Diosynth Electrical Upgrade

1. DDiioossyynntthh -- MMeerrcckk
EElleeccttrriiccaall UUppggrraaddee
September 2009 to June 2011

2. EElleeccttrriiccaall UUppggrraaddee
• The project objective was the reform of
electrical infrastructure of the Diosynth
site in Barueri - SP; to meet the actual
law requirements; provide electrical
power to the site and new production
cells with a reliable and safe electricity
distribution. The project was
implemented in two phases.

3. EElleeccttrriiccaall UUppggrraaddee
• Phase1:
• Construction of SE-01; new power feed to the site.
• Construction of SE-02; to power “the upper side” of the
site.
• Feed SE-02 from SE-01.
• Dismantle of PMV-1, replaced by Switchgear-2
• Feed PMV-2 (existing mv switchgear); to power “the
lower side” and utilities of the site.
• Phase2:
• SE-01 finalization with installation of a 750kva generator
to power the whole site
• Dismantle of PMV-2, replaced by Switchgear-1
• Commissioning of site energy consumption system

4. EElleeccttrriiccaall UUppggrraaddee
Project Functional Chart
GES
Manager
corporate
Procurement
Safety
Supervisor
Document
Control
Mechanical
Technician
Cost Control
Cash Flow
Electrical
Engineer
Planning
Engineer
JJ
Engineering
Consulting
SHE
Director
corporate
SHE
Manager
E&I
Technician
Safety
Technician
Assembly
Team
Civil
Engineer
Planning
Technician
GES Project
Support
corporate
Safety
Technician

5. EElleeccttrriiccaall UUppggrraaddee
SE-01 Conceptual Design

6. EElleeccttrriiccaall UUppggrraaddee
SE-02 Conceptual Design

7. EElleeccttrriiccaall UUppggrraaddee
Civil Works SE-01

8. EElleeccttrriiccaall UUppggrraaddee
Civil Works SE-02

9. EElleeccttrriiccaall UUppggrraaddee
Cable Laying

10. EElleeccttrriiccaall UUppggrraaddee
Old MV-Switchgear and MCC

11. EElleeccttrriiccaall UUppggrraaddee
New MV-Switchgear and MCC
MV-Switchgear as per IEC 60529 MCC’s as per IEC 60439-1 and IEC / TR 61641
wwtp & evaporator mcc’s

12. EElleeccttrriiccaall UUppggrraaddee
Site Master Plan
Original
Sub-station 2
(13.8KV to 380V)
Sub-station 1
(13.8KV to 380V)
Primary
Sub-station
Eletropaulo
Supply (13.8KV)
Phase 1
New Eletropaulo
Supply (13.8KV)
New Primary
Sub-station
New Secondary
Sub-station 2
Phase 2
Site Electrically
Balanced
Emergency Gen.
Site Consup. Mng

13. EElleeccttrriiccaall UUppggrraaddee
Project Overall Schedule
Order
Kick-Off
Quotation Start up
Negotiation
Construction - Assembly
Commissioning
Total Investment: US$ 2,8 Millions