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Asphalt Testing for Precision, Accuracy and Maximum Throughput John Casola, Asphalt Market & Products Manager
Asphalt Testing for Precision, Accuracy and Maximum Throughput ,[object Object],[object Object],[object Object],[object Object]
Brief Outline ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
In order to get better data we need to understand some of the most common pitfalls. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Sample loading or changing over the time of the test ,[object Object],[object Object],[object Object]
Edge Contributions to the Measurement For 25mm Parallel Plates
Eliminate edge failures for extended testing by using a couette geometry  (cup & bob) Master Curve data collection over long times and many temperatures
Glassy state materials are best tested as bars or rods in Torsion
Most common pitfalls.  #1 Issue is Temperature ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],Understanding the Importance of Proper Temperature Control
Review of some temperature terms as they relate to asphalt testing ,[object Object],[object Object],[object Object],[object Object]
Thermal Conductivity of Water & Air ,[object Object],[object Object],[object Object],[object Object],[object Object]
Forced Convection  vs.  Radiant Plates Heat transfer is a function of velocity of the air flow moving past the heater and in direct contact with the plate Heat transfer is a function of distance from the heater & thermal conductivity of air Plates Gun Heater Heating Elements Dual Tc Plate & Air Cooling gas input Cooling gas input Tc from Plate
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Understanding the Importance of Temperature Control
While you can use Forced Air Ovens for asphalt, accurate calibration of air flow and sample temperature are critical to performance. Heat transfer
Differences between methods of heat transfer medium. ,[object Object],[object Object],Thermal Conductivity of Air Conduction Temp C Radiant  Convection then  Conduction Natural convection (chimney) Heat transfer effected by  Room Temp, Delta T & Humidity Adapted from a Competitive Patent Temp B Conduction Temp A Tc
Common Methods of Peltier Heating ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Dual Heat Exchanger Peltier w/ Preheated Air Purge  Peltier Element Tc PT-100 Dual Heat Exchangers  w/ Preheated Purge Patent Pending Purge air
Common Methods of Peltier Heating ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Differences between methods of heat transfer medium ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Facts: ,[object Object],[object Object],[object Object],[object Object]
Time to Thermal Equilibrium is Key Depending on the heat transfer medium time to equilibrium can be long From the new AI ‘Best Practices Manual’ Start 10 min equilibration time from this point
To Maximize Efficiency: ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Asphalt Sample loading time  to Thermal Equilibrium Statistics should be used to determine the instruments time to thermal equilibrium
Water is the Best Heat Transfer Medium 25 times the thermal conductivity of air Thermal gradients are significant sources of  errors.  Here you can see a halving of the  Modulus just by reducing the thermal gradients
Most common pitfalls. The SOP  ,[object Object],[object Object],[object Object],[object Object],[object Object]
Standard Operating Procedures ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Pass or Fail? About 10 min
Upper & Lower Heating without an air bath ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Same Data as previous page (scales are set to be the same as the next page)
Addition of an Air Bath to the Chamber (the pre-conditioned purge gas is used to improve thermal conductivity to the edge of the sample)
Thermal Hysteresis is very small ( Δ  of 1.5%  in G* relates to  ~  Δ  of  0.075 o C  or  +/- 0.0375 o C)
Dry chambers are prone to greater errors  ,[object Object],[object Object],[object Object]
Most common pitfalls: Inertia ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Limit Limit
To reduce inertial effects reduce mass ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Use Time Temperature Super Position;  WLF above 0 o C and Arrhenius below
Williams Landel & Ferry TTS  Shifted to 135 o C
Creep & Creep Recovery ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Creep  Recovery
Multiple Stress Creep Recovery  (MSCR)  To better understand rutting & effectiveness of modification ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Example of a Newtonian material Neat binder PG64-28 tested to MSCR at 64 o C
Example of a Visco-Elastic Binder   Modified binder PG70-28 tested to MSCR at 70 o C 100Pa 3200Pa
Excessive inertia causes offsets between cycles PG 64-34 MSCR at 100Pa, 64 o C  Max Strain ~40%
Without inertial effects; Max Strain ~60%  PG 64-28 at 100Pa
The inertial contribution is greater at higher stress   PG 64-34 MSCR at 3200Pa, 64 o C  Max Strain +1500%
Without inertial effects; Max Strain ~2000%  PG 64-28 at 3200Pa
With inertial effects; Max Strain 20%  PG 70-22 at 100Pa Creep and Recovery 70-22 SBR 100 Pa 0.00E+00 5.00E+00 1.00E+01 1.50E+01 2.00E+01 2.50E+01 0.00E+00 2.00E+01 4.00E+01 6.00E+01 8.00E+01 1.00E+02 1.20E+02 time s Strain % Series1
Without inertial effects; Max Strain ~30%  PG 70-28 at 100Pa
With inertial effects; Max Strain +600%  PG 70-22 at 3200Pa
Without inertial effects; Max Strain +700%  PG 70-28 at 3200Pa
With inertial effects; Max Strain 25%  PG 67-38 at 100Pa
With inertial effects; Max Strain ~1000%  PG 67-28 at 3200Pa
In Summary ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Thank you for your interest & time! Contact information ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

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Asphalt Testing For Precision, Accuracy And Maximum Throughput

  • 1. Asphalt Testing for Precision, Accuracy and Maximum Throughput John Casola, Asphalt Market & Products Manager
  • 2.
  • 3.
  • 4.
  • 5.
  • 6. Edge Contributions to the Measurement For 25mm Parallel Plates
  • 7. Eliminate edge failures for extended testing by using a couette geometry (cup & bob) Master Curve data collection over long times and many temperatures
  • 8. Glassy state materials are best tested as bars or rods in Torsion
  • 9.
  • 10.
  • 11.
  • 12.
  • 13. Forced Convection vs. Radiant Plates Heat transfer is a function of velocity of the air flow moving past the heater and in direct contact with the plate Heat transfer is a function of distance from the heater & thermal conductivity of air Plates Gun Heater Heating Elements Dual Tc Plate & Air Cooling gas input Cooling gas input Tc from Plate
  • 14.
  • 15. While you can use Forced Air Ovens for asphalt, accurate calibration of air flow and sample temperature are critical to performance. Heat transfer
  • 16.
  • 17.
  • 18. Dual Heat Exchanger Peltier w/ Preheated Air Purge Peltier Element Tc PT-100 Dual Heat Exchangers w/ Preheated Purge Patent Pending Purge air
  • 19.
  • 20.
  • 21.
  • 22. Time to Thermal Equilibrium is Key Depending on the heat transfer medium time to equilibrium can be long From the new AI ‘Best Practices Manual’ Start 10 min equilibration time from this point
  • 23.
  • 24. Asphalt Sample loading time to Thermal Equilibrium Statistics should be used to determine the instruments time to thermal equilibrium
  • 25. Water is the Best Heat Transfer Medium 25 times the thermal conductivity of air Thermal gradients are significant sources of errors. Here you can see a halving of the Modulus just by reducing the thermal gradients
  • 26.
  • 27.
  • 28.
  • 29. Same Data as previous page (scales are set to be the same as the next page)
  • 30. Addition of an Air Bath to the Chamber (the pre-conditioned purge gas is used to improve thermal conductivity to the edge of the sample)
  • 31. Thermal Hysteresis is very small ( Δ of 1.5% in G* relates to ~ Δ of 0.075 o C or +/- 0.0375 o C)
  • 32.
  • 33.
  • 34.
  • 35. Use Time Temperature Super Position; WLF above 0 o C and Arrhenius below
  • 36. Williams Landel & Ferry TTS Shifted to 135 o C
  • 37.
  • 38.
  • 39. Example of a Newtonian material Neat binder PG64-28 tested to MSCR at 64 o C
  • 40. Example of a Visco-Elastic Binder Modified binder PG70-28 tested to MSCR at 70 o C 100Pa 3200Pa
  • 41. Excessive inertia causes offsets between cycles PG 64-34 MSCR at 100Pa, 64 o C Max Strain ~40%
  • 42. Without inertial effects; Max Strain ~60% PG 64-28 at 100Pa
  • 43. The inertial contribution is greater at higher stress PG 64-34 MSCR at 3200Pa, 64 o C Max Strain +1500%
  • 44. Without inertial effects; Max Strain ~2000% PG 64-28 at 3200Pa
  • 45. With inertial effects; Max Strain 20% PG 70-22 at 100Pa Creep and Recovery 70-22 SBR 100 Pa 0.00E+00 5.00E+00 1.00E+01 1.50E+01 2.00E+01 2.50E+01 0.00E+00 2.00E+01 4.00E+01 6.00E+01 8.00E+01 1.00E+02 1.20E+02 time s Strain % Series1
  • 46. Without inertial effects; Max Strain ~30% PG 70-28 at 100Pa
  • 47. With inertial effects; Max Strain +600% PG 70-22 at 3200Pa
  • 48. Without inertial effects; Max Strain +700% PG 70-28 at 3200Pa
  • 49. With inertial effects; Max Strain 25% PG 67-38 at 100Pa
  • 50. With inertial effects; Max Strain ~1000% PG 67-28 at 3200Pa
  • 51.
  • 52.