 2% pectin + 0.25% LBG
                       tan(Ì ) = f (f)
              05063 pectin 2% Alginate 0.5%
                       tan(Ì ) = f (f)
              05098 2% Pectin + Citrem LR 10
                       tan(Ì ) = f (f)

 Above 1




                                                                                   -
  Elastic
behaviour




                                                                                   in
                                                                                   ta n ( Ì )
                                                                            1,0
 Below 1
  Solid
behaviour
                                                           This region
               This region relates to                       relates to
                   bar structure                              eating
                                                             texture
                                                                            0,1
            0,01                          0,10    1,00          10,00    100,00
                                                 f in Hz
Gelling agents for soft gums and jellies


Traditional
• Pectin                     1 – 3%
• Agar Agar         1 – 3%
• Gelatine          4 – 8%
• Starch                    8 – 16%
                                          &
• Wheat Flour       20 – 30%
                                      Combinations
• Gum Arabic        40 – 60%
New
• Carrageenan       1 – 3%




      Are there more?
                               73
Texture Pectin & Pectin with CMC
2 % w/w Pectin 78% w/w solids                                              2% w/w Pectin & 0.025% w/w CMC 78% w/w solids
Fo rce (g )
        1                2 3              4             5
                                                        6                        Fo rce (g )
                                                                                         1             2    3             4             5
                                                                                                                                        6
    12 0 0                                                                           12 0 0




    10 0 0                                                                           10 0 0




     800                                                                              800




     600                                                                              600

                                                                                                  3f



     400                                                                              400
                                                                                                                                        2f
                   3f    2f
                                                        1f


     200                                                                              200




        0                                                                                0
             0      20   40    60    80       10 0   12 0        14 0                         0   20   40       60   80       10 0   12 0            14 0
                                                                                                                                            1f
                                                             Time (sec.)                                                                         Time (sec.)

    -2 00                                                                            -2 00




                 Break Force grams = 250                                                  Break Force Grams = 458

                                               New combinations possible – NOT all
                                                            work!
                                                                            74
Discussion & Questions – 5 minutes?




                75

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New Learning Emulsifiers & Hydrocolloids In Confectionery Systems

  • 1. New Learning Emulsifiers & Hydrocolloids in Confectionery Systems 01 June 2011, Geoffrey O’Sullivan ConTech 2011
  • 2. Agenda 1. Introduction 2. Ingredient survey for emulsifiers and hydrocolloids in confectionery 1. New learning in emulsifiers 2. New learning hydrocolloids 3. Questions & discussion 2
  • 3. Introduction • Purpose of talk is not to give answers! • To share new thoughts and findings/learning • Stimulate - thoughts/NPD/research/dialogue • Hydrocolloids & emulsifiers in confectionery NOT INVENTED FOR CONFECTIONERY ? 3
  • 4. Products Made by Esterification of Glycerol and Food Acids with Other Materials – Emulsifiers & Surfactants Triglycerides Food grade Vegetable and animal Propylene Lactic Citric Acetic Tartaric Glycerol glycol Sorbitol acid acid acid acid Fatty Polyglycerol Sorbitan acids - Lauric - Palmitic - Stearic - Oleic PGE PGMS SMS/STS SSL/CSL PGPR Mono-diglycerides (GMS) Distilled monoglycerides (DGMS) LACTEM CITREM ACETEM DATEM 4
  • 5. Overview of Common Mono-glycerides and Poly-glycerides Common Name Description ACETEM Acetic Acid Acetic acid ester of mono-glycerides made from fully hydrogenated palm Esters based oil CITREM Citric Acid Is a citric acid ester of mono-glyceride made from edible, refined Esters LR10 sunflower oil CITREM Citric Acid Neutralised citric acid ester of mono-glyceride made from edible, fully Esters N12 hydrogenated palm based oil LACTEM Lactic Acid Lactic acid ester of mono-glycerides made from fully hydrogenated palm Esters based oil PGE 20 Polyglycerol Is polyglycerol ester made from edible soya bean/or palm based oil and in Esters which the polyglycerol moitey is mainly di, tri and tetra glycerol 5
  • 6. Overview of Common Mono-glycerides and Poly- glycerides PGMS SPV Propylene Distilled propylene glycol ester made from edible refined vegetable fatty Glycol Esters acids PGPR 90 Polyglycerol Polyglycerol ester of poly-condensed fatty acids from castor oil Polyricinoleates Distilled Distilled mono-glycerides made from fully hydrogenated palm based oil Monoglycerides Distilled Distilled mono/glyceride made from sun flower oil with high content of Monoglycerides 90 mono oleate Datem Diacetyl tartaric acid ester of mono/glyceridesmade from refined sun flower and/or palm oil SMS Sorbitan Esters Sorbitan monostearate made from edible fatty acids STS Sorbitan Esters Sorbitan tristearate based on edible, refined, vegetable fatty acids There are more types – such as sucrose esters - but not available for testing 6
  • 7. What is an Emulsifier? An emulsifier is a molecule consisting of a hydrophilic and a hydrophobic (lipophilic part) The hydrophobic part of the emulsifier may consist of a fatty acid The hydrophilic part of the emulsifier may consist of glycerol, possibly esterified with acetic acid, lactic acid, tartaric acid or citric acid Hydrophilic part Hydrophobic part 7
  • 8. Functions of Emulsifiers • Emulsion – Stabilisation – Destabilisation • Starch & hydrocolloid interaction • Protein interaction • Crystal modification of fats • Viscosity reducing • Antifog, antistatic and mould release 8
  • 9. Estimation of Function in High Sugar Systems HLB Value? • Hydrophilic-lipophilic balance • Griffin's method • Griffin's method for non-ionic surfactants as described in 1954 works as follows: • HLB = 20 * Mh / M • where Mh is the molecular mass of the hydrophilic portion of the Molecule, and M is the molecular mass of the whole molecule, giving a result on an arbitrary scale of 0 to 20. An HLB value of 0 corresponds to a completely hydrophobic molecule, and a value of 20 would correspond to a molecule made up completely of hydrophilic components. 9
  • 10. HLB values for Emulsifier Choice?? TYPE W/O O/W HLB 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Monoglycerides 3~4 Acetylated 1 monoglycerides Does not help with performance - how Lactylated 3~4 monoglycerides much to add? Citrated 9 What’s droplet size? monoglycerides Succinylated 5~7 monoglycerides DATEM 8~10 Polyglycerol 1~14 esters Sucrose esters 1~16 Sorbitan esters 2~9 Lecithin 3~4 10
  • 11. Drop Shape Analyser (DSA) Sugars Solution Pending drop - Shape of drop depends on the density difference between the two phases and the interfacial tension. Vegetable fat From this it is possible to estimate interfacial tension – IFT mN/m 11
  • 12. Complicated by Phase Behaviour In literature a lot of information for emulsifiers and water None on high sugar systems or high salt systems Can we make it easier? Interfacial tension IFT? 12
  • 13. IFT (mN/m) For Range of Emulsifiers Interfacial Tension mN/m 45 40 Interfaciaol Tension IFT m/m 35 30 25 20 15 10 5 0 13
  • 14. Fat Holding Capacity of Emulsifiers Rapeseed Oil in 80% w/w 42 DE Glucose Syrup and Sucrose Solution FAT HOLDING CAPACITY 3.5 %w/w Fat Holding Capacity per 0.1% w/w 3 2.5 2 1.5 1 0.5 0 14
  • 15. Interfacial Tension (IFT) and Fat Emulsifying Power INTERFACIAL TENSION VERSUS FAT HOLDING CAPACITY 4 3.5 PGPR % FAT HOLDING CAPACITY per 0.1% w/w 3 2.5 2 Neutralised CITREM 1.5 1 y = -1.43ln(x) + 5.617 R² = 0.631 0.5 0 0 5 10 15 20 25 30 35 40 45 IINTERFACIAL TENSION mN/m Good correlation between IFT and emulsfying power and if the PGPR and Neutralised CITREM are removed R2 becomes 0.95 15
  • 16. Droplet Size – Malvern Particle Size Analyser Uses the diffraction pattern made by laser light passing through a suspension of the material to calculate particle ordroplet size distribution TYPICAL RESULTS FORMAT 16
  • 17. Correlation between IFT (mN/m) Value and Droplet Size IFT VALUE VERSUS DROPLET SIZE SPAN 5.000 4.500 4.000 3.500 Micron Span X 10E0 3.000 2.500 2.000 1.500 y = -0.051x + 4.191 1.000 R² = 0.301 0.500 0.000 0 5 10 15 20 25 30 35 40 45 IFT mN/m No relationship between IFT value and spread in droplet size in the emulsion 17
  • 18. Correlation between IFT Value and Droplet Size IFT VALUE VERSUS MEDIAN DV 50 SIZE 9.000 8.000 7.000 DV 50 size in Microns 6.000 5.000 4.000 y = -0.148x + 9.078 3.000 R² = 0.771 2.000 1.000 0.000 0 5 10 15 20 25 30 35 40 45 INTERFACIAL TENSION mN/m The IFT value gives an indication but in this correlation PGE 20 & PGMS SPV have not been included 18
  • 19. Droplet Size Distribution Soya Lecithin – 1.72% w/w fat per 0.1% w/w 19
  • 20. Droplet Size Distribution PGPR – 1.99 % w/w fat per 0.1% w/w 20
  • 21. Droplet Size Distribution CITREM N12 – 3.41 % w/w fat per 0.1% w/w 21
  • 22. Droplet Size Distribution CITREM LR10 - 2.70 % w/w fat per 0.1% w/w 22
  • 23. Droplet Size Distribution Distilled mono-glyceride – 0.20 % w/w fat per 0.1% w/w 23
  • 24. Droplet Size Distribution PGE 20 – 2.55% w/w fat per 0.1% w/w 24
  • 25. Droplet Size Distribution PGMS SPV – 0.26% w/w fat per 0.1% w/w 25
  • 26. Hydrocolloid intercations – stabilising? CITREM LR10 & LBG Creates a uniform Produces uniform size distribution size distribution 26
  • 27. Hydrocolloid intercations – stabilsing? CITREM LR10 & CMC Creates a uniform size distribution 27
  • 28. Interactions – Milk Protiens - Caramels Fat Addition to Sweetened Condensed milk 60 From this we can calculate that this Height of Fat Layer - mm 50 y = 38.45ln(x) - 103.3 R² = 0.996 system can stabilise 40 14.7 % added fat 30 mm of Fat Log. (mm of Fat) Plus 8.0% already in milk 20 22.7 % in total 10 To test emulsifiers it was thought that 0 0 10 20 30 40 50 60 20% addition would be % Fat Addition used to test emulsifier function 28
  • 29. Enhanced effect of Emulsifiers with Milk Proteins • So we are in effect measuring the affect of the emulsifier on 5% fat - below the amount for minimum effective dose to keep stable system with our separation Based on our information for fat holding capacity we should need CITREM LR 10 = 0.185 % Mono & Diglycerides = 0.540 % Distilled Mono-glycerides = 2.500 % • All of these amounts were succesful so a series of dilutions were carried out and it was found • CITREM LR 10 = 0.05 % 3.7 X more effective Mono & Diglycerides = 0.28 % 1.9 X more effective Distilled Mono-glycerides = 0.28 % 8.9 X more effective • Stabilsing effect of milk proteins 29
  • 30. What are the possible advantages Selecting an emulsifier for? Larger droplet size or broad distribution could reduce stickiness Fine droplet size give brighter whiter shading Viscosity of syrup & vegetable oil system depends on Sugars solids & droplet size Prevent oiling out / oil separation in systems – like caramels 30
  • 31. Interaction potentials between emulsifiers, solid surfaces and the solvent Solid surface Weak between polar surfaces Van der Walls forces and liquid oil. Hydrogen bonds Strong between non-polar Bridges etc. surfaces and liquid oil. Oil phase Emulsifier Solubility 31
  • 32. Other Interactions – Oil Suspensions Plain Chocolate Model Adsorption 25 Surface Load of PGPR 90 Plus mg/m2 20 15 Sugar 10 5 Dried cocoa powder 0 Cocoa powder 0 1 2 3 4 5 FIG 1 Equilibrium concentration of PGPR 90 Plus in the oil phase at 40°C
  • 33. Effect of emulsifiers in chocolate VARIOUS EMULSIFIERS EFFECT ON THE FLOW PROPERTIES OF DARK CHOCOLATE COMPOUND WITH 32% FAT 25 Citric Acid Esters (CITREM) PLASTIC VISCOSITY, CASSON (POISE) Ammonium phosphatides Lecithin 20 15 10 5 0 0.2 0.4 0.7 DOSAGE (%) 33
  • 34. Effect of PGPR Yield value Plastic viscosity 2 8 % Milk 2 8 % Milk 100 90 90 3 2 % Milk 3 2 % Milk 80 Yield value (dynes/cm²) Plastic viscosity (Poise) 80 28% Dark 28 % Dark 70 70 32% Dark 32 % Dark 60 60 50 50 40 40 30 30 20 20 10 10 0 0 0 0,1 0,2 0,4 0 0,1 0,2 0,4 % GRINDST ED® PGPR % GRINDST ED® PGPR 34
  • 35. STS Sorbitan Tristearate STS Sorbitan Tristearate gives more flexible storage conditions and ensures a good, prolonged shelf life in chocolate Stabilises the 2 crystal form, delays the transformation to 1 and consequently delays bloom formation 35
  • 36. Hydrocolloids in Confectionery Applications • 1. Hydrocolloids and moisture control • 2. hydrocolloids texture in high sugars systems • Results from VTi – Moisture desorption kinectics Humectant ingredients - Hygroscopicity • Snack bar model system • Rheology of sugars syrups 36
  • 37. Vapor Sorption Analyzer • Weight loss / gain due to moisture adsorption / desorption. %RH Temp 37
  • 38. VTi Desorption Isotherm 80% Solids Sugar & Glucose syrup Weight (%) Samp Temp (°C) Samp RH (%) 3.000000 120.00 2.000000 100.00 1.000000 Samp Temp (°C) / Samp RH (%) 0.000000 0.0 200.0 400.0 600.0 800.0 1000.0 80.00 1200.0 -1.000000 Weight (%) -2.000000 60.00 -3.000000 40.00 -4.000000 -5.000000 20.00 -6.000000 -7.000000 0.00 Elap Time (min) Data Collection Started: 04-19-2010, 12:39 PM Sample Name: IXF029-14296602-2 Sample Lot: AR2010-151 File Name: 10037.Il~ Operator: SBP Instrument: SGA-CX S/N: 2007-232SGACXREFCIECE 38
  • 39. Rate constant for moisture movement 10037-lo-1 Kinetics Fit mo -0.006 Wt% 2,000000 delm -5.509 Wt% 1,000000 k 0.005 1/min SSE 19.938 0,000000 0,0 200,0 400,0 600,0 800,0 -1,000000 Wt%(Kineticsmo+delm*(1-EXP(-k*time)) Fit) Weight (%) -2,000000 Experimental Data ESQ (WKineticsFit%-WExperimental%)^2 Kinetics Fit SSE Sum(ESQ) -3,000000 -4,000000 -5,000000 -6,000000 -7,000000 Elap Time (min)
  • 40. VTi Desorption Isotherm 80% Solids Sugar & Glucose syrup with Carrageenan Weight (%) Samp Temp (°C) Samp RH (%) 8.000000 120.00 7.000000 6.000000 100.00 5.000000 Samp Temp (°C) / Samp RH (%) 80.00 4.000000 Weight (%) 3.000000 60.00 2.000000 1.000000 40.00 0.000000 0.0 50.0 100.0 150.0 200.0 250.0 300.0 350.0 400.0 -1.000000 20.00 -2.000000 -3.000000 0.00 Elap Time (min) Data Collection Started: 05-17-2010, 07:21 AM Sample Name: IXF09-14296602-7 Sample Lot: AR2010-151 File Name: 10048.Il~ Operator: SBP Instrument: SGA-CX S/N: 2007-232SGACXREFCIECE 40
  • 41. Rate constant for moisture movement 10048-lo-1 Kinetics Fit mo 4.262 Wt% delm -6.049 Wt% 7,000000 k 0.069 1/min 6,000000 SSE 29.879 5,000000 4,000000 Wt%(Kineticsmo+delm*(1-EXP(-k*time)) Fit) ESQ (WKineticsFit%-WExperimental%)^2 Weight (mg) 3,000000 Experimental Data SSE Sum(ESQ) 2,000000 Kinetics Fit 1,000000 0,000000 0,0 50,0 100,0 150,0 200,0 -1,000000 -2,000000 -3,000000 Elap Time (min) 14 X Faster than pure sugars syrup 41
  • 42. Rice Crispy Moisture Up -Take Weight (%) Samp Temp (°C) Samp RH (%) 12.000000 80.00 10.000000 70.00 60.00 Samp Temp (°C) / Samp RH (%) 8.000000 50.00 6.000000 Weight (%) 40.00 4.000000 30.00 2.000000 20.00 0.000000 10.00 0.0 100.0 200.0 300.0 400.0 500.0 600.0 700.0 800.0 900.0 1000.0 -2.000000 0.00 Elap Time (min) Data Collection Started: 06-17-2009, 09:49 Sample Name: Rice Krispies Sample Lot: 44 16:19 MC File Name: 09092.Il~ Operator: SBP Instrument: SGA-CX S/N: 2007-232SGACXREFCIECE 42
  • 43. VTi - Results Trial No: System Description Comments Rate Constant K 1/m 1 Polydextrose 80% w/w sugars 0.009 (no adjustment for water content) solids 2 60 parts glucose syrup to 80% w/w sugars 0.005 40 parts sucrose solids (based on typical 80% syrup) 3 60 parts glucose syrup to 85% w/w sugars 0.005 40 parts sucrose solids (based on typical 80% syrup) 4 63 parts glucose syrup to 80% w/w sugars 0.009 40 parts sucrose 5 parts solids 0.010 sorbitol (based on typical 80% syrup) 5 60 parts glucose syrup to 80% w/w total 0.020 40 parts sucrose solids (based on typical 80% syrup) Including With gelatine at 4% w/w hydrocolloids 43
  • 44. VTi - Results Trial No: System Description Comments Rate Constant K 1/m 6 60 parts glucose syrup to 80% w/w total 0.010 40 parts sucrose solids (based on typical 80% syrup) Including With Pectin at 2% with hydrocolloids 1.0% citric acid soln 7 63 parts glucose syrup to 80% w/w total 0.023 40 parts sucrose 5 parts solids 0.069 sorbitol Including (based on typical 80% syrup) hydrocolloids With Carrageenan 2% 8 60 parts glucose syrup to 80% w/w total 0.004 40 parts sucrose solids (based on typical 80% syrup) Including With 0.3% Guar hydrocolloids 9 60 parts glucose syrup to 80% w/w total 0.003 40 parts sucrose solids (based on typical 80% syrup) Including hydrocolloids LGB 0.5 % 44
  • 45. VTi - Results Trial No: System Description Comments Rate Constant K 1/m 10 60 parts glucose syrup to 80% w/w total 0.006 40 parts sucrose solids (based on typical 80% syrup) Including Xanthan 0.5 % hydrocolloids 11 60 parts glucose syrup to 80% w/w total 0.008 40 parts sucrose solids (based on typical 80% syrup) Including LGB 0.3 & Xanthan 0.3 % hydrocolloids 12 60 parts glucose syrup to 80% w/w total 0.008 40 parts sucrose solids (based on typical 80% syrup) Including Alginate BC110 0.5% hydrocolloids 13 60 parts glucose syrup to 80% w/w total 0.007 40 parts sucrose solids (based on typical 80% syrup) Including CMC 0.25 % hydrocolloids 45
  • 46. Hygroscopicity - Humectants • Glycerol • Polydextrose • Sugar 46
  • 47. Glycerol Weight (%) Samp Temp (°C) Samp RH (%) 200.000000 100.00 90.00 150.000000 80.00 Samp Temp (°C) / Samp RH (%) 70.00 100.000000 60.00 Weight (%) 50.00 50.000000 40.00 30.00 0.000000 20.00 0.0 2000.0 4000.0 6000.0 8000.0 10000.0 12000.0 14000.0 16000.0 18000.0 20000.0 10.00 -50.000000 0.00 Elap Time (min) Data Collection Started: 08-10-2010, 09:09 Sample Name: Glycerol Anhydrous-NA Sample Lot: 085915; lot. T-640-0 File Name: 10067.Il~ Operator: SBP Instrument: SGA-CX S/N: 2007-232SGACXREFCIECE
  • 48. Glycerol Adsorption/Desorption Isotherm 250.000000 200.000000 150.000000 Weight change % Adsorption1 100.000000 Desorption1 50.000000 0.000000 0 10 20 30 40 50 60 70 80 90 100 -50.000000 RH (%) Data Collection Started: 08-10-2010, 09:09 Sample Name: Glycerol Anhydrous-NA Sample Lot: 085915; lot. T-640-0 File Name: 10067.Is~ Operator: SBP Instrument: SGA-CX S/N: 2007-232SGACXREFCIECE 48
  • 49. Polydextrose Adsorption/Desorption Isotherm 60.000000 50.000000 40.000000 Weight change % Adsorption1 30.000000 Desorption1 20.000000 10.000000 0.000000 0 10 20 30 40 50 60 70 80 90 100 RH (%) Data Collection Started: 07-06-2010, 09:49 Sample Name: Litesse Ultra Sample Lot: Global code: 8130397 File Name: 10063.Is~ Operator: SBP Instrument: SGA-CX S/N: 2007-232SGACXREFCIECE
  • 50. Sugar Adsorption/Desorption Isotherm 80.000000 70.000000 60.000000 50.000000 Weight change % 40.000000 Adsorption1 Desorption1 30.000000 20.000000 10.000000 0.000000 0 10 20 30 40 50 60 70 80 90 100 -10.000000 RH (%) Data Collection Started: 08-02-2010, 07:30 Sample Name: Dansk sukker (milled) Sample Lot: LP9288 File Name: 10066.Is~ Operator: SBP Instrument: SGA-CX S/N: 2007-232SGACXREFCIECE
  • 51. Hydrocolloids in Snack Bar Manufacturing Trials Hydrocolloid system % w/w Hydrocolloid system % w/w Gelatine 4% (1) Pectin 2% Guar 0.3% Pectin & LGB 0.25% Carrageenan 0.7% Pectin & LGB 0.50% Locust Bean Gum (LBG) 0.5% Pectin & CMC BAK 130 0.25% Gelatine 4% (2) Pectin & CMC BAK 130 0.125% Xanthan 0.5% Pectin 2% & 0.3% CITREM LR10 Xanthan 0.25% & LBG 0.25% Sugars only system (1) CMC BAK 130 0.25% Sugars only system (2) Alginate 0.5% 51
  • 52. Hydrocolloids in Snack Bar Manufacturing Evaluation Trials Stabliser phase Trials 1 to 18 For survey of Danisco Hydrcolloid Functionality in bar binder System 52
  • 53. Cereals Mixture and binder syrups GELATINE 4% PECTIN 2% Layers were sheeted to a depth of 20 mm and cut in to 7 x 7 mm squares for further evaluation GUAR 0.3% SUGARS ONLY BINDER LOCUST BEAN GUM (LBG) 0.5% It can easily be seen that the addition of sufficient amount of hydrocolloid improves cohesive nature of the bar that in turn gives improved uniformity and appearance
  • 54. Cereals Mixture and binder syrups PECTIN 2% PECTIN 2% SUGARS ONLY BINDER & LBG 0.5% & LBG 0.25% PECTIN 2% PECTIN 2% PECTIN 2% & CMC 0.25% & CMC 0.125%
  • 55. 3 Point Bend Test Record the maximum force in Kgs to bend and finally break the bar Break Force Kgs Force kgs Distance mm 55
  • 56. HYDROCOLLOIDS IN SNACK BARS – 35% RH & 25°C RELATIVE FIRMING POWER OF HYDROCOLLOIDS 35.00 BREAK FORCE Kgs PER PERCENT HYDROCOLLOID 30.00 25.00 20.00 This line 15.00 indicates maximum 10.00 viscosity 5.00 0.00 -5.00 This shows the amount of firmness given to a bar by 1% of hydrocolloid but other factors are important in the choice and amount to use, such as solubility 56
  • 57. HYDROCOLLOIDS IN SNACK BARS – 35% RH & 25°C RELATIVE FIRMING POWER OF HYDROCOLLOIDS 25.00 Firmness kgs Force per % of Mixture BREAK FORCE kgs PER PERCENT HYDROCOLLOID 20.00 15.00 10.00 5.00 0.00 Pectin 2.0 % Pectin 2.0 % & 0.25% Pectin 2.0 % & 0.50 % Pectin 2.0 % & 0.125 Pectin 2.0 % & 0.25 % Pectin 2.0 % & Citrem LBG LBG % CMC BAK CMC BAK 0.3% Here we see synergy effect of both LBG & CMC with pectin and surprising affect of CITREM 57
  • 58. Hydrocolloids in Snack Bar Manufacturing Moisture Management – Water Activity All WATER ACTIVITY FOR HYDROCOLLOID Hydrocolloids IN BINDER SYSTEM have higher Water activity 0.7 Than sugars 0.6 only system 0.5 Water Activity 0.4 0.3 0.2 0.1 0 58
  • 59. Hydrocolloids in Snack Bar Manufacturing Moisture Management – Water Activity INCREASE IN WATER ACTIVITY PER % HYDROCOLLOID IN BINDER SYSTEM 0.25 0.2 Increase in Water Activity 0.15 0.1 0.05 0 59
  • 60. Hydrocolloids in Snack Bar Manufacturing Moisture Management – Moisture loss TOTAL WEIGHT LOSS 10 Days @ 35% RH All 4.00 hydroccolloid s speed 3.50 water loss 3.00 % Total Weight Loss 2.50 2.00 1.50 1.00 0.50 0.00 This method does not give clear or accurate way to compare the hydrocolloids We determine a rate constant for each system 60
  • 61. Hydrocolloids in Snack Bar Manufacturing Rate constant for moisture loss SUGARS ONLY BINDER SYSTEM 3.000 2.500 Rate constant is % w/w Loss in Weight 2.000 gradient of 1.500 equation 1.000 y = 0.743ln(x) - 1.474 R² = 0.992 0.500 0.000 0 50 100 150 200 250 HOURS @ 25 DEG C 35% Relative Humidity From plotting % weight loss against time we get the rate constant that is independant of weight or shape of snack bar 61
  • 62. Hydrocolloids in Snack Bar Manufacturing Rate constant for moisture loss PECTIN BINDER SYSTEM % W/W WEIGHT LOSS VERSUS TIME 4.000 3.500 3.000 % W/W Loss in Weight 2.500 2.000 Pectin rate constant 1.500 1.000 y = 0.942ln(x) - 1.824 0.500 R² = 0.994 0.000 0 50 100 150 200 250 HOURS @ DEG C 35% Relative Humidity This shows pectin to have rate constant of 0.943 compared to 0.743 for sugars Solution. Taking into account differences in density of the bars we have means to compare all hydrocolloids 62
  • 63. Hydrocolloids in Snack Bar Manufacturing Rate constant for moisture loss RATE CONSTANT FOR WATER LOSS PER % HYDROCOLLOID 1.4000 1.2000 Rate Constant Per % Hydrocolloid 1.0000 0.8000 0.6000 0.4000 0.2000 0.0000 All hydrocolloids increase the rate of drying but pectin is almost nuetral followed by carrageenan and meyprodur gaur gum 63
  • 64. Hydrocolloids in Snack Bar Manufacturing Texture after drying (equilibrium) INCREASE IN BREAK FORCE After 10 Days Storage at 35% RH + The line represents no affect on break force - Pectin is quite neutral on break force – other hydrocolloids lose or gain firmness 64
  • 66. Humidity – New Zealand 66
  • 67. Hydrocolloids in Snack Bar Manufacturing Hydrocolloid Affect on Gain in Water 80% Relative Humidity @ 25°C Most TOTAL WEIGHT GAIN hydrocolloids 7 DAYS @ 80% RH Reducing water 20.00 gain 18.00 16.00 14.00 % Total Weight Gain 12.00 10.00 8.00 6.00 4.00 2.00 0.00 67
  • 68. Hydrocolloids in Snack Bar Manufacturing Hydrocolloid Affect on Gain in Water 80% Relative Humidity @ 25°C SUGARS BINDER SYRUP % w/w WEIGHT GAIN VERSUS TIME 18.000 16.000 Rate 14.000 constant for gain in % w/W Gain in Weight 12.000 10.000 water 8.000 y = 4.940ln(x) - 9.099 6.000 R² = 0.982 4.000 2.000 0.000 0 20 40 60 80 100 120 140 160 180 HOURS @ 25 DEG C 80% Relative Humidity Rate gain for syrups is 4.9405/0.7433 = 6.7 times faster than drying 68
  • 69. Hydrocolloids in Snack Bar Manufacturing Hydrocolloid Affect on Gain in Water 80% Relative Humidity @ 25°C CARRAGEENAN BINDER SYSTEM % W/W WEIGHT GAIN VERSUS TIME 12.000 10.000 Rate constant for % w/w Gain in Weight 8.000 gain in 6.000 water y = 3.026ln(x) - 4.663 R² = 0.991 4.000 2.000 0.000 0 20 40 60 80 100 120 140 160 180 HOURS @ 25 DEG C 80% Relative Humidity Rate gain for carrageenan syrup is 3.026/0.9428 = 3.2 times faster than drying About 50% less than syrup only 69
  • 70. Rheology Characterization of flow and visco Technical specifications: elasticity • Texture changes as a function of – Flow curves temperature e. g. setting of pectin – Stress/ Strain sweeps • Texture changes as a function of – Dynamic viscosity time e.g. enzyme activity – Stress relaxation • Texture changes simulated for process conditions e.g. fermentation processes • Yield point ex. stabilisation of emulsions and suspensions • Flow properties e.g. mouthfeel
  • 71. Texture Comparision – Rheology 2% pectin 130b syrup tan(Ì ) = f (f) 10,0 4% Gelatine syrup tan(Ì ) = f (f) 05088 0.7% Carrageenan CSI 181 & 186 tan(Ì ) = f (f) 05093 0.5% CMC BAK 130B tan(Ì ) = f (f) 05097 dk 1776 0.5% xanthan tan(Ì ) = f (f) Above 1 - Elastic ta n ( Ì ) in behaviour 1,0 Below 1 Solid behaviour This region This region relates to relates to bar structure eating texture 0,1 0,01 0,10 1,00 10,00 100,00 f in Hz HAAKE RheoWin 4.30.0001
  • 72. Texture Comparision – Rheology 2% pectin 130b syrup tan(Ì ) = f (f) 10,0 4% Gelatine syrup tan(Ì ) = f (f) 05060 2% Pectin + 0.25% CMC 130b tan(Ì ) = f (f) 05061 2% pectin + 0.25% LBG tan(Ì ) = f (f) 05063 pectin 2% Alginate 0.5% tan(Ì ) = f (f) 05098 2% Pectin + Citrem LR 10 tan(Ì ) = f (f) Above 1 - Elastic behaviour in ta n ( Ì ) 1,0 Below 1 Solid behaviour This region This region relates to relates to bar structure eating texture 0,1 0,01 0,10 1,00 10,00 100,00 f in Hz
  • 73. Gelling agents for soft gums and jellies Traditional • Pectin 1 – 3% • Agar Agar 1 – 3% • Gelatine 4 – 8% • Starch 8 – 16% & • Wheat Flour 20 – 30% Combinations • Gum Arabic 40 – 60% New • Carrageenan 1 – 3% Are there more? 73
  • 74. Texture Pectin & Pectin with CMC 2 % w/w Pectin 78% w/w solids 2% w/w Pectin & 0.025% w/w CMC 78% w/w solids Fo rce (g ) 1 2 3 4 5 6 Fo rce (g ) 1 2 3 4 5 6 12 0 0 12 0 0 10 0 0 10 0 0 800 800 600 600 3f 400 400 2f 3f 2f 1f 200 200 0 0 0 20 40 60 80 10 0 12 0 14 0 0 20 40 60 80 10 0 12 0 14 0 1f Time (sec.) Time (sec.) -2 00 -2 00 Break Force grams = 250 Break Force Grams = 458 New combinations possible – NOT all work! 74
  • 75. Discussion & Questions – 5 minutes? 75