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ISSN: 2278 – 1323
                                        International Journal of Advanced Research in Computer Engineering & Technology
                                                                                            Volume 1, Issue 4, June 2012



             Fuzzy logic Controller for Flowing Fluids
                                               Sahil Chandan, Rahul Agnihotri



Abstract— Flow measurement and control are essential in               Other factors that affect liquid flow rate include the liquid's
plant process control. The aim of this paper is to do the             viscosity and density, and the friction of the liquid in contact
comparative study of Fuzzy Logic controller and conventional          with the pipe. Direct measurements of liquid flows can be
PID controller for flowing fluids.These two controllers are           made with positive-displacement flow meters. These units
implemented using MATLAB software.The fuzzylogic toolbox              divide the liquid into specific increments and move it on.
of the Matlab is to be used in order to implement the proposed
controller. During the past several years, fuzzy control has
                                                                      The total flow is an accumulation of the measured
emerged as one of the most active and fruitful areas for              increments, which can be counted by mechanical or
research in the applications of fuzzy set theory, especially in       electronic techniques. The performance of flow meters is
the realm of industrial processes, which do not lend themselves       also influenced by a dimensionless unit called the Reynolds
to control by conventional methods because of a lack of               Number. It is defined as the ratio of the liquid's inertial
quantitative data regarding the input-output relations.               forces to its drag forces.

Index Terms— Conventional control,                Flow control,       R = 3160 x Q x Gt                                    (2)
Fuzzy logic control, Matlab.                                          Dxη
                                                                      Where, R = Reynolds number
                                                                      Q = liquid's flow rate, gpm
                       I.   INTRODUCTION                              Gt = liquid's specific gravity
Control of liquid flow system is a routine requirement in             D = inside pipe diameter
many industrial processes. The control action of chemical             η = liquid's viscosity.
and petroleum industries include maintaining the controlled
variables. Fuzzy logic control (FLC) can be applied for               Laminar and turbulent flow are two types normally
control of liquid flow and level in such processes [1]. This          encountered in liquid flow measurement operations. Most
technique is particularly attractive when the process is              applications involve turbulent flow, with R values above
nonlinear.                                                            3000. Viscous liquids usually exhibit laminar flow, with R
With most liquid flow measurement instruments, the flow               values below 2000. The transition zone between the two
rate is determined inferentially by measuring the liquid's            levels may be either laminar or turbulent.
velocity or the change in kinetic energy. Velocity depends
on the pressure differential that is forcing the liquid through
a pipe or conduit. Because the pipe's cross-sectional area is                               II.   MAIN IDEA FLC
known and remains constant, the average velocity is an
indication of the flow rate. The basic relationship for
determining the liquid's flow rate in such cases is:

Q=VxA                                                   (1)

where,

Q = liquid flow through the pipe
V = average velocity of the flow
  A = cross-sectional area of the pipe




   Manuscript received May, 2012.
    Sahil Chandan, pursuing Mtech in Instrumentation and Control,
Punjab Technical University / Baba Banda Singh Bahadur College of
Engineering and Technology., (e-mail: sahil.chandan3333@gmail.com).
City:-Jammu, INDIA, Phone No.. 01924-252459, 09988783073
Asst.Prof. Rahul Agnihotri Electrical Department, Punjab Technical
                                                                      Fuzzy logic control is derived from fuzzy set theory. In
University / Baba Banda Singh Bahadur College of Engineering and      fuzzy set theory, the transition between membership and
Technology, Fatehgarh Sahib (Punjab) INDIA, Mobile No09914543067.,    non-membership can be graded. Therefore, boundaries of
(e-mail: rahul.agnihotribbsbec.ac.in).                                fuzzy sets can be vague and ambiguous, making it useful for
                                                                      approximate systems. Fuzzy Logic Controller (FLC) is an

                                                                                                                                   98
                                                All Rights Reserved © 2012 IJARCET
ISSN: 2278 – 1323
                                    International Journal of Advanced Research in Computer Engineering & Technology
                                                                                        Volume 1, Issue 4, June 2012

attractive choice when precise mathematical formulations        from an input-output data set, that expects all membership
are not possible [3]. Other advantages are:                     functions to be a singleton. It has computational efficiency,
                                                                works well with linear techniques (e.g. PID control, etc.)
        It can work with less precise inputs.                  works well with optimization and an adaptive techniques
        It doesn‟t need fast processors.                       guaranties continuity of the output surface, and is better
        It needs less data storage in the form of              suited to mathematical analysis. The results are very much
         membership functions and rules than conventional       similar to Mamdani style inference.
         look up table for nonlinear controllers.
        It is more robust than other non-linear controllers.   IV.   PROBLEM FORMULATION
                                                                Measuring and controlling flow rate in process plants
There are three principal elements to a fuzzy logic             presents challenges of its own. Both gas and liquid flow can
controller.                                                     be measured in volumetric or mass flow rates, such as liters
A Fuzzification module (Fuzzifier)                              per second or kilograms per second. These measurements
B Rule base and Inference engine                                can be converted between one another if the fluid density is
C Defuzzification module (Defuzzifier)                          known. The density for a liquid is almost independent of the
                                                                liquid conditions; however, this is not the case for gas, the
           III. PRINCIPLES OF FUZZY MODELLING                   density of which depends greatly upon pressure, temperature
The general algorithm for a fuzzy system designer can be        and to a lesser extent, the gas composition [2].
synthesized as follows.
                                                                            With so many different variables that could
                                                                affect flow rate, flow measurement and control is
                                                                susceptible to disturbances. Because of this, flow controllers
A Fuzzification
                                                                need to be robust in order to optimize the performance of a
                                                                plant. Fuzzy Logic Controller is proposed to replace the
 1) Normalize of the universes of discourses for the fuzzy      conventional PID controller due to its superior applicability
input and output vectors.                                       and robustness. PID controller works well only if the
 2) Choose heuristically the number and shape of the            mathematical model of the system could be computed [4].
membership functions for the fuzzy input and output             Hence it is difficult to implement PID control for variable as
vectors.                                                        well as complicated systems. But Fuzzy logic control
3) Calculate of the membership grades for every crisp value     doesn‟t require any precise mathematical model and works
of the fuzzy inputs.                                            good for complex applications also. Fuzzy logic control is
                                                                able to handle imprecision and uncertainty [7].
B Fuzzy inference

4) Complete the rule base by heuristics from the view point                          V.   SOFTWARE USED
of practical system operation.
5) Identify the valid (active) rules stored in the rule base.   Matlab
6) Calculate the membership grades contributed by each rule     MATLAB (matrix laboratory) is a numerical computing
and the final membership grade of the inference, according      environment and fourth-generation programming language.
to the chosen Fuzzification method.                             Developed by MathWorks, MATLAB allows matrix
                                                                manipulations, plotting of functions and data,
C Defuzzification                                               implementation of algorithms, creation of user interfaces,
                                                                and interfacing with programs written in other languages,
7) Calculate the fuzzy output vector, using an adequate         including C, C++, Java, and Fortran.
Defuzzification method.
8) Simulation tests until desired parameters are obtained.
9) Hardware implementation.                                                    VI.   PROJECT METHODOLOGY
From the beginning, a fuzzy-style inference must be
                                                                A. Procedure Identification
accepted and the most popular are:
                                                                This project can be divided into two major sections;
                                                                simulation and implementation. The following flowchart
MAMDANI- style inference, based on Lotfi Zadeh‟s 1973           show in figure2 exemplifies the procedure of which this
paper on fuzzy algorithms for complex systems and decision      project will be carried out.
processes that expects all output membership functions to be
                                                                B. Time Dependent Performance analysis
fuzzy sets. It is intuitive, has widespread
                                                                The time dependent characteristics are those that depends
acceptance, is better suited to human input, but its main
                                                                upon the time. These characteristics varies with time and
limitation is that the computation for the defuzzification
                                                                analysed with the help of the time response graph. With
process lasts longer.
                                                                these parameters the proposed controller can be analysed
                                                                that how the fuzzylogic controllercan be better than the
SUGENO- style inference, based on Takagi-Sugeno-Kang
                                                                conventionally used PID controller.
method of fuzzy inference, in their common effort to
formalize a systematic approach in generating fuzzy rules

                                                                                                                           99
                                            All Rights Reserved © 2012 IJARCET
ISSN: 2278 – 1323
                                    International Journal of Advanced Research in Computer Engineering & Technology
                                                                                        Volume 1, Issue 4, June 2012

There are various time dependent characteristics that are
used for the analysis of the system like settling time, rise
time, delay time, steady state error, peak overshoot etc.

                      VII.   RESULTS
The figure 3 & 4 shows the response of the conventional
PID controller and the response of the fuzzylogic controller
to the step input. Then the figure 5 shows the input and
output response simultaneously of the fuzzylogic controller.
Yellow line shows the input and pink line shows the output.
Figure 6& 7 shows the performance response of PID and
Fuzzylogic controller respectively.


                  VIII. CONCLUSION

 In this paper the performance of the conventional PID
controller and the Fuzzylogic controller is compared. The
response of the PID controller is oscillatory which can
damage the system. But the response of the fuzzylogic
controller is free from these dangerous oscillations in the    Fig3. The step response of the conventional PID controller.
transient period. Hence the proposed Fuzzylogic controller
is better than than the conventionally used PID controller.




                                                               Fig.4 shows the step response of the fuzzylogic controller.




                                                
                                                              Fig.5 The yellow line shows input and pink line shows
Fig2: Flowchart of Project implementation                      output and it can be seen that output is very close to input.


                                                                                                                        100
                                            All Rights Reserved © 2012 IJARCET
ISSN: 2278 – 1323
                                               International Journal of Advanced Research in Computer Engineering & Technology
                                                                                                   Volume 1, Issue 4, June 2012




                                                                              Fig.7 shows the performance of the fuzzylogic controller
Fig.6 shows the performance of conventional PID controller




                    .ACKNOWLEGDEMENT

The authors are thankful to the management of the Baba
Banda Singh Bahadur        College of Engineering and                                            AUTHOR BIOGRAPHIES
Technology for providing excellent experimental facilities.
.
                     REFERENCES

[1]. Rem Langari,”Past, present and future of fuzzy control: A case for
application of fuzzy logic in hierarchical control,”IEEE, pp.760-765, 1999.

 [2].Chuen Chien Lee, “Fuzzy logic in control systems i.e. fuzzy logic
controller,”IEEE Transactions on Systems, man and cybernetics, Vol 20,
No.2, March/April 1990.

 [3]. J.Y.M. Cheung, A.S. Kamal,” Fuzzy Logic Control of refrigerant
flow”, UKACC International Conference on Control „96, Conference              Sahil chandan is pursuing M.tech from BBSBEC, Fatehgarh sahib(Punjab)
Publication No. 427, 2-5 September 1996.                                      in Instrumentation and Control stream. His research includes fuzzylogic
                                                                              controllers.Email:- sahil.chandan3333@gmail.com, city:- Akhnoor(INDIA)
 [4].Rajanbabu.N, Sreenadhan.S, Fahid K.A, Mohandas K P,”Design and           phone no.- 09797556762, 09988783073.
implementation of a neuro-fuzzy controller for a flow system”, presentation
at FAE symposium, European university of lefke, Nov 2002.

[5]. A. Abdelgawadt, Adam Lewist, M. Elgamelt, Fadi Issa, N.F. Tzeng ,
and M. Bayoumit,” Remote Measuring of Flow Meters for Petroleum
Engineering and Other Industrial Applications” The International
Workshop on Computer Architecture for Machine Perception and Sensing,
pp.99-103, September 2007.

[6].Elangeshwaran Pathmanathan, Rosdiazli Ibrahim,” Development and
Implementation of Fuzzy Logic Controller for Flow Control Application,”
Intelligent and Advanced Systems (ICIAS), International Conference on         Rahul Agnihotri has completed B.E and M.tech and assistant professor in
Digital Object Identifier, pp.1-6, 2010.                                      BBSBEC, Fatehgarh Sahib( Punjab) . His research includes Computer
                                                                              Aided Power System Design & Analysis.Email:rahul.agnihotribbsbec.ac.in
[7]. R. Manoj Manjunath,S, S. Janaki Raman ,” Fuzzy Adaptive PID for
Flow Control System based on OPC,” IJCA Special Issue on
“Computational Science - New Dimensions & Perspectives NCCSE”, 2011.

[8].http://en.wikipedia.org/wiki/Flow_meter.

[9].http://www.virtuallaboratories.com/html/fluid_a.html.

[10]. Ranganath Muthu Elamin El Kanzi “fuzzy logic control of a ph
neutralization process”.

[11]. E Venkata Narayana, Vidya Sagar Bonu, G Mallikarjuna Rao “pid
versus fuzzy logic based intelligent controller design for a non linear
satellite‟s attitude control: performance analysis using matlab/simulink”




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                                                      All Rights Reserved © 2012 IJARCET

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  • 1. ISSN: 2278 – 1323 International Journal of Advanced Research in Computer Engineering & Technology Volume 1, Issue 4, June 2012 Fuzzy logic Controller for Flowing Fluids Sahil Chandan, Rahul Agnihotri  Abstract— Flow measurement and control are essential in Other factors that affect liquid flow rate include the liquid's plant process control. The aim of this paper is to do the viscosity and density, and the friction of the liquid in contact comparative study of Fuzzy Logic controller and conventional with the pipe. Direct measurements of liquid flows can be PID controller for flowing fluids.These two controllers are made with positive-displacement flow meters. These units implemented using MATLAB software.The fuzzylogic toolbox divide the liquid into specific increments and move it on. of the Matlab is to be used in order to implement the proposed controller. During the past several years, fuzzy control has The total flow is an accumulation of the measured emerged as one of the most active and fruitful areas for increments, which can be counted by mechanical or research in the applications of fuzzy set theory, especially in electronic techniques. The performance of flow meters is the realm of industrial processes, which do not lend themselves also influenced by a dimensionless unit called the Reynolds to control by conventional methods because of a lack of Number. It is defined as the ratio of the liquid's inertial quantitative data regarding the input-output relations. forces to its drag forces. Index Terms— Conventional control, Flow control, R = 3160 x Q x Gt (2) Fuzzy logic control, Matlab. Dxη Where, R = Reynolds number Q = liquid's flow rate, gpm I. INTRODUCTION Gt = liquid's specific gravity Control of liquid flow system is a routine requirement in D = inside pipe diameter many industrial processes. The control action of chemical η = liquid's viscosity. and petroleum industries include maintaining the controlled variables. Fuzzy logic control (FLC) can be applied for Laminar and turbulent flow are two types normally control of liquid flow and level in such processes [1]. This encountered in liquid flow measurement operations. Most technique is particularly attractive when the process is applications involve turbulent flow, with R values above nonlinear. 3000. Viscous liquids usually exhibit laminar flow, with R With most liquid flow measurement instruments, the flow values below 2000. The transition zone between the two rate is determined inferentially by measuring the liquid's levels may be either laminar or turbulent. velocity or the change in kinetic energy. Velocity depends on the pressure differential that is forcing the liquid through a pipe or conduit. Because the pipe's cross-sectional area is II. MAIN IDEA FLC known and remains constant, the average velocity is an indication of the flow rate. The basic relationship for determining the liquid's flow rate in such cases is: Q=VxA (1) where, Q = liquid flow through the pipe V = average velocity of the flow A = cross-sectional area of the pipe Manuscript received May, 2012. Sahil Chandan, pursuing Mtech in Instrumentation and Control, Punjab Technical University / Baba Banda Singh Bahadur College of Engineering and Technology., (e-mail: sahil.chandan3333@gmail.com). City:-Jammu, INDIA, Phone No.. 01924-252459, 09988783073 Asst.Prof. Rahul Agnihotri Electrical Department, Punjab Technical Fuzzy logic control is derived from fuzzy set theory. In University / Baba Banda Singh Bahadur College of Engineering and fuzzy set theory, the transition between membership and Technology, Fatehgarh Sahib (Punjab) INDIA, Mobile No09914543067., non-membership can be graded. Therefore, boundaries of (e-mail: rahul.agnihotribbsbec.ac.in). fuzzy sets can be vague and ambiguous, making it useful for approximate systems. Fuzzy Logic Controller (FLC) is an 98 All Rights Reserved © 2012 IJARCET
  • 2. ISSN: 2278 – 1323 International Journal of Advanced Research in Computer Engineering & Technology Volume 1, Issue 4, June 2012 attractive choice when precise mathematical formulations from an input-output data set, that expects all membership are not possible [3]. Other advantages are: functions to be a singleton. It has computational efficiency, works well with linear techniques (e.g. PID control, etc.)  It can work with less precise inputs. works well with optimization and an adaptive techniques  It doesn‟t need fast processors. guaranties continuity of the output surface, and is better  It needs less data storage in the form of suited to mathematical analysis. The results are very much membership functions and rules than conventional similar to Mamdani style inference. look up table for nonlinear controllers.  It is more robust than other non-linear controllers. IV. PROBLEM FORMULATION Measuring and controlling flow rate in process plants There are three principal elements to a fuzzy logic presents challenges of its own. Both gas and liquid flow can controller. be measured in volumetric or mass flow rates, such as liters A Fuzzification module (Fuzzifier) per second or kilograms per second. These measurements B Rule base and Inference engine can be converted between one another if the fluid density is C Defuzzification module (Defuzzifier) known. The density for a liquid is almost independent of the liquid conditions; however, this is not the case for gas, the III. PRINCIPLES OF FUZZY MODELLING density of which depends greatly upon pressure, temperature The general algorithm for a fuzzy system designer can be and to a lesser extent, the gas composition [2]. synthesized as follows. With so many different variables that could affect flow rate, flow measurement and control is susceptible to disturbances. Because of this, flow controllers A Fuzzification need to be robust in order to optimize the performance of a plant. Fuzzy Logic Controller is proposed to replace the 1) Normalize of the universes of discourses for the fuzzy conventional PID controller due to its superior applicability input and output vectors. and robustness. PID controller works well only if the 2) Choose heuristically the number and shape of the mathematical model of the system could be computed [4]. membership functions for the fuzzy input and output Hence it is difficult to implement PID control for variable as vectors. well as complicated systems. But Fuzzy logic control 3) Calculate of the membership grades for every crisp value doesn‟t require any precise mathematical model and works of the fuzzy inputs. good for complex applications also. Fuzzy logic control is able to handle imprecision and uncertainty [7]. B Fuzzy inference 4) Complete the rule base by heuristics from the view point V. SOFTWARE USED of practical system operation. 5) Identify the valid (active) rules stored in the rule base. Matlab 6) Calculate the membership grades contributed by each rule MATLAB (matrix laboratory) is a numerical computing and the final membership grade of the inference, according environment and fourth-generation programming language. to the chosen Fuzzification method. Developed by MathWorks, MATLAB allows matrix manipulations, plotting of functions and data, C Defuzzification implementation of algorithms, creation of user interfaces, and interfacing with programs written in other languages, 7) Calculate the fuzzy output vector, using an adequate including C, C++, Java, and Fortran. Defuzzification method. 8) Simulation tests until desired parameters are obtained. 9) Hardware implementation. VI. PROJECT METHODOLOGY From the beginning, a fuzzy-style inference must be A. Procedure Identification accepted and the most popular are: This project can be divided into two major sections; simulation and implementation. The following flowchart MAMDANI- style inference, based on Lotfi Zadeh‟s 1973 show in figure2 exemplifies the procedure of which this paper on fuzzy algorithms for complex systems and decision project will be carried out. processes that expects all output membership functions to be B. Time Dependent Performance analysis fuzzy sets. It is intuitive, has widespread The time dependent characteristics are those that depends acceptance, is better suited to human input, but its main upon the time. These characteristics varies with time and limitation is that the computation for the defuzzification analysed with the help of the time response graph. With process lasts longer. these parameters the proposed controller can be analysed that how the fuzzylogic controllercan be better than the SUGENO- style inference, based on Takagi-Sugeno-Kang conventionally used PID controller. method of fuzzy inference, in their common effort to formalize a systematic approach in generating fuzzy rules 99 All Rights Reserved © 2012 IJARCET
  • 3. ISSN: 2278 – 1323 International Journal of Advanced Research in Computer Engineering & Technology Volume 1, Issue 4, June 2012 There are various time dependent characteristics that are used for the analysis of the system like settling time, rise time, delay time, steady state error, peak overshoot etc.  VII. RESULTS The figure 3 & 4 shows the response of the conventional PID controller and the response of the fuzzylogic controller to the step input. Then the figure 5 shows the input and output response simultaneously of the fuzzylogic controller. Yellow line shows the input and pink line shows the output. Figure 6& 7 shows the performance response of PID and Fuzzylogic controller respectively. VIII. CONCLUSION In this paper the performance of the conventional PID controller and the Fuzzylogic controller is compared. The response of the PID controller is oscillatory which can damage the system. But the response of the fuzzylogic controller is free from these dangerous oscillations in the Fig3. The step response of the conventional PID controller. transient period. Hence the proposed Fuzzylogic controller is better than than the conventionally used PID controller. Fig.4 shows the step response of the fuzzylogic controller.   Fig.5 The yellow line shows input and pink line shows Fig2: Flowchart of Project implementation output and it can be seen that output is very close to input. 100 All Rights Reserved © 2012 IJARCET
  • 4. ISSN: 2278 – 1323 International Journal of Advanced Research in Computer Engineering & Technology Volume 1, Issue 4, June 2012 Fig.7 shows the performance of the fuzzylogic controller Fig.6 shows the performance of conventional PID controller .ACKNOWLEGDEMENT The authors are thankful to the management of the Baba Banda Singh Bahadur College of Engineering and AUTHOR BIOGRAPHIES Technology for providing excellent experimental facilities. . REFERENCES [1]. Rem Langari,”Past, present and future of fuzzy control: A case for application of fuzzy logic in hierarchical control,”IEEE, pp.760-765, 1999. [2].Chuen Chien Lee, “Fuzzy logic in control systems i.e. fuzzy logic controller,”IEEE Transactions on Systems, man and cybernetics, Vol 20, No.2, March/April 1990. [3]. J.Y.M. Cheung, A.S. Kamal,” Fuzzy Logic Control of refrigerant flow”, UKACC International Conference on Control „96, Conference Sahil chandan is pursuing M.tech from BBSBEC, Fatehgarh sahib(Punjab) Publication No. 427, 2-5 September 1996. in Instrumentation and Control stream. His research includes fuzzylogic controllers.Email:- sahil.chandan3333@gmail.com, city:- Akhnoor(INDIA) [4].Rajanbabu.N, Sreenadhan.S, Fahid K.A, Mohandas K P,”Design and phone no.- 09797556762, 09988783073. implementation of a neuro-fuzzy controller for a flow system”, presentation at FAE symposium, European university of lefke, Nov 2002. [5]. A. Abdelgawadt, Adam Lewist, M. Elgamelt, Fadi Issa, N.F. Tzeng , and M. Bayoumit,” Remote Measuring of Flow Meters for Petroleum Engineering and Other Industrial Applications” The International Workshop on Computer Architecture for Machine Perception and Sensing, pp.99-103, September 2007. [6].Elangeshwaran Pathmanathan, Rosdiazli Ibrahim,” Development and Implementation of Fuzzy Logic Controller for Flow Control Application,” Intelligent and Advanced Systems (ICIAS), International Conference on Rahul Agnihotri has completed B.E and M.tech and assistant professor in Digital Object Identifier, pp.1-6, 2010. BBSBEC, Fatehgarh Sahib( Punjab) . His research includes Computer Aided Power System Design & Analysis.Email:rahul.agnihotribbsbec.ac.in [7]. R. Manoj Manjunath,S, S. Janaki Raman ,” Fuzzy Adaptive PID for Flow Control System based on OPC,” IJCA Special Issue on “Computational Science - New Dimensions & Perspectives NCCSE”, 2011. [8].http://en.wikipedia.org/wiki/Flow_meter. [9].http://www.virtuallaboratories.com/html/fluid_a.html. [10]. Ranganath Muthu Elamin El Kanzi “fuzzy logic control of a ph neutralization process”. [11]. E Venkata Narayana, Vidya Sagar Bonu, G Mallikarjuna Rao “pid versus fuzzy logic based intelligent controller design for a non linear satellite‟s attitude control: performance analysis using matlab/simulink” 101 All Rights Reserved © 2012 IJARCET