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Murli Industries: Murli Cement builds better,
faster processes with SAP and IBM


                                                                                                Murli Industries Limited (“the
                                        Overview                                                Company”) is a public limited
                                                                                                company, formerly known as
 The Challenge                                    IBM System x3650 server running              Murli Agro Products Limited and
  Murli Cement, a fast-growth cement               Microsoft Windows Server and                 established in December 1991. The
  manufacturing business unit of                   Microsoft SQL Server database.               Company, inter alia, engaged in the
  Murli Industries, relied on various                                                           business of production and marketing
  IT solutions to support the specific        The Benefits                                     of various agriculture-based products
  needs of each operational area.                  With SAP applications provided               like Soya derivatives – oiled cake,
  Limitations of database size and its             centrally, all business units                refined edible oil and paper products.
  expandability, and the unavailability            categorize their costs and revenues          Recently the Company has made
  of an industry-standard sales and                in the same standardized manner,             forays into the cement sector and
  distribution module, an important                enabling the company to extract,             has commissioned a cement plant
  capability for a cement company,                 analyze and compare data rapidly             at Chandrapur, Maharashtra. The
  were hindering company growth.                   and produce meaningful results.              registered office of the Company is
                                                                                                situated at Nagpur, Maharashtra, and
 The Solution                                Key Solution Components                          has an employee base of more than
  Murli Cement deployed a range of                 Industry: Industrial Products,               2000. The Cement Business is one of
  SAP ERP applications centrally,                  Manufacturing                                the fastest growing-business units of
  including financial accounting,                  Applications:   SAP®   ERP including         Murli Industries.
  materials management, sales and                  financial accounting, inventory,
  distribution, plant maintenance                  manufacturing, import/export,                As is often the case with growing
  and production planning to provide               payroll, quality, warehouse                  business activities, the underlying IT
  a single, integrated business                    management, sales and distribution           systems had grown to reflect each
  management platform. The decision                Hardware: IBM ® System x3650                 operational area’s specific needs.
  was based on the widespread                      server powered by quad-core      Intel®      The operating divisions tended to
  adoption of SAP solutions within                 Xeon®   Processor 5500 series, IBM           invest in their own solutions, resulting
  the cement industry, the excellence              System   Storage® DS3400                     in high operational costs and
  of the functionality offered by the              Software: Microsoft® Windows®                underutilized assets. The result was
  sales and distribution component,                Server 2003, Microsoft SQL                   silos of applications and data, along
  and the ability to handle very large             Server™ 2005                                 with disparate and disconnected
  data workloads. To support the                   Services: IBM Global Business                processes. Executives were facing
  SAP applications and database,                   Services
  Murli Cement implemented an
“The IBM System                                 challenges in discovering the right       offered the greatest experience both in
                                                information at the right time for         successful SAP implementations and
 Storage DS3400 offers
                                                decision making.                          with the best resources in India.
 a secure, centralized
 store for Murli Cement,                        Finding expert help                       “We selected IBM Global Business
 and the embedded                               Murli Industries’ executives              Services to guide us through the
 RAID protection and                            understood the need to integrate          software selection and implementation
                                                the company’s cement business             process. There was strong
 dual controller design
                                                processes, and had created a              competition from some large Indian
 offers a high degree of                        shortlist of possible ERP solutions. It   IT service companies, but we felt that
 resilience to ensure that                      was important to Murli Industries to      IBM offered the strongest experience
 our valuable business                          bring in experts to help choose the       of successful SAP implementations in
 data is secured.”                              right solution and subsequently to        India.”
	                                               implement it cost-efficiently.
	 Sudhir Thosar, Head of IT, Murli Industries                                             Starting initially with another
    Ltd.
                                                Sudhir Thosar, Head of IT, explains,      implementation partner, after three
                                                “Our cement business was expanding,       months Murli Industries found that
                                                particularly the operations and the       the quality and expertise were not up
                                                local teams were busy supporting          to standard. After switching to IBM,
                                                daily activities. We were particularly    project progress accelerated and IBM
                                                interested in switching to industry-      delivered considerably better value for
                                                standard software that would offer        money.
                                                us the best possible fit with our
                                                business. This led us naturally to SAP    Building on best practices
                                                ERP applications, which are used by       The IBM Global Business Services
                                                almost all cement and construction        team implemented a wide range of
                                                businesses in India. The next step was    SAP ERP applications, including
                                                to choose an IT service partner that      financial accounting, materials
                                                                                          management, sales and distribution,
                                                                                          plant maintenance and production
                                                                                          planning.


                                                                                          To ensure speed and reliability of
                                                                                          design and implementation, IBM
                                                                                          Global Business Services used
                                                                                          integrated tools and techniques,
                                                                                          including proven reference
                                                                                          architectures, based on templates
                                                                                          that are known to work and provide
                                                                                          a very high degree of functionality
                                                                                          with the least possible customization.
                                                                                          This approach involved people and
                                                                                          resources from IBM Global Business
                                                                                          Services, including specialists from
                                                                                          Financial Management, Business
                                                                                          Risk Management, Human Capital
                                                                                          Management, HR Strategy and
Transformation, Supply Chain              even if one of the controllers fails,       “With SAP applications
Management, and from Enterprise           offering additional protection that is
                                                                                       provided centrally,
Asset Management.                         ideally suited to organizations that rely
                                          on a single storage device.
                                                                                       there is no longer a
Acting on advice from IBM Global                                                       need for each operating
Business Services, the Murli Industries   “As Murli Cement grows, so will              unit to invest in their
– Cement Business team chose to           the amount of data, and the value            own solutions and the
implement the SAP applications on an      of data tends to increase over time
                                                                                       supporting hardware,
IBM System x3650 server, powered          as it contains a track record of
by quad-core Intel Xeon 5500 series       performance. With the previous
                                                                                       which immediately
processors. The server runs Microsoft     solution, data held in separate servers      saves money. It is cost-
Windows Server 2003, with a Microsoft     and individual storage systems within        effective to invest in the
SQL Server 2005 database to support       the business units was very difficult        IBM System x3650 and
the SAP applications.                     to obtain and analyze, and Murli
                                                                                       IBM System Storage
                                          Cement Business faced increased
“IBM Global Business Services was         cost and complexity along with the
                                                                                       DS3400 and then
able to provide access to the right       accompanying business risks,”                exploit these assets to
people with the in-depth resources        comments Sudhir Thosar.                      the full.”
                                                                                      	
that we needed for selecting, sizing
                                                                                      	 Sudhir Thosar, Head of IT, Murli Industries
and deploying the correct SAP             “The IBM System Storage DS3400
                                                                                          Ltd.
application architecture on the IBM       offers a secure, centralized store for
System x3650 server. The IBM System       Murli Cement, and the embedded
x3650 itself offers excellent response    RAID protection and dual controller
for SAP applications, and is easily       design offers a high degree of
capable of handling our predicted         resilience to ensure that our valuable
workload,” says Sudhir Thosar.            business data is secured.”


Scalable storage                          Gaining control of operations
As the company expands its                With the SAP applications on the IBM
operations across geographies and         System x3650 server, and data stored
expands its market base the total data    on the IBM System Storage DS3400,           TECHNICAL LANDSCAPE
generated by the SAP applications will    Murli Cement has now gained control         Servers: Four IBM System x3650
rise. It was clear to the Murli Cement    of its enterprise operations. The SAP           servers powered by quad-core Intel
team that the ability to add storage      applications provide core business              Xeon Processor 5500 series with
capacity easily and quickly would         services such as finance, materials             8 GB memory, IBM System Storage
become important.                         management, sales and distribution,             DS3400
                                          plant maintenance and production            Software: SAP ERP including financial
Working with IBM Global Business          planning. The result is that executives         accounting, inventory, manufacturing,
Services, Murli Cement chose to           are now able to receive enterprise-             import/export, payroll, quality,
implement an IBM System Storage           wide business information rapidly,              warehouse management, sales and
DS3400 Dual Controller. The IBM           based on accurate data that is                  distribution, Microsoft Windows
System Storage DS3400 is capable          automatically retrieved from the SQL            Server 2003, Microsoft SQL Server
of expanding to 24TB total capacity,      database.                                       2005
and to 96TB with expansion cabinets,                                                  Users: 100 SAP users accessing
allowing for even the most dramatic       Sudhir Thosar continues, “With SAP              approximately 100 GB of data in
growth. The Dual Controller design        applications provided centrally, there          Microsoft SQL Server 2005
ensures that operations can continue      is no longer a need for each operating
unit to invest in their own solutions   “The IBM System x3650
and the supporting hardware,
                                         and IBM System
which immediately saves money.
                                         Storage DS3400
It is cost-effective to invest in the
IBM System x3650 and IBM System          technologies provide
Storage DS3400 and then exploit          an excellent foundation
these assets to the full.                for Murli Cement to
                                                                                        	 IBM Deutschland GmbH
                                         run its new SAP ERP                              D-70548 Stuttgart
“The shared SAP applications ensure                                                       ibm.com/solutions/sap
                                         applications, with the
that all Cement unit departments                                                        	 IBM, the IBM logo, and ibm.com are trademarks

categorize their costs and revenues      opportunity to start                             of International Business Machines Corporation,
                                                                                          registered in many jurisdictions worldwide. A
in the same standardized manner,         small and grow fast                              current list of other IBM trademarks is available
                                                                                          on the Web at “Copyright and trademark
and we can then extract, analyze and     in a way that matches                            information” at http://www.ibm.com/legal/
compare this data rapidly and produce
                                         Murli Industries’ own                            copytrade.shtml

meaningful results for executives.                                                      	 Intel, the Intel logo, Intel Xeon and the Intel Xeon
                                         ambitions”                                       logo are trademarks or registered trademarks of
                                        	                                                 Intel Corporation or its subsidiaries in the United
“Looking ahead, we can see that                                                           States and other countries. UNIX is a registered
                                        	 Sudhir Thosar, Head of IT, Murli Industries
                                                                                          trademark of The Open Group in the United
there will be more consolidation            Ltd.
                                                                                          States and other countries. Linux is a trademark
to SAP applications, and analysis                                                         of Linus Torvalds in the United States, other
                                                                                          countries, or both. Microsoft, Windows, Windows
of the centralized data will help
                                                                                          NT, and the Windows logo are trademarks of
executives understand and manage                                                          Microsoft Corporation in the United States, other
                                                                                          countries, or both.
the business more effectively. The
                                                                                        	 Other company, product or service names may
IBM System x3650 and IBM System
                                                                                          be trademarks, or service marks of others.
Storage DS3400 technologies
                                                                                        	 This case study illustrates how one IBM
provide an excellent foundation for                                                       customer uses IBM and/or IBM Business Partner
                                                                                          technologies/services. Many factors have
Murli Cement to run its new SAP ERP
                                                                                          contributed to the results and benefits
applications, with the opportunity                                                        described. IBM does not guarantee comparable
                                                                                          results. All information contained herein was
to start small and grow fast in a way
                                                                                          provided by the featured customer and/or IBM
that matches Murli Industries’ own                                                        Business Partner. IBM does not attest to its
                                                                                          accuracy. All customer examples cited represent
ambitions,” concludes Sudhir Thosar.
                                                                                          how some customers have used IBM products
                                                                                          and the results they may have achieved. Actual
                                                                                          environmental costs and performance
                                                                                          characteristics will vary depending on individual
                                                                                          customer configurations and conditions.

                                                                                        	 This publication is for general guidance only.
                                                                                          Photographs may show design models.

                                                                                        ©	 Copyright IBM Corp. 2010. All rights reserved.




                                                                                        ©	 Copyright 2010 SAP AG
                                                                                           SAP AG
                                                                                           Dietmar-Hopp-Allee 16
                                                                                           D-69190 Walldorf

                                                                                        	 SAP, the SAP logo, SAP and all other SAP
                                                                                          products and services mentioned herein are
                                                                                          trademarks or registered trademarks of SAP AG in
                                                                                          Germany and several other countries.


                                                                                          SPC03301-INEN-00 (December 2010)

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Murli Industries: Murli Cement builds better, faster processes with SAP and IBM

  • 1. we know they know Murli Industries: Murli Cement builds better, faster processes with SAP and IBM Murli Industries Limited (“the Overview Company”) is a public limited company, formerly known as  The Challenge IBM System x3650 server running Murli Agro Products Limited and Murli Cement, a fast-growth cement Microsoft Windows Server and established in December 1991. The manufacturing business unit of Microsoft SQL Server database. Company, inter alia, engaged in the Murli Industries, relied on various business of production and marketing IT solutions to support the specific  The Benefits of various agriculture-based products needs of each operational area. With SAP applications provided like Soya derivatives – oiled cake, Limitations of database size and its centrally, all business units refined edible oil and paper products. expandability, and the unavailability categorize their costs and revenues Recently the Company has made of an industry-standard sales and in the same standardized manner, forays into the cement sector and distribution module, an important enabling the company to extract, has commissioned a cement plant capability for a cement company, analyze and compare data rapidly at Chandrapur, Maharashtra. The were hindering company growth. and produce meaningful results. registered office of the Company is situated at Nagpur, Maharashtra, and  The Solution  Key Solution Components has an employee base of more than Murli Cement deployed a range of Industry: Industrial Products, 2000. The Cement Business is one of SAP ERP applications centrally, Manufacturing the fastest growing-business units of including financial accounting, Applications: SAP® ERP including Murli Industries. materials management, sales and financial accounting, inventory, distribution, plant maintenance manufacturing, import/export, As is often the case with growing and production planning to provide payroll, quality, warehouse business activities, the underlying IT a single, integrated business management, sales and distribution systems had grown to reflect each management platform. The decision Hardware: IBM ® System x3650 operational area’s specific needs. was based on the widespread server powered by quad-core Intel® The operating divisions tended to adoption of SAP solutions within Xeon® Processor 5500 series, IBM invest in their own solutions, resulting the cement industry, the excellence System Storage® DS3400 in high operational costs and of the functionality offered by the Software: Microsoft® Windows® underutilized assets. The result was sales and distribution component, Server 2003, Microsoft SQL silos of applications and data, along and the ability to handle very large Server™ 2005 with disparate and disconnected data workloads. To support the Services: IBM Global Business processes. Executives were facing SAP applications and database, Services Murli Cement implemented an
  • 2. “The IBM System challenges in discovering the right offered the greatest experience both in information at the right time for successful SAP implementations and Storage DS3400 offers decision making. with the best resources in India. a secure, centralized store for Murli Cement, Finding expert help “We selected IBM Global Business and the embedded Murli Industries’ executives Services to guide us through the RAID protection and understood the need to integrate software selection and implementation the company’s cement business process. There was strong dual controller design processes, and had created a competition from some large Indian offers a high degree of shortlist of possible ERP solutions. It IT service companies, but we felt that resilience to ensure that was important to Murli Industries to IBM offered the strongest experience our valuable business bring in experts to help choose the of successful SAP implementations in data is secured.” right solution and subsequently to India.” implement it cost-efficiently. Sudhir Thosar, Head of IT, Murli Industries Starting initially with another Ltd. Sudhir Thosar, Head of IT, explains, implementation partner, after three “Our cement business was expanding, months Murli Industries found that particularly the operations and the the quality and expertise were not up local teams were busy supporting to standard. After switching to IBM, daily activities. We were particularly project progress accelerated and IBM interested in switching to industry- delivered considerably better value for standard software that would offer money. us the best possible fit with our business. This led us naturally to SAP Building on best practices ERP applications, which are used by The IBM Global Business Services almost all cement and construction team implemented a wide range of businesses in India. The next step was SAP ERP applications, including to choose an IT service partner that financial accounting, materials management, sales and distribution, plant maintenance and production planning. To ensure speed and reliability of design and implementation, IBM Global Business Services used integrated tools and techniques, including proven reference architectures, based on templates that are known to work and provide a very high degree of functionality with the least possible customization. This approach involved people and resources from IBM Global Business Services, including specialists from Financial Management, Business Risk Management, Human Capital Management, HR Strategy and
  • 3. Transformation, Supply Chain even if one of the controllers fails, “With SAP applications Management, and from Enterprise offering additional protection that is provided centrally, Asset Management. ideally suited to organizations that rely on a single storage device. there is no longer a Acting on advice from IBM Global need for each operating Business Services, the Murli Industries “As Murli Cement grows, so will unit to invest in their – Cement Business team chose to the amount of data, and the value own solutions and the implement the SAP applications on an of data tends to increase over time supporting hardware, IBM System x3650 server, powered as it contains a track record of by quad-core Intel Xeon 5500 series performance. With the previous which immediately processors. The server runs Microsoft solution, data held in separate servers saves money. It is cost- Windows Server 2003, with a Microsoft and individual storage systems within effective to invest in the SQL Server 2005 database to support the business units was very difficult IBM System x3650 and the SAP applications. to obtain and analyze, and Murli IBM System Storage Cement Business faced increased “IBM Global Business Services was cost and complexity along with the DS3400 and then able to provide access to the right accompanying business risks,” exploit these assets to people with the in-depth resources comments Sudhir Thosar. the full.” that we needed for selecting, sizing Sudhir Thosar, Head of IT, Murli Industries and deploying the correct SAP “The IBM System Storage DS3400 Ltd. application architecture on the IBM offers a secure, centralized store for System x3650 server. The IBM System Murli Cement, and the embedded x3650 itself offers excellent response RAID protection and dual controller for SAP applications, and is easily design offers a high degree of capable of handling our predicted resilience to ensure that our valuable workload,” says Sudhir Thosar. business data is secured.” Scalable storage Gaining control of operations As the company expands its With the SAP applications on the IBM operations across geographies and System x3650 server, and data stored expands its market base the total data on the IBM System Storage DS3400, TECHNICAL LANDSCAPE generated by the SAP applications will Murli Cement has now gained control Servers: Four IBM System x3650 rise. It was clear to the Murli Cement of its enterprise operations. The SAP servers powered by quad-core Intel team that the ability to add storage applications provide core business Xeon Processor 5500 series with capacity easily and quickly would services such as finance, materials 8 GB memory, IBM System Storage become important. management, sales and distribution, DS3400 plant maintenance and production Software: SAP ERP including financial Working with IBM Global Business planning. The result is that executives accounting, inventory, manufacturing, Services, Murli Cement chose to are now able to receive enterprise- import/export, payroll, quality, implement an IBM System Storage wide business information rapidly, warehouse management, sales and DS3400 Dual Controller. The IBM based on accurate data that is distribution, Microsoft Windows System Storage DS3400 is capable automatically retrieved from the SQL Server 2003, Microsoft SQL Server of expanding to 24TB total capacity, database. 2005 and to 96TB with expansion cabinets, Users: 100 SAP users accessing allowing for even the most dramatic Sudhir Thosar continues, “With SAP approximately 100 GB of data in growth. The Dual Controller design applications provided centrally, there Microsoft SQL Server 2005 ensures that operations can continue is no longer a need for each operating
  • 4. unit to invest in their own solutions “The IBM System x3650 and the supporting hardware, and IBM System which immediately saves money. Storage DS3400 It is cost-effective to invest in the IBM System x3650 and IBM System technologies provide Storage DS3400 and then exploit an excellent foundation these assets to the full. for Murli Cement to IBM Deutschland GmbH run its new SAP ERP D-70548 Stuttgart “The shared SAP applications ensure ibm.com/solutions/sap applications, with the that all Cement unit departments IBM, the IBM logo, and ibm.com are trademarks categorize their costs and revenues opportunity to start of International Business Machines Corporation, registered in many jurisdictions worldwide. A in the same standardized manner, small and grow fast current list of other IBM trademarks is available on the Web at “Copyright and trademark and we can then extract, analyze and in a way that matches information” at http://www.ibm.com/legal/ compare this data rapidly and produce Murli Industries’ own copytrade.shtml meaningful results for executives. Intel, the Intel logo, Intel Xeon and the Intel Xeon ambitions” logo are trademarks or registered trademarks of Intel Corporation or its subsidiaries in the United “Looking ahead, we can see that States and other countries. UNIX is a registered Sudhir Thosar, Head of IT, Murli Industries trademark of The Open Group in the United there will be more consolidation Ltd. States and other countries. Linux is a trademark to SAP applications, and analysis of Linus Torvalds in the United States, other countries, or both. Microsoft, Windows, Windows of the centralized data will help NT, and the Windows logo are trademarks of executives understand and manage Microsoft Corporation in the United States, other countries, or both. the business more effectively. The Other company, product or service names may IBM System x3650 and IBM System be trademarks, or service marks of others. Storage DS3400 technologies This case study illustrates how one IBM provide an excellent foundation for customer uses IBM and/or IBM Business Partner technologies/services. Many factors have Murli Cement to run its new SAP ERP contributed to the results and benefits applications, with the opportunity described. IBM does not guarantee comparable results. All information contained herein was to start small and grow fast in a way provided by the featured customer and/or IBM that matches Murli Industries’ own Business Partner. IBM does not attest to its accuracy. All customer examples cited represent ambitions,” concludes Sudhir Thosar. how some customers have used IBM products and the results they may have achieved. Actual environmental costs and performance characteristics will vary depending on individual customer configurations and conditions. This publication is for general guidance only. Photographs may show design models. © Copyright IBM Corp. 2010. All rights reserved. © Copyright 2010 SAP AG SAP AG Dietmar-Hopp-Allee 16 D-69190 Walldorf SAP, the SAP logo, SAP and all other SAP products and services mentioned herein are trademarks or registered trademarks of SAP AG in Germany and several other countries. SPC03301-INEN-00 (December 2010)