6. Hydrogen Production from Renewable Resources
What is the Focus?What is the Focus?
Environmental focus – Global Warming
Replace fossil fuels burned for electric power generation
with renewable resources that have near zero net CO2with renewable resources that have near zero net CO2
Energy Security Focus
Replace imported oil with
alternative fuels
6
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
8. Hydrogen Production from Renewable Resources
Future Evolution of Fossil Fuels
• Oil Production will peak in this decade (Multicyclic Hubbert
method) becoming critically low in 40‐50 years’ time.
• Natural Gas It will run out in 60 years’ time.
C l R ill t i 130 ’ ti• Coal Reserves will run out in 130 years’ time.
• NG and Coal will peak in ca. 40 years
* Note that they are key raw materials for the
chemical industry and consumer products
8
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
9. Hydrogen Production from Renewable Resources
Hubbert Curve: Peak Oil ProductionHubbert Curve: Peak Oil Production
The Hubbert peak
theory: “For any given
geographical area, from an
individual oil‐producing
www.almc.army.mil
individual oil producing
region to the planet as a
whole, the rate of
petroleum production tends
to follow a bell‐shaped
curve” y
Q(t)=Qmax/(1+a.exp(‐b.t))
tmax=ln(a)/b
World oil resources are on track to critically deplete within 40 years.
Oil has a host of useful industrial applications and to irreversibly burn oil jeopardizes the future.
* The vertical scale is in arbitrary relative units, but to get an idea of scale, world production averaged at about 80
million barrels per day in 2008.
9
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
D. Abbott, Proc. of the IEEE (2010)
10. Hydrogen Production from Renewable Resources
What are the Options?
Non‐renewable/Non‐fossil Máximum Power
( ) *
What are the Options?
Nuclear energy (fission) 2 TW*
Nuclear energy (fusion) Unpredictable
* In 2008: 0 9 TW In 2008: 0.9 TW
Renewable Máximum Power
Biofuels: ethanol & biodiesel Food conflict
Biomass Unknown
River hydroelectric 7 TW
Ocean thermal 100 TW
Wind 72 TW
Geothermal 44 TW Geothermal 44 TW
Desert solar 7650 TW
1TW=1012 Watt
10
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
11. What are the Options?
Hydrogen Production from Renewable Resources
What are the Options?
11
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
12. Hydrogen Production from Renewable Resources
Scale of the Problemf
The current population on the planet consumes 15 TW.
The total amount of solar energy utilized by all plant life is 90 TW
where, 65 TW is from land plants and 25 TW is from algae.
Th l t E th fl t 30% f th i id t 166 PW l The planet Earth reflects 30% of the incident 166 PW solar power
back into space and therefore the total power our planet absorbs is
116 PW.
The total power output of our Sun is enormous at 3.6x1026 W, and for
our galaxy it is 5x1034 W.
The message here is that humankind’s energy consumption of 15 TW
is absolutely tiny when compared to the typical power levels in our
cosmos. Thus for our future energy needs we need to look to our stars, f f gy ,
with our nearest one being the Sun.
12
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
D. Abbott, Proc. of the IEEE (2010)
13. Orders of Magnitude for Power (Watts)
Hydrogen Production from Renewable Resources
Orders of Magnitude for Power (Watts)
1 Quadrillon BTU (1 Quad): the amount of energy in 45 million tons of coal or 1 trillion cubic feet of natural gas1 Quadrillon BTU (1 Quad): the amount of energy in 45 million tons of coal, or 1 trillion cubic feet of natural gas,
or 170 million barrels of crude oil. In 1988, total world energy consumption was about 1 quad every 26 hours.
1 Quad: 1015 BTU= 1.055x1018 J = 1.055 Exajoules
13
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
D. Abbott, Proc. of the IEEE (2010)
14. Hydrogen Production from Renewable Resources
Conversion Factors for Current Hydrogen UnitsConversion Factors for Current Hydrogen Units
Weight Gas Liquid
pounds
(lb)
kilograms
(kg)
cubic feet
(scf)
cu meters
(Nm3)
gallons
(gal)
liters
(l)(lb) (kg) (scf) (Nm3) (gal) (l)
1 pound 1.0 0.4536 192.0 5.047 1.6928 6.408
1 kilogram 2.205 1.0 423.3 11.126 3.377 14.128
1 scf gas 0.00521 0.00236 1.0 0.02628 0.00882 0.03339
1 Nm3 gas 0.19815 0.08988 38.04 1.0 0.3355 1.2699
1 gallon liquid 0.5906 0.2679 113.4 2.961 1.0 3.785
R. Guerrero Lemus and J.M. Martínez Duart;
d ( )
1 liter liquid 0.15604 0.07078 29.99 0.7881 0.2642 1.0
Scf (standard cubic foot) gas measured at 1 atmosphere and 70°F.
Nm3 (normal cubic meter) gas measured at 1 atmosphere and 0°C.
14
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
Int. J. Hydrogen Energy, 35 (2010) 3929‐3936Liquid measured at 1 atmosphere and boiling temperature
16. Hydrogen Production from Renewable Resources
A Different View!
Usually it is accepted that "To make an energy fix, we need an energy mix“ The solution to
the global energy supply problem is to diversify with a mix of power sources such as oil solar
ff
the global energy supply problem is to diversify with a mix of power sources, such as oil, solar,
wind, biomass etc Energy policy of many governments around the globe.
From a world‐scale, long‐term perspective, the pertinent question to ask is: "Is there a single , g p p , p q g
technology that can supply the world’s 15 TW power consumption in a clean sustainable way?”
A solar hydrogen economy has a sustainable and vastly higher total power output potential
than all other sources combined focus on a dominant solution rather than a solution based on
diversification of energy sources.
A S l H d E h ld b th fi l l f t li I th t iti A Solar Hydrogen Economy, should be the final goal of current energy policy. In the transition
period towards such a sustainable energy cycle, the current approach promoting a mix of energy
sources is required.
However, having a dominant end vision can help to better analyze the most viable energy
policy mix for the transition period.
16
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
D. Abbott, Proc. of the IEEE (2010)
17. Hydrogen Production from Renewable Resources
Critical Importance of Energy Conservation
Supply of the world’s energy has long‐term viability if are put into place policies that
i i
Critical Importance of Energy Conservation
create incentives to save energy.
See the following simple example Suppose in the near future we have 1 billion (109)
domestic dwellings in the world.g
Basic assumptions: (i) dwellings have an average sized with a surface area of 500 m2,
(ii) walls 0.1 m thick, (iii) each house is a cube with no doors or windows, (iv) thermal
conductivity of brick material: 1 W/m K and (v) average T between inside and outsideconductivity of brick material: 1 W/m.K, and (v) average T between inside and outside
(either heating or cooling): 5 ºC The power consumed will then be 25 kW /house
25 TW total !!.
If it is used wall insulation, so that we drop the thermal conductivity to 0.1 W/m.K, we
immediately save 22.5 kW/house 22.5 TW total saving!!, which is well over the
current world power consumption!.
17
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
D. Abbott, Proc. of the IEEE (2010)
18. Hydrogen Production from Renewable Resources
Primary Energy Overview 1949‐2008 (USA)Primary Energy Overview 1949 2008 (USA)
1 Quad BTU: 1015 BTU= 1.055x1018 J = 1.055 Exajoules
18
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
US Energy Information Administration / Annual Energy Review 2008
19. Hydrogen Production from Renewable Resources
Critical Importance of Energy ConservationCritical Importance of Energy Conservation
It is absolutely vital to responsibly conserve as well
as to responsibly generate energy on large scales.
“Think Globally, Act Locally”
19
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
D. Abbott, Proc. of the IEEE (2010)
20. Hydrogen as a Fuel
Hydrogen Production from Renewable Resources
y g
Advantages
GHG reduction
Available all over the world
Reduction of local contamination (key factor in
big cities)
Can be used in ICE or in FC: the latter, moreCan be used in ICE or in FC: the latter, more
efficient, non‐contaminant, less noisy
Disadvantages
Low energy density (volume basis)
Requires either high pressure or liquefaction
High cost of production/purification (pollution)
20
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
23. Benefits of Hydrogen from Renewable Resources
Hydrogen Production from Renewable Resources
Benefits of Hydrogen from Renewable Resources
Reduce dependence on imported
oil and enhance energy security
through domestic production
Reduce emissions of greenhousef g
gases and criteria pollutants that
affect air quality
A clean and secure energy future
includes hydrogen as an energy
carrier.
23
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
24. Hydrogen Production from Renewable Resources
Lif C l A t f H d F l P d ti PLife Cycle Assessment of Hydrogen Fuel Production Processes
Eco‐Points of Electricity Generation Processes
El t i it G ti E P i tElectricity Generation
System
Eco‐Points
(LCA)
Lignite 1735g
Oil 1398
Carbon 1356
Natural Gas 267
Nuclear 672
Eolic 65Eolic 65
Hydraulics (small) 5
Solar Photovoltaic 461
* Eco‐point: A measure of the overall environmental impact of a particular
product or process. More Eco‐points indicate higher environmental impact.
24
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
R. Guerrero Lemus and J.M. Martínez Duart; Int. J. Hydrogen Energy (2010)
25. Hydrogen Production from Renewable Resources
CO2 Emissions for Different H2 Production TechnologiesCO2 Emissions for Different H2 Production Technologies
PV: The worst environmental performance due to the manufacturing process of PV
d l ith hi h i t l i t Th ll ffi i f PV i lmodules, with a high environmental impact. The overall efficiency of PV is very low.
25
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
Guerrero Lemus & Martínez Duart; Int. J. Hydrogen Energy (2010) ; Koroneos et al., Int. J. Hydrogen Energy (2004)
26. Outline
Introduction to Renewable
Hydrogen ProductionHydrogen Production
Electrolysis
Biomass to Hydrogen Biomass to Hydrogen
Fermentation
Thermolysis
Photolysis
Conclusions
26
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
27. Hydrogen Production from Renewable Resources
Electrolysis of Watery f
The decomposition of H2O into O2 and H2 gas due to an electric current
being passed through the water.
R i i d di l i (DC) f Requires no moving parts and a direct electric current (DC) one of
the simplest ways to produce H2.
Is reliable and clean and when H O vapor is removed from the Is reliable and clean and, when H2O vapor is removed from the
product, capable of producing ultra‐pure (> 99,999%) H2.
Electrolytic production of H2 with carbon‐free electricity sources is the y p f 2 f y
only way to produce large quantities of H2 without emitting CO2.
Typical commercial electrolyzer system efficiencies are 56‐73%, which
corresponds to 70‐53 kWh/kg.
27
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
28. Hydrogen Production from Renewable Resources
Electrolysis of Watery f
There are two basic types of low temperature electrolyzers:
(i) alkaline and (ii) polymer electrolyte membrane (PEM)
Alkaline electrolyzer
Well‐established technology.
Uses an aqueous solution of 25‐30 wt%
KOH l l h d h iKOH as electrolyte, that conduct the ions
between the electrodes.
Commercial alkaline electrolyzers work y
with current densities in the range of 100‐
300 mA/cm2
Anode :
Cathode:
28
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
Cathode:
29. Hydrogen Production from Renewable Resources
Electrolysis of Watery f
Proton exchange membrane (PEM)
A t th t i t lid t A system that incorporates a solid proton‐
conducting membrane that is not electrically
conductive.
h b h d l The membrane has dual purpose:
(i) as a gas separation device, and
(ii) an ion (proton) conductor.
High‐purity deionized (DI) water is required in
PEM‐based electrolysis, but avoids the hazards
surrounding KOH.
DI water is introduced at the anode of the cells,
and a potential is applied across the cell to
dissociate the water.
Anode :
Cathode:
The H+ are pulled through the membrane
under an electric field and rejoin with e‐ being
supplied by the power source at the cathode, to
form H gas
29
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
Cathode:form H2 gas.
32. Hydrogen Production from Renewable Resources
Electrolysis of Watery f
Alkaline and PEM electrolyzers are commercially
l bl f ll l b d l h havailable from small laboratory models to high‐
production systems (higher than 2MW).
Active research areas in electrolysis include:y
(i) Study of high pressure operation, with
reduced compression in H2 systems, and
(ii) Operation at elevated temperatures to
i ffi i iimprove efficiencies.
(iii) Integration of electrolyzers with renewable
energy systems
Two pathways can use wind energy as an electricity source:
(1) Distributed: wind energy can be put onto the electric power system and then transferred
to the H2 generation point via the grid; or
(2) Central i d l t i it b d t d H d id l t i it t th i d it(2) Central: wind electricity can be used to coproduce H2 and grid electricity at the wind site.
32
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
33. Central vs. distributed H2 production via electrolysis
Hydrogen Production from Renewable Resources
Central vs. distributed H2 production via electrolysis
Central Distributed
Both systems, Central and Distributed, have the potential to cost 2‐3 USD/kg H2; including
production delivery and dispensingproduction, delivery, and dispensing.
Central H2 production makes fiscal sense if the wind/H2 system can be optimized in such a way that
cost reductions of the combined system compensate delivery costs.
33
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
Both systems will require increases in electrolyzer efficiencies and decreases the capital costs.
34. Hydrogen Production from Renewable Resources
Electrolysis of Watery f
Research approaches:
Exploring synergies from coproduction of electricity and H2 to address the
intermittent nature of wind power To build a ready source of electricity for
times when the wind does not blow or the demand for electricity is hightimes when the wind does not blow or the demand for electricity is high.
Comparing electrolyzer technologies (alkaline and PEMs) to measure their
efficiencies and abilities to be brought on and off line quickly as well as ACefficiencies and abilities to be brought on‐ and off‐line quickly as well as AC–
DC and DC–DC converters to directly couple the wind turbine to the
electrolyzer to achieve efficiency gains.
There are opportunities for reducing the capital and operating costs of
electrolyzers; however, electricity prices are key to H2 cost via electrolysis.
34
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
35. Outline
Introduction to Renewable
Hydrogen ProductionHydrogen Production
Electrolysis
Biomass to Hydrogen Biomass to Hydrogen
Fermentation
Thermolysis
Photolysis
Conclusions
35
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
38. Hydrogen Production from Renewable Resources
Biomass to Hydrogen
Heat integration is very important for small‐scaleHeat integration is very important for small scale
systems for distributed H2 production. Costs for
distribution & storage costs remain high and work
against centralized production plants.
Pyrolysis vapor and bio‐oil reforming are a better fit
for distributed production because of potentially lower
costs at smaller scale.costs at smaller scale.
Thermochemical conversion of biomass has the
potential to provide a important part of future
t t ti f ltransportation fuels.
Before the advent of the fossil fuel based economy in
the 19th century, biomass was the major source of y j f
energy. However, the energy efficiency in the conversion
of biomass was very low.
38
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
39. Hydrogen Production from Renewable Resources
Biomass to Hydrogen
Technologies to produce H2 from various sources can be classified in 3 categories: g p 2 f f g
(i) net positive emission of CO and CO2,
(ii) CO2 free emissions, and
(iii) CO2 neutral emissions.(iii) CO2 neutral emissions.
Examples of type (i): steam reforming (SR), partial oxidation (PO) and autothermal
reforming (ATR) of HCs such as NG, and the WGS reaction of gaseous products of coal
gasificationgasification.
NG gas and coal require a lot of energy for mining and processing, adding to the CO2
emissions during H2 production, thus increasing the environmental impact of hydrogen g 2 p , g p f y g
production from these sources.
Examples of type (ii): CH4 decomposition or CH4 aromatisation.
39
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
40. Hydrogen Production from Renewable Resources
Biomass to Hydrogen
H d i b i ll f i dl l if h d H iH2 production can be environmentally friendly only if the resource used to extract H2 is
carbon neutral.
CO neutral hydrogen production can be achieved by the conversion of biomass:CO2 neutral hydrogen production can be achieved by the conversion of biomass:
(i) Gasification,
(ii) Pyrolysis of bio‐oils,
(iii) SR of biomass derived higher alkanes and alcohols and(iii) SR of biomass derived higher alkanes and alcohols, and
(iv) Aqueous phase reforming (APR) of oxygenated hydrocarbons.
Biomass derived H2 can be classified as carbon neutral because the CO2 released during
H d ti i d b f th bi ti ( l ti th CO d dH2 production is consumed by further biomass generation (neglecting the CO2 produced
from the fossil fuel energy required for operating the hydrogen production unit).
40
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
41. Hydrogen Production from Renewable Resources
Possible Fuel & Energy Conversion VectorsPossible Fuel & Energy Conversion Vectors
“Any fuel or form of energy can be converted into any other fuel or form of energy
in a modern industrial economy, with appropriate conversion efficiencies”
41
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
J. Barton and R. Gammon, J. of Power Sources (2010)
42. Hydrogen Production from Renewable Resources
Energy contents of different fuels
Fuel Energy content (MJ/kg)
Energy contents of different fuels
Fuel Energy content (MJ/kg)
Hydrogen 120.0
Liquefied natural gas 54.4
Propane 49.6
Aviation gasoline 46.8
Automotive gasoline 46 4Automotive gasoline 46.4
Automotive diesel 45.6
Ethanol 29.6thanol 9.6
Methanol 19.7
Coke 27.0
Wood (dry) 16.2
Bagasse 9.6
42
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
43. Hydrogen Production from Renewable Resources
Typical Biomass Sources & Compositionyp p
Types of lignocellulosic biomass (plant biomass):
1. Forestry wastes: logging wastes, sawmill wood waste & trees’ & shrubs’ residues.
2 Agricultural residues: animal and crop wastes (e g corn stover)2. Agricultural residues: animal and crop wastes (e.g. corn stover).
3. Energy crops: corn, sugarcane, grasses and aquatic plants like water hyacinth.
Biomass type Marine Freshwater Herbaceous Woody Woody Woody
Name Giant brown
kelp (algae)
Water
hyacinth
Bermuda
grass
Poplar Sycamore Pine
Component (dry wt. %)
Celluloses 4 8 16 2 31 7 41 3 44 7 40 4Celluloses 4.8 16.2 31.7 41.3 44.7 40.4
Hemicelluloses 55.5 40.2 32.9 29.4 24.9
Lignins 6.1 4.1 25.6 25.5 34.5
Mannitol 18.7
Algin 14 2Algin 14.2
Crude protein 15.9 12.3 12.3 2.1 1.7 0.7
Ash 45.8 22.4 5.0 1.0 0.8 0.5
TOTAL 99.4 112.5 93.3 102.9 102.1 101.0
Typical composition: 75‐90 wt.% of sugar polymers, 10–25 wt.% lignin (large organic aromatics).
Minor components: triglycerides, alkaloids, pigments, resins, sterols, terpenes, terpenoids, waxes.
43
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
Huber and Dumesic, Catal. Today (2006)
44. H d & Li id F l P d ti f Bi S
Hydrogen Production from Renewable Resources
Hydrogen & Liquid Fuels Production from Biomass Sources
44
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
Tanksale et al.; Renewable and Sustainable Energy Reviews (2010)
45. Biomass Gasification
Hydrogen Production from Renewable Resources
Biomass Gasification
Biomass gasification is similar to coal gasification, except that the biomass
ifi ti i d t d t h l t tgasification is conducted at a much lower temperature.
This is because biomass contains many more functionalities than coal and is
th f titherefore very reactive.
Gasification is achieved at T > 700 ºC in the presence of O2/air and/or steam.
Tar free gasification requires much higher temperatures.
S (CO CO ) i d d h i d f h ifi iSyn‐gas (CO2, CO, H2) is produced when oxygen is used for the gasification as
opposed to a producer gas (CO2, CO, H2, CH4, N2), in which case air is used for
gasification.
45
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
49. Typical Gasification Reactions
Hydrogen Production from Renewable Resources
Typical Gasification Reactions
(*) (kJ/gmol)
at 27 oC
Reaction Type Reactor Equation Enthalpy (*)
C H O (1 x)CO + (y/2) H + C 180
Pyrolysis
CxHyOz (1‐x)CO + (y/2) H2 + C
CxHyOz (1‐x)CO + ((y‐4)/2) H2 + CH4
180
300
CxHyOz + (1/2)O2 xCO + (y/2) H2 ‐71
Partial Oxidation CxHyOz + O2 (1‐x)CO + CO2 + (y/2) H2
CxHyOz + 2O2 (x/2)CO + (x/2)CO2 + (y/2) H2
‐213
‐778
C H O + H2O xCO + (y/2) H2
310
Steam Reforming
CxHyOz + H2O xCO + (y/2) H2
CxHyOz + nH2O aCO + (x‐a)CO2 + (y/2) H2
CxHyOz + (2x‐z)H2O xCO2 + (2n+y/2‐z) H2
230
64
W G Shif CO H O CO H 41Water Gas Shift CO + H2O CO2 + H2 ‐41
Methanation CO + 3H2 CH4 + H2O ‐206
The presence of O2 or air promotes partial oxidation over pyrolysis reactions.
Fast pyrolysis reactions produce bio‐oils, tar and charcoal (and some few gas).
WGS reaction is conducted in a separate catalytic reactor (CuO–ZnO or Fe catalyst depending T).
49
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
50. Biomass Gasification
Hydrogen Production from Renewable Resources
f
Catalytic cracking, gasifier type, design, heating rate, temperature and
residence time can be optimi ed to ma imi e the efficienc of gasificationresidence time can be optimized to maximize the efficiency of gasification
with minimum tar formation.
Tars are aromatic hydrocarbons produced from the condensation of Tars are aromatic hydrocarbons produced from the condensation of
organic matter in the gasifier, or further downstream, at low temperatures.
Thermal cracking of the tar is possible at T > 1000 ºC but using catalysts Thermal cracking of the tar is possible at T > 1000 ºC, but using catalysts
like dolomite or olivine can be obtained 100% tar removal at lower T.
Ni Pt Pd Ru and alkaline metal oxides supported on dolomite or CeO /SiO Ni, Pt, Pd, Ru and alkaline metal oxides supported on dolomite or CeO2/SiO2
catalyze the gasification to reduce tar formation and improve the product gas
purity and conversion efficiency.
50
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
52. Hydrogen Production from Renewable Resources
Feedstocks and H Production during Biomass Gasification
Feedstock Reactor Type Catalyst Temperature (K) H2 (% vol)
Sawdust Fluidized Bed Unknown 1073 57 4
Feedstocks and H2 Production during Biomass Gasification
Sawdust Fluidized Bed Unknown 1073 57.4
Fluidized Bed Ni 1103 62.1
Sawdust Fluidized Bed K2CO3 1237 11.3
CaO 1281 13 3CaO 1281 13.3
Pine Sawdust Fluidized Bed Unknown 973‐1073 26‐42
Bagasse 973‐1073 29‐38
Eucaliptus Gobulus 973‐1073 35‐37Eucaliptus Gobulus 973 1073 35 37
Pinus Radiata 973‐1073 27‐35
Sewage Sludge Downdraft Unknown 10‐11
Almond Shell Fluidized Bed La‐Ni‐Fe 1073 62.8Almond Shell Fluidized Bed La Ni Fe 1073 62.8
Perovskite 1173 63.7
Switchgrass Moving Bed Cu‐Zn‐Al 27.1
Using a fluidized bed gasifier along with suitable catalysts, it is possible to attain a 60% of H2.
Such high conversion efficiency makes biomass gasification an attractive H2 alternative.
52
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
Navarro et al., Chemical Reviews, 2007
53. Biomass Gasification in Supercritical Water
Hydrogen Production from Renewable Resources
f p
Biomass gasification to syn‐gas is limited to 35% of water‐content.
If % water > 35% Gasification under supercritical water conditions (SCWG) i e above If % water > 35% Gasification under supercritical water conditions (SCWG) i.e. above
water critical point (374.3 ºC and 221.2 bar).
At T > 600 ºC, hydrothermolysis of the biomass products will lead to gases (H2, CO, CO2 andAt T > 600 C, hydrothermolysis of the biomass products will lead to gases (H2, CO, CO2 and
CH4) with 100% conversion.
Advantage over conventional O2/steam gasification: No formation of tar and char. 2
SCWG can be classified into 2 operating conditions based on their temperature:
(i) Low temperature SCWG is operated at 350 < T < 600 ºC and(i) Low temperature SCWG is operated at 350 < T < 600 ºC, and
(ii) High temperature SCWG is conducted at T > 600 ºC.
100% gasification is achieved only at T > 600 ºC LT SWCG needs a catalyst.
Catalysts: Ru or Ni supported on TiO2, ZrO2, or Carbon, which are stable under severe
oxidizing and corrosive conditions of the SCWG.
53
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
54. Reaction mechanism in HyPr RING gasification process
Hydrogen Production from Renewable Resources
Reaction mechanism in HyPr‐RING gasification process
Gasification & WGS reactions are combined in one reactorGasification & WGS reactions are combined in one reactor
with simultaneous absorption of CO2 to increase the H2
yield, while maintaining T = 650 ºC.
The reactions take place in a two‐step process: The reactions take place in a two‐step process:
1st step: H2O reacts with HCs to produce H2 and CO2
(endo). H2 can then be used to generate power.
2nd step: CO2 is absorbed by Ca(OH)2, which is in turn
produced at high pressure by hydration of CaO.
CaCO3 is separated and regenerated to produce CaO and release pure CO2 for sequestration.
With the high water content of the biomass, the gasification can proceed with little or no
dditi l t li d f th tiadditional water supplied for the reaction
54
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
55. Biomass Gasification Carbo‐V Process
Hydrogen Production from Renewable Resources
The aim of the Carbo‐V process is to produce tar free syn‐gas for H2 or liquid fuel production.
Takes place in 2 stages:
1st step: Biomass is converted to tar containing gas and charcoal in a pyrolyzer at 500 ºC.
The tar containing gas is combusted in a HT gasifier by co‐feeding OThe tar containing gas is combusted in a HT gasifier by co feeding O2.
2nd step: Charcoal from the 1st reactor is gasified to syn‐gas at 1500 ºC in an entrained flow
gasifier. The remaining ash is converted to slag which can be used as construction material.
Advantages of Carbo V process: Increases efficiency (>80%) via (1) chemical quenching by Advantages of Carbo‐V process: Increases efficiency (>80%) via‐(1) chemical quenching by
blowing charcoal into the hot gas, and (2) decreasing the heat losses in the combustion.
The LT pyrolysis reactor increases the feedstock flexibility as the solid feed is converted to
55
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
combustible gas and charcoal.
http://www.choren.com/en/biomass_to_energy/carbo‐
v_technology/
56. Biomass Gasification BIOLIQ Process
Hydrogen Production from Renewable Resources
Biomass Gasification BIOLIQ Process
In the BIOLIQ process, lignocellulosic biomass such as straw and other non‐
woody biomass is first liquefied by fast pyrolysis at many local small plants.
The resulting bio‐oil and char slurry is transported to a central facility
where large pressurized entrained flow gasifiers combusts the slurry to
produce tar free syn‐gas.
The gasifier is operated at 26 bar and at 1200 < T < 1600 ºC ( above the
ash melting point). Burners at the top of the gasifiers are fed by a nozzle that
atomizes the incoming slurry pneumatically by pure O2 (at stoichiometric
ratio of 0.3–0.7) at the gasifier pressure. The gasification takes place in a
downward flame reaction in ca. 1 s.
The resulting syn‐gas and molten ash exits the bottom of the gasifier into a
quench zone where it is cooled by injecting water.
The process attains high gasification efficiency (70% at 1200 ºC) and veryThe process attains high gasification efficiency (70% at 1200 C) and very
high carbon conversion (>99%).
56
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
http://www.bioliq.com/
57. Hydrogen production from syn‐gas
Hydrogen Production from Renewable Resources
Hydrogen production from syn gas
Relatively pure H2 can be obtained from syn‐gas produced from the biomass
gasification by steam reforming followed by a WGS reactorgasification by steam reforming followed by a WGS reactor.
WGS reaction: CO and H2O react on a catalyst to form CO2 and H2.
Reversible reaction steam is added in excess to shift the equilibrium towards H2.
WGS reaction can be carried out at 2 temperature ranges:
(1) HT reaction with Fe and/or Cr oxide catalysts 350 < T< 500 ºC and(1) HT reaction, with Fe and/or Cr oxide catalysts, 350 < T< 500 ºC, and
(2) LT reaction, Cu‐Zn oxide catalysts, 200 < T 250 ºC.
LT WGS reactions have also been carried out on transition metal catalysts and Au
supported on Al O CeO and CeO ZrOsupported on Al2O3, CeO2 and CeO2‐ZrO2.
HT shift catalysts based on oxides of Fe and Cr are used in the industry.
57
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
58. Hydrogen production from syn gas from biomass gasification
Hydrogen Production from Renewable Resources
Hydrogen production from syn‐gas from biomass gasification
The gasified biomass stream is filtered in a heated particulate filter and
purified to remove tars in a guard bed dolomite reactor at 600 ºC.p f g
Syn‐gas may contain light HCs and tar is converted to H2 and CO by SR using a supported Ni catalyst at a
temperature range of 750‐850 ºC.
CO from the SR reactor is converted feeding the gas to a HT and LT WGS reactor to increase H2 yield.
SR & WGS catalysts usually suffer deactivation in a long run due to sintering and coke deposition.
Stage of H2 purification (e.g. CO‐PROX or Catalytic Membrane Reactor) to decrease CO content to sub‐ppm
58
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
level, because CO is a poison for the anode catalyst used in the PEM fuel cells.
59. Membrane Reactors for Hydrogen Separation
Hydrogen Production from Renewable Resources
Membrane Reactors for Hydrogen Separation
Membrane reactors improve WGS reaction performance with the in situ separation of products.
It is possible to overcome thermodynamic constraints and increase the CO conversion significantly It is possible to overcome thermodynamic constraints and increase the CO conversion significantly.
If steam re‐forming syn‐gas is used as the feed gas, the H2 concentration may reach 99.6%.
Using Pd, or other inorganic H2‐selective membranes, CO conversion close to 100% are attained.Using Pd, or other inorganic H2 selective membranes, CO conversion close to 100% are attained.
Pd membranes have a high cost and show instability in the presence of HCs or steam.
Silica membranes are very attractive for H2 production by WGS reactions.
H
2HCO
2H
CO
59
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
2H
60. Biomass Pyrolysis
Hydrogen Production from Renewable Resources
Pyrolysis of biomass: Thermal decomposition of y y f p f
cellulosic matter in the absence of air or oxygen.
Slow heating process, 300 < T < 900 ºC charcoal
formation Not attractive for producing H2.
Fast pyrolysis: fast heating rates, HT (400‐3000 ºC)
and short residence times (ca 1s)and short residence times (ca. 1s).
Fast pyrolysis:Fast pyrolysis:
(1) Produces solid, liquid and gases depending upon the feed and temperature
(2) Requires elevated heating rates and fine particle size to attain high heat transfer rates
Initiates the primary pyrolysis reactions at HT, releasing volatiles and the remaining char.
60
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
61. Fast Pyrolysis Reactor
Hydrogen Production from Renewable Resources
Fast Pyrolysis Reactor
Dried and finely ground biomass is fed into the
pyrolysis reactor char, organic vapors, and gases py y , g p , g
concentrations depend upon severity of pyrolysis.
Chars can be used for heating purposes.
Organic vapors condensed to produce bio‐oils.
H2 yield can be increased from the gases coming
out of the condenser
The bio‐oils are separated into water‐soluble and
water‐insoluble componentswater insoluble components.
Insoluble organics to produce chemicals
Soluble organics to SR to produce H2.
Alternative All the bio‐oil can be treated in an ATR or SR to produce H2.
61
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
62. Biomass Pyrolysis
Hydrogen Production from Renewable Resources
Physical characteristics of bio‐oil vary depending upon the feed type and the severity of
pyrolysis.
Bio‐oils contain very high oxygen content (30‐40%) and a lower heating value (16‐19
MJ/kg) compared to heavy fuel oil (0.1% and 40 MJ/kg, respectively).
Most of the oxygen is present as water (15‐30%) and is also responsible for decreasing
the heating value of the bio‐oils.
h b l h ll bl d h l High oxygen content bio‐oils chemically unstable unwanted chemical reactions
with increasing time and temperature increase in viscosity and the cloud point
temperature.
Other problems: poor volatility, high viscosity, coking, cold flow and corrosiveness.
Refining of bio‐oils is essential to make it suitable as a liquid fuel. However, distillation of
bio oils can lead to resid al astes of p to 50% b eight (1% for hea f el oil)bio‐oils can lead to residual wastes of up to 50% by weight (1% for heavy fuel oil).
An alternative to refining bio‐oils is to increase the severity of pyrolysis conditions in
order to produce more gases (CO, H2, CO2 and CH4).
62
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
2 2 4
63. H d P d ti f F t P l i d Bi il
Hydrogen Production from Renewable Resources
Hydrogen Production from Fast Pyrolysis and Bio‐oils
Gaseous products can be obtained from fast pyrolysis of biomass by increasing the
pyrolysis temperature.
Depending upon the feed, the H2 yield increase from 35 %vol to 47 %vol of the total
gas yield The H yield is still too low for it to be commercially attractivegas yield. The H2 yield is still too low for it to be commercially attractive.
Methods to increase the H2 yield:
(1) Catalytic pyrolysis of bio‐oils (e.g. Waterloo Fast Pyrolysis Process‐WFPP) (1) Catalytic pyrolysis of bio oils (e.g. Waterloo Fast Pyrolysis Process WFPP)
Very fast heating rates and short residence time of the biomass (ca.1 s).
(2) Steam reforming of bio‐oils.
SR reaction competes with the gas phase thermal decomposition coke SR reaction competes with the gas phase thermal decomposition coke
formation can plug the reactor and deactivate the catalysts Very high
steam/carbon ratio (>7) to avoid coke deposition Increase of energy demand to
produce the excess of steam.
63
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
64. Hydrogen Production from
Hydrogen Production from Renewable Resources
Hydrogen Production from
Autothermal reforming of Bio‐oils
Autothermal reforming (ATR) is an attractive alternative to SR of bio‐oils.
ATR is a combination of SR and partial oxidation (PO) of the HCs to produce CO, CO2 and H2. 2 2
The overall reaction for ATR can be written as:
Advantages of ATR over SR:
(i) The heat generated from the exothermic PO can compensate the endothermic SR.
(ii) The water produced as a by‐product can be utilized during SR which reduces the
external water and energy required for producing excess steam.
The oxygen concentration in the feed can be adjusted to match the heat required for SR only,
or for preheating and SR.or for preheating and SR.
64
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
65. Hydrogen Production by Catalytic Decomposition of Bio oils
Hydrogen Production from Renewable Resources
Hydrogen Production by Catalytic Decomposition of Bio‐oils
Hydrogen can be produced from bio‐oils using the sequential catalytic decomposition (CD).
Bio‐oil sequential cracking is a two step process in which CD of feed is alternated with a
catalyst regeneration step.
This process is similar to catalytic decomposition of methane (CDM):This process is similar to catalytic decomposition of methane (CDM):
During the cracking step the hydrocarbon feed decomposes on a metal catalyst surface to
produce H2 and solid carbon on the metal site which accumulates as coke.
During the regeneration step the coke deposited on the metal site is combusted or gasified to
produce CO2 and this restores the catalytic activity in the process. 2
If two or more reactors are placed in parallel, H2 can be produced continuously by cyclically
switching the hydrocarbon and O2 feed between the reactors.
CD has an added advantage in that the H2 and CO2 are produced in different steps, thereby,
saving the energy required to purify H2.
Platinum group metals supported on Al2O3, ZrO2, and CeO2‐ZrO2 have been used.
65
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
66. Hydrogen Production by Aqueous Phase Reforming
Hydrogen Production from Renewable Resources
Catalytic aqueous phase reforming (APR) convert biomass‐derived oxygenated HCs with C:O
ratio of 1:1, into H2, CO, CO2 and gaseous alkanes using supported metal catalysts.
Hydrogen Production by Aqueous Phase Reforming
Feed (Oxygenated HCs): Methanol, ethylene glycol, glycerol, glucose and sorbitol. APR is
carried out at 200 < T < 250 ºC and 10 < P < 50 bar to maintain the liquid phase.
Advantages:
(i) Moderate T and P, which favors the WGS reaction in the same reactor,
(ii) Low CO level in the gas stream (100‐1000 ppm) FC application,
(iii) Lower energy requirement: Oxygenated HCs feed and water are in the liquid phase and(iii) Lower energy requirement: Oxygenated HCs feed and water are in the liquid phase, and
(iv) Feedstock is non‐hazardous which makes its storage relatively easier.
The overall reaction for APR is similar to the SR reaction:
Thermodynamically is favored the production of H2 and CO2, but in these conditions the
products can further react to form alkanes and water:products can further react to form alkanes and water:
Pt was is the best catalyst for APR, but the cost is prohibitive for large‐scale applications.
66
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
Huber and Dumesic, Catal. Today (2006)
67. Hydrogen Production from Renewable Resources
Reaction pathways for production of H from conversion ofReaction pathways for production of H2 from conversion of
ethylene glycol with water
Pathway I is desired C‐C cleavage to form adsorbed CO. Pathway II represents undesired C‐O
cleavage followed by hydrogenation to produce ethanol, leading to formation of methane and
ethane Pathway III is the desired WGS reaction Pathway IV represents undesired methanation
67
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
ethane. Pathway III is the desired WGS reaction. Pathway IV represents undesired methanation
and FT reactions to produce alkanes.
68. Hydrogen Production from Renewable Resources
Hydrogen Production by Aqueous Phase Reforming
One of the pathways, similar to the SR is to produce adsorbed CO on the metal site by the C–C bond
cleavage. It is followed by the WGS reaction to produce H2 and CO2.
Hydrogen Production by Aqueous Phase Reforming
The combined reaction is:
FT reaction to form alkanes and water presents a serious selectivity problem because it consumes
hydrogen.
A ll l i d h h h l f C O b d f l h l A parallel reaction proceeds through the cleavage of C–O bonds to form alcohols.
Other pathways involve dehydration/hydrogenation and dehydrogenation/rearrangement of the
oxygenated HCs to form alcohols and acids which reacts with water to give alkanes H and COoxygenated HCs to form alcohols and acids, which reacts with water to give alkanes, H2 and CO2.
These reaction pathways present a parallel selectivity challenge which should be overcome to
maximize the hydrogen yield. y g y
The optimum catalytic pathway for the production of H2 and CO2 by APR involves cleavage of C–C
bonds as well as C–H and/or O–H bonds to form adsorbed species on the catalyst surface.
68
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
69. Hydrogen Production by Aqueous Phase Reforming
Hydrogen Production from Renewable Resources
A good catalyst for production of H2 by APR must be highly selective for C–C bond cleavage
and promote removal of adsorbed CO species by the WGS reaction
y g y q f g
and promote removal of adsorbed CO species by the WGS reaction.
Catalyst must not catalyze C–O bond cleavage and hydrogenation of CO and CO2.
APR activity (on SiO2 support) decreased as follows: Pt = Ni > Ru > Rh = Pd > Ir.
Pt was is the best catalyst for APR, but the cost is prohibitive for large‐scale applications. y f p f g pp
Acidic supports, Al2O3, are more alkane‐selective and basic/neutral supports, Carbon are
more H2‐selective.
pH of the solution should be neutral for higher H2‐selectivity.
H2‐selectivity decreases with increasing number of carbon atoms in the feed molecule as
follows: methanol>ethylene glycol>glycerglycerol>sorbitol > glucose.
69
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
70. f d d i f i
Hydrogen Production from Renewable Resources
Summary of Hydrogen Production from Biomass
(a) Energy ratio = heating value of product H2/heating value of biomass feed. The energy ratio does not include the fossil fuel energy required(a) Energy ratio heating value of product H2/heating value of biomass feed. The energy ratio does not include the fossil fuel energy required
for biomass production.
(b) The energy ratio value is calculated assuming 100% supercritical water gasification of glucose, where glucose is produced from the
enzymatic hydrolysis (yield 75‐95%) of crystalline + amorphous cellulose (80% of dry biomass feed).
70
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
Tanksale et al.; Renewable and Sustainable Energy Reviews (2010)
71. S mmar of H drogen Prod ction from Biomass
Hydrogen Production from Renewable Resources
Summary of Hydrogen Production from Biomass
Biomass is an important renewable resource for producing H2. (e.g. more than 50 p f p g 2 ( g
million tons of H2 could be produced annually in the USA in the near term from available
biomass resources.
Two main technology pathways are being explored:
(i) Gasification to syn‐gas followed by gas conditioning and WGS
(ii) Pyrolysis to bio‐oil followed by catalytic reforming.(ii) Pyrolysis to bio oil followed by catalytic reforming.
The gasification approach has the potential to produce H2 for less than 1.5 USD/kg at
a scale of 2000 tons per day.
The bio‐oil approach is a potential low‐cost process for distributed reforming.
71
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
Tanksale et al.; Renewable and Sustainable Energy Reviews (2010)
72. Outline
Introduction to Renewable
Hydrogen ProductionHydrogen Production
Electrolysis
Biomass to Hydrogen Biomass to Hydrogen
Fermentation
Thermolysis
Photolysis
Conclusions
72
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
73. Hydrogen Production by Fermentation
Hydrogen Production from Renewable Resources
Hydrogen Production by Fermentation
Direct fermentation of carbohydrate feedstocks by microorganisms is a potential
technology for producing renewable hydrogen if several technical barriers are overcome.
H2 yields have been low and it is uncertain whether this technology can be developed to
provide high yields of H and become economically competitive with other pathwaysprovide high yields of H2 and become economically competitive with other pathways.
Many anaerobic microorganisms carry out the dark fermentation reaction during which
the metabolism of sugars, amino acids, and fatty acids results in the production of H2, CO2the metabolism of sugars, amino acids, and fatty acids results in the production of H2, CO2
and other reduced end products.
Hydrogen production is catalyzed via the hydrogenase enzyme according to the
following equation:
d h l ll d b l b f
2
1
22 HeH
Hydrogenase is present in phylogenetically diverse microbes exploring microbes for
their H2 production potential is an active research subject.
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
73
74. Hydrogen Production from Renewable Resources
Pathways of H2 Production during Glucose Fermentation
Glucose fermentation pathways, via glycolysis, to H2 production
C6H12O6
f p y , g y y , 2 p
occurs in 2 types of microbes:
(1) Enteric bacteria, e.g. Escherichia coli, and
(2) Strict anaerobes, e.g. clostridial species,
The H2 molar yield depends the pathways that
microbes usemicrobes use:
(i) H2 molar yield is 2 in enteric bacteria (type 1).
(ii) Yield is 4 in clostridial microbes (type 2).
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
74
76. Hydrogen Production by Fermentation
Hydrogen Production from Renewable Resources
Advantages of fermentation:
y g y
(1) Simple reactor design and operation (darkness);
(2) Fermentative microbes are readily available in sewage sludge, garden
soils, and anaerobic compost;
(3) Diverse waste materials can be used as feed; and
(4) High rates of H2 production unsurpassed by other biological processes.(4) High rates of H2 production unsurpassed by other biological processes.
Fermentation thus has significant potential provided that several technical
b i bbarriers can be overcome:
(i) High cost of glucose feedstock and
(ii) Low H2 molar yield( ) 2 y
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
76
77. Hydrogen Production from Renewable Resources
Potential of H2 Production by Fermentation
Glucose is the ideal substrate, yet it is too costly at present.
f 2 y
, y y p
Agricultural residues and food wastes are rich in carbohydrates could serve as feedstock.
Lignocellulosic biomass is a sustainable feedstock for H2 production 70% of biomass is
hemicellulose (xylose) and cellulose (glucose polymer) the bulk of which is fermentable if
monomeric sugars can be readily released.
Challenge of using biomass: Crystallinity and Heterogeneity prevents its direct utilization by
most microbes.
Even after chemical pretreatment, the cellulose still has to be further hydrolyzed via a suite of
cellulase enzymes to produce the more fermentable glucose.
Main goal of research programs To lower the cost of biomass‐derived sugar for the bioethanol
refinery.
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
77
78. Hydrogen Production from Renewable Resources
Potential of H2 Production by Fermentation
The more challenging barrier of fermentation is its low H2 molar yield.
f 2 y
Considering the energy content in 1 mol of glucose (678.2 kcal), H2 molar yield of 2‐4 thus
recovers only 17‐33% of the chemical energy in glucose:
0
M t i b d i t f t d t ( ti f i b t i d l ti
molkJGHCOAcetateOHGlucose 4.182;4222 0
222
molkJGHCOButyrateGlucose 1.257;22 0
22
Most microbes produce an mixture of waste products (acetic, formic, butyric, and lactic
acids, and alcohols) that provide multiple pathways to consume NADH and regenerate NAD+
at the expense of hydrogen.
This metabolic diversification lowers the hydrogen molar yield.
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
78
79. Hydrogen Production from Renewable Resources
Potential of H2 Production by Fermentation
The decrease in pH (< 4.5) of the medium, from acid accumulation, metabolic shift of
f 2 y
p ( ) f , f , f f
the microbe acids are re‐assimilated toward solvent production lowering H2 yield.
Controlling medium pH is necessary to improving H2 yield.
To compensate for the low H2 yield, the cost of feedstock has to be decreased
significantly for fermentation to be cost competitive.
Techno‐economic analysis (NREL): If glucose price is 0.11 USD/kg, and assuming a H2
molar yield of 4, a minimum H2 selling price of 2.47 USD/kg could be achieved.
Thi i i H lli i i b d l f d k 75% f h ll iThis minimum H2 selling price is based on only feedstock cost, 75% of the overall cost, is
near to the target of the H2 US‐DOE cost goal of 2‐3 USD/kg.
This encouraging study guides new research approaches to overcoming the twoThis encouraging study guides new research approaches to overcoming the two
barriers.
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
79
80. Hydrogen Production from Renewable Resources
Status of H2 Production by Fermentation
Maximum H2 molar yield is 4, but experimental results are close to 2‐3 (using either pure culture
f 2 y
or mixed microbial and glucose, sucrose, molasses, starch, and food wastes as the substrates.
This range of molar yield is 50‐75% efficient biologically, although only reaching 17‐25%
efficienc if based on the energ content in gl coseefficiency if based on the energy content in glucose.
To improve feasibility of fermentation, less expensive and more abundant alternative feedstock
has to be exploredhas to be explored.
Research results indicate that converting sugars, food waste, and hemicellulose to hydrogen is a
feasible process if suitable microbes are used.f p f
This demonstrates that lignocellulosic biomass is a feasible substrate for H2 production.
Improvement of molar yield could be reached via genetic modification of microbes More
research is needed to overcome the barriers.
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
80
81. Hydrogen Production from Renewable Resources
Hydrogen Production by Fermentationy g y
Research approaches
To identify microbes that can utilize hemicelluloses and cellulose directly
This eliminates the use of expensive cellulase enzymes and simplifies biomass
pretreatment.
The mining of various cellulolytic bacteria thereby offers a promising solution
to converting cellulose to hydrogen in a one‐step consolidated process.
Genomics and molecular biology are effective tools to redirect metabolic
pathways toward maximal H2 production, especially when genetic engineering
is done in cellulolytic microbes.
A better understanding of the underlying biochemical metabolism is needed
to target pathways that yield the greatest improvements in H2 molar yield.
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
81
82. Hydrogen Production from Renewable Resources
Integrated Scheme of Dark Fermentation and PhotofermentationIntegrated Scheme of Dark Fermentation and Photofermentation
An integrated approach Photofermentation of waste organic acids of dark fermentation toAn integrated approach Photofermentation of waste organic acids of dark fermentation to
generate additional H2, catalyzed by the nitrogenase enzyme of the photosynthetic bacteria.
Substances present in waste acids (acetate, formic, lactic, and butyric acids) are converted into
additional H according to:additional H2 according to:
Theoretically, 1 mol acetate could yield 4 mol H2, while butyrate would yield 10 mol H2.
22)222( xCOHxyOz)H-(2xOHC 2zyx
Theoretically, 1 mol acetate could yield 4 mol H2, while butyrate would yield 10 mol H2.
The total sum of the 2 processes (n1+n2) could approach to 12 mol H2; the equivalent of the energy
content in glucose.
82
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
The photobioreactor must be optimized to ensure the success of the more complex integrated
process.
83. Outline
Introduction to Renewable
Hydrogen ProductionHydrogen Production
Electrolysis
Biomass to Hydrogen Biomass to Hydrogen
Fermentation
Thermolysis
Photolysis
Conclusions
83
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
84. Hydrogen Production from Renewable Resources
Hydrogen Production by Solar‐Driven Thermochemical Reactions
Water is a virtually limitless source of Hydrogen, but it is very stable molecule
large energy input to decompose in H2 an O2.
y g y
large energy input to decompose in H2 an O2.
A carbon neutral and strictly renewable process Solar Energy.
Solar energy can be supplied as:Solar energy can be supplied as:
(i) Heat (Thermochemical),
(ii) Light (photochemical), or
(iii) Electricity (electrolysis).
Solar energy collected as heat is the most efficient path No inefficiencies of the
photochemical processes or of the conversion to electricity followed by electrolysis.
Water thermally decompose, at significant extent, at T > 2500 K. Need of separate H2
and O2 to avoid an explosive mixture
Temperature can be reduced by carrying the reaction out high temperature cycles.p y y g g p y
Temperature requirements (> 800 K) of thermochemical water splitting dictate that
concentrating solar systems be used to collect solar energy and convert it to heat.
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
84
85. Hydrogen Production from Renewable Resources
Thermochemical routes for Production of Solar Hydrogenf f y g
Concentrated Solar Energy
H OH O H O
Fossil Fuels
(NG Oil C l)H2OH2O H2O(NG, Oil, Coal)
Solar
Thermolysis
Solar
Thermochemical
Cycles
Solar
Reforming
Solar
Cracking
Solar
Gasification
CO2/C
Sequestration
Solar Hydrogen
Sequestration
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
85
A. Steinfeld, Solar Energy (2005)
86. Hydrogen Production from Renewable Resources
Hydrogen Production by Water‐Splitting Thermochemical Cyclesy g y p g y
Water‐splitting thermochemical cycles bypass the
H2/O2 separation problem and operate at T<1200 K.
These cycles required multiple steps inefficiencies
associated with heat transfer and product separation
at each stepat each step.
Optical systems for large scale solar concentration
attain solar 5000 suns* conversion of solar toattain solar 5000 suns conversion of solar to
thermal reservoirs at 2000 K, needed for 2‐step
thermochemical cycles using metal oxide redox
reactions:
‘‘Rotating‐cavity’’ solar reactor for thermal dissociation of ZnO @ 2300 K
222
22
2
21
),(
),(2
OHOH
exosolarnonyHOMOyHxM
endosolarOyxMOM
yx
yx
222 21 OHOH
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
86
A. Steinfeld, Solar Energy (2005)*1 sun=1 kW/m2
87. Hydrogen Production from Renewable Resources
Hydrogen Production by Water‐Splitting Thermochemical Cyclesy g y p g y
Water is the only input. H2 and O2 are the outputs. All other chemicals are recycled.
Selection of temperature ranges thermodynamics, cost, chemicals’ availability ,Selection of temperature ranges thermodynamics, cost, chemicals availability ,
environmental, safety & health factors.
87
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
88. Hydrogen Production from Renewable Resources
Hydrogen Production by Water‐Splitting Thermochemical Cycles
Types of solar concentrating systems:
(i) One axis tracking parabolic trough,
y g y p g y
( ) O e a s t ac g pa abo c t oug ,
(ii) towers with a field of 2 axis‐tracking heliostats, and
(iii) dish systems.
Effi i iEfficiencies:
(i) Parabolic troughs: ca. 100 suns, 800K, 60% efficiency;
(ii) Tower configurations: ca. 1000 suns, 1000K, 75% efficiency.
(iii) Dishes: 10000 suns, 2200 K, 85% efficiency.
Overall energy efficiency: Combination of solar & chemical cycle efficiencies.
The minimum efficiency desired is that for conventional electrolysis. Many chemical
cycles have the potential to be 40–50% efficient.
The current status of concept development is directed to stand‐alone operations.
There may be potential for producing electricity with waste heat.
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
88
90. Hydrogen Production from Renewable Resources
Hydrogen Production by Water‐Splitting Thermochemical Cycles
Barriers to achieving potential
y g y p g y
g p
To adjust the chemical processes to the daily and annual solar cycles
Storing energy, as heat for off‐sun operation, can extend the time for H2 production
and allow some process operations to occur at night.
Research approaches
Fundamental work on engineering solar concentrators, solar receivers, reaction
kinetics gas separation and materials of construction is requiredkinetics, gas separation, and materials of construction is required.
The demands on performance in all these areas increase with the temperature
requirements.requirements.
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
90
91. Outline
Introduction to Renewable
Hydrogen ProductionHydrogen Production
Electrolysis
Biomass to Hydrogen Biomass to Hydrogen
Fermentation
Thermolysis
Photolysis
Conclusions
91
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
92. Hydrogen Production from Renewable Resources
Photolysis – Photoelectrochemistry
The thermodynamic potential for splitting water at 25 ºC is 1.23V.
Adding overvoltage losses and some energy to drive the reaction
at a reasonable rate, a voltage of 1.6‐1.8V is needed commercial
l t l t t 1 7 1 9Velectrolyzers operate at 1.7–1.9V.
The energy of 1.9 eV corresponds to a =650 nm, red light, the
lowest energy portion of the visible spectra Nearly the entirelowest energy portion of the visible spectra Nearly the entire
visible spectrum has enough energy to split water into H2 and O2.
The key: To find the right combination of a light harvesting system and a catalyst that can efficientlyThe key: To find the right combination of a light harvesting system and a catalyst that can efficiently
collect the energy and direct it toward the water‐splitting reaction.
Direct Photoelectrochemical (PEC) splitting of water: one‐step process for producing H2 with solar
i di tiirradiation.
92
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
93. Hydrogen Production from Renewable Resources
Photolysis – Photoelectrochemistry
Semiconductor electrode Counter‐electrode
Photoelectrochemical mechanism
Semiconductor electrode Counter electrode
Conduction band Light is absorbed in the
semiconductor and water issemiconductor and water is
split at the semiconductor
surface.
Conduction band
22 )(222 HOHeOH
22 422 OHhOH
Major criteria of viability:
(i) The light harvesting system must generate sufficient voltage to decompose water
(ii) The system must be stable in an aqueous environment.
93
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
95. Hydrogen Production from Renewable Resources
Photolysis – Photoelectrochemistry
PEC production of H2 is based on solar illumination Very large energy resource.
% l ld d b id f h i A 10% solar‐to‐H2 PEC system would need about 1 MHa to provide H2 for the entire U.S.
fleet (310 M people, 236 M vehicles). ~ 2 MHa in EU (500 M people, 380 M vehicles).
Very high resource potential (sunlight) for PEC Economical production distribution Very high resource potential (sunlight) for PEC Economical production, distribution,
and storage of hydrogen are necessary.
Fujishima and Honda in 1972 showed that H2 generation via splitting of water withFujishima and Honda in 1972 showed that H2 generation via splitting of water with
visible light was possible at a semiconductor electrode 38 years later, a visible light‐
driven water‐splitting system that is efficient and stable still remains an elusive goal.
The needed material properties for a working PEC device requires a unique combination
of physical, chemical, structural, and economic properties that no known material satisfies.
Th h f ifi t i l i f d th th i d h t i ti fThe research for a specific material is focused on the synthesis and characterization of
materials, primarily mixed metal oxides Combinatorial techniques.
95
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
Fujishima and Honda, Nature (1972)
96. Outline
Introduction to Renewable
Hydrogen ProductionHydrogen Production
Electrolysis
Biomass to Hydrogen Biomass to Hydrogen
Fermentation
Thermolysis
Photolysis
Conclusions
96
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
97. CONCLUSIONS
Hydrogen Production from Renewable Resources
1) Hydrogen can be produced from the renewable energy resources water and biomass by
CONCLUSIONS
1) Hydrogen can be produced from the renewable energy resources, water and biomass, by
a variety of processes (e.g. photolysis, electrolysis, thermochemical, and biochemical).
2) Electrolysis of water is the simplest technology for producing hydrogen. The electrolytic2) Electrolysis of water is the simplest technology for producing hydrogen. The electrolytic
production of hydrogen is currently the only way to produce large quantities of hydrogen
without emitting the traditional byproducts associated with fossil fuels.
3) Biomass‐to hydrogen processes (gasification, pyrolysis, and fermentation) are less well‐
developed technologies. These processes offer the possibility of producing hydrogen from
waste materials (cellulosic biomass and sewage).
4) Hydrogen production may be the most promising economic route for the conversion of
syngas to transportation fuels. Solar energy can be used to produce hydrogen in the form
of heat (thermochemical), light (photochemical), or electricity (electrolysis). f ( ), g (p ), y ( y )
97
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander
98. Hydrogen Production from Renewable Resources
CONCLUSIONS
5) Solar energy collected as heat may be the most efficient solar path to hydrogen from water
CONCLUSIONS
since it does not have the inefficiencies associated with photochemical transformations or
the conversion of solar energy to electricity followed by electrolysis.
6) Photoelectrochemical water splitting and photobiology are also options for producing6) Photoelectrochemical water splitting and photobiology are also options for producing
hydrogen with solar energy.
7) Hydrogenase‐containing organisms (cyanobacteria and green algae) can extract7) Hydrogenase containing organisms (cyanobacteria and green algae) can extract
reductants from water and achieve very high light conversion efficiencies, and they
photoproduce hydrogen without the input or output of carbon‐based molecules. These
technologies are in the development stage.
8) The contribution that each technology will have to future energy economies will depend of
factors such as: (i) Energy‐conversion efficiency, (ii) Greenhouse gas emissions, and (iii)
Overall cost through the complete chain from primary energy source to delivered hydrogenOverall cost through the complete chain from primary energy source to delivered hydrogen
at pressure.
98
CATALYSIS FOR ENERGY: NEW CHALLENGES FOR A SUSTAINABLE ENERGETIC DEVELOPMENT. 18th to 20th August, Palacio de la Magdalena Santander