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End-to-End EPC RFID Solutions: Making It Play . . . And Pay George Reynolds Vice President, RFID Tyco Fire & Security
Discussion Topics ,[object Object],[object Object],[object Object],[object Object]
Tyco / ADT Foundation for Supply Chain Visibility Logical Layer Physical Layer ADT’s RFID Solution ADT Support Services: Installation, support and remote diagnostics services which provides maximum availability ADT RFID Services:   Systems design, site survey and compliance testing Sensormatic RFID Readers, Antennas, Printers, and Applicators: Multi-protocol, multi-frequency, intelligent devices  Sensormatic RFID Tags:  M ulti-protocol, multi-frequency tags Sensormatic Device  Commander:  Comprehensive Device Management software RFID Services Support Services Global  Data Synch. WMS ERP Systems Integration Data  Management Middleware
Depth of Experience ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Note:  the technology / application is different, but the expertise required for label placement and antenna calibration is similar.
Service Portfolio Lab & Design Services Site Solutions ,[object Object],[object Object],[object Object],Support and Maintenance Deployment Services ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Product Components Antennas Focused Application Software Development Software Readers EPC Class Labels Label Printing & Application
Tyco RFID Architecture ,[object Object],[object Object],[object Object],[object Object],[object Object],Radios - AFE  Radio Controllers Device Management Data Management Tags Standard, Private Published Private, Private Published, Standard Private, Private Published, Standard The Enterprise Private, Private Published, Standard Private, Private Published, Standard Private, Private Published, Standard Antennas  Applicators - Printers
Discussion Topics ,[object Object],[object Object],[object Object],[object Object]
We have engaged customers in all regions
Multiple Large-Scale Pilots from  Off-shore production to store shelves ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Item-Level Rental Pilot:   Inventory management Video Rental Trial Programming Drop Box Readers Physical Inventory Self Check-Out Auto Check-In Sample Observations ,[object Object],[object Object],[object Object],[object Object],[object Object]
Item-Level Retail Pilot:   Inventory management High-end Clothing and Firearms Trials Programming Inventory counting Product Locating POS reconciliation Sample Observations ,[object Object],[object Object],[object Object],[object Object],[object Object]
Pharma Pilot: case creation to outbound shipping ,[object Object],[object Object],Sample Lab Test Results Sample Observations ,[object Object],[object Object],[object Object],Product Description Case Label  Pass  without  Pallet Tag  Cases per  SKU/Pallet Tests per  SKU/Pallet Label  Placement  High Power  Range  (inches) 3 Label  Write Portal Pallet  Tags - 1 or  more 2 12 inches 200 FPM 400 FPM Worst % Ave % Best % 4-8 MPH Worst % Ave % Best % Plastic 308 719 77 YES YES 97.22% 3 6 6 6 11 6 92.59% 1 4 9 Drops YES 60 548 108 YES YES YES 15 41 75 YES 40 63 97 Ointment YES 91 548 77 YES YES YES 4 13 27 81.48% 10 27 39 Packs YES 96 548 84 YES YES YES 9 20 37 92.59% 25 39 58 Medium Bottles YES 144 548 82 YES YES YES 9 16 32 96.30% 15 32 43 Softgels YES 126 548 62 YES YES YES 6 8 21 YES 6 23 37 Large Bottles 80 836 68 YES YES YES 0 6 20 YES 1 2 26 Ointment 175 692 81 YES YES 97.22% 5 10 18 YES 11 19 27 Small Cream 238 980 54 YES YES 5 YES 5 1 4 8 96.30% 2 5 10 Test kit 180 548 73 YES YES 95.80% 4 6 13 YES 7 14 25 Large Cream YES 95 1232 61 YES YES YES 16 6 28 6 36 6 92.59% 7 17 25 Mouthwash YES 126 791 52 YES YES YES 4 6 8 6 12 6 YES 2 9 18 Anti-acid YES 90 908 76 YES YES 5 YES 5 4 13 29 YES 12 25 47 Capsules 120 908 54 YES YES 98.61% 3 10 22 YES 11 18 30 Hygene Pads YES 100 575 53 YES YES YES 4 6 12 6 18 6 77.78% 5 10 16 Medicine YES 52 854 6 22 42 YES 23 28 53 Spray Can YES 74 YES YES YES Blister Pack YES 60 YES YES YES Lotion YES 94 YES YES YES Mixed cases YES 50 1007 3 29 54 YES 18 39 48 Soda YES 46 YES YES YES Cereal YES 67 YES YES YES Small Bottles YES 60 YES YES YES Papers YES 76 YES YES YES Dock Door Case Labels 1 Conveyor 100% 4 Portal Case Labels 1
Discussion Topics ,[object Object],[object Object],[object Object],[object Object]
Retailer Pilot: DC receiving to store shelf stocking DC Incoming Receiving Outbound Shipping Primary Storage - Single Primary Storage - Double Individual Storage Area Store Incoming Receiving Stockroom Exits Store Shelves Nine Stations:  DC processing to Store shelf Sample Observations ,[object Object],[object Object],[object Object],[object Object]
Typical Installations Shipping doors Perpetual in-store inventory
More advanced installations Door to trash compactor Door to selling floor
Manufacturer Pilot: Launch Package Implementation   Sample Observations ,[object Object],[object Object],[object Object],[object Object]
Manufacturer Case Example: Manufacturing EPC Process CLIENT X MANUFACTURING CENTER ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Manufacturing EPC IT Configuration
Distribution Center EPC Process CLIENT X DISTRIBUTION CENTER ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Distribution Center IT Configuration 1
Manufacturing Station 1 ,[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],Manufacturing Station 2 & 3
Gillette Ft. Deven DC implementation:  packaging to rack storage to store shipment Nine DC Stations:  Packaging to Final Shipment Process  Programming Pallet Creation Stocking Inbound Packaging Returns Shelf Picking Packaging Outbound Forklifts Mixed Pallet Verifier Dock Doors Sample Observations ,[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Manufacturing Case Example:  packaging to rack storage to store shipment Source:  Gillette 2005 presentation at the EPC Global BAG
Pilot Overview UPS Conveyor Exit Doors Pack To Order Packaging Center Distribution Center Verification Tunnel Case Packing Machine Connecting Link Pick To Order Hand  Pallet Forming Source:  Gillette 2005 presentation at the EPC Global BAG
Step #1 Source:  Gillette 2005 presentation at the EPC Global BAG The “flat” cases are tagged UPS Conveyor Exit Doors Pack To Order Packaging Center Distribution Center Verification Tunnel Case Packing Machine Connecting Link Pick To Order Hand  Pallet Forming
Step #2 Source:  Gillette 2005 presentation at the EPC Global BAG The SKU number is scanned once for each production run UPS Conveyor Exit Doors Pack To Order Packaging Center Distribution Center Verification Tunnel Case Packing Machine Connecting Link Pick To Order Hand  Pallet Forming
Step #3/4 Source:  Gillette 2005 presentation at the EPC Global BAG The SKU number generates the unique EPC.  The EPC is written, verified, and recorded UPS Conveyor Exit Doors Pack To Order Packaging Center Distribution Center Verification Tunnel Case Packing Machine Connecting Link Pick To Order Hand  Pallet Forming
Cases Are Then Aggregated To A Pallet ,[object Object],[object Object],[object Object],Source:  Gillette 2005 presentation at the EPC Global BAG UPS Conveyor Exit Doors Pack To Order Packaging Center Distribution Center Verification Tunnel Case Packing Machine Connecting Link Pick To Order Hand  Pallet Forming
The Pallet Then Moves From The Packaging Center To The Distribution Center… ,[object Object],Source:  Gillette 2005 presentation at the EPC Global BAG UPS Conveyor Exit Doors Pack To Order Packaging Center Distribution Center Verification Tunnel Case Packing Machine Connecting Link Pick To Order Hand  Pallet Forming
The Pallet Then Moves From The Packaging Center To The Distribution Center… ,[object Object],[object Object],Source:  Gillette 2005 presentation at the EPC Global BAG UPS Conveyor Exit Doors Pack To Order Packaging Center Distribution Center Verification Tunnel Case Packing Machine Connecting Link Pick To Order Hand  Pallet Forming
The Pallet Then Moves From The Packaging Center To The Distribution Center… ,[object Object],[object Object],[object Object],Source:  Gillette 2005 presentation at the EPC Global BAG UPS Conveyor Exit Doors Pack To Order Packaging Center Distribution Center Verification Tunnel Case Packing Machine Connecting Link Pick To Order Hand  Pallet Forming
Comparing The Old Process To The New Process Reveals Significant Benefits… ,[object Object],[object Object],[object Object],20 Seconds  Per Pallet ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Source:  Gillette 2005 presentation at the EPC Global BAG
Comparing The Old Process To The New Process Reveals Significant Benefits… ,[object Object],[object Object],5 Seconds  Per Pallet Source:  Gillette 2005 presentation at the EPC Global BAG
Orders Are Then Processed… Source:  Gillette 2005 presentation at the EPC Global BAG UPS Conveyor Exit Doors Pack To Order Packaging Center Distribution Center Verification Tunnel Case Packing Machine Connecting Link Pick To Order Hand  Pallet Forming
Customer Orders Are Verified… ,[object Object],Source:  Gillette 2005 presentation at the EPC Global BAG
Comparing The Old Process To The New Process Reveals Significant Benefits… ,[object Object],[object Object],[object Object],80 Seconds to 20 minutes Per Pallet Source:  Gillette 2005 presentation at the EPC Global BAG ,[object Object],[object Object],[object Object]
Comparing The Old Process To The New Process Reveals Significant Benefits… ,[object Object],[object Object],Source:  Gillette 2005 presentation at the EPC Global BAG 20 Seconds  Per Pallet
And The Pallet Transferred For Shipping ,[object Object],Source:  Gillette 2005 presentation at the EPC Global BAG UPS Conveyor Exit Doors Pack To Order Packaging Center Distribution Center Verification Tunnel Case Packing Machine Connecting Link Pick To Order Hand  Pallet Forming
Comparing The Old Process To The New Process Reveals Significant Benefits… ,[object Object],[object Object],[object Object],[object Object],[object Object],Source:  Gillette 2005 presentation at the EPC Global BAG 10 Seconds  Per Pallet
Comparing The Old Process To The New Process Reveals Significant Benefits… ,[object Object],[object Object],[object Object],Source:  Gillette 2005 presentation at the EPC Global BAG 5 Seconds  Per Pallet
Intel Manufacturing Case Example:  factory packaging to DC to customer inventory Eight Stations across three facilities and two companies Factory Pack Factory Ship Out Split/Merge Overpack  DC Ship Out Warehouse Receive OEM Receive OEM Inventory Sample Observations ,[object Object],[object Object],[object Object]
Logistics RFID Pilot ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Source:  Intel 2005 presentation at the EPC Global BAG RFID for Mfg RFID for  Logistics Mgmt RFID for  Enterprise Infrastructure (Data Center) RFID Ethnography Studies RFID for Supply Chain Integration Find the “threads ” Influence corporate strategies Logistics RFID Pilot
Product Flow Warehouse DC Factory Pack Factory Ship Out Warehouse Receipt Split / Merge Overpack DC Ship Out OEM Receipt OEM Inventory CPU Assembly And Test Factory OEM RFID RFID RFID RFID RFID RFID RFID RFID OEM Factory Floor Source:  Intel 2005 presentation at the EPC Global BAG
PoC Logical Infrastructure Source:  Intel 2005 presentation at the EPC Global BAG Intel Server (Factory and Warehouse) OEM Server Pack Portal Factory Ship Portal W/H Receipt Portal W/H Split / Merge Station W/H Overpack Station OEM Receipt / Inventory Portal DC Ship Out Portal Network Bridge Factory Network Warehouse Network
Typical RFID Portal ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Source:  Intel 2005 presentation at the EPC Global BAG
Trays holding multiple CPU chips were bundled and strapped before being placed in a shipping box Shipping box was taped shut and labeled normally ,[object Object],[object Object],[object Object],Source:  Intel 2005 presentation at the EPC Global BAG Factory Pack
RFID tags were written with unique identifiers and hand-placed on the shipping boxes. For the pilot, human-readable labels were also placed to help identify the presence of RFID Source:  Intel 2005 presentation at the EPC Global BAG Factory Pack
Loaded carts were scanned at the Pack portal to generate a stored list of cart content. The loaded carts were then set to the factory ship out area. Source:  Intel 2005 presentation at the EPC Global BAG Factory Pack
At factory ship out, the fully-loaded carts were once again scanned just before exiting the factory on their way to the warehouse. Source:  Intel 2005 presentation at the EPC Global BAG Factory Ship Out
[object Object],[object Object],[object Object],[object Object],[object Object],Source:  Intel 2005 presentation at the EPC Global BAG Warehouse Receipt, Inventory, Split, and Merge
The individual boxes of CPUs were put into overpack boxes, which also was RFID tagged The completed overpack boxes were then placed on pallets for shipment. Source:  Intel 2005 presentation at the EPC Global BAG Overpack, DC Ship Out Each pallet also received an RFID tag. The portal at ship out read all of the stacked overpack box tags and the pallet tag before allowing the shipment
Loaded pallets of product were scanned at the OEM upon receipt and placed in the OEM’s inventory The individual boxes were scanned for the last time when pulled from inventory for consumption on the OEM’s factory floor Throughout the entire process chain, all transactions were recorded to databases for later analysis Source:  Intel 2005 presentation at the EPC Global BAG OEM Receipt and Storage
Tesco rollout: DC shipping to store receiving Outbound Shipping Store Incoming Receiving Two:  DC processing to Store shelf Sample Observations ,[object Object],[object Object],[object Object]
Tesco’s RFID Goals ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Demonstration at NRF 2005 Keynote
The two main deployment configurations DC shipping doors Store receiving doors
More in-store views Individual items in tagged RPC’s Note stock density and variety of metal cages in store receiving area
Discussion Topics ,[object Object],[object Object],[object Object],[object Object]
Lessons Learned:  “Top Five Reasons We Might Have Failed” ,[object Object],[object Object],[object Object],[object Object],[object Object],Actual situations encountered…
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Lessons Applied: Choose Appropriate RFID Technologies
Customer Required Features for RFID Readers ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Device and System Performance Management ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Key Next Steps Whether on your own or with a partner, it is important that you begin the RFID implementation process today ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Thank You! George Reynolds Vice President, RFID Tyco Fire & Security [email_address]

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Conference Board 03 May 05 Tyco Rfid

  • 1. End-to-End EPC RFID Solutions: Making It Play . . . And Pay George Reynolds Vice President, RFID Tyco Fire & Security
  • 2.
  • 3. Tyco / ADT Foundation for Supply Chain Visibility Logical Layer Physical Layer ADT’s RFID Solution ADT Support Services: Installation, support and remote diagnostics services which provides maximum availability ADT RFID Services: Systems design, site survey and compliance testing Sensormatic RFID Readers, Antennas, Printers, and Applicators: Multi-protocol, multi-frequency, intelligent devices Sensormatic RFID Tags: M ulti-protocol, multi-frequency tags Sensormatic Device Commander: Comprehensive Device Management software RFID Services Support Services Global Data Synch. WMS ERP Systems Integration Data Management Middleware
  • 4.
  • 5.
  • 6. Product Components Antennas Focused Application Software Development Software Readers EPC Class Labels Label Printing & Application
  • 7.
  • 8.
  • 9. We have engaged customers in all regions
  • 10.
  • 11.
  • 12.
  • 13.
  • 14.
  • 15.
  • 16. Typical Installations Shipping doors Perpetual in-store inventory
  • 17. More advanced installations Door to trash compactor Door to selling floor
  • 18.
  • 19.
  • 20. Manufacturing EPC IT Configuration
  • 21.
  • 22. Distribution Center IT Configuration 1
  • 23.
  • 24.
  • 25.
  • 26.
  • 27. Pilot Overview UPS Conveyor Exit Doors Pack To Order Packaging Center Distribution Center Verification Tunnel Case Packing Machine Connecting Link Pick To Order Hand Pallet Forming Source: Gillette 2005 presentation at the EPC Global BAG
  • 28. Step #1 Source: Gillette 2005 presentation at the EPC Global BAG The “flat” cases are tagged UPS Conveyor Exit Doors Pack To Order Packaging Center Distribution Center Verification Tunnel Case Packing Machine Connecting Link Pick To Order Hand Pallet Forming
  • 29. Step #2 Source: Gillette 2005 presentation at the EPC Global BAG The SKU number is scanned once for each production run UPS Conveyor Exit Doors Pack To Order Packaging Center Distribution Center Verification Tunnel Case Packing Machine Connecting Link Pick To Order Hand Pallet Forming
  • 30. Step #3/4 Source: Gillette 2005 presentation at the EPC Global BAG The SKU number generates the unique EPC. The EPC is written, verified, and recorded UPS Conveyor Exit Doors Pack To Order Packaging Center Distribution Center Verification Tunnel Case Packing Machine Connecting Link Pick To Order Hand Pallet Forming
  • 31.
  • 32.
  • 33.
  • 34.
  • 35.
  • 36.
  • 37. Orders Are Then Processed… Source: Gillette 2005 presentation at the EPC Global BAG UPS Conveyor Exit Doors Pack To Order Packaging Center Distribution Center Verification Tunnel Case Packing Machine Connecting Link Pick To Order Hand Pallet Forming
  • 38.
  • 39.
  • 40.
  • 41.
  • 42.
  • 43.
  • 44.
  • 45.
  • 46. Product Flow Warehouse DC Factory Pack Factory Ship Out Warehouse Receipt Split / Merge Overpack DC Ship Out OEM Receipt OEM Inventory CPU Assembly And Test Factory OEM RFID RFID RFID RFID RFID RFID RFID RFID OEM Factory Floor Source: Intel 2005 presentation at the EPC Global BAG
  • 47. PoC Logical Infrastructure Source: Intel 2005 presentation at the EPC Global BAG Intel Server (Factory and Warehouse) OEM Server Pack Portal Factory Ship Portal W/H Receipt Portal W/H Split / Merge Station W/H Overpack Station OEM Receipt / Inventory Portal DC Ship Out Portal Network Bridge Factory Network Warehouse Network
  • 48.
  • 49.
  • 50. RFID tags were written with unique identifiers and hand-placed on the shipping boxes. For the pilot, human-readable labels were also placed to help identify the presence of RFID Source: Intel 2005 presentation at the EPC Global BAG Factory Pack
  • 51. Loaded carts were scanned at the Pack portal to generate a stored list of cart content. The loaded carts were then set to the factory ship out area. Source: Intel 2005 presentation at the EPC Global BAG Factory Pack
  • 52. At factory ship out, the fully-loaded carts were once again scanned just before exiting the factory on their way to the warehouse. Source: Intel 2005 presentation at the EPC Global BAG Factory Ship Out
  • 53.
  • 54. The individual boxes of CPUs were put into overpack boxes, which also was RFID tagged The completed overpack boxes were then placed on pallets for shipment. Source: Intel 2005 presentation at the EPC Global BAG Overpack, DC Ship Out Each pallet also received an RFID tag. The portal at ship out read all of the stacked overpack box tags and the pallet tag before allowing the shipment
  • 55. Loaded pallets of product were scanned at the OEM upon receipt and placed in the OEM’s inventory The individual boxes were scanned for the last time when pulled from inventory for consumption on the OEM’s factory floor Throughout the entire process chain, all transactions were recorded to databases for later analysis Source: Intel 2005 presentation at the EPC Global BAG OEM Receipt and Storage
  • 56.
  • 57.
  • 58. The two main deployment configurations DC shipping doors Store receiving doors
  • 59. More in-store views Individual items in tagged RPC’s Note stock density and variety of metal cages in store receiving area
  • 60.
  • 61.
  • 62.
  • 63.
  • 64.
  • 65.
  • 66. Thank You! George Reynolds Vice President, RFID Tyco Fire & Security [email_address]