Pooja Technocast is a Rajkot based firm engaged in manufacturing/servicing of Electric Motor End Cover of superior quality and eco- friendly Fly Wheel Casting, Diaphragm Valve Body G DVB 06, Fly Wheel Casting, Pulleys Casting, Flanges FL 05, . Established in the year 1982, our competitive pricing, creative and innovative designing has enabled us to create a niche for ourselves in the market.

1. POOJA TECHNOCAST
AN ISO 9001 : 2008

2. PLANT LOCATION
ADDRESS:
RAJKOT
SURVEY NO.259 PLOT NO.1, B/H.
BEST AGRO FOOD, OPP. PREVAIL
CASTING,
VILLAGE:-SHAPAR (VERAVAL).
TALUKA:-KOTDASANGANI.
RAJKOT (GUJARAT)
PIN – 360024 (INDIA)
PH.NO.- +91– 2827– 293939/ 293333
E-mail: info@poojatechnocast.com

3. OUR GROUP COMPANY
AN ISO 9001 : 2008

4. OUR GROUP COMPANY
Extra 6 acres land for High Pressure Molding Line
Installation in future
AN ISO 9001: 2008

5.  COMPANY PROFILE:
* After a long experience of 28 years of foundry practice, B. R. Technocast has
commenced the New Foundry with the name of POOJA TECHNOCAST to
manufacture Gray iron and S. G. Iron ( Ductile iron)castings as per Indian and
Overseas Standards at Shapar (Veraval) Industrial Area situated about 17 kms
away from Rajkot on the way to Gondal / Junagadh. Pooja Technocast is a
process driven & quality conscious company which is substantiated by ISO-
9001:2008 Certification awarded to us by TUV SUD. Quality is at the helm of
everything we do. Our Quality Assurance parameters ensure that you will
always get the right product every time
* At Pooja Technocast, we are committed to provide you with the best casting &
delivering it just-in-time. Customers’ need has given prime importance &
quality is maintained at its best. Our well trained staff is completely equipped
to meet our customers’ requirement
* We have installed Medium Frequency Furnaces 300kgs, 500kgs & 1000 kg each
of Inductotherm (India) Ltd., the Mechanized Sand Plant, ARPA 350 and ARPA
600 Molding Machines are supplied by Shree Shakti Equipments, Coimbatore
to achieve excellent quality surface
* Finish with close dimension tolerance. Also the quality control wing is
strengthened with the help of Q6 Quantron GMBH Germany make on line
spectrometer, Microscope with magnification of 40x,100x,200x,600x and
attached software determining shape, size, length, nodularity of graphite,
phase etc., Chemical and Full Fledged Sand Testing Laboratory.

6. QUALITY POLICY:
To build a high level of customers’ confidence by adding value to
customer satisfaction
Continuous improvement with effective training in all fields &
implementation of Quality Management System
To supply Quality Casting that can exactly meet customer’s
requirements with cost effectiveness
To build up long term mutually beneficial relationship
with
customer’s globally

7. CERTIFICATE

8. CRISIL CERTIFICATE

9. TRUST SEAL CERTIFICATE

10. QUALITY SYSTEM
The manufacturing facility of the company has acquired ISO-9001:2008 Certification
from one of the leading quality registrar in the world TUV SUD with the Certificate
No.99 100 03165. A well managed business for serving wide range of its customers
spread all across the globe.
QUALITY HIGHLIGHTS POOJA TECHNOCAST:
 In-house manufacturing facilities & Material Testing facilities available
 Regular improving & maintaining the operating efficiency of the entire process
 State-of-the-art-Infrastructure
 Periodic review of Quality System to improve its effectiveness
 Develop new components as per need of customers
OUR PLANT AT A GLANCE:
PLANT CAPACITY:-
The plant has the installed capacity to produce 700 MT/ Month
of Grey Iron and S. G. Iron Castings. The plant is having area of around 3,50,000 sq.
ft. and built up area is 1,00,000 sq.ft. Pooja Technocast is equipped with the full
fledged Manufacturing and Quality Control Facilities to meet the casting demand of
Indian and Overseas market

12.  VISION:
 The management has the vision to expand
the foundry capacity and achieve the target to
produce 2000 MT month of castings by
installing high pressure molding line, in near
future. The foundry will meet the requirements
of castings of various sectors of industries like
Automobiles, Tractors, Heavy Earth Moving,
Insulators, Power Transmission, Ex-cavators,
Railways, Marine, Compressors, Valves, Pumps,
Packaging and Refrigeration etc.

13. INFRASTRUCTURE

14.  At POOJA TECHNOCAST, we stress on exploring new ideas &
attempting breakthrough products & processes. We aim to provide the
most effective business solutions in terms of competitive prices for
various products, including Quality delivery & services. A combination
that would help us to serve the requirement of our clients.
 Our Casting builds with state-of-the-art equipment. Our Quality
manufacturing system includes a process failure detection system at
every casting machine. Rigorous 100 % inspection is as much a
production operation as any other manufacturing step & is woven into
the sequential standardized work to assure manufacturing quality in
finishing.
 With amalgamation of a well-experienced visionary Managing Director,
young, talented & Healthy infrastructure POOJA TECHNOCAST
continuous to serve the Iron Casting Industry with New Developments &
continuous search for execution of intricate projects.
 CASTING PROCESS:
Casting is a manufacturing process by which a liquid material is
(usually) poured into a mold, which contains a hollow cavity of the
desired shape & then allowed to solidify. The solid casting is then
ejected or broken out to complete the process. Casting may be used to
form hot liquid metals or various materials that cold set after mixing of
components. Casting is most often used for making complex shapes
that would be otherwise difficult or uneconomical to make by other
methods. POOJA TECHNOCAST is engaged in doing sand casting.

15.  SAND CASTING:
Sand Casting is one of the most
popular & simplest types of casting that has
been used for centuries. Sand casting allows for
smaller batches to be made compared to
permanent mold casting & a very reasonable
cost. Not only does this method allow for
manufacturers to create products for good cost
there are other benefits to sand casting such as
there are very little size operations, Sand
Casting also allows for most metals to be cast
depending in the type of sand used for the
molds.

16. MANUFACTURING FACILITIES
MELTING FURNACES

17. AUTOMATIC GREEN SAND PLANT
We have installed latest Shree
Shakti make Green Sand
Reconditioning plant to meet
the demand of Green Sand for
the Molding Machines. It is
equipped with intensive
mixers of 250 Kg & 500 Kg
capacity.
The addition of moisture
is through PLC control to
achieve the
consistency in quality of
the prepared green sand
to ensure the production
of the castings free from
blow holes, pin holes etc.

18. MOULDING MACHINE
We have installed a pair of
ARPA 350 molding machine
which can accommodate box
size of 20” x 22” x 5”/ 7”
height & 24”x 28 ” x 7”/ 9”/
11”Height. The capacity of
the molding machine is to
produce 40 Moulds/hr. The
production of mold boxes is
around 950 boxes / day
We have installed a pair of
ARPA 600 molding machine with
box size of 32” x 38” x 12”
Height. The capacity of the
molding machine will be to
produce 35 Moulds/hr. The
production of mold boxes will be
around 850 boxes/ day.

19. AUTOMATIC CORE SHOOTER MACHINE
Utilizing our expertise &
facilities for making cores of
different types, we are able to
offer customers the perfect
balance of intricacy and
economy via utilization of the
right type of core.
Fully automatic Shell core shooters
machine facility
Fully automatic Cold Box Core shooters
machine facility
Pep set/No Bake core making facility
Sodium base CO2 gas cured core
making facility.
Core drying oven facility

20. FETTLING & FINISHING
 We have installed of hanger type shot blasting
machine, Cutting Machine16”Heavy Swing Frame
Grinder, Heavy Pedestal Bench Grinders, Flexible
Grinders, and Pencil Grinders etc. are installed to
meet the excellent surface finishing requirements of
the castings.

21. MATERIAL HANDLING:
For treatment of S.G.Iron, we have installed over head
Electric Cranes of 5MT. Also 1 MT Hoist is installed at
Knock Out to remove castings from the poured mold boxes.
Two nos. hoists of Capacity 1.0 MT each are installed at
molding machines for lifting and closing of mold boxes.

22. IN-HOUSE ADVANCED LABORATORY

23.  We have established a well equipped
full-fledge advanced technology oriented
Laboratory within the Factory for our
material testing purpose. We can test our
raw material as well as our finished goods
too. We have departed our laboratory in
three sections for different kinds of material
testing which are as under:

24. 1) PHYSICAL TESTING LAB.

25. 2) SAND TESTING LAB.

26. 3) CHEMICAL LAB.

27. 4) SPECTRO METALLURGICAL LAB.

28. The above mentioned all departments
of laboratory are well furnished with
the adoption of advance technology for
testing materials with different
advanced machineries. We can also
provide material testing report to our
valued customers as if it’s required.
 OUR PLANT TOUR:
The following is the list of machinery and
the equipments installed in the plant
to achieve the set production targets.

29. PRODUCT PHOTOGRAPH

30. PRODUCT PHOTOGRAPH

33. SR. DESCRIPTION MAKE
NO.
1 INDUCTION FURNACE 250 KW 300 & 500 KG.DOUBLE CRUCIBLE INDUCTOTHERM
2 INDUCTION FURNACE 750 KW 1000 & 1000 KG.DOUBLE CRUCIBLE INDUCTOTHERM
3 AUTOMATIC GREEN SAND PLANT WITH THE CAPACITY TO DELIVER SHRI SAKTHI
RECONDITIONED GREEN SAND 20 TONS / HR TO MOLDING MACHINES.
4 SIMULTANEOUS JOLT SQUEEZE MOLDING MACHINES ARPA-350 & ARPA 600 SHRI SAKTHI
5 TRACKS TO ACCOMMODATE 250 MOLD BOXES AT A TIME. SHRI SAKTHI
6 KNOCK OUT SYSTEM. SHRI SAKTHI
7 VIBRATORY FEEDER SHRI SAKTHI
8 UNDERGROUND SAND CONVEYING BELT SYSTEM SHRI SAKTHI
9 BUCKET ELEVATOR SHRI SAKTHI
10 VIBRO SAND COOLER 20 TON / HR. CAPACITY SHRI SAKTHI
11 RETURN SAND HOPPER STORAGE CAPACITY – 40 TONS. SHRI SAKTHI
12 SURGE HOPPER SHRI SAKTHI
13 HIGH SPEED INTENSIVE SAND MIXERS 300 KGS AND 500KGS. SHRI SAKTHI
14 CORE SHOP EQUIPPED WITH CORE SAND MIXER -200KG. SHRI SAKTHI
15 SWING FRAME GRINDER 16”. SHRI SAKTHI
16 DIE GRINDER. SHRI SAKTHI
17 FLEXIBLE SHAFT GRINDER SHRI SAKTHI
18 PNEUMATIC COMPRESSORS (AIR-COOLED). 600 CFM KAESER
19 500 KGS. CAPACITY ROTARY HANGER TYPE SHOT BLASTING MACHINE SHRI SAKTHI

34. FACILITIES INSTALLED AT METTALLURGICAL LAB. CHEMICAL LAB. QUALITY CONTROL
AND INSPECTION.
METALLURGICAL MICROSCOPE MODEL – RMM 77-I WITH METAL SOFT
1 STILL VIDEO CAMERA & COMPUTER SOFTWARE.
2 CARBON EQUIVALENT METER. SUYASH
3 COMPUTERIZED UNIVERSAL TENSILE TESTING MACHINE - FINE TESTING MACHINES
20 T CAP.
4 SPECTRO METER WITH 13 ELEMENTS FOR COLUMBUS
C.I./S.G.I.ANALYSIS. /GERMANY
5 OPTICAL HARDNESS TESTER, 5MM, 10MMDIA. BALL, 750 FINE TESTING MACHINES
AND 3000KGS LOAD.
6 CARBON AND SUPHUR APPRATUS. KUMAR MAKE.
7 MUFFLE FURNACE S-DI ENG.
8 DRYING OVEN “
9 HOT PLATE. “
10 ANALYTICAL BALANCE, MODEL AX - 200 WITH MINIMUM DHONA MAKE.
DISPLAY 0.1MG,
11 MICRO POLISHING MACHINE. S-DI ENG.
12 SIEVE SHAKER MACHINE VERSATILE
13 STANDARD SPECIMEN RAMMER. “
14 PERMEABILITY METER. “
15 UNIVERSAL SAND TESTING MACHINE. “
16 RAPID MOISTER TESTER, “
17 CLAY WASHING MACHINE. “
18 MOLD HARDNESS TESTER “
19 CORE HARDNESS TESTER. “

35. QUALITY ASSURANCE EQUIPMENTS:
SR.N DESCRIPTION MAKE
O
1 VERNIER CALIPER. MITUTOYO
2 HEIGHT GAUGE MITUTOYO
3 MAGNETIC V-BLOCK ANAND
4 SURFACE PLATE-1000 MM X1000MM ANAND
5 WALL THICKNESS CHECK PISTOL CALIPER MITUTOYO
GAUGE
6 REDIUS GAUGE MITUTOYO
7 VARNIER CALIPER 600MM OUTER / INNER MITUTOYO
SERVICES:
We are confident that you would appreciate the manufacturing and quality
assurance facilities installed in the plant and look forward to hear from you
at the earliest.

36. LIST OF LABORATORY FACILITIES:
Metallurgical Lab.
Microscope.
Physical Testing Lab.
Optical Hardness Tester.
Computerize U.T.M.
Spectro Meter.
Sand Testing Lab.
Chemical Testing Lab.
CE Meter
Temperature Testing Meter

37. LIST OF FACTORY FACILITIES:
Furnace.
Fully Automatic Sand Plant
Knock out.
Molding Machine.
Sand Mixer Plate form.
Fettling Area.
Shot Blasting Machine.
Shell Core Shooter Machine.
Cold Box Core Shooter Machine.

38. THANKS AND REGARDS,
KIRIT MOLIYA
Managing Director
POOJA TECHNOCAST