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ERSystems Systems Training
Who is ERSystems?
Manufacturing Facility 50,000 ft2 45,000 ft2 is manufacturing & warehouse State of the art Indoor tank farm Capacity of 150,000 # per day
System Costs and Modules ERSystems
Restoration Trends & Economics Increasing material prices of installed roofs Increasing competition Diminishing labor market-higher labor costs Increasing Insurance-workers comp costs Decreasing return- lower margins to the contractor
Restoration Why Not? Decrease overhead Decrease crew size Save on insurance Save landfill expense INCREASE Profits and ROI
Metal Restoration Millions of square feet restored annually through ERSystems Contractors Most cost effective and labor saving system for metal in the industry HER is still the only product that consistently performs without Fabric Since 1977!!
Metal Restoration Benefits to the contractor and building owner: Installation labor is easier, faster, saves $ White finish is reflective and great emitter of heat saving energy Manufacturer guarantee that is renewable every 5-10 years
Metal Restoration Installation in just a few easy steps Remove foreign material Tighten loose fasteners Pressure wash Prime (if needed) HER seams, screws, and penetrations Finish coating
Metal Restoration Common seam issue
Metal Restoration HER 2000 Extruded
Metal Restoration Brushing HER 2000
Metal Restoration Brushing HER 2000
Metal Restoration Seam Sealed With HER
Metal Restoration HER 2000 Complete
Metal Restoration 1st Finish
Metal Restoration Restored Penetration
Metal Restoration Metal Restoration Before
Metal Restoration Metal Restoration After
Metal Restoration Before
Metal Restoration After
Metal Restoration PowerWash $.05-$.20 per sq ft=$.12 per sq ft Primer $.10-$.15 per sq ft=$.12 per sq ft HER $.08-$.20 per sq ft=$.14 per sq ft Basecoat field $.10-$.25=$.17 per sq ft Finish Coat $.10-$.25=$.17 per sq ft Labor cost $.43- $1.05 per sq ft
Metal Restoration Acrylic/Polyurethane System Eraguard 2000 Primer $.13 per sq ft HER seam and fasteners $.23 per sq ft Eraguard 1000 Finish coat $.45 per sq ft Total $.81 per sq ft
Metal Restoration System Summary Material Cost 	$.81 per sq ft Labor Cost	$.43-$1.05 per sq ft $1.24-$1.86 per sq ft plus your Margin/Markup/Profit 		Jobs are sold at $1.60-$3.75
Thermoset Restoration ERSystems was the first to warrant a system to restore Thermoset material First to warrant Hybrid systems utilizing spray foam as flashing material EPDM, Hypalon, other?
Thermoset Restoration Understand the system you are restoring EPDM vs. Hypalon Weak/failure points System must be in watertight condition before coating application
Thermoset Restoration Assess system condition- Moisture level of insulation-remove wet areas. Address problem areas Transitions Flashings Seams Penetrations Power wash Prime-as necessary Coat
Thermoset Restoration Priming seams
Thermoset Restoration Taped Seams
First layer of Finish Coat
Thermoset Restoration Eraguard 1000 Finish Coat applied in center;  Perimeter to be rolled.
Finished Section
Thermoset Restoration Before
ThermoSet Restoration Material Cost Primer 1=$.10 / square ft Seam Tape=$.62 / lin. ft. Basecoat over seams=$.40 / lin ft Basecoat field=$.32 / sq ft Finish Coat =$.21 / sq ft
ThermoSet Continue 20,000 sq ft project 20x100 rolls Primer 1=$2,000 Seam Tape/coating=$1,428 Base Coat=$6400 Finish coat=$4200 Total material cost=14,028=$.70 / sq ft
ThermoSet Restoration Labor Cost Power wash $.05-$.15 per sq ft=$.10 / sq ft Primer $.08-$.20 per sq ft=$.14 / sq ft Seam Tape$.08-$.20=$.14 / sq ft Basecoat field $.10-$.25=$.17 / sq ft Finish Coat $.10-$.25=$.17 / sq ft Labor cost $.41- $.1.05 per sq ft
ThermoSet Restoration Job Summary Material Cost 	$.70 / sq ft Labor Cost	 $.41-1.05 / sq ft $1.11-1.75 / sq ft plus your Margin /Markup/Profit Jobs are sold at $1.45-$3.50
Thermoplastic Restoration Understand the membrane being restored What are the failure points of the system PVC-Tends to become brittle with time, surface crazing (varies widely with formulation).  Heat-welded seams. TPO-early formulations stiff, crack, chalk, seam issues.
Thermoplastic Restoration Assess system condition- Moisture level of insulation-remove wet areas. Address problem areas Transitions Flashings Seams Penetrations Power wash Prime-as necessary Coat
Thermoplastic Restoration Cleaning
Thermoplastic Restoration Basecoat
Thermoplastic Restoration Finish- Coat
Thermoplastic Restoration Polyurethane Or Acrylic  Coating systems
Thermoplastic Restoration Completed Acrylic system
Thermoplastic Restoration 	Material Cost Barrier Coat = $.21 / sq ft Primer 1=$.10 / sq ft Basecoat field=$.32 / sq ft Finish Coat =$.21 / sq ft Total $.63-.73 per sq ft in material based on Primer I
Thermoplastic Restoration Labor Cost PowerWash $.05-$.15 per sq ft=$.10 / sq ft Primer $.08-$.20 per sq ft=$.14 / sq ft Basecoat field $.10-$.25=$.17 / sq ft Finish Coat $.10-$.25=$.17 / sq ft Labor cost $.33- $.85 / sq ft
Thermoplastic Restoration Job Summary Material Cost 	$.63 / sq ft Labor Cost	$.33-$.85 / sq ft $.96-1.48 per sq ft plus your Margin/Markup/Profit 		Jobs are sold at $1.25-$3.00
Asphalt Restoration What asphalt systems can be restored? SMOOTH BUR SMOOTH MODIFIED BITUMEN GRANULATED MODIFIED BITUMEN
Asphalt Roof Performance UV deterioration-alligatoring, splits, cracks, hard, brittle. Hot, low reflectivity. Flashings, transitions tend to fail, no elongation, high tensile strength. Long performance history.
Asphalt Restoration Inspect for general condition of system Be certain the roof is restorable,  CAUTION: Asphalt BUR, Modified Bitumens and asphalt adhesives are highly VARIABLE in composition, adhesion tests recommended Repair deficiencies,  Key to repair of asphalt systems is to use ‘Like’ materials if possible Be sure roof is clean, dry, structurally sound Wash-with Enviro-Wash
Asphalt Repair Materials Common repair materials, use “like” materials where possible Modified bit single-ply Plastic Cement, fabric Emulsion, fabric Spray Polyurethane Foam (flashings)
Asphalt Restoration Modified Repair
Asphalt Restoration Emulsion and Fabric
Asphalt Restoration Erathane 300 Base / Polysoft II
Asphalt Restoration Mod Bit T-Patch / 300  Basecoat
Asphalt Restoration Valley w/ Erathane300 Basecoat &  Polysoft II
Asphalt Restoration Valley Complete 300 Base &  300 Finish AL
Asphalt Restoration Erlastic Basecoat Eraguard 1000 Finish
Asphalt Restoration Acrylic system Erlastic / Eraguard 1000
Asphalt Restoration Acrylic System
Asphalt Restoration Before
Asphalt Restoration After
Asphalt  Restoration Material Cost Basecoat =$.20 / sq ft Finish Coat =$.45 / sq ft Total $.65 cents per sq ft in material
Asphalt Restoration Labor Cost PowerWash $.05-$.15 per sq ft=$.10 / sq ft Basecoat field $.10-$.25=$.17 / sq ft Finish Coat $.10-$.25=$.17 / sq ft Labor cost $.25- $.65 per sq ft
Asphalt Restoration Job Summary Material Cost 	$.64 / sq ft Labor Cost	 $.25-$.65 / sq ft $.89-$1.29 / sq ft plus your Margin/Markup/Profit Jobs are sold at $1.20-$3.00
Replace vs. Restore 40,000 sq ft EPDM YR.		Old Way				New Way $160,000 New roof			$160,000 New roof 5	$2,000 repair/maintain			$2,000 repair/maintain 10	$5,000 repair/maintain		$5,000 repair/maintain     15 	$240,000 replace			$80,000restore 20	$2,000 repair/maintain			$2,000repair/maintain 	$409,000 cost			$249,000 cost	 25-30 year Cost Analysis—OWNER
Value to the Contractor REPLACE 40,000 square feet	 $160,000 job revenue $80,000 material cost 2 week project 6 man 480 hrs*50/hr=$24,000 Overhead = $5000 $160,000 Revenue -$80,000 Material -$29,000 Labor/Overhead $51,000 Net Profit RESTORE 40,000 square feet $80,000 job revenue $25,000 material cost 5 day project 3 man  120 hrs*50/hr=$6,000 Overhead = $2,500 $80,000 revenue -$25,000 material -$8,500 Labor/Overhead $46,500 Net Profit
Restoration with Foam Asphalt roof in restorable condition and ADDITIONAL INSULATION DESIRED. SPRAY POLYURETHANE FOAM is an excellent option. Insulates, waterproofs, reflective- all in one operation. Proven history Effective option to adding insulation board and second asphalt roof.
Restoration With Foam Important Features Best R-Value / Inch of insulation Flashing curbs, walls, difficult areas Eliminates tear off in some situations Great over metal where more insulation is needed
Spray Foam Spray foam direct to metal
Spray Foam Foam to metal
Spray Foam Over BUR Flashing skylight
Spray Foam Over BUR
Restoration Summary Benefits of Restoration Decrease overhead Decrease crew size Save on insurance Save landfill expense INCREASE Profits and ROI
Restoration Summary Does Restoration fit in your business? Is restoration in your 2009 plans? Great option during tough economic times! Great option during solid economic times!

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General Thoughts on Roof Restoration