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Sandvik Process Systems
Sandvik Process Systems
Realizing a win-win situation for everybody
Producing UAS and US enhanced fertilizers
Current crop nutrient situation
Law of Minimum
Low nitrogen application efficiency
Sulphur – the 4th plant nutrient
Sulphate or elemental sulphur ?
Why nitrogen and sulphur
together in one fertilizer ?
How to produce UAS and US ?
Conclusions
Agenda
Sandvik Process Systems
A deficiency of any single nutrient
is enough to limit growth
Law of Minimum
Current crop nutrient situation
Sandvik Process Systems
CO2
O2O2
K
Na
Ca
N
Mg
Cu
Zn
Na
S
P
Low nitrogen application
efficiency: 30-50% is lost
Current crop nutrient situation
Sandvik Process Systems
Sulphur – the 4th plant nutrient
Current crop nutrient situation
N P K S
Rice 150 25 150 20
Wheat 168 34 110 25
Corn 360 52 230 50
Soybean 200 25 110 15
Rapeseed 90 16 110 35
Cotton 140 37 85 20
Oil palm 193 36 249 75
Tea 290 130 65 45
Nutrient requirements of selected crops, kg/ha
Sandvik Process Systems
High analysis N, P and K fertilizer
Increasing crop yields
Lower sulphur emissions
Causes of sulphur deficiency
Current crop nutrient situation
Sandvik Process Systems
Importance of N and S together in one fertilizer
Current crop nutrient situation
Sandvik Process Systems
Extremely uniform (better than granules)
No formaldehyde needed
High product strength
Low dust in product
Quality significantly better than prills
High bulk density
Adjustable diameter: 2-4 mm
Rotoform pastilles
Sandvik Process Systems
Urea Ammonium Sulphate process at a glance
Sandvik Process Systems
Poland‘s largest producer
of nitrogen fertilizers
EU‘s 2nd largest producer
of nitrogen fertilizers
World‘s 3rd largest producer
of melamine
Sandvik & Zakłady Azotowe
PUŁAWY S.A. collaboration
Sandvik Process Systems
Power for Growth
Poland‘s No.1 in fertilizers for 40+ years
Focus on two business segments:
- 40% chemicals for various industries
- 60% fertilizers for agricultural producers
Exporting to more than 50 countries
(>50% of total output)
Sandvik Process Systems
Sandvik & Zakłady Azotowe
PUŁAWY S.A. collaboration
Sandvik customer for many years
Order for urea and urea ammonium sulphate
Inline mixing and granulation technology
End-to-end system (from liquid/solid
mixing to solidification and storage
Potential to introduce a profitable and
effective new fertilizer product to market
Sandvik Process Systems
Sandvik & Zakłady Azotowe
PUŁAWY S.A. collaboration
Multiple units in parallel -
no scale up risks
High flexibility in capacity
and product type
100% on-stream time possible
Very low environmental impact
Very low energy consumption
Easy to operate
Easy to maintain
Technology features
Sandvik Process Systems
State-of-the-art modular design
Capacity options
Easy maintenance
Precise controls for dosing and mixing
Mixing unit
Sandvik Process Systems
Perforated rotating shell
Defined pastille size
Excellent uniformity
High Speed
Rotoform HS
Sandvik Process Systems
Steel belt cooler with cooling
water collection
Closed hood and product piping
Exhaust fan for transfer of emissions
to the common scrubbing unit
Pastillation
Sandvik Process Systems
Global sulphur deficiency - significant and growing
Low sulphur levels not only limit crop yields
but also decrease nitrogen efficiency
Urea ammonium sulphate (UAS) and urea
sulphur (US) are Enhanced Fertilizers
Both can be produced efficiently
by Rotoform pastillation
Conclusions
Sandvik Process Systems
UAS and US offers a win-win
situation for everybody:
Win-win situation
Higher profit margins for producers
Higher crop yields for farmers
Less environmental concern for all of us
Sandvik Process Systems
Sandvik Process Systems
Successes in the fertilizer industry
Sandvik Rotoform technology
www.processsystems.sandvik.com
Sandvik Process Systems

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U+AS and U+S Sulphur enhansed fertilizers in Nitrogen

  • 2. Sandvik Process Systems Realizing a win-win situation for everybody Producing UAS and US enhanced fertilizers
  • 3. Current crop nutrient situation Law of Minimum Low nitrogen application efficiency Sulphur – the 4th plant nutrient Sulphate or elemental sulphur ? Why nitrogen and sulphur together in one fertilizer ? How to produce UAS and US ? Conclusions Agenda Sandvik Process Systems
  • 4. A deficiency of any single nutrient is enough to limit growth Law of Minimum Current crop nutrient situation Sandvik Process Systems CO2 O2O2 K Na Ca N Mg Cu Zn Na S P
  • 5. Low nitrogen application efficiency: 30-50% is lost Current crop nutrient situation Sandvik Process Systems
  • 6. Sulphur – the 4th plant nutrient Current crop nutrient situation N P K S Rice 150 25 150 20 Wheat 168 34 110 25 Corn 360 52 230 50 Soybean 200 25 110 15 Rapeseed 90 16 110 35 Cotton 140 37 85 20 Oil palm 193 36 249 75 Tea 290 130 65 45 Nutrient requirements of selected crops, kg/ha Sandvik Process Systems
  • 7. High analysis N, P and K fertilizer Increasing crop yields Lower sulphur emissions Causes of sulphur deficiency Current crop nutrient situation Sandvik Process Systems
  • 8. Importance of N and S together in one fertilizer Current crop nutrient situation Sandvik Process Systems
  • 9. Extremely uniform (better than granules) No formaldehyde needed High product strength Low dust in product Quality significantly better than prills High bulk density Adjustable diameter: 2-4 mm Rotoform pastilles Sandvik Process Systems
  • 10. Urea Ammonium Sulphate process at a glance Sandvik Process Systems
  • 11. Poland‘s largest producer of nitrogen fertilizers EU‘s 2nd largest producer of nitrogen fertilizers World‘s 3rd largest producer of melamine Sandvik & Zakłady Azotowe PUŁAWY S.A. collaboration Sandvik Process Systems Power for Growth
  • 12. Poland‘s No.1 in fertilizers for 40+ years Focus on two business segments: - 40% chemicals for various industries - 60% fertilizers for agricultural producers Exporting to more than 50 countries (>50% of total output) Sandvik Process Systems Sandvik & Zakłady Azotowe PUŁAWY S.A. collaboration
  • 13. Sandvik customer for many years Order for urea and urea ammonium sulphate Inline mixing and granulation technology End-to-end system (from liquid/solid mixing to solidification and storage Potential to introduce a profitable and effective new fertilizer product to market Sandvik Process Systems Sandvik & Zakłady Azotowe PUŁAWY S.A. collaboration
  • 14. Multiple units in parallel - no scale up risks High flexibility in capacity and product type 100% on-stream time possible Very low environmental impact Very low energy consumption Easy to operate Easy to maintain Technology features Sandvik Process Systems
  • 15. State-of-the-art modular design Capacity options Easy maintenance Precise controls for dosing and mixing Mixing unit Sandvik Process Systems
  • 16. Perforated rotating shell Defined pastille size Excellent uniformity High Speed Rotoform HS Sandvik Process Systems
  • 17. Steel belt cooler with cooling water collection Closed hood and product piping Exhaust fan for transfer of emissions to the common scrubbing unit Pastillation Sandvik Process Systems
  • 18. Global sulphur deficiency - significant and growing Low sulphur levels not only limit crop yields but also decrease nitrogen efficiency Urea ammonium sulphate (UAS) and urea sulphur (US) are Enhanced Fertilizers Both can be produced efficiently by Rotoform pastillation Conclusions Sandvik Process Systems
  • 19. UAS and US offers a win-win situation for everybody: Win-win situation Higher profit margins for producers Higher crop yields for farmers Less environmental concern for all of us Sandvik Process Systems
  • 20. Sandvik Process Systems Successes in the fertilizer industry Sandvik Rotoform technology