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NISSAN FRONTIER SLIDING BED
                               EXTENDER KIT #40575 (INSTRUCTIONS)
                                   The installation of this kit allows the bed extender to
                                    function with the roll-up cover kits #317 and #318


TOOLS NEEDED:
a) #5 mm allen wrench
b) #13 mm socket wrench
c) T-20 torx wrench
d) protective eyewear



      Remove bed extender from cage
 1    from carriage brackets. Measure
                                                 LOOSEN THESE CLIPS

      and record width of cage. Use
      #20 Torx to loosen retainer clips
      on tubes and pry loose. Then
      slide telescopic tubes together- to
      make extender narrower by 4
      inches -from original width. Re-
      tighten torx bolts and set unit off
      to side.


                                                ILLUSTRATION 1




      Remove carriage bracket by loos-
 2    ening thumbwheel and sliding to
      front of box until assembly comes
      out of track system.




                                                           Carriage Bracket




                                                ILLUSTRATION 2

                                              PAGE 1

©2008 Agri-Cover, Inc. All Rights Reserved                             Part No. 40539RevB 042508
Disassemble carriage bracket hardware and save existing pieces - except Carriage           Replace both carriage brackets
3   Slide Block with short bolt -for reassembly as per diagram in Illustration 3. Insert
                                                                                           4   at front of box and slide to rear.
    new long bolt with lock washer into new metal slide block and tighten with jam nut.        Mount bed extender to brackets.
    Then use new pieces with existing pieces and reassemble with 2 inch spacer tube as         Make sure the stop block at rear
    shown. Tape spacer tube end plugs in place. Repeat procedure for carriage bracket          of track is tight to prevent bed ex-
    on other side.                                                                             tender from sliding too far back.
                                                                                                                                               Stop
                           Spacer tube                                                                                                         Block
                                                                Existing carriage slide
                           end plug
                                                                block with short bolt is
                                                                not used with this kit



                                                                  New jam nut

    Existing washer                                                 New square
                                                                                                                                       ILLUSTRATION 4
                                                                    metal slide block


                                                                  New 8mm x 85mm
 Thumb wheel                                                      bolt with lock washer
                                                                                               Rotate bed extender to set on tail-
                                                                  Existing nut
                                                                                           5   gate and adjust length of safety
 New bolt 5/16 x 3/4                                              Existing roller              straps to fit tailgate latch. Check
                                                                                               bed extender for proper operation
       New flat washer                                       Existing sleeve                    and check all bolts to ensure they                        Strap attached
                                                                                                                                                         to bracket
                                                                                               are tight.
                                                            Existing button head bolt
                                                       New spacer tube
                                                  New lock washer and nut


                                   Carriage bracket

                                                                                                                                        ILLUSTRATION 5


ILLUSTRATION 3 - TOP VIEW OF CARRIAGE BRACKET
                 (PASSENGER SIDE)




                                         PAGE 2                                                                                       PAGE 3

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Frontier Bed Ext

  • 1. NISSAN FRONTIER SLIDING BED EXTENDER KIT #40575 (INSTRUCTIONS) The installation of this kit allows the bed extender to function with the roll-up cover kits #317 and #318 TOOLS NEEDED: a) #5 mm allen wrench b) #13 mm socket wrench c) T-20 torx wrench d) protective eyewear Remove bed extender from cage 1 from carriage brackets. Measure LOOSEN THESE CLIPS and record width of cage. Use #20 Torx to loosen retainer clips on tubes and pry loose. Then slide telescopic tubes together- to make extender narrower by 4 inches -from original width. Re- tighten torx bolts and set unit off to side. ILLUSTRATION 1 Remove carriage bracket by loos- 2 ening thumbwheel and sliding to front of box until assembly comes out of track system. Carriage Bracket ILLUSTRATION 2 PAGE 1 ©2008 Agri-Cover, Inc. All Rights Reserved Part No. 40539RevB 042508
  • 2. Disassemble carriage bracket hardware and save existing pieces - except Carriage Replace both carriage brackets 3 Slide Block with short bolt -for reassembly as per diagram in Illustration 3. Insert 4 at front of box and slide to rear. new long bolt with lock washer into new metal slide block and tighten with jam nut. Mount bed extender to brackets. Then use new pieces with existing pieces and reassemble with 2 inch spacer tube as Make sure the stop block at rear shown. Tape spacer tube end plugs in place. Repeat procedure for carriage bracket of track is tight to prevent bed ex- on other side. tender from sliding too far back. Stop Spacer tube Block Existing carriage slide end plug block with short bolt is not used with this kit New jam nut Existing washer New square ILLUSTRATION 4 metal slide block New 8mm x 85mm Thumb wheel bolt with lock washer Rotate bed extender to set on tail- Existing nut 5 gate and adjust length of safety New bolt 5/16 x 3/4 Existing roller straps to fit tailgate latch. Check bed extender for proper operation New flat washer Existing sleeve and check all bolts to ensure they Strap attached to bracket are tight. Existing button head bolt New spacer tube New lock washer and nut Carriage bracket ILLUSTRATION 5 ILLUSTRATION 3 - TOP VIEW OF CARRIAGE BRACKET (PASSENGER SIDE) PAGE 2 PAGE 3