JAY KHODIYAR MACHINE TOOLS is the best leading manufacturer & supplier of Biomass Briquetting Plant in Rajkot, Gujarat. Our firm is recognized and ongoing their business in 1994 from small foundation. We provide best solution to the clients for efficient fuel requirements and also assemble Biomass Briquettes with extreme precision at our Biomass Briquetting Plant.

1. Presentation
on
Jay Khodiyar Machine Tools
Jay Khodiyar Machine Tools
-Ms. Neha Raithatha
-Marketing Manager (International Business)

2. Index
Need for converting waste
Potential of briquetting industry
JK Company Profile

3. Need for Converting Waste to Energy
MODERNIZATION OF BIOMASS ENERGY IN ASIA
improvement of technologies in traditional
biomass applications such as for cooking and
rural industries
process development for conversion of raw
biomass to superior fuels (such as liquid fuels,
gas and briquettes), and
penetration of biomass based electricity
generation technologies. These developments
have opened new avenues for biomass energy
in several Asian nations, besides India.

5. Potential of briquetting industry
• The potential of briquetting industry can be seen in two ways
– First is in terms of alternative fuel i.e. Cooking , Steam generation,
Melting metal, Space Heating, Gasification and Other applications
– Second is in terms of employment generation
Comparative chart of coal with the biomass briquettes
Fuel
Coal
Biomass Briquettes from
•Saw Dust
•Ground Shell
•Rice Husk
•Saw dust + Cotton Sticks
Calorific Value
(kCal/Kg)
Ash Content
(%)
3800-5300
20-40
4600
4750
3700
4300
0.7
2.0
18.0
8.0

6. ADVANTAGES OF BIOMASS
BRIQUETTES OVER FIREWOOD
• Use of biomass briquette has
been very successful in
replacing fire wood in thermal
application due to the following
commercial considerations :
– Restricted availability of fire wood
– Higher flame temperature
– Its regular size allows firing the
briquettes in small capacity
boilers

7. AN ISO 9001:2008 COMPANY By
integrated Quality Certification Pvt. Ltd.

8. WHY BRIQUETTES…
Renewable energy fuel
Briquettes are cheaper than coal
Lower ash content (1 to 3 %) compare to coal (20 to 25%)
There is no fly ash when burning briquettes.
Briquettes contains low moisture (2 to 3%) compare to coal (8 to 10%)
Have high burning efficiency.
Using briquettes will beneficial for the industries as they will get carbon
credit.
Briquettes are usually produced near the consumption centers and supplies
do not depend on erratic transport from long distances.
Higher Demand in the market due to high rise in fossil fuels price.

9. PROCESS OF BRIQUETTING
Raw
Material
Crusher
Dryer
Biomass
Briquette
Machine
Cooling
Finished
Product

10. RANGES OF THE BRIQUETTING
MODEL
SUPER 60
SUPREME 70
CRUSHER
JUMBO 9075
DRYER

11. COMPLETE BRIQUETTING LINE
FOR THE USE OF JUMBO 9075 MACHINE, THE REQUIRED STANDARD OF THE RAW MATERIAL
SHOULD BE AS FOLLOWS:RAW MATERIAL SIZE –UPTO 25 MM
MOISTURE CONTENT – 8-12%
PROCESS WILL BE AS FOLLOWS:RAW MATERIAL WITH MORE
THAN 12% MOISTURE &
MORE THAN 25 MM SIZE
BRIQUETTING
MACHINE
FINAL PRODUCT /
BRIQUETTES
CRUSHER
MACHINE
RAW MATERIAL HAVING LESS
THAN 12% MOISTURE & LESS
THAN 25 MM SIZE
RAW MATERIAL HAVING MORE
THAN 12% MOISTURE & LESS
THAN 25 MM SIZE
DRYER

12. BIO-COAL FORMATION CHART
1-INPUT PROCESS
RAW MATERIAL
(AGRO/FORESTRY
WASTE)
SCREW CONVEYOR
HOPPER
KUPPY
/
WARAM
2-FORMATION OF BRIQUETTES
BRIQUETTE FORMATION
BY RAM
FEEDER BOX
DIE
3-OUTPUT PROCESS
OUTLET
OF DIE
BRIQUETTING
LINE
BRIQUETTES
COOLING
LOADING
OR
STORAGE

13. PROCESS CHART OF DRYER
HIGH MOISTURE CONTENT RAW
MATERIAL FROM SCREW CONVEYOR
MIXTURE OF HOT AIR & HIGH MOISTURE
CONTENT RAW MATERIAL
HOT AIR
GENERATOR
DAMPER
1
CYCLONE
3
CENTRIFUGAL
FAN
2
DRYER
COLUMN
EXHAUST AIR TO
THE ATMOSPHERE
AIR
LOCK
NOTE: - 1-3 DRYING PROCESS
REDUCED MOISTURE LEVEL IN
THE RAW MATERIAL
SUPPLY TO THE
MACHINE

14. CRUSHER PROCESS
RAW MATERIAL WITH
MAXIMUM DIA UPTO 60MM
AND LENGTH UPTO 2000MM
MOISTURE 50%
MANUAL FEEDING INTO
LOADING HOPPER
CHIPPING THE MATERIAL
THROUGH BALANCED ROTOR
BLADES
CRUSHED MATERIAL WITH
THE SIZE OF 15MM TO
20MM
ROTOR AND ALLOY STEEL
CHIPPING BLADES DRIVE
THROUGH V BELT

15. Production Cost
JUMBO 9075
Jumbo -9075 briquetting plant having the production capacity of 1200-1800 kg/hr
Following calculation is for 1 hour (Plant Operation for 1 shift – 10 hours)
No
Particular
Per Hour
Rs.
1
Electricity
35-40 unit
175 to 250
2
Labor charges ( 4 unskilled labors to feed the material)
4
80 to 100
3
Operator charges
1
30 to 40
4
Machine maintenance
70 to 85
5
Miscellaneous
55 to 65
TOTAL
Note : The life of parts is depends on the Raw Material we are
going to use.
410 to 540

16. Production Cost
SUPER 60 AND SUPREME 70
Following calculation is for 1 hour (Plant Operation for 1 shift – 10
hours)
No
Particular
Per Hour
Rs.
1
Electricity
30-35 unit
180 to 210
2
Labor charges ( 4 unskilled labors to feed the material)
4 Labor
80 to 100
3
Operator charges
1 Operator
30 to 40
4
Machine maintenance
***
70 to 85
5
Miscellaneous
***
55 to 65
TOTAL
Note : The life of parts is depends on the Raw
Material we are going to use.
415 to 500

17. LIST OF OUR VALUABLE CLIENTS
• International Clients
–
–
–
–
–
–
–
–
–
U.S.A.
U.K.
Africa
Europe
Malaysia
Vietnam
Netherlands
Indonesia
Pakistan and others
• Domestic Clients
– We
Jay
Khodiyar
Machine Tools are the
pioneers in the Bio-Mass
Briquetting Machine and
we have covered all the
states in India, holding
the strong presence
here.

18. B
A
S
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C
T
E
C
H
A
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C
A
L
D
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T
A
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S
Sr. No.
Query
Solution
1
Pressure exerted during a single stroke

46.5 -957.5 MPa (300-1600 ton.)
2
Machine is start & stop for 3-times initially

To start up the stroke of the machine
3
Sensor Indicator/Temp. Indicator



Die Temperature: 160 °C
Housing Temperature: 50-60 °C
Oil Temperature: 50-60 °C
4
Lubricating Oil/ Industrial Gear Oil Grade

220 AF
5
Ignition Temperature Of Briquettes


Temp. Range is 400-500 °C
Depends on Raw Material
6
Density of Briquettes

1200 kg/m3
7
Density of Bulk Biomass

800 kg/m3
8
Density of Loose Biomass

60-180 kg/m3
9
Specification of Crusher/Cutter Machine



Moisture – 50%
Diameter – 50 mm
Length – 2000 mm
10
Specification of Dryer


Moisture Removal Capacity - 35-40%
Temperature Required – 400-600 °C
(If Moisture content is 40-60%)
11
Oil Required in the oil tank for Briquetting
Machine
Speed of Flywheel of Briquetting Machine

140-150 liters

200-250 RPM
12

19. WHY JAY KHODIYAR MACHINE TOOLS
•Pioneer manufacturer of Briquetting
Plant
•Core Product Competency
•Satisfied Customers throughout the
world
•Wide range of management
experience almost 20 years
•No addition of any binder /
chemicals is required so it is 100 %
natural.
•Strong R&D Team with technocrats
•Organization's principle - Quality
Comes First
•The Quality supplied meets the
International Standards (e.g. EU
Standards)
•Objective of Company : “Always
meet customer demands”
AN ISO 9001:2008 COMPANY By
integrated Quality Certification Pvt. Ltd.

20. Samrat Industrial Area , No.2
Near Atul Gas Agency,
Opp. Kaneriya Oil Industries, Rajkot - 360 004 ,
Gujarat INDIA
Ph : +91-281-2388115, 2367512, 2367594
Mob: +91 97277 86699
Fax : +91-281-2373344
Mob : +91-98253 85661
Email Add :export@jaykhodiyargroup.com
Web Add : www.jaykhodiyargroup.com
Yahoo chat id : jaykhodiyar
Skype id : jaykhodiyar

21. THANK YOU FOR YOUR TIME