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ELN and the Paperless Lab




                        Inc.
ELN and The Paperless Lab


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The author and publisher of this eBook have used their best efforts in preparing this eBook. The author
and publisher make no representation or warranties with respect to the accuracy, applicability, fitness,
or completeness of the contents of this eBook. The information contained in this eBook is strictly for
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The author and publisher disclaim any warranties (express or implied), merchantability, or fitness for
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Produced and Published by Labtronics Inc, 2011



All rights reserved.

Copyright 2011 ©Labtronics Inc

                                                                                                Page | 2
Table of Contents
Chapter 1: Introduction ......................................................................... 5
Chapter 2: ELN Primer ........................................................................... 8
       7 Great Reasons for Buying an ELN ................................................................................ 9
       The Benefits of Making the Transition from Paper to an ELN ....................................... 12
       A New Breed of Electronic Laboratory Notebook ......................................................... 16
       Reduce the Cost of Data Quality .................................................................................. 19
       Grow Green - the right choice for your business and the environment ........................ 22
       The Benefits of Web-Based Applications for the Laboratory ........................................ 24
       The Paperless Laboratory: Realities and Expectations .................................................. 26
       Configuring an ELN for Routine Analyses ..................................................................... 31
       Laboratory Resource Management - If it isn’t in real-time, when is it? ........................ 37
       Why Doesn’t a Traditional Electronic Laboratory Notebook Work in a QA/QC Lab? ..... 40

Chapter 3: Understanding the role of ELN in the Lab .......................... 44
       The Automation Dilemma............................................................................................ 45
       The Real Costs of Paper in the Laboratory ................................................................... 53
       Laboratory Data - Safety, Security and Traceability ...................................................... 57
       Go Paperless and Improve Procedural Execution ......................................................... 60
       Keeping Tabs on the Lab - Real Time, On-line Management of Laboratory Workload .. 63
       ELN Reduces Regulatory Compliance Costs .................................................................. 66
       ELN Cures 4 Common Laboratory Headaches .............................................................. 69

Chapter 4: Examples of ELN installations ............................................ 72
       Automated Control and Documentation of Daily Calibration Requirements ................ 73
       Error Free Preparation of Reagents ............................................................................. 75
       Case Study: Rapid Deployment of an Integrated ELN/SDMS/LIMS Solution ................. 82

Chapter 5: Instrument Integration ...................................................... 85
                                                                                                                 Page | 3
Application Note: Chromatography Workflow with Nexxis iLAB .................................. 86
       Choosing the Right Balance Automation Solution ........................................................ 90

Chapter 6: Managing and Planning ELN Projects ................................ 95
       Case Study: Rapid Deployment of an iLAB (Integrated Laboratory) .............................. 96
       Planning a Successful ELN Project ................................................................................ 99
       Project Management – On Time and On Target ......................................................... 107
       Paperless Automation Part 1 - Conservative Solution, Radical Technology ................ 111
       Paperless Automation Part 2 - Right Down the Middle of the Road ........................... 114
       Paperless Automation Part 3 – The “I want it all” Solution ......................................... 118
       ELN Pilot Projects Pave the Way for the Paperless Lab............................................... 122

Chapter 7: Legal and Regulatory Issues ............................................. 124
       Don’t Hold Your Breath Waiting for a Test Case on Electronic Laboratory Notebook
       Records .....................................................................................................................125
       ELN Meets 21 CFR Part 11 Compliance Requirements ...............................................129

Chapter 8: ROI Calculator .................................................................. 132
       Calculating ROI for an ELN Project ............................................................................. 133

Chapter 9: Connectivity to other Lab Systems .................................. 137
       LIMS and ELN: 1 + 1 = 3.............................................................................................. 138
       What is an iLAB? ........................................................................................................ 141
       Application Note: Environmental Monitoring with LimsLink and Nexxis iLAB ............. 147
       Nexxis ELN and Nexxis CIM Integrate for Real-Time Chemical/Solution Management151




                                                                                                                           Page | 4
Chapter 1: Introduction
I have been involved with Labtronics Inc since its inception, 25 years ago. Initially the company focused
on interfacing instruments to LIMS and then expanded to interfacing any lab system. Over the last 5
years we have also been involved in developing other types of laboratory informatics systems.

For 25 years we have worked closely with developers of systems such as LIMS, SDMS and ELN, helping
them interface their products to instruments and to each other. We have seen the market place from
the point of view of the informatics systems developers and at the same time we have worked directly
with their customers giving us an understanding of their point of view. This has given us a unique
insight into this industry.

It is a combination of this unique perspective and our realization that many people do not understand
ELN that led us to launch ThePaperlessLab.COM web site several years ago. This web site is filled with
technical information that helps users to better understand the tools that can help them reduce or
eliminate paper use in the lab. Much of the focus is directed on ELN.

This year we decided to take this project one step further, by publishing this book.

The purpose of this book, “ELN, and The paperless Lab” is to bring together some of the best articles
that have been written about ELN in the last couple of years. This book will be a great reference book
for anyone who is in the process of implementing an ELN or considering the implementation of an ELN.
It will also be a good information resource for anyone who is interested in the automation of labs.

This book is a collection of essays, each of which has been written to stand on their own as separate
articles. Rather than try and rewrite them to fit a standard book format, we have decided to leave each
one as originally written. You will find some overlap in topics, but this format will allow you to read the
essays in any order that suits your needs.


The Evolution of Electronic Laboratory Notebooks
A very pragmatic view of ELN is that it is an electronic replacement for the old fashioned lab paper
notebook. Wikipedia does not indicate when ELN was first invented but I suspect it was the early
1990’s. By 2000, some commercial products were being offered and some early adopters were
implementing ELN.

In the next 5 years ELN started to become more prevalent. Companies were ‘test driving’ products to
give the technology a limited try. Most of this activity was taking place in R&D labs.



                                                                                                  Page | 5
The initial driving force for ELN was to provide a better way to capture Intellectual Property (IP) and
the customers most interested in this were synthesis chemists working in pharmaceutical companies.
Capturing discoveries for this group was a significant issue and the promise of a better, electronic way,
to capture IP was very attractive. Synthesis chemists led the way.

Initial commercial ELN products were very much geared to R&D work. What these customers required
was a secure way to ‘write’ out their experiments. The work that is done in R&D requires a system that
is very flexible – as flexible as a blank piece of paper. An ELN for R&D fulfills those requirements and
also prevents alternation of the data, incorporates electronic signatures to ensure proper tracking of IP
information and provides better tools for data mining.

In 2005 Labtronics Inc was the first company to release an ELN specifically designed for the QA/QC
market place. To differentiate it from ‘R&D ELN’ it was given the product class designation “qELN”.

Over the next 5 years the R&D ELN gained a solid foothold on the market place and many customers
have adopted those products. Much slower growth was seen in the QA/QC labs. For them the concept
of an ELN is still very new today.

The requirement for a QA/QC ELN is quite different than for an R&D ELN. The QA/QC lab is all about
process control. Each analyst should be doing each test exactly the same way. “Flexibility” in
documenting work is just not acceptable. This is the main reason for the development of two distinct
types of ELN. These differences are further explored in some of the essays in this book. Understanding
the differences will help you to better understand your own requirements.

In the last couple of years there has been an increase in interest for an ELN for biology and
biotechnology. This group also has special requirements. This ELN needs to be more flexible like the
R&D ELN, but it also has to deal with more complex data such as DNA profiles.

There are now some 30 different commercial ELN products on the market. With the exception of two
companies who are focused on the QA/QC side, they all focus on R&D ELN.


What do Customers Think?
The above section is written from the perspective of a market analyst, but what does the customer
think?

Atrium Research (Atrium Research & Consulting LLC) has done a number of surveys over the years and
is a very good resource for more information. The 2010 Atrium report1 indicates that:

       -   47% of Biopharmaceutical organizations have at least 1 department using ELN

       -   18% of QA/QC labs make some use of ELN


1
    Atrium Research & Consulting LLC, “ 2010 Electronic Laboratory Notebook Survey”
                                                                                                 Page | 6
-   25% of the market knows little or nothing about ELN

    -   40% of the market understands the difference between ELN and LIMS (from 2008 study)

These numbers confirm what we see in the market place. Much of the “talk” about using ELN is
focused on the R&D labs and ELN trade shows focus on R&D products. QA/QC labs are just now
starting to consider ELN as a product for solving some of their issues. The essays in this book discuss
many of these issues.

For the most part customers are not clear about the role ELN, LIMS and SDMS play. Why is this?

For one reason, most customers have never worked in a lab that has been automated with all three
systems. It is difficult to understand a system if you have never used it.

Secondly, software developers are trying to be everything to everyone. A prospect commented to me
that a leading R&D ELN developer had told them that their product would meet their LIMS needs. That
statement is not true. LIMS companies on the other hand are making significant claims about “ELN
functionality” in their product. There is certainly some overlap when you compare ELN and LIMS, but
rarely will one replace the other.

It is important to understand the basic design of ELN, LIMS and SDMS and their specific purpose.
Articles in this book will provide that information and once you understand the differences you will be
in a better position to evaluate commercial products.

The 2010 Atrium survey also measured ELN perceptions. Participants in the survey who had some
interest in ELN or who had used ELN were asked “What statements most closely matched your view of
an ELN”:

    -   42% said an ELN is a portal or entry point into all of the laboratories systems and databases

I find this surprising. As far as I know companies selling ELN do not position their product as a portal
into other labs systems. In fact most commercial ELN shy away from integrating their product into
other systems. The idea of using an ELN as a way to review results in LIMS or to view documents in
SDMS is not practical, except in those cases where the ELN generated the data in the first place.

The essays in this book will help clarify the role of ELN for your lab.

Robert Pavlis
President, Labtronics Inc.




                                                                                                   Page | 7
Chapter 2: ELN Primer




                        Page | 8
7 Great Reasons for Buying an ELN
Here’s a light-hearted list with 7 real life, day-to-day reasons for starting an ELN project. If your CFO
has a sense of humor, this just might work. If not, we have included a “translated” version of the list
that even the most tightfisted CFO, COO or CEO will want to buy into.

Pick the list that works for you, sit down with “the boss” and get ready for big changes.


Real-life Reasons for Buying an ELN
    1. Calculators are passé

In a world where we can listen to music and surf the web on cell phones, do we really need to pull out
a calculator to do the same routine calculations over and over again? Of course not, an ELN can
automate those calculations so that they are done the same way every time and nobody ever hits the
wrong key by mistake.

    2. Pens that work are in short supply

It must be one of Murphy’s Laws that the first five pens you pick up when you need to write something
down quickly, either don’t work at all or leak ink all over the page so that nobody can tell what you
wrote. Use an ELN to record your data electronically and forget all about trying to hang onto your
favorite pen, the only one that works.

    3. We need to save the trees

No kidding. By now everyone must realize that we need to start conserving our resources and one way
to do that is to cut down on the amount of paper we use. Replacing paper forms with an ELN at your
lab will make a contribution to that effort. Go Paperless – Save the World!

    4. Where did all that leisure time go?

In the 1950’s Popular Science promised us that the biggest problem technology would create would be
what to do with our leisure time. It’s time for technology to deliver on that promise – use an ELN to get
more done in less time - and start planning your next vacation.

    5. Repetitive Strain Injuries from entering test data into LIMS

Repetitive Strain Injury (RSI) is caused by performing repetitive tasks, such as typing, writing, or clicking
a mouse. Any kind of manual data entry is not only repetitive it’s also tedious, time-consuming, error
prone and downright boring. Let an ELN do that work for you.

    6. Brown cardboard boxes are for moving day – not storing lab data

                                                                                                    Page | 9
Does it make sense to take all of your lab data, stuff it in a box and then lock it away, making it a chore
to actually go back and see it again? An ELN can give you electronic on-line access to all that data and
information and save you a ton of money on storage costs.

    7. You would like to get through the year without someone asking for a sample result that was
       written on the page in your notebook where you spilled the coffee.

Another one of Murphy’s Laws? The likelihood of a paper document or notebook getting lost or
damaged increases proportionally with the importance of the document. As soon as you see that cup
tip over and your last three sips of “tall non-fat latte” splash across the page in your notebook – you
know that is going to be the sample, the test, the result that the auditor is going to want to look at
during your next FDA audit. Get an ELN that saves all your work as a PDF that can be stored and
accessed electronically – and you’ll never cry over spilt coffee again.


Translation – Business Benefits of an ELN Project

    1. An ELN automates manual calculations, reducing the amount of time analysts spend processing
       samples and giving them more time to run more samples. It also eliminates manual calculation
       errors, reducing time spent on secondary review, investigation and rework.

    2. Legibility is always an issue with results that are hand written on paper documents – is that
       number an “8” a “3” or a “5”. Using an ELN to record data electronically eliminates time spent
       on secondary review and rework due to “legibility” issues.

    3. Eliminating paper not only saves trees it eliminates costs associated with purchasing and
       storing paper supplies

    4. An ELN applies the latest technology (web access, industry standard database platforms, etc)
       to provide faster access to data and information. Laboratory personnel don’t waste time trying
       to find the information they need, they are able to find the information they want, when they
       need it.

    5. Eliminating manual keying of data delivers all of the benefits outlined in item #2, plus the
       added advantage of increasing employee job satisfaction by eliminating a tedious and time
       consuming task.

    6. Long term on-site and off-site storage of paper forms and documents is costly and generates
       added cost and frustration when documents need to be retrieved for problem resolution or
       audit purposes. An ELN that saves completed forms as a PDF can replace costly physical
       storage with cost-effective electronic storage that can be quickly accessed.



                                                                                                  Page | 10
7. Paper documents and forms are always at risk due to loss or
   damage. A simple spill or a careless misfiling of a document
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                                                                                       Page | 11
The Benefits of Making the Transition
from Paper to an ELN
The dependence of science on technology grows relentlessly. From the basic application of
computational power to undertake scientific calculations at unprecedented speeds, up to the current
situation of extensive and sophisticated laboratory automation, black box measurement devices and
multiuser information management systems, technology is causing paper notebooks to become
increasingly rare in the laboratory landscape. Over approximately the last decade, paper has
transitioned from being the unchallenged archive medium for permanent records of scientific
experimentation, to becoming a convenient, portable but temporary medium for print-outs and odd
notes. In its place the Electronic Laboratory Notebook (ELN) is progressively taking over the role of the
preferred system for formal record keeping.

But the ELN offers more than just a transition from paper-based working to electronic. The obvious
benefits are easier accessibility of information, search-ability, collaboration and sharing. Furthermore,
taking paper out of the equation opens up the opportunity to progress towards a fully integrated
electronic laboratory, although the systems that we currently use in our laboratories are often a legacy
of application-centric approaches that are based on the demands of specific laboratory technologies
and are limited by integration difficulties, incompatible file formats, and other technological
inconsistencies. The benefits of the transition to an Electronic Laboratory Notebook seem to be
obvious, but inevitably there are a number of factors to take into account such as costs, long term
preservation of electronic records, the acceptability of electronic records to support legal and
regulatory compliance, and the ability and willingness of scientists to work electronically.

The costs associated with the transition, and the return on investment will always be amongst the
initial, albeit short-term considerations in deploying an ELN. But the true value of the ELN may be long
term and therefore be far more difficult to measure since the value will be determined by
unquantifiable benefits.

There is a growing body of evidence being presented at conferences on Electronic Laboratory
Notebooks by companies that have implemented an ELN, showing that the short-term time savings
associated with the electronic solution are significant. Astra Zeneca, Biovitrum and Eastman Kodak,
amongst others, have all claimed time savings in the order of 10 -15%. But each of these organizations
lists a number of other non-quantifiable, long-term benefits such as:

        Scientists can spend more time in the laboratory
        It is easier to find information in a searchable archive
        It is easier to share information
        Increased efficiency can be achieved through the elimination of paper – no more cutting,
        pasting, copying, filing, etc.
                                                                                             Page | 12
There is a reduced need to repeat experiments (knowingly or unknowingly)
        Data quality (legibility) is improved
        A smooth transition when people leave the Company – their notebooks are readily accessible.
        On-line use in meetings – less need to prepare summaries, presentations, etc. when the
        notebooks can be viewed on-line.

This demonstrates to a large extent where the true value lies; that a successful deployment of an ELN
can deliver long term benefits aligned to corporate business strategies. As IP protection, knowledge
management initiatives, sharing and collaboration rise higher on the corporate wish list, the limitations
of paper-based systems become increasingly exposed.

It is interesting to look at non-laboratory areas that have undergone an analogue to digital transition
and to evaluate the benefits, or otherwise, of that transition. For example general communication,
where email has replaced the traditional process of writing letters, putting them in an envelope,
sticking on a stamp, and relying on a postal service to ensure delivery. Although there are some well
known negative consequences of email, would we forsake the speed and convenience of electronic
communication in order to revert to paper? Another example is digital photography; again, speed and
convenience are major benefits, relative to taking a roll of traditional film to a processing house for
prints to be made, and then to return for additional copies if we wanted to share them, before, of
course, turning to the postal service again to facilitate delivery. In the case of digital photography, the
ability to capture and upload a photograph to an on-line repository and then share with friends and
family anywhere in the world can take place in a matter of seconds.

But back to the laboratory; what are the practical benefits of an ELN? Overall, the transition from
paper to ELNs offers benefits at two different levels, (a) in terms of business benefit, and (b) in terms of
personal productivity.

For the business an ELN can bring about productivity and efficiency gains. Furthermore, the
development of an accessible, searchable knowledge repository of scientific experimentation helps
resolve the Knowledge Management mantra ‘we don’t know what we know’. For multi-site,
multinational operations, with the increasing need to share and collaborate with internal and with
outsourced functions, a central repository becomes increasingly important. This brings with it some
technological challenges about controlled access and IP protection, but as the technology advances,
these challenges are progressively being overcome.

Personal productivity gains accrue from the elimination of certain paper-based tasks such as cutting,
pasting, copying, filing, etc. These tasks can be replaced with more efficient electronic functions. This
helps to save time, but it is important to remember that the documentation process itself may be no
quicker; typing skills vs. writing skills can vary considerably from person to person. However, a
frequently reported benefit of an electronic laboratory notebook is the use of ‘cloning’, basically,
copying and editing an existing experiment where only detail changes need to be made. This has


                                                                                                  Page | 13
proved to be a very popular feature that can, in certain circumstances, bring about considerable time
savings.

Another opportunity that ELNs offer in terms of productivity gains is the witnessing process, often
considered a necessary chore, and one which doesn’t rank too highly on anyone’s priority list. The
weekly, or monthly, witnessing ‘party’ with paper lab notebooks is a direct response to overcoming
this lethargy. But this is another area in which technology delivers potential benefits through timely
and automated routing of witnessing requests and deadlines. The witnessing process can be
conducted on-line using electronic/digital signatures, and followed up with reminders if no action has
been taken.

The deployment of an ELN may be justified on measureable short-term gains in productivity, but the
true benefit is likely to come from unquantifiable, anecdotal evidence from users as they recount
instances where access to the knowledge repository uncovers previously unknown information and
identifies others in the organization who have worked on the same or similar products, materials or
services. Through the initial phases of an ELN deployment, it is quite common to hear these stories,
but over time, as this new way of working becomes the norm, the stories disappear. There’s an old
adage amongst scientists that a day or two in the laboratory can save an hour or two in the library.
With the current levels of scrutiny of laboratory productivity, if the ‘hour or two’ in the library can be
reduced to a few seconds for an on-line search, then benefits will accrue, not only from finding
information quickly, but also in eliminating rework.

Just going back to personal productivity, one of the interesting observations about ELN deployments in
general is the positive feedback from users about the operational aspects of the systems and the
personal productivity benefits. This may be partly attributed to well-designed user interfaces and ease
of use features, but can also be attributed to the care and attention taken by project teams to engage,
encourage and support users through the requirements and deployment phases of the project.

Derek Lowe, a medicinal chemist working on preclinical drug discovery in the US, wrote the following
in an article published in ‘Chemistry World’ 1: “The electronic lab notebook (ELN) has made me into
what I never would have gotten around to becoming on my own: an organised scientist. Structures are
drawn on screen, stoichiometries adjusted, literature cited, reagents identified and sourced, the
analytical data attached and cross-referenced - oh, it's something to see. And over the years, I would
rather have eaten sand than do all that manually - and I'd strongly consider ingesting a sand sandwich
rather than go back to using paper now. The transition would be so painful that my documentation
would surely end up being even worse than before”. The quotation from Derek Lowe may seem
overwhelmingly positive, but it is not unusual to find this level of enthusiasm amongst users of ELNs.
However, not all users will see it this way.

We’ve talked about the benefits that an ELN can bring, but this is all subject to making the right
decisions up front, and doing all of the ground work, with regard to change management from the
perspective of technology, laboratory processes and preparing laboratory staff to adapt to the change.

                                                                                                  Page | 14
But furthermore, the laboratory is no longer an ivory tower; it is a critical element in the whole product
lifecycle and forms an essential part of the overall workflow and information flow within the
organization. The acquisition and deployment of an ELN must take this into account, and consider not
only the functional requirements within the laboratory, but also consider how it will integrate with
other corporate systems.

The term ‘Electronic Laboratory Notebook’ is inherently ambiguous since it is far more than a direct
replacement for a paper lab notebook. The mere fact that it is an electronic system will open up
opportunities to seek a tight integration with other laboratory and corporate systems in order to
extend the productivity benefits. This does raise some technology challenges, as the laboratory is not
well served in terms of data interchange and integration standards. Nevertheless, these challenges can
be overcome, but this is a factor that needs to be taken into account early in the requirements phase.

In summary, the transition from a paper to an Electronic Laboratory Notebook is almost inevitable; the
benefits of electronic working, and the capability to meet organizational productivity objectives though
sharing, collaboration and other process improvements are unachievable with a paper based system.
The evidence from organizations that have already deployed an electronic laboratory notebook
demonstrates not only productivity gains, both at a corporate and personal level, but also points to
unquantifiable benefits that can be accrued from having a shareable and searchable repository of
scientific experimentation.
1
 Derek Lowe, In the Pipeline, Chemistry World, April 2010, Available on line at
http://www.rsc.org/chemistryworld/Issues/2010/April/ColumnInpipeline.asp

About the Author
John Trigg is Founder and Director of phaseFour Informatics, a UK –based consultancy specializing in
the Electronic Laboratory Notebooks and laboratory integration. He has over 25 years’ experience
working in the field of R&D data, information and knowledge management, including 10 years
experience of the world’s first enterprise level implementation of an Electronic Lab Notebook in the
Eastman Kodak Company. John is author of a number of publications on Electronic Laboratory
Notebooks and Knowledge Management in the Laboratory and has presented papers and run
workshops at conferences in the UK, Ireland, mainland Europe, USA and Australia. John is also the
founder of The Integrated Lab website. He was the recipient of the 2000 International LIMS Award and
is currently the Chairman of the Automation and Analytical Management Group of the Royal Society of
Chemistry.




                                                                                                Page | 15
A New Breed of Electronic Laboratory
Notebook
What is an Electronic Laboratory Notebook?
The Collaborative Electronic Notebook Systems Association (CENSA) describes an Electronic Laboratory
Notebook (ELN) as follows:

“An Electronic Notebook is a system to create, store, retrieve, and share fully electronic records in ways
that meet all legal, regulatory, technical and scientific requirements.”

This is a very broad definition that can encompass a number of possible options. As a result
specifications for an ELN can vary dramatically, making selecting an ELN quite difficult. In evaluating an
ELN it is important to consider your specific requirements.


Is a blank page what you really want?
When most people think of an ELN, they visualize an electronic version of a traditional laboratory
notebook where a screen displays the notebook, and allows the analyst to do anything that they could
do in a paper notebook. The added benefit of an ELN is being able to electronically store and retrieve
the pages in the notebook.

In a purely R&D facility, this concept can work well. It is an advantage to have maximum flexibility – a
blank page, if you like. As we move closer to a QC environment, the requirement for an ELN begins to
change. The freedom that is found in the R&D environment is no longer the norm.

The ELN for a QC lab needs structure. There is a need to control the information that is recorded in
order to ensure that it meets requirements and standards. Unlike the R&D environment, it is not
acceptable or desirable to record any observation or any data that the analyst feels is appropriate.
Instead the requirement is for a much more controlled set of data. For example the data needs to be
associated with proper sample ID’s, and tests need to be carried out according to accepted procedures.

The visualization of such an ELN is no longer a blank page, but well-defined forms, with rules applied to
control the analysis and the analyst. It is important when considering your ELN requirements to
understand the kind of data that is being collected and the purpose for collecting the data.


Leverage your existing data management capabilities
The definition for an ELN includes the need to “store, retrieve and share fully”. Everyone certainly
requires this functionality, but does it need to be part of the ELN? For many laboratories, the ability to


                                                                                                 Page | 16
store the data in the ELN would be a duplication of the capabilities they currently have using their
existing storage facilities.

If a laboratory already has a LIMS, ERP or SDMS (scientific data management system), does it not make
sense to use these applications to store the data produced by the ELN? These systems have already
been designed and implemented for the purpose of storing and reporting laboratory data. Introducing
an ELN with a separate data storage capability could be an unnecessary duplication of functionality. An
ELN that can integrate with existing systems, leveraging their capabilities, is going to provide the most
effective and productive use of resources.


Nexxis ELN – A New Breed of ELN
As we have seen the definition of an ELN is very broad and no commercial ELN meets all of the
requirements equally well. In selecting an ELN it is important to understand which functionality is most
important to your organization.

Nexxis ELN is a powerful new breed of ELN that meets laboratory requirements in a way that is
unmatched by any other solution. Using SOP management as its core component, Nexxis ELN allows
the laboratory to create a structured data collection and information management environment that is
based on their established practices and procedures and is fully integrated with their existing
information management systems.

Structured Data Collection
At the core of Nexxis ELN is the ability to automate and enforce the carrying out of analytical SOPs. A
Nexxis method not only guides the analyst through each step of the SOP, it also becomes a single
access point for all of the information resources required for monitoring and documenting the SOP.

The Nexxis Method for a specific SOP can be designed to ensure that the proper instrumentation is
used, that the instrumentation has been calibrated according to schedule, that only analysts that are
fully qualified are performing the analysis, that analysts comments and observations are stored along
with the data, and so on. The possibilities are endless because of the flexibility of Nexxis ReDI
technology.

Integration with laboratory instrumentation
Nexxis ELN collects data directly from laboratory instruments, in real time, using a variety of
technologies including PCs, tablets, notebooks, PDAs, wireless systems, etc.

As Nexxis ELN guides the analyst through each step of the SOP, it also manages all communications
with the instrument including sending commands to the instrument as well as collecting data.

The sophistication and flexibility of Nexxis’ integration with laboratory instruments fully supports the
structured data collection environment created within the Nexxis method.


                                                                                                  Page | 17
Integration with Information Management Systems
Unlike other Electronic Laboratory Notebooks, Nexxis ELN is designed for maximum flexibility when
interfacing with existing data storage applications such as LIMS, ERP and SDMS.

This integration can be a two way street. Instead of viewing these systems as simply a place to store
data, Nexxis ELN can use them as a source of information that is critical to the SOP. Nexxis ELN can
query a LIMS for a worklist of samples that need to be run or automatically look up calibration records
for the instrument that is being used or even check results against a limits table for the analysis that is
being run.

A unique strength of Nexxis ELN is its ability to interact with a wide variety of existing systems and to
fully incorporate those systems into the automation of the SOP – at the time of analysis.


A Best of Breed Solution
Nexxis ELN combines the most advanced technology for data collection and SOP automation with the
ability to integrate with existing LIMS, ERP and SDMS applications.

The result is an Electronic Laboratory Notebook solution that integrates instrument data collection and
analysts input with laboratory procedures and systems within a controlled and automated
environment.




                                                                                                  Page | 18
Reduce the Cost of Data Quality
In today’s competitive and challenging economic climate laboratories face a real challenge as they
balance the need to maintain the high quality of the data that they produce while having to cope with
the necessity of keeping operating costs at a minimum.

One way to address that challenge is by introducing automation and control over the everyday
laboratory tests that are carried out manually and recorded on paper forms or in notebooks.

These paper based analyses depend on costly and time consuming manual review procedures and
investigations to ensure data quality. With these manual procedures, errors are often caught after the
analysis is complete so there is also an added cost for rework that can be prevented if procedural
errors and omissions are prevented at the time of analysis.

In this article we will show how an Electronic Laboratory Notebook (ELN) for Routine Analyses meets
the challenge of maintaining or even improving on the high level of quality that already exists while
reducing the cost of data quality on three fronts:

    1. Reducing the amount of time spent on data review

    2. Reducing the amount of rework that the laboratory needs to do

    3. Reducing the amount of time spent on investigation and resolution when problems do occur

Spend less time on review
Paper-based, manual processes are inherently open to errors in data recording, calculations and
transcription. There is a rule of thumb in the industry that every level of manual data transcription
incurs a 3% - 5% error rate. So the two simple steps of recording a sample result manually and then
keying it into a software application like Excel or LIMS, will add a 6% - 10% margin of error to the data.

Of course a 6% - 10% error rate is unacceptable, so laboratories need to carry out thorough multi-level
reviews to confirm the quality and accuracy of the manually recorded data. Each review takes time and
often requires a senior person, so there is a significant cost to the laboratory.

Manual processes are also open to risk of error in procedural execution - forgetting to complete a step
in a process, using an instrument that hasn’t been calibrated, selecting a reagent that has expired, etc.
Review processes also need to be in place to catch any actions, or lack of action, that may have
occurred during the analysis that would affect the quality of the end results.

Having to manage paper documents through a review process can be also be costly and be an exercise
in frustration. File folders can get “lost” in somebody’s “In” tray. If a customer calls in to find out if
their test results are ready, there can be a frantic search to see whose desk those results are on and if

                                                                                                 Page | 19
they have been approved or not. The amount of time spent on reviewing results can be extremely
inefficient simply because everything is recorded on paper.

An ELN for Routine Analyses reduces the amount of review that laboratories need to conduct for their
routine analyses and simplifies the process of carrying out the review.

        Automated data collection, calculations and recording eliminates manual errors and the need
        to review for manual errors
        “Right first time” procedural control ensures that SOP requirements are met every time
        eliminating the need to review for procedural errors
        On-line management of electronic documents eliminates “paper shuffle”, simplifying the
        review and approval process

Spend less time on rework
Whenever the quality of a test result is in question, valuable personnel time has to be diverted away
from regular lab activity and over to determining the cause of the possible errors, correcting the
situation and rerunning the test. In addition to the time costs, the cost of any supplies that are used in
the process of the test (solutions, reagents, etc) is increased when samples need to be re-analyzed.

As we have already seen, the automation and procedural controls that an ELN for Routine Analyses
provides are going to reduce the amount of rework that needs to be done by reducing the number of
errors that occur in the laboratory. In addition, speeding up the review and approval process by
managing it on-line means that any problems that do occur are discovered sooner and rework is
assigned faster.

In addition to those two benefits, there is one more way that an ELN can speed up the rework process
in order to reduce costs for the laboratory.

For most routine analyses, the sample result from the test is expected to fall within certain limits or
test specifications. An ELN for Routine Analyses can apply those specifications to each sample result, as
it is collected or calculated, to see if it is within specification.

If a sample is out of specification it can be highlighted so that the analyst will know right away, at the
bench level, that something needs to be done. They can then take immediate action to either rerun the
sample or to ensure that all of the necessary materials are retained in order to facilitate a proper
investigation of the result.

Reducing the possibility of errors, automating the process of identifying errors and speeding up the
process of initiating rework are all benefits that an ELN for Routine Analyses can introduce to reduce
the amount of time spent on rework and the cost of rework for a laboratory.




                                                                                                 Page | 20
Spend less time on problem resolution
With all of the automation and control that an ELN for Routine Analyses can provide, there will be
fewer errors and problems for the laboratory to investigate and resolve, so less time will need to be
focused on these activities. However, even in this controlled environment problems are going to occur.

For example, an analysis may use a reagent that the laboratory purchases from an outside source. The
supplier may discover that there is a problem with that reagent and send the laboratory notification
that results for any tests that used that reagent may not be accurate. The laboratory then needs to
determine the scope of the problem - how many samples may have been affected, how many results
have already been reported, etc.

In this scenario an on-line, electronic system delivers significant benefits and cost savings over a paper-
based system.

Instead of having to search through boxes of documents that might be stacked away in a store room or
at an offsite storage facility, one person can do a quick on-line search to find out exactly which samples
may have been affected by the suspect material.

The sheer speed and ease of searching electronically combined with the accuracy of an electronic
search provides a clear advantage over searching manually.

The laboratory spends less time identifying the extent of the problem allowing them to act quickly and
effectively to initiate an appropriate resolution for the problem.

Conclusion
Laboratories that use an ELN for Routine Analyses to transfer their paper
based processes into highly automated and controlled electronic                 Free ROI Calculator for ELN
processes are able to spend less time on review, rework and problem
                                                                                Determine the real dollars and cents
resolution without sacrificing the high standards of data quality that are
                                                                                value of an ELN project at your lab.
critical to their success.
                                                                            Click here to download.
Lowering the cost of quality can make the laboratory more profitable
and more competitive by lowering their internal costs for each analysis.
Spending less time on monitoring quality can increase laboratory sample handling capacity opening up
opportunities to bring new clients on board while maintaining high standards of quality and service.




                                                                                                 Page | 21
Grow Green - the right choice for your
business and the environment
Deciding to “grow green” - improving business capabilities while simultaneously making the right
environmental choices - is a choice that forward looking organizations are making in order to ensure
long term success and sustainability for both their business and for the world we live in.

Laboratories that are currently using paper worksheets and SOPs to carry out their everyday routine
analyses can make the choice to “grow green” by transforming their paper based processes into online,
electronic procedures that deliver real benefit to their business…

        Making them more efficient and more productive

        Reducing operating costs

        Increasing revenue and profitability

… and also deliver a strong “green” advantage on a daily basis.


How much paper can a laboratory save?
At Labtronics we are working with a life sciences company that has selected Nexxis ELN to create
electronic versions of the paper forms and documents that they are currently using in their QA
department. Their decision to use Nexxis ELN is based primarily on the improved efficiency that they
will gain in workflow management, input validation and automated calculations and by having online
access to their electronic forms rather than having to spend time searching for paper documents.

However, they are also able to estimate the green advantage that an ELN will provide by reducing
paper usage.

Their QA department performs approximately 12,000 tests a year and each of those tests uses a pre-
printed form. The forms vary in size from one page to five pages, but in some cases they also attach
print outs of instrument data so the final data packet for a test could be up to 30 pages.

On average a data packet is somewhere between 5 and 10 pages, so their estimate is that they will
save between 60,000 and 120,000 pages per year in that one department alone, by using ELN to
manage their test data and documentation electronically.




                                                                                             Page | 22
What is the environmental impact of not using 100,000 pieces of paper
per year?
If you go on-line and type in the question “How many pieces of paper come out of one tree? “,one
common answer is that 1 tree produces 8,333.3 sheets of paper. Using that number, we can calculate
that ELN saves approximately 12 trees every year – one tree every month, or 1 tree for every 1,000
tests that they run.

Saving twelve trees is a great step in the right direction for one department in one lab. If we multiply
that by all of the laboratories that use paper documents for routine testing on a daily basis, then we
can clearly see that there is a significant environmental advantage to having laboratories “go
paperless” for their routine analytical procedures.


Grow Green, the right choice
Take the “green advantage” of reducing paper use. Add on the benefits of eliminating the costs of
purchasing, managing and storing paper. Toss in the improvements in workflow management and test
execution. It all adds up to “growing green” as the right choice for your business and for the
environment.




                                                                                                 Page | 23
The Benefits of Web-Based Applications
for the Laboratory
The increased opportunity to use web-based applications brings significant benefits to a number of
work environments including the laboratory. Primary among these benefits are issues related to the
ease of installation and validation; the advantages that the architecture of these applications provide;
and the ability to potentially have multiple users access the applications from a variety of locations.
Specific advantages are detailed below.


Ease of Deployment
The use of web-based applications significantly reduces client-side issues such as software deployment,
management and updates. Installation is as simple as pointing the browser to a url. The client of web-
based applications is always consistent across all of your workstations. No need for scheduling access
times to physical PCs and adjusting work schedules of users.


Less Validation
Validation activity related to installation and operation can be significantly reduced as a result of the
removal of the requirement for individual physical installation processes on PCs. The absence of a
traditional client application removes the requirement to spend time and resources testing the install
of that client on individual PCs.


Tiering of Components
Consider a traditional PC-based application that includes everything required to run (the user interface,
data storage, business logic, etc.). This configuration can be viewed as single tiered or 1-Tier. The
primary drawback of this approach is the lack of separation of components resulting in a lack of
scalability.

A 2-tier architecture is essentially a terminal-to-server or browser-to-server environment. The client
usually handles the display, while the server handles the information storage. The business logic may
be handled in either or both of these levels. The basic model of a web server pushing pages to a
browser can be considered an example of 2-tier. This improves upon scalability, but still lacks a high
degree of separation of components thus restricting scalability.

The typical approach today for business and web applications is a 3-tier architecture. In a typical
example of the web browser acting as the client, an application server handles the business logic and
the database is managed in a separate tier.

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Breaking down the function of any of these tiers further leads to an n-tier environment, which further
increases the potential for easy scalability. It typically results in a more modular approach with the
potential to scale to your particular needs. A web-based application designed to be n-tier can be run
from the full range of a single PC deployment, all the way up to a large-scale enterprise installation.


Reduced Client Hardware Requirements
Web-based applications have lower hardware requirements than locally installed programs. Since the
application is run on a server, the users are not likely to encounter frustration related to an
underpowered PC running a traditional application.


Multi-User Environments
Web-based applications by design are able to be accessed and used by multiple users from multiple
physical locations, all at the same time. Users simply need to be able to access the server resources
over the network in order to launch and interact with the system.


Centralization
Administrative costs are reduced by centralizing data storage and administrative activity. This
decreases risks of data loss by users as a result of local PC activity (i.e. hard drive crashes and viruses).
This also significantly improves aspects related to disaster recovery and business continuity planning.


Use of Standardized Technologies
Since web-applications are designed around web standards, training for both end users and
administrative members are simplified. In addition, the use of standardized technologies provides a
degree of future-proofing the application over time as new operating systems and technologies arise.


Conclusion
Applications that are web-based have significant advantages over traditional standalone or
client/server applications. These advantages result in the savings of time and resources in today’s
workplace. Installation, administrative and management tasks are reduced through the use of these
technologies and architectures. Training and administrative tasks are also simplified. The centralization
of data storage saves administrative activity, related to backing up data and potentially restoring
systems. The use of web technology allows systems to be presented to users through a mechanism
that they are comfortable with – a web browser.




                                                                                                    Page | 25
The Paperless Laboratory: Realities and
Expectations
Is it possible for a laboratory to become fully paperless with the technology available today? The
answer is ‘yes’ – while the process may not be painless, it does offer tremendous improvements in
both the efficiency and quality of the data collected.

Laboratories are highly automated, but much of that automation is in the form of instrumentation and
instrument data systems. When you look at the flow of information and the management of daily
activities in laboratories, you quickly realize that much of this is still performed manually.

The Laboratory Information Management System (LIMS) is the major system used to automate a lab,
and its use is quite prevalent; it is used to track samples and their results, and can also be used to
produce a work list (although this is often produced as a printed report).

The LIMS can also be used to receive sample results electronically from instruments. A recent survey
indicated, however, that although many companies may have a few instruments interfaced, very few
labs have all of them interfaced and a significant number have no instruments integrated. Where
integration does exist, it is usually fairly basic. Results are sent to the LIMS, but work lists are usually
not sent to the instrument. The information collected is limited to what that specific instrument
produces, and much of the associated metadata is missing.

LIMS is not a particularly good tool for managing workflow in a laboratory. This may come as a surprise
to the reader, but LIMS has a fundamental limitation in its ability to control workflow. Since it was
originally designed to store sample information, it is not involved with the analyst at the bench level, in
real time, minute by minute. It does not control the testing or the analyst doing the testing, and as a
result the LIMS has limited control over workflow.

Although instruments take centre-stage in a laboratory, the reality is that much of the work is still
manual. Processes such as the preparation, weighing and movement of samples are usually all manual;
taking measurements with simple instruments such as a pH meter, making reagents and making visual
observations are also manual. Many times, these manual steps use paper to both control the process
and to collect data onto paper forms.


WHY IS PAPER STILL SO PREVALENT?
People like paper – they like to hold it and read it. There is some inherent comfort in creating paper –
perhaps it makes us feel productive. It is also accepted that a signature or written sign-off somehow
validates the data.


                                                                                                    Page | 26
Since existing procedures were specifically designed for paper, they also enforce the use of paper. It is
interesting to watch people move from paper procedures to electronic ones; they still want to
maintain their current procedure, even though it is not suitable for an electronic environment. To be
successful, the procedure needs to be redesigned for the electronic system. This is time-consuming and
complicated, and is one of the key reasons why people don’t automate.

In general, laboratories use too many diverse software systems; in addition to the LIMS, there is the
electronic laboratory notebook (ELN), the scientific data management system (SDMS), the chemical
inventory, the training records module, the stats package and so on.

Having all these systems is not a problem in itself; the real problem is that these systems do not
function as one unit. There is no connectivity between them, and this means that manual paper
procedures are used to move data from the one to the other.

The integration of systems is key to eliminating both manual procedures and paper.


CAN A LABORATORY BECOME FULLY PAPERLESS?
Tools are available today to remove at least 95 per cent of the paper in a laboratory. In order to
achieve this, it requires a change in procedures and a high level of integration between systems.

The following simple principles must guide the change:

        No piece of information should be entered more than once
        No piece of data should be written; it must be entered directly into a software system
        Data already in a system needs to be readily available, where and when it is needed

Take the simple example of an ELN and a LIMS. Typically these are two separate systems, and in order
for data to go from one to the other it must be manually transcribed. This dramatically reduces the
value of the two automated systems.

Following the above principles we can see how LIMS, ELN and other informatics systems can interact
without using paper or manual processes:

        Sample information in LIMS must be available when it is needed in the ELN

        Results are recorded once in the ELN, and then automatically transferred to LIMS

        ELN, should be able to connect to the training module, check the analyst’s training records and
        prevent them from proceeding if they don’t have the correct level of training

        Training information – such as date of training and version of course – should be automatically
        added to the collected data as metadata.


                                                                                                 Page | 27
ELN should also be able to interact with other systems such as chemical inventory and
        instrument calibrations in the same way

        Completed ELN worksheets should be saved electronically (PDF) and sent to SDMS for long-
        term storage of the raw data.

        Sample results in LIMS should include a direct link to the raw data in the SDMS so that it is easy
        to look up the information.

Integration is the key to making this happen. Each system operates as an independent application –
but when integration is complete, they function as though they were one system, eliminating manual
steps and the need for paper.


Is this integration available today?
The answer is ‘yes’ – but only indirectly. The individual systems have not been designed to work well
with each other. There are no integration standards and, despite the efforts of a number of groups
over the last 15 years, no standards are expected in the near future.

The solution is to use a third-party integration tool, like LimsLink, that is configurable, generic and able
to integrate just about any system.

Using LimsLink allows laboratories to continue to select ‘best of breed’ products for each application
with the understanding that LimsLink will be able to provide the integration with other systems.
Laboratories also have the flexibility of replacing or updating one application without affecting the
integrity of the whole system.

With LimsLink providing the integration between systems, there is no technological reason why the
whole process of managing samples and generating results cannot be paperless.


WHAT ABOUT WORKFLOW CONTROL?
Workflow control can be divided into two different processes: control of the individual analyst and
control of the laboratory as a whole.

Workflow control of the individual analyst requires that a system control their every action on a
minute-by minute basis. The system should be sophisticated enough to prevent the analyst from
making a mistake. This can only be accomplished by a system working at the bench level, in real time,
as the analyst is performing their job.

The goal is to eliminate any variation from analyst to analyst, and this cannot be accomplished if there
is paper involved in the process. Everything needs to be electronic and automated.



                                                                                                  Page | 28
Each step of the analysis process needs to be controlled, and this control needs to be automatic and –
for the most part - transparent to the user. Examples of having full control over the individual analyst
and the process include being able to:

        Validate the correctness of the data in real time

        Check training records before the procedure is started to ensure that the analyst has been
        trained.

        Check that the selected instrument is calibrated

        Confirm that the selected batch of reagent has not expired

This functionality is available in Nexxis ELN, an ELN for the QA/QC lab that controls both the test that is
being run and each individual step in the test. With Nexxis ELN, the technology exists today to make all
of this possible. Once implemented, the whole process becomes paperless.

But what about workflow control of the whole lab? Can it be a paperless process?

Workflow control of the whole lab deals mostly with scheduling and allocation of resources – both
equipment and human. Many systems claim to have ‘workflow management’ capabilities, and they do
provide some aspect of the functionality – but despite these claims, true workflow management does
not exist as a commercial offering. Until it does, labs will not be completely paperless.


SO WHAT IS COMING DOWN THE PIPELINE?
Perhaps the most interesting development in the last couple of years has been the introduction of a
new type of laboratory system called an iLAB or Integrated Lab. This system is a total lab solution that
enhances existing systems, like LIMS and chromatography data systems (CDS), by integrating them and
adding missing functionality such as real-time workflow control. The system works at both the bench
level and the lab level, giving it the potential to provide complete workflow control in the future.

For the analyst, the iLAB functions in a similar way to Microsoft Outlook. It provides a work schedule,
messaging system and planner, as well as a simple way to access the various applications operating in
the lab. It becomes the analyst’s dashboard and access point to their work, providing easy access to
the LIMS, ELN, SDMS and CDS at the same time.

For the manager, iLAB provides a control and real-time monitoring system for the whole lab. A
resource shortage is easily identified; approaching deadlines are highlighted; resources are
rescheduled as needed; and problems in the lab are automatically flagged so that immediate corrective
action can be taken.

With the introduction of the iLAB the possibility of a paperless lab has taken a huge step forward. The
key is the ability to integrate independent applications into a single system that provides real-time

                                                                                                 Page | 29
automation and control at every level in the laboratory, eliminating manual processes and the paper
work that goes with them.

The process of going paperless still won’t be painless – but it will deliver tremendous improvements in
both the efficiency of the laboratory and the quality of the data collected.




                                                                                              Page | 30
Configuring an ELN for Routine Analyses
In laboratories that are performing routine analyses on a regular and on-going basis, there are real
advantages to having an ELN that simply records results and observations. Even more benefit can be
delivered to the laboratory by expanding the role of the ELN, making it a pro-active component
controlling the analytical process and ensuring that every aspect of an SOP is being fulfilled.

In this article we will take a step by step approach to configuring an electronic laboratory notebook,
starting with the most basic implementation and then showing the additional layers of automation,
logic and control that can be applied and the additional benefits that are introduced at each step of the
way.


Step 1 – Start by Eliminating the Paper
The most basic goal of an ELN for Routine Analysis is to move from paper based systems to electronic
systems. So we can start by simply doing that, taking existing paper worksheets, documents or SOPs
that are used on a regular basis and creating simple electronic versions that can be managed by the
ELN.

It’s a real eye-opener to see how much benefit can be delivered by taking that first step and removing
the costs and inefficiencies associated with managing paper.

Eliminate illegibility problems created by hard to read manual data
recording
An immediate advantage for even the simplest electronic worksheet is that you completely eliminate
the problem of having to decipher results that are hard to read because of illegible handwriting. A
simple electronic worksheet that lets analysts key in results, eliminates any doubts surrounding
“legibility”

Eliminate problems due to lost or damaged paper forms
Paper forms and note books are extremely vulnerable to being misplaced or exposed to all kinds of
damage in the laboratory environment. With a simple electronic form we can quickly eliminate those
possibilities.

Simplify management of the worksheet lifecycle
Even if we assume that paper worksheets never get lost or damaged, we still need to deal with
physically moving the paper through the cycle of scheduling, monitoring and reviewing completed
worksheets. Knowing where a certain worksheet is in that process can be a real challenge when you
are dealing with paper.



                                                                                               Page | 31
Eliminate paper storage and retrieval costs
Moving from paper to electronic documents not only saves on physical storage costs, it also reduces
document retrieval time with direct on-line access to completed worksheets.

Provide better access to data
With a paper system, when you finish your testing you still have a lot of work to do to make that data
available within the organization. Even a simple electronic worksheet can be setup to store results in a
database, where it is immediately accessible and ready to use.

So you can see that simply moving from paper to electronic documents delivers real and significant
advantages by increasing confidence in the data that is reported, simplifying management processes,
reducing storage and retrieval costs and providing better access to data.


Step 2 - Add automated data collection, calculations and limit checks
With a simple, basic electronic worksheet in place, we continue to configure our ELN by adding
automation capabilities that deliver added value when executing routine analyses.

Collect data directly from instruments
The simple worksheets that we have discussed so far have depended on the analyst to key in test
results, which is an improvement over writing them down on a piece of paper but it is still a process
that is open to error.

There is a rule of thumb in the industry that every level of transcription
                                                                              Nexxis ELN includes an
incurs a 3 – 5% error rate. We can eliminate that possibility for error by
                                                                              Instrument Library that simplifies
connecting with the lab instruments and collecting data directly from
                                                                              data collection from over 400 of
the instruments right into the electronic worksheet.
                                                                              the most popular laboratory
Instead of manually entering results, analysts can automatically collect      instruments.
and record data with a single click of a button.

With that one additional layer of automation we ensure that the data generated by the instrument is
the same data that is recorded in the worksheet, each and every time.

Automate calculations to ensure consistency and accuracy
Once the data has been automatically collected into the worksheet, it makes sense to automate the
manual calculations that the analyst may need to do in order to produce a reportable result. These can
include weight corrections, applying dilution factors, averaging of results and so on.

Our users have told us that if there is one place in the lab where mistakes occur on a regular basis it is
with manual calculations and that significant time needs to be spent checking and correcting
calculation errors. When we automate these functions for them in the electronic worksheet, they not


                                                                                                 Page | 32
only save time for the analyst, they also get a 100% reduction in calculation errors and get back the
time that is being spent reviewing the manual calculations.

They now have a consistent, accurate and documented process for calculations - that is being applied
each and every time.

Automate limit checks
A result that comes directly from an instrument or that is the result of an automated calculation is
usually expected to fall within certain limits or test specifications.

Another layer of automation that we can build into our ELN is to apply those specifications to each
sample result, as it is collected or calculated, to see if it is within expected limits.

If a sample is out of limits, it can be highlighted so that the analyst will know right away, at the bench
level, if a sample fails the limit check. They can then take immediate action to either rerun the sample
or to ensure that all of the necessary materials are retained in order to facilitate a proper investigation
of the result.




Figure 1 Automate limit checks so analysts know right away if samples are out of specification

That completes the next step in configuring our ELN for routine analysis, taking the simple electronic
worksheet that we started with and adding automation that reduces analysts’ workload and increases
the consistency and quality of the process, by automating basic day to day data management
functions.


Step 3 - Provide step-by-step control over execution of the SOP
The next step in configuring an ELN for Routine Analyses is to add a layer of logic to control completion
of the electronic worksheet.

In an environment where you are executing routine tests on a repeated basis, an ELN can be used to
create a very controlled environment that ensures that every aspect of an SOP is being followed and
that procedures are carried out the same way, every time.

                                                                                                  Page | 33
Use Logon ID to control access to worksheets
We can start by controlling access to the electronic worksheets based on the user that has logged onto
the system. Analysts can be limited to only working with worksheets that they are authorized to work
with. If an analyst isn’t authorized to run a certain test, then that analyst won’t have access to the
worksheet for that test.

Assign specific instruments to specific tests
We can also apply the same principle to equipment and instrumentation that is used in the analytical
process. Electronic worksheets can be associated with specific pieces of equipment in the lab that
meet the requirements of the SOP. If a weighing application requires a balance that weighs to 5
decimal places then the worksheet can be setup to only allow analysts to use balances that meet that
requirement.

                                                                           Figure 2: Analysts can select from
                                                                           a drop down list of balances that
                                                                           meet the requirements of the
                                                                           SOP.




Ensure that each step in the SOP is completed correctly before continuing
The worksheet can also be setup to provide step by step access to the procedure, only allowing the
analyst to move to the next step if they have fully and accurately completed all the requirements for
the current step.

For example, in Fig 2 you can see that an error message has been generated because the analyst tried
to take a pH reading for the first buffer without entering a buffer Lot number. You can also see that the
analyst can’t proceed to take a reading from the next buffer until the first reading has been
successfully completed.




Figure 3 Warning messages ensure that analysts follow SOP requirements




                                                                                                  Page | 34
Include conditional branches (calibration, out-of specification)
Logical controls can also be incorporated into the electronic worksheet so that if a particular condition
occurs (an instrument needs to be calibrated or a result is out of specification) the worksheet can
branch to a path that takes the analyst through the right steps to follow for that condition.

For example if a balance needs to be calibrated, the ELN worksheet can automatically branch to a
calibration procedure that needs to be successfully completed before continuing with the analysis.

Real time control over the execution of the analysis ensures that the SOP is followed, each and every
time.


Step 4 - Create a fully integrated informatics infrastructure
We have one more layer to add before we finish configuring our ELN for Routine analyses – connecting
the ELN with other laboratory systems.

One of the strong advantages that we have seen of moving from paper to PC is that electronic data is
more accessible. So it makes perfect sense to share data and information between the ELN and your
other applications.

Instead of making analysts access a number of different applications to retrieve the information they
need or to update applications, a fully integrated informatics infrastructure delivers information to the
analyst and automatically updates other applications as work in the ELN is completed.

Connect with LIMS…
An obvious and common example is to automatically send sample results from the ELN to LIMS. But
that is only half of the equation.

LIMS stores sample information, results from other tests, limit tables, etc, that is important to the
analytical process. Rather than have the analysts looking up this information it is more efficient to have
the ELN automatically retrieve this information from LIMS and deliver it to the analyst as they are
doing the analysis.

The exchange of data between the ELN and other systems is best if it is a two way exchange and if it
takes place in real time at the point of analysis.

Connect with inventory management…
Another good example of two way information exchange is to have the ELN worksheet interact with an
inventory management system.

The worksheet can be setup to collect information from a bar code on the container of a solution that
is being used in a step of the worksheet.



                                                                                                Page | 35
The ELN can use that information to query an inventory system to confirm, right then and there, that
the solution is the right one for that step and that it has not passed its expiry date. When the step has
successfully completed, the ELN can automatically update the inventory to reflect the amount of
solution that was used in that step.

Connect with any informatics application…
That principle of real time integration can be applied to the automated transfer of information back
and forth between the ELN and virtually any informatics application (calibration management, training
records, etc).

A fully integrated informatics infrastructure ensures that the information contained in all of your
systems is automatically included and updated as analyses are carried out.


Configuring an ELN for Routine Analyses – step by step
We have seen how an ELN for Routine Analysis can deliver immediate benefit by simply eliminating
paper and then be built up from that point to include automation of manual tasks, control over SOP
requirements and integration with other informatics applications, delivering increasing benefits at
each step of the way.

A properly selected ELN will allow you to select where in that process you want to start with the
implementation. It will let you convert paper worksheets into simple electronic documents as a
starting phase and then add automated data collection and calculations as needed.

When all of the automation has been added the result is a sophisticated electronic laboratory
notebook that transforms paper based manual analyses into electronic processes that are fully
integrated into the day to day operation of the laboratory.




                                                                                                 Page | 36
Laboratory Resource Management - If it
isn’t in real-time, when is it?
Management of laboratory resources (i.e. personnel, inventory and instrumentation) has developed in
two directions - paper based systems and electronic systems (spreadsheets, stand-alone applications,
LIMS modules). Both systems are used to record and store information regarding resource suitability,
availability and usage.

Both of these approaches suffer from two inherent drawbacks:

1. They are open to inaccuracies due to errors and omissions because they depend on laboratory
   personnel to manually keep them up to date and accurate.

2. They are not able to control resource use because they are not directly connected with the
   activities in the laboratory that use resources.


In this article we will see how both of these drawbacks can be eliminated through real-time, event
driven integration of resource management with laboratory activities.


What is real-time, event driven integration?
In the context of laboratory informatics, real-time, event driven integration refers to the ability to
transfer information between two separate processes or applications - at precisely the time that the
information is needed or generated. A specific event is used to identify exactly when the transfer of
information should take place.

A simple example is that of using an interfacing solution like LimsLink to transfer data from a
laboratory instrument to a LIMS. As soon as the instrument creates a result, LimsLink captures that
result and transfers it to LIMS. The integration is driven by a specific event (generation of the result)
and it is happening in real-time (as soon as the result is available).


How does that get applied to resource management?
As we mentioned earlier there are two drawbacks to resource management that want to resolve. We
want to be able to control the use of resources and we want to be sure that the information we have
about resources is always accurate and up to date. So there are two points, where we can apply real-
time, event driven integration - when resources need to be used and when resources are created or
updated.

                                                                                                  Page | 37
Example
A chemist needs to weigh out 5 grams of chemical A. To do that the chemist needs to use two
resources - a balance and chemical A.

Without real-time event driven integration, the chemist needs to take a number of manual steps in
order to make sure that these two resources are available and suitable - does the balance meet the
precision requirements of the SOP, has the balance been calibrated, is the material that they have in
their hand actually chemical A and is it within its expiry date?

Most of the time, those checks will be done and done correctly. But because they are manual
processes, there will be occasion when errors and omissions will occur.

With real-time, event driven integration that single event - the need to weigh 5 grams of chemical A -
will initiate real-time integration with two applications. There will be an automatic check with the
calibration management application to confirm that the balance has been calibrated and that it meets
the SOP requirements. There will also be an automated check with the inventory management
application to confirm the suitability and availability of chemical A.

The next event, actually weighing out the material, provides another opportunity for real-time
integration. Instead of depending on the analyst to subtract the 5 grams of chemical A from inventory,
we can use real-time integration to automatically adjust the inventory level.

When a resource is needed - real-time, event driven integration can automatically check to see if it is
available and if it meets the requirements for the procedure (is the analyst fully trained, is the
instrument calibrated, is the chemical within its expiry date).

When a resource is used or created - real-time, event driven integration can automatically update the
application managing that resource (record completion of training, record calibration of instrument,
adjust inventory levels)


How do you create real time, event driven resource management?
The very first step in creating real-time, event driven resource management is to get rid of paper.
Paper based systems can’t be automated and they can’t talk to each other.

Your resource management applications (training, inventory, calibration) need to move from paper (or
spreadsheets) to database applications that can be queried and updated in real time. This can be done
within LIMS or using stand-alone applications. The key is that these applications need to be able to
communicate with other applications.



                                                                                               Page | 38
You also need to transform the many resource intensive activities in the laboratory, like sample
preparation, that are paper based. An Electronic Laboratory Notebook (ELN) can replace that paper
with electronic forms that control the step by step execution of the procedure and communicate with
other applications, as the procedure is being carried out. With the paper gone, the ELN becomes the
focal point for real-time, event driven resource management.

Every time an event in a process uses a resource, the ELN can confirm with the appropriate resource
management application that the resource is available and meets the SOP requirements. Every time a
resource is used or created, the ELN can automatically update the appropriate resource manager.


What are the benefits of real-time, event driven resource management?
At the beginning of this article we identified two significant drawbacks to most resource management
systems - inaccuracies due to errors and omissions in manual processes and lack of control over the
use of resources.

The process we have described for implementing real-time, event driven resource management
introduces real benefits for the laboratory by overcoming those drawbacks:

        Mistakes are caught before they happen
            o Availability and suitability of resources is confirmed before they are used
        Resource information is always accurate and up to date
            o Event driven automation removes the human factor from resource management
        Reduced overhead for analysts
            o Manual tasks are taken away giving them more time to focus on execution
        Documentation is quickly and easily available electronically for investigation, audit or
        inspection
            o Electronic forms are stored in SDMS


A totally integrated lab solution can provide these benefits today.




                                                                                            Page | 39
Why Doesn’t a Traditional Electronic
Laboratory Notebook Work in a QA/QC
Lab?
Historically, Electronic Laboratory Notebooks have been designed to accommodate research
laboratories. Little, if any, consideration has been given to the needs of QA/QC labs. However, the
requirements of QA/QC labs are significantly different from research labs. This article will discuss these
differences and identify the requirements of an ELN for the QA/QC lab.


R&D Requirements
The traditional view of an ELN is that it is an R&D tool. It provides three main functions to the R&D lab:

        A means to document and protect intellectual property and meet legal requirements for
        patenting new discoveries
        Documentation throughout the discovery process to meet regulatory requirements
        A collaboration platform so that scientists can share their research with their colleagues

In an R&D environment the ideal ELN is one that provides the most flexibility and freedom for the
researcher – a blank page that allows the researcher to do anything that they would in a paper
notebook. The researcher should be able to record data, make observations, describe procedures and
include images, drawings and diagrams.

All information related to their research should be stored electronically in a format that allows for easy
retrieval and sharing with other researchers. The format also needs to be flexible enough to adapt to
changing requirements as the research program moves through successive stages.


QA/AC Requirements
The requirements for an ELN are quite different in a QA/QC environment. Quality Departments
typically conduct routine tests. They, therefore, need a structured environment to ensure that they
conduct these tests the same way every time. To do this they use worksheets and/or Standard
Operating Procedures to help guide the analysts through the testing process.




                                                                                                 Page | 40
Sample of a paper worksheet converted to an electronic spreadsheet


An ELN for the QA/QC lab should create an electronic version of your existing worksheet. An ELN
should not dictate how you do business; it should just help you to get it done more efficiently and
effectively.

The freedom and flexibility that is found in the R&D lab gives way to the need in the QA/QC lab to
control the information that is recorded, in order to ensure that it provides a consistent and accurate
base for monitoring production quality. This requires a more structured environment for data
collection that ensures analysts adhere to established SOPs laid out in the worksheet.

Once the worksheet is completed it typically needs to be approved and in many cases that approval
process is multi-layered. An ELN can help to manage and expedite that approval process to ensure it is
followed and completed without anyone having to track down a paper worksheet.

The data that is collected in the QA lab must be available to existing systems such as Laboratory
Information Management Systems (LIMS), Process Information Management Systems (PIMS), and
Enterprise Resource Planning (ERP) systems such as SAP. All of this must be accomplished in an
environment that fully meets the laboratory and regulatory security requirements.

Based on the requirements we have identified for the R&D lab versus the QA/QC lab it is easy to see
why a traditional ELN that has been developed for an R&D lab does not satisfy the needs of a QA/QC
lab. The remainder of this article will focus on providing an overview of how an ELN can be designed to
accommodate the needs of the Quality Department.


A Structured Environment for Data Collection

The starting point for creating a structured environment for data collection is to eliminate manual
transcription of data. Automatically collecting data directly from the instruments ensures that the data
generated by the samples is the data that is recorded in the ELN. There is no room in the QA/QC lab for
inaccurate or inconsistent data that is the result of manual data collection and entry errors.
                                                                                               Page | 41
An ELN that automatically collects data directly from your instruments provides many benefits:

        Eliminate manual data entry
        Reduce transcription errors
        Automate calculations
        Ensure data falls within specified limits


Automate and Control the SOP
In a QA/QC lab Standard Operating Procedures are developed to ensure the accuracy and consistency
of sample data. It is essential that these procedures be followed exactly, for each and every analysis. If
a sample result is out of range the lab knows that it is because of something in the sample and not in
the way it was analyzed.

Ensuring that an SOP is being followed means monitoring and controlling all the parameters involved in
the analysis including:

        Ensuring the appropriate instrumentation is being used to conduct the test
        Ensuring instrumentation has been properly calibrated
        Verifying the analyst is qualified to conduct the test
        Controlling the execution of each specific step of the procedure

Automating the worksheet ensures full control and documentation of every aspect of the analysis.


Integrate With Existing Systems

For many QA/QC laboratories, being able to store data in the ELN would be a duplication of the
capabilities they currently have with their existing storage facilities.

If a laboratory already has a LIMS, ERP or other data management system, it makes sense to use these
applications to store the data collected by the ELN. An ELN that can integrate with these systems will
provide the most effective and productive use of existing resources.

Not only should an ELN be able to store data in these systems, the ELN should also use them as a
source of information that is critical to the SOP. The ELN can query a LIMS for a worklist of samples
that need to be run, or automatically look up calibration records for the instrument that is being used,
or even check sample results against a table of limits for the analysis that is being run.

The ability to interact with a wide variety of existing systems and to fully incorporate those systems
into the automation of the SOP leverages your current investment in technologies.




                                                                                                 Page | 42
Meet Security Requirements
Data security and regulatory compliance are important issues for any QA/QC laboratory. Put quite
simply, data that is captured electronically must be protected from any possible means of corruption at
any point in the creation, collection and reporting system.

Password protection, electronic signatures, audit trails and archiving are all components that can be
implemented to provide the level of security that meets regulatory compliance requirements.


An ELN for the QA/QC Lab

This article has discussed how the requirements for an ELN in a quality environment are quite different
than those in R&D. QA/QC labs have routine tests that they conduct using standard worksheets. An
ELN needs to automate those existing worksheets to make it easy for analysts to use.

In the QA/QC lab, the need for freedom and flexibility found in the R&D lab is replaced by a need for
structure and control.

An ELN that uses instrument interfacing and SOP and approval process management as its core
components can meet QA/QC laboratory requirements in a way that is unmatched by any other
solution. This solution allows the laboratory to create a secure, structured data collection and
information management environment that is based on their established practices and procedures and
is fully integrated with their existing information management systems.




                                                                                              Page | 43
Chapter 3: Understanding the role of ELN
in the Lab




                                    Page | 44
The Automation Dilemma
The automation dilemma exists between customers and vendors. The customer understands their
business and the specific problem that they need to solve, but they don’t fully understand the best way
to use available technology to solve the problems. In fairness to the customer it is always hard to
visualize a solution without seeing it. The vendor understands the technology and knows how to solve
problems with their products. Unfortunately they really don’t understand the specific problems of a
customer.

This is the automation dilemma; two parties who do not really understand each other’s problems and
solutions.


The Laboratory Automation Plan (LAP)
In an effort to solve the automation dilemma, Labtronics Inc developed the Laboratory Automation
Plan (LAP). This plan follows a 4 step process:

    Step 1.     Labtronics engineers perform a site visit so that they can see the lab workflow first
                hand. They interview management to better understand the key problem areas of the
                business. They also spend time with the analysts to get a detailed understanding of the
                workflow and the processes used.
    Step 2.     Labtronics uses the information gained to develop a detailed analysis of the workflow,
                identifying bottlenecks and areas which could be improved by automation.
    Step 3.     Labtronics develops a detailed automation plan to solve the key problems
    Step 4.     Labtronics and the customer review the plan so that there is full understanding on
                both sides of the table.

To better understand the benefits of a Laboratory Automation Plan it is instructional to examine one in
more detail. The following description uses examples from an actual LAP with some of the names
changed to protect the confidentiality of the client.


The Problems
This client is a service testing laboratory that approached Labtronics with a couple of general problems.

Firstly, they had a centralized LIMS that tracked results, but most of the analytical data resided on
paper in a number of satellite labs. Reviewing any data except final results was a very laborious
process.

Secondly, they felt that they should be able to improve operational efficiency by eliminating some of
the paper currently being used in their processes.

                                                                                                 Page | 45
The client had an automation dilemma. They understood the problem, but they did not know which
technology would be best to solve their problem nor did they have a way to go about trying to
understand various options. The client agreed to have Labtronics develop an LAP.


The Analysis - the Role of LIMS
An analysis of the lab’s overall workflow was performed to determine which parts of the lab are
automated and which are not. That analysis led to an understanding of the role of LIMS, which is
illustrated by the chart below (Figure 1).




Figure 1: The Role of LIMS

The chart clearly shows that although the LIMS is an important automation tool in the lab it does not
assist in the automation of the majority of the work being done in the lab. Most of the tasks where
LIMS is not involved are still manual and paper based tasks. These tasks can certainly be made more
efficient using automation.

This is fairly typical for most labs. The LIMS is an important part of the automation solution, but its role
is limited and it plays only a minor role for the analyst at the bench level.

This client had a number of testing facilities across the country that all reported results to a central
LIMS. It was easy for management and for the QC/QA group to view results in the LIMS.

However, the LIMS did not store raw data nor did it store any of the QC data. Without this information
it was next to impossible to really understand the results. If a problem had to be researched or if the
QC department wanted to analyze QC data across a number of sites, the information had to be
collected manually. Each lab had to be notified and they had to manually search through their filing
system to collect the needed data. Clearly this was not an efficient system.


                                                                                                   Page | 46
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab
ELN and the Paperless Lab

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ELN and the Paperless Lab

  • 1. ELN and the Paperless Lab Inc.
  • 2. ELN and The Paperless Lab Reproduction: You are free to copy, reproduce, and distribute this eBook by any means. You must give the original author and publisher credit and you may not alter, transform or build upon this work. Legal Notice: The author and publisher of this eBook have used their best efforts in preparing this eBook. The author and publisher make no representation or warranties with respect to the accuracy, applicability, fitness, or completeness of the contents of this eBook. The information contained in this eBook is strictly for educational purposes. Therefore, if you wish to apply ideas contained in this eBook, you are taking full responsibility for your actions. The author and publisher disclaim any warranties (express or implied), merchantability, or fitness for any particular purpose. The author and publisher shall in no event be held liable to any party for any direct, indirect, punitive, special, incidental or other consequential damages arising directly or indirectly from any use of this material, which is provided “as is”, and without warranties. Produced and Published by Labtronics Inc, 2011 All rights reserved. Copyright 2011 ©Labtronics Inc Page | 2
  • 3. Table of Contents Chapter 1: Introduction ......................................................................... 5 Chapter 2: ELN Primer ........................................................................... 8 7 Great Reasons for Buying an ELN ................................................................................ 9 The Benefits of Making the Transition from Paper to an ELN ....................................... 12 A New Breed of Electronic Laboratory Notebook ......................................................... 16 Reduce the Cost of Data Quality .................................................................................. 19 Grow Green - the right choice for your business and the environment ........................ 22 The Benefits of Web-Based Applications for the Laboratory ........................................ 24 The Paperless Laboratory: Realities and Expectations .................................................. 26 Configuring an ELN for Routine Analyses ..................................................................... 31 Laboratory Resource Management - If it isn’t in real-time, when is it? ........................ 37 Why Doesn’t a Traditional Electronic Laboratory Notebook Work in a QA/QC Lab? ..... 40 Chapter 3: Understanding the role of ELN in the Lab .......................... 44 The Automation Dilemma............................................................................................ 45 The Real Costs of Paper in the Laboratory ................................................................... 53 Laboratory Data - Safety, Security and Traceability ...................................................... 57 Go Paperless and Improve Procedural Execution ......................................................... 60 Keeping Tabs on the Lab - Real Time, On-line Management of Laboratory Workload .. 63 ELN Reduces Regulatory Compliance Costs .................................................................. 66 ELN Cures 4 Common Laboratory Headaches .............................................................. 69 Chapter 4: Examples of ELN installations ............................................ 72 Automated Control and Documentation of Daily Calibration Requirements ................ 73 Error Free Preparation of Reagents ............................................................................. 75 Case Study: Rapid Deployment of an Integrated ELN/SDMS/LIMS Solution ................. 82 Chapter 5: Instrument Integration ...................................................... 85 Page | 3
  • 4. Application Note: Chromatography Workflow with Nexxis iLAB .................................. 86 Choosing the Right Balance Automation Solution ........................................................ 90 Chapter 6: Managing and Planning ELN Projects ................................ 95 Case Study: Rapid Deployment of an iLAB (Integrated Laboratory) .............................. 96 Planning a Successful ELN Project ................................................................................ 99 Project Management – On Time and On Target ......................................................... 107 Paperless Automation Part 1 - Conservative Solution, Radical Technology ................ 111 Paperless Automation Part 2 - Right Down the Middle of the Road ........................... 114 Paperless Automation Part 3 – The “I want it all” Solution ......................................... 118 ELN Pilot Projects Pave the Way for the Paperless Lab............................................... 122 Chapter 7: Legal and Regulatory Issues ............................................. 124 Don’t Hold Your Breath Waiting for a Test Case on Electronic Laboratory Notebook Records .....................................................................................................................125 ELN Meets 21 CFR Part 11 Compliance Requirements ...............................................129 Chapter 8: ROI Calculator .................................................................. 132 Calculating ROI for an ELN Project ............................................................................. 133 Chapter 9: Connectivity to other Lab Systems .................................. 137 LIMS and ELN: 1 + 1 = 3.............................................................................................. 138 What is an iLAB? ........................................................................................................ 141 Application Note: Environmental Monitoring with LimsLink and Nexxis iLAB ............. 147 Nexxis ELN and Nexxis CIM Integrate for Real-Time Chemical/Solution Management151 Page | 4
  • 5. Chapter 1: Introduction I have been involved with Labtronics Inc since its inception, 25 years ago. Initially the company focused on interfacing instruments to LIMS and then expanded to interfacing any lab system. Over the last 5 years we have also been involved in developing other types of laboratory informatics systems. For 25 years we have worked closely with developers of systems such as LIMS, SDMS and ELN, helping them interface their products to instruments and to each other. We have seen the market place from the point of view of the informatics systems developers and at the same time we have worked directly with their customers giving us an understanding of their point of view. This has given us a unique insight into this industry. It is a combination of this unique perspective and our realization that many people do not understand ELN that led us to launch ThePaperlessLab.COM web site several years ago. This web site is filled with technical information that helps users to better understand the tools that can help them reduce or eliminate paper use in the lab. Much of the focus is directed on ELN. This year we decided to take this project one step further, by publishing this book. The purpose of this book, “ELN, and The paperless Lab” is to bring together some of the best articles that have been written about ELN in the last couple of years. This book will be a great reference book for anyone who is in the process of implementing an ELN or considering the implementation of an ELN. It will also be a good information resource for anyone who is interested in the automation of labs. This book is a collection of essays, each of which has been written to stand on their own as separate articles. Rather than try and rewrite them to fit a standard book format, we have decided to leave each one as originally written. You will find some overlap in topics, but this format will allow you to read the essays in any order that suits your needs. The Evolution of Electronic Laboratory Notebooks A very pragmatic view of ELN is that it is an electronic replacement for the old fashioned lab paper notebook. Wikipedia does not indicate when ELN was first invented but I suspect it was the early 1990’s. By 2000, some commercial products were being offered and some early adopters were implementing ELN. In the next 5 years ELN started to become more prevalent. Companies were ‘test driving’ products to give the technology a limited try. Most of this activity was taking place in R&D labs. Page | 5
  • 6. The initial driving force for ELN was to provide a better way to capture Intellectual Property (IP) and the customers most interested in this were synthesis chemists working in pharmaceutical companies. Capturing discoveries for this group was a significant issue and the promise of a better, electronic way, to capture IP was very attractive. Synthesis chemists led the way. Initial commercial ELN products were very much geared to R&D work. What these customers required was a secure way to ‘write’ out their experiments. The work that is done in R&D requires a system that is very flexible – as flexible as a blank piece of paper. An ELN for R&D fulfills those requirements and also prevents alternation of the data, incorporates electronic signatures to ensure proper tracking of IP information and provides better tools for data mining. In 2005 Labtronics Inc was the first company to release an ELN specifically designed for the QA/QC market place. To differentiate it from ‘R&D ELN’ it was given the product class designation “qELN”. Over the next 5 years the R&D ELN gained a solid foothold on the market place and many customers have adopted those products. Much slower growth was seen in the QA/QC labs. For them the concept of an ELN is still very new today. The requirement for a QA/QC ELN is quite different than for an R&D ELN. The QA/QC lab is all about process control. Each analyst should be doing each test exactly the same way. “Flexibility” in documenting work is just not acceptable. This is the main reason for the development of two distinct types of ELN. These differences are further explored in some of the essays in this book. Understanding the differences will help you to better understand your own requirements. In the last couple of years there has been an increase in interest for an ELN for biology and biotechnology. This group also has special requirements. This ELN needs to be more flexible like the R&D ELN, but it also has to deal with more complex data such as DNA profiles. There are now some 30 different commercial ELN products on the market. With the exception of two companies who are focused on the QA/QC side, they all focus on R&D ELN. What do Customers Think? The above section is written from the perspective of a market analyst, but what does the customer think? Atrium Research (Atrium Research & Consulting LLC) has done a number of surveys over the years and is a very good resource for more information. The 2010 Atrium report1 indicates that: - 47% of Biopharmaceutical organizations have at least 1 department using ELN - 18% of QA/QC labs make some use of ELN 1 Atrium Research & Consulting LLC, “ 2010 Electronic Laboratory Notebook Survey” Page | 6
  • 7. - 25% of the market knows little or nothing about ELN - 40% of the market understands the difference between ELN and LIMS (from 2008 study) These numbers confirm what we see in the market place. Much of the “talk” about using ELN is focused on the R&D labs and ELN trade shows focus on R&D products. QA/QC labs are just now starting to consider ELN as a product for solving some of their issues. The essays in this book discuss many of these issues. For the most part customers are not clear about the role ELN, LIMS and SDMS play. Why is this? For one reason, most customers have never worked in a lab that has been automated with all three systems. It is difficult to understand a system if you have never used it. Secondly, software developers are trying to be everything to everyone. A prospect commented to me that a leading R&D ELN developer had told them that their product would meet their LIMS needs. That statement is not true. LIMS companies on the other hand are making significant claims about “ELN functionality” in their product. There is certainly some overlap when you compare ELN and LIMS, but rarely will one replace the other. It is important to understand the basic design of ELN, LIMS and SDMS and their specific purpose. Articles in this book will provide that information and once you understand the differences you will be in a better position to evaluate commercial products. The 2010 Atrium survey also measured ELN perceptions. Participants in the survey who had some interest in ELN or who had used ELN were asked “What statements most closely matched your view of an ELN”: - 42% said an ELN is a portal or entry point into all of the laboratories systems and databases I find this surprising. As far as I know companies selling ELN do not position their product as a portal into other labs systems. In fact most commercial ELN shy away from integrating their product into other systems. The idea of using an ELN as a way to review results in LIMS or to view documents in SDMS is not practical, except in those cases where the ELN generated the data in the first place. The essays in this book will help clarify the role of ELN for your lab. Robert Pavlis President, Labtronics Inc. Page | 7
  • 8. Chapter 2: ELN Primer Page | 8
  • 9. 7 Great Reasons for Buying an ELN Here’s a light-hearted list with 7 real life, day-to-day reasons for starting an ELN project. If your CFO has a sense of humor, this just might work. If not, we have included a “translated” version of the list that even the most tightfisted CFO, COO or CEO will want to buy into. Pick the list that works for you, sit down with “the boss” and get ready for big changes. Real-life Reasons for Buying an ELN 1. Calculators are passé In a world where we can listen to music and surf the web on cell phones, do we really need to pull out a calculator to do the same routine calculations over and over again? Of course not, an ELN can automate those calculations so that they are done the same way every time and nobody ever hits the wrong key by mistake. 2. Pens that work are in short supply It must be one of Murphy’s Laws that the first five pens you pick up when you need to write something down quickly, either don’t work at all or leak ink all over the page so that nobody can tell what you wrote. Use an ELN to record your data electronically and forget all about trying to hang onto your favorite pen, the only one that works. 3. We need to save the trees No kidding. By now everyone must realize that we need to start conserving our resources and one way to do that is to cut down on the amount of paper we use. Replacing paper forms with an ELN at your lab will make a contribution to that effort. Go Paperless – Save the World! 4. Where did all that leisure time go? In the 1950’s Popular Science promised us that the biggest problem technology would create would be what to do with our leisure time. It’s time for technology to deliver on that promise – use an ELN to get more done in less time - and start planning your next vacation. 5. Repetitive Strain Injuries from entering test data into LIMS Repetitive Strain Injury (RSI) is caused by performing repetitive tasks, such as typing, writing, or clicking a mouse. Any kind of manual data entry is not only repetitive it’s also tedious, time-consuming, error prone and downright boring. Let an ELN do that work for you. 6. Brown cardboard boxes are for moving day – not storing lab data Page | 9
  • 10. Does it make sense to take all of your lab data, stuff it in a box and then lock it away, making it a chore to actually go back and see it again? An ELN can give you electronic on-line access to all that data and information and save you a ton of money on storage costs. 7. You would like to get through the year without someone asking for a sample result that was written on the page in your notebook where you spilled the coffee. Another one of Murphy’s Laws? The likelihood of a paper document or notebook getting lost or damaged increases proportionally with the importance of the document. As soon as you see that cup tip over and your last three sips of “tall non-fat latte” splash across the page in your notebook – you know that is going to be the sample, the test, the result that the auditor is going to want to look at during your next FDA audit. Get an ELN that saves all your work as a PDF that can be stored and accessed electronically – and you’ll never cry over spilt coffee again. Translation – Business Benefits of an ELN Project 1. An ELN automates manual calculations, reducing the amount of time analysts spend processing samples and giving them more time to run more samples. It also eliminates manual calculation errors, reducing time spent on secondary review, investigation and rework. 2. Legibility is always an issue with results that are hand written on paper documents – is that number an “8” a “3” or a “5”. Using an ELN to record data electronically eliminates time spent on secondary review and rework due to “legibility” issues. 3. Eliminating paper not only saves trees it eliminates costs associated with purchasing and storing paper supplies 4. An ELN applies the latest technology (web access, industry standard database platforms, etc) to provide faster access to data and information. Laboratory personnel don’t waste time trying to find the information they need, they are able to find the information they want, when they need it. 5. Eliminating manual keying of data delivers all of the benefits outlined in item #2, plus the added advantage of increasing employee job satisfaction by eliminating a tedious and time consuming task. 6. Long term on-site and off-site storage of paper forms and documents is costly and generates added cost and frustration when documents need to be retrieved for problem resolution or audit purposes. An ELN that saves completed forms as a PDF can replace costly physical storage with cost-effective electronic storage that can be quickly accessed. Page | 10
  • 11. 7. Paper documents and forms are always at risk due to loss or damage. A simple spill or a careless misfiling of a document Free ROI Calculator for ELN can result in hours of time being wasted trying to find or Determine the real dollars and cents recreate test results. An ELN can remove that risk by storing value of an ELN project at your lab. field data from electronic worksheets in an industry standard database (SQL*Server or Oracle) and also storing an image of Click here to download. the completed forms and documents in a secure electronic environment. Page | 11
  • 12. The Benefits of Making the Transition from Paper to an ELN The dependence of science on technology grows relentlessly. From the basic application of computational power to undertake scientific calculations at unprecedented speeds, up to the current situation of extensive and sophisticated laboratory automation, black box measurement devices and multiuser information management systems, technology is causing paper notebooks to become increasingly rare in the laboratory landscape. Over approximately the last decade, paper has transitioned from being the unchallenged archive medium for permanent records of scientific experimentation, to becoming a convenient, portable but temporary medium for print-outs and odd notes. In its place the Electronic Laboratory Notebook (ELN) is progressively taking over the role of the preferred system for formal record keeping. But the ELN offers more than just a transition from paper-based working to electronic. The obvious benefits are easier accessibility of information, search-ability, collaboration and sharing. Furthermore, taking paper out of the equation opens up the opportunity to progress towards a fully integrated electronic laboratory, although the systems that we currently use in our laboratories are often a legacy of application-centric approaches that are based on the demands of specific laboratory technologies and are limited by integration difficulties, incompatible file formats, and other technological inconsistencies. The benefits of the transition to an Electronic Laboratory Notebook seem to be obvious, but inevitably there are a number of factors to take into account such as costs, long term preservation of electronic records, the acceptability of electronic records to support legal and regulatory compliance, and the ability and willingness of scientists to work electronically. The costs associated with the transition, and the return on investment will always be amongst the initial, albeit short-term considerations in deploying an ELN. But the true value of the ELN may be long term and therefore be far more difficult to measure since the value will be determined by unquantifiable benefits. There is a growing body of evidence being presented at conferences on Electronic Laboratory Notebooks by companies that have implemented an ELN, showing that the short-term time savings associated with the electronic solution are significant. Astra Zeneca, Biovitrum and Eastman Kodak, amongst others, have all claimed time savings in the order of 10 -15%. But each of these organizations lists a number of other non-quantifiable, long-term benefits such as: Scientists can spend more time in the laboratory It is easier to find information in a searchable archive It is easier to share information Increased efficiency can be achieved through the elimination of paper – no more cutting, pasting, copying, filing, etc. Page | 12
  • 13. There is a reduced need to repeat experiments (knowingly or unknowingly) Data quality (legibility) is improved A smooth transition when people leave the Company – their notebooks are readily accessible. On-line use in meetings – less need to prepare summaries, presentations, etc. when the notebooks can be viewed on-line. This demonstrates to a large extent where the true value lies; that a successful deployment of an ELN can deliver long term benefits aligned to corporate business strategies. As IP protection, knowledge management initiatives, sharing and collaboration rise higher on the corporate wish list, the limitations of paper-based systems become increasingly exposed. It is interesting to look at non-laboratory areas that have undergone an analogue to digital transition and to evaluate the benefits, or otherwise, of that transition. For example general communication, where email has replaced the traditional process of writing letters, putting them in an envelope, sticking on a stamp, and relying on a postal service to ensure delivery. Although there are some well known negative consequences of email, would we forsake the speed and convenience of electronic communication in order to revert to paper? Another example is digital photography; again, speed and convenience are major benefits, relative to taking a roll of traditional film to a processing house for prints to be made, and then to return for additional copies if we wanted to share them, before, of course, turning to the postal service again to facilitate delivery. In the case of digital photography, the ability to capture and upload a photograph to an on-line repository and then share with friends and family anywhere in the world can take place in a matter of seconds. But back to the laboratory; what are the practical benefits of an ELN? Overall, the transition from paper to ELNs offers benefits at two different levels, (a) in terms of business benefit, and (b) in terms of personal productivity. For the business an ELN can bring about productivity and efficiency gains. Furthermore, the development of an accessible, searchable knowledge repository of scientific experimentation helps resolve the Knowledge Management mantra ‘we don’t know what we know’. For multi-site, multinational operations, with the increasing need to share and collaborate with internal and with outsourced functions, a central repository becomes increasingly important. This brings with it some technological challenges about controlled access and IP protection, but as the technology advances, these challenges are progressively being overcome. Personal productivity gains accrue from the elimination of certain paper-based tasks such as cutting, pasting, copying, filing, etc. These tasks can be replaced with more efficient electronic functions. This helps to save time, but it is important to remember that the documentation process itself may be no quicker; typing skills vs. writing skills can vary considerably from person to person. However, a frequently reported benefit of an electronic laboratory notebook is the use of ‘cloning’, basically, copying and editing an existing experiment where only detail changes need to be made. This has Page | 13
  • 14. proved to be a very popular feature that can, in certain circumstances, bring about considerable time savings. Another opportunity that ELNs offer in terms of productivity gains is the witnessing process, often considered a necessary chore, and one which doesn’t rank too highly on anyone’s priority list. The weekly, or monthly, witnessing ‘party’ with paper lab notebooks is a direct response to overcoming this lethargy. But this is another area in which technology delivers potential benefits through timely and automated routing of witnessing requests and deadlines. The witnessing process can be conducted on-line using electronic/digital signatures, and followed up with reminders if no action has been taken. The deployment of an ELN may be justified on measureable short-term gains in productivity, but the true benefit is likely to come from unquantifiable, anecdotal evidence from users as they recount instances where access to the knowledge repository uncovers previously unknown information and identifies others in the organization who have worked on the same or similar products, materials or services. Through the initial phases of an ELN deployment, it is quite common to hear these stories, but over time, as this new way of working becomes the norm, the stories disappear. There’s an old adage amongst scientists that a day or two in the laboratory can save an hour or two in the library. With the current levels of scrutiny of laboratory productivity, if the ‘hour or two’ in the library can be reduced to a few seconds for an on-line search, then benefits will accrue, not only from finding information quickly, but also in eliminating rework. Just going back to personal productivity, one of the interesting observations about ELN deployments in general is the positive feedback from users about the operational aspects of the systems and the personal productivity benefits. This may be partly attributed to well-designed user interfaces and ease of use features, but can also be attributed to the care and attention taken by project teams to engage, encourage and support users through the requirements and deployment phases of the project. Derek Lowe, a medicinal chemist working on preclinical drug discovery in the US, wrote the following in an article published in ‘Chemistry World’ 1: “The electronic lab notebook (ELN) has made me into what I never would have gotten around to becoming on my own: an organised scientist. Structures are drawn on screen, stoichiometries adjusted, literature cited, reagents identified and sourced, the analytical data attached and cross-referenced - oh, it's something to see. And over the years, I would rather have eaten sand than do all that manually - and I'd strongly consider ingesting a sand sandwich rather than go back to using paper now. The transition would be so painful that my documentation would surely end up being even worse than before”. The quotation from Derek Lowe may seem overwhelmingly positive, but it is not unusual to find this level of enthusiasm amongst users of ELNs. However, not all users will see it this way. We’ve talked about the benefits that an ELN can bring, but this is all subject to making the right decisions up front, and doing all of the ground work, with regard to change management from the perspective of technology, laboratory processes and preparing laboratory staff to adapt to the change. Page | 14
  • 15. But furthermore, the laboratory is no longer an ivory tower; it is a critical element in the whole product lifecycle and forms an essential part of the overall workflow and information flow within the organization. The acquisition and deployment of an ELN must take this into account, and consider not only the functional requirements within the laboratory, but also consider how it will integrate with other corporate systems. The term ‘Electronic Laboratory Notebook’ is inherently ambiguous since it is far more than a direct replacement for a paper lab notebook. The mere fact that it is an electronic system will open up opportunities to seek a tight integration with other laboratory and corporate systems in order to extend the productivity benefits. This does raise some technology challenges, as the laboratory is not well served in terms of data interchange and integration standards. Nevertheless, these challenges can be overcome, but this is a factor that needs to be taken into account early in the requirements phase. In summary, the transition from a paper to an Electronic Laboratory Notebook is almost inevitable; the benefits of electronic working, and the capability to meet organizational productivity objectives though sharing, collaboration and other process improvements are unachievable with a paper based system. The evidence from organizations that have already deployed an electronic laboratory notebook demonstrates not only productivity gains, both at a corporate and personal level, but also points to unquantifiable benefits that can be accrued from having a shareable and searchable repository of scientific experimentation. 1 Derek Lowe, In the Pipeline, Chemistry World, April 2010, Available on line at http://www.rsc.org/chemistryworld/Issues/2010/April/ColumnInpipeline.asp About the Author John Trigg is Founder and Director of phaseFour Informatics, a UK –based consultancy specializing in the Electronic Laboratory Notebooks and laboratory integration. He has over 25 years’ experience working in the field of R&D data, information and knowledge management, including 10 years experience of the world’s first enterprise level implementation of an Electronic Lab Notebook in the Eastman Kodak Company. John is author of a number of publications on Electronic Laboratory Notebooks and Knowledge Management in the Laboratory and has presented papers and run workshops at conferences in the UK, Ireland, mainland Europe, USA and Australia. John is also the founder of The Integrated Lab website. He was the recipient of the 2000 International LIMS Award and is currently the Chairman of the Automation and Analytical Management Group of the Royal Society of Chemistry. Page | 15
  • 16. A New Breed of Electronic Laboratory Notebook What is an Electronic Laboratory Notebook? The Collaborative Electronic Notebook Systems Association (CENSA) describes an Electronic Laboratory Notebook (ELN) as follows: “An Electronic Notebook is a system to create, store, retrieve, and share fully electronic records in ways that meet all legal, regulatory, technical and scientific requirements.” This is a very broad definition that can encompass a number of possible options. As a result specifications for an ELN can vary dramatically, making selecting an ELN quite difficult. In evaluating an ELN it is important to consider your specific requirements. Is a blank page what you really want? When most people think of an ELN, they visualize an electronic version of a traditional laboratory notebook where a screen displays the notebook, and allows the analyst to do anything that they could do in a paper notebook. The added benefit of an ELN is being able to electronically store and retrieve the pages in the notebook. In a purely R&D facility, this concept can work well. It is an advantage to have maximum flexibility – a blank page, if you like. As we move closer to a QC environment, the requirement for an ELN begins to change. The freedom that is found in the R&D environment is no longer the norm. The ELN for a QC lab needs structure. There is a need to control the information that is recorded in order to ensure that it meets requirements and standards. Unlike the R&D environment, it is not acceptable or desirable to record any observation or any data that the analyst feels is appropriate. Instead the requirement is for a much more controlled set of data. For example the data needs to be associated with proper sample ID’s, and tests need to be carried out according to accepted procedures. The visualization of such an ELN is no longer a blank page, but well-defined forms, with rules applied to control the analysis and the analyst. It is important when considering your ELN requirements to understand the kind of data that is being collected and the purpose for collecting the data. Leverage your existing data management capabilities The definition for an ELN includes the need to “store, retrieve and share fully”. Everyone certainly requires this functionality, but does it need to be part of the ELN? For many laboratories, the ability to Page | 16
  • 17. store the data in the ELN would be a duplication of the capabilities they currently have using their existing storage facilities. If a laboratory already has a LIMS, ERP or SDMS (scientific data management system), does it not make sense to use these applications to store the data produced by the ELN? These systems have already been designed and implemented for the purpose of storing and reporting laboratory data. Introducing an ELN with a separate data storage capability could be an unnecessary duplication of functionality. An ELN that can integrate with existing systems, leveraging their capabilities, is going to provide the most effective and productive use of resources. Nexxis ELN – A New Breed of ELN As we have seen the definition of an ELN is very broad and no commercial ELN meets all of the requirements equally well. In selecting an ELN it is important to understand which functionality is most important to your organization. Nexxis ELN is a powerful new breed of ELN that meets laboratory requirements in a way that is unmatched by any other solution. Using SOP management as its core component, Nexxis ELN allows the laboratory to create a structured data collection and information management environment that is based on their established practices and procedures and is fully integrated with their existing information management systems. Structured Data Collection At the core of Nexxis ELN is the ability to automate and enforce the carrying out of analytical SOPs. A Nexxis method not only guides the analyst through each step of the SOP, it also becomes a single access point for all of the information resources required for monitoring and documenting the SOP. The Nexxis Method for a specific SOP can be designed to ensure that the proper instrumentation is used, that the instrumentation has been calibrated according to schedule, that only analysts that are fully qualified are performing the analysis, that analysts comments and observations are stored along with the data, and so on. The possibilities are endless because of the flexibility of Nexxis ReDI technology. Integration with laboratory instrumentation Nexxis ELN collects data directly from laboratory instruments, in real time, using a variety of technologies including PCs, tablets, notebooks, PDAs, wireless systems, etc. As Nexxis ELN guides the analyst through each step of the SOP, it also manages all communications with the instrument including sending commands to the instrument as well as collecting data. The sophistication and flexibility of Nexxis’ integration with laboratory instruments fully supports the structured data collection environment created within the Nexxis method. Page | 17
  • 18. Integration with Information Management Systems Unlike other Electronic Laboratory Notebooks, Nexxis ELN is designed for maximum flexibility when interfacing with existing data storage applications such as LIMS, ERP and SDMS. This integration can be a two way street. Instead of viewing these systems as simply a place to store data, Nexxis ELN can use them as a source of information that is critical to the SOP. Nexxis ELN can query a LIMS for a worklist of samples that need to be run or automatically look up calibration records for the instrument that is being used or even check results against a limits table for the analysis that is being run. A unique strength of Nexxis ELN is its ability to interact with a wide variety of existing systems and to fully incorporate those systems into the automation of the SOP – at the time of analysis. A Best of Breed Solution Nexxis ELN combines the most advanced technology for data collection and SOP automation with the ability to integrate with existing LIMS, ERP and SDMS applications. The result is an Electronic Laboratory Notebook solution that integrates instrument data collection and analysts input with laboratory procedures and systems within a controlled and automated environment. Page | 18
  • 19. Reduce the Cost of Data Quality In today’s competitive and challenging economic climate laboratories face a real challenge as they balance the need to maintain the high quality of the data that they produce while having to cope with the necessity of keeping operating costs at a minimum. One way to address that challenge is by introducing automation and control over the everyday laboratory tests that are carried out manually and recorded on paper forms or in notebooks. These paper based analyses depend on costly and time consuming manual review procedures and investigations to ensure data quality. With these manual procedures, errors are often caught after the analysis is complete so there is also an added cost for rework that can be prevented if procedural errors and omissions are prevented at the time of analysis. In this article we will show how an Electronic Laboratory Notebook (ELN) for Routine Analyses meets the challenge of maintaining or even improving on the high level of quality that already exists while reducing the cost of data quality on three fronts: 1. Reducing the amount of time spent on data review 2. Reducing the amount of rework that the laboratory needs to do 3. Reducing the amount of time spent on investigation and resolution when problems do occur Spend less time on review Paper-based, manual processes are inherently open to errors in data recording, calculations and transcription. There is a rule of thumb in the industry that every level of manual data transcription incurs a 3% - 5% error rate. So the two simple steps of recording a sample result manually and then keying it into a software application like Excel or LIMS, will add a 6% - 10% margin of error to the data. Of course a 6% - 10% error rate is unacceptable, so laboratories need to carry out thorough multi-level reviews to confirm the quality and accuracy of the manually recorded data. Each review takes time and often requires a senior person, so there is a significant cost to the laboratory. Manual processes are also open to risk of error in procedural execution - forgetting to complete a step in a process, using an instrument that hasn’t been calibrated, selecting a reagent that has expired, etc. Review processes also need to be in place to catch any actions, or lack of action, that may have occurred during the analysis that would affect the quality of the end results. Having to manage paper documents through a review process can be also be costly and be an exercise in frustration. File folders can get “lost” in somebody’s “In” tray. If a customer calls in to find out if their test results are ready, there can be a frantic search to see whose desk those results are on and if Page | 19
  • 20. they have been approved or not. The amount of time spent on reviewing results can be extremely inefficient simply because everything is recorded on paper. An ELN for Routine Analyses reduces the amount of review that laboratories need to conduct for their routine analyses and simplifies the process of carrying out the review. Automated data collection, calculations and recording eliminates manual errors and the need to review for manual errors “Right first time” procedural control ensures that SOP requirements are met every time eliminating the need to review for procedural errors On-line management of electronic documents eliminates “paper shuffle”, simplifying the review and approval process Spend less time on rework Whenever the quality of a test result is in question, valuable personnel time has to be diverted away from regular lab activity and over to determining the cause of the possible errors, correcting the situation and rerunning the test. In addition to the time costs, the cost of any supplies that are used in the process of the test (solutions, reagents, etc) is increased when samples need to be re-analyzed. As we have already seen, the automation and procedural controls that an ELN for Routine Analyses provides are going to reduce the amount of rework that needs to be done by reducing the number of errors that occur in the laboratory. In addition, speeding up the review and approval process by managing it on-line means that any problems that do occur are discovered sooner and rework is assigned faster. In addition to those two benefits, there is one more way that an ELN can speed up the rework process in order to reduce costs for the laboratory. For most routine analyses, the sample result from the test is expected to fall within certain limits or test specifications. An ELN for Routine Analyses can apply those specifications to each sample result, as it is collected or calculated, to see if it is within specification. If a sample is out of specification it can be highlighted so that the analyst will know right away, at the bench level, that something needs to be done. They can then take immediate action to either rerun the sample or to ensure that all of the necessary materials are retained in order to facilitate a proper investigation of the result. Reducing the possibility of errors, automating the process of identifying errors and speeding up the process of initiating rework are all benefits that an ELN for Routine Analyses can introduce to reduce the amount of time spent on rework and the cost of rework for a laboratory. Page | 20
  • 21. Spend less time on problem resolution With all of the automation and control that an ELN for Routine Analyses can provide, there will be fewer errors and problems for the laboratory to investigate and resolve, so less time will need to be focused on these activities. However, even in this controlled environment problems are going to occur. For example, an analysis may use a reagent that the laboratory purchases from an outside source. The supplier may discover that there is a problem with that reagent and send the laboratory notification that results for any tests that used that reagent may not be accurate. The laboratory then needs to determine the scope of the problem - how many samples may have been affected, how many results have already been reported, etc. In this scenario an on-line, electronic system delivers significant benefits and cost savings over a paper- based system. Instead of having to search through boxes of documents that might be stacked away in a store room or at an offsite storage facility, one person can do a quick on-line search to find out exactly which samples may have been affected by the suspect material. The sheer speed and ease of searching electronically combined with the accuracy of an electronic search provides a clear advantage over searching manually. The laboratory spends less time identifying the extent of the problem allowing them to act quickly and effectively to initiate an appropriate resolution for the problem. Conclusion Laboratories that use an ELN for Routine Analyses to transfer their paper based processes into highly automated and controlled electronic Free ROI Calculator for ELN processes are able to spend less time on review, rework and problem Determine the real dollars and cents resolution without sacrificing the high standards of data quality that are value of an ELN project at your lab. critical to their success. Click here to download. Lowering the cost of quality can make the laboratory more profitable and more competitive by lowering their internal costs for each analysis. Spending less time on monitoring quality can increase laboratory sample handling capacity opening up opportunities to bring new clients on board while maintaining high standards of quality and service. Page | 21
  • 22. Grow Green - the right choice for your business and the environment Deciding to “grow green” - improving business capabilities while simultaneously making the right environmental choices - is a choice that forward looking organizations are making in order to ensure long term success and sustainability for both their business and for the world we live in. Laboratories that are currently using paper worksheets and SOPs to carry out their everyday routine analyses can make the choice to “grow green” by transforming their paper based processes into online, electronic procedures that deliver real benefit to their business… Making them more efficient and more productive Reducing operating costs Increasing revenue and profitability … and also deliver a strong “green” advantage on a daily basis. How much paper can a laboratory save? At Labtronics we are working with a life sciences company that has selected Nexxis ELN to create electronic versions of the paper forms and documents that they are currently using in their QA department. Their decision to use Nexxis ELN is based primarily on the improved efficiency that they will gain in workflow management, input validation and automated calculations and by having online access to their electronic forms rather than having to spend time searching for paper documents. However, they are also able to estimate the green advantage that an ELN will provide by reducing paper usage. Their QA department performs approximately 12,000 tests a year and each of those tests uses a pre- printed form. The forms vary in size from one page to five pages, but in some cases they also attach print outs of instrument data so the final data packet for a test could be up to 30 pages. On average a data packet is somewhere between 5 and 10 pages, so their estimate is that they will save between 60,000 and 120,000 pages per year in that one department alone, by using ELN to manage their test data and documentation electronically. Page | 22
  • 23. What is the environmental impact of not using 100,000 pieces of paper per year? If you go on-line and type in the question “How many pieces of paper come out of one tree? “,one common answer is that 1 tree produces 8,333.3 sheets of paper. Using that number, we can calculate that ELN saves approximately 12 trees every year – one tree every month, or 1 tree for every 1,000 tests that they run. Saving twelve trees is a great step in the right direction for one department in one lab. If we multiply that by all of the laboratories that use paper documents for routine testing on a daily basis, then we can clearly see that there is a significant environmental advantage to having laboratories “go paperless” for their routine analytical procedures. Grow Green, the right choice Take the “green advantage” of reducing paper use. Add on the benefits of eliminating the costs of purchasing, managing and storing paper. Toss in the improvements in workflow management and test execution. It all adds up to “growing green” as the right choice for your business and for the environment. Page | 23
  • 24. The Benefits of Web-Based Applications for the Laboratory The increased opportunity to use web-based applications brings significant benefits to a number of work environments including the laboratory. Primary among these benefits are issues related to the ease of installation and validation; the advantages that the architecture of these applications provide; and the ability to potentially have multiple users access the applications from a variety of locations. Specific advantages are detailed below. Ease of Deployment The use of web-based applications significantly reduces client-side issues such as software deployment, management and updates. Installation is as simple as pointing the browser to a url. The client of web- based applications is always consistent across all of your workstations. No need for scheduling access times to physical PCs and adjusting work schedules of users. Less Validation Validation activity related to installation and operation can be significantly reduced as a result of the removal of the requirement for individual physical installation processes on PCs. The absence of a traditional client application removes the requirement to spend time and resources testing the install of that client on individual PCs. Tiering of Components Consider a traditional PC-based application that includes everything required to run (the user interface, data storage, business logic, etc.). This configuration can be viewed as single tiered or 1-Tier. The primary drawback of this approach is the lack of separation of components resulting in a lack of scalability. A 2-tier architecture is essentially a terminal-to-server or browser-to-server environment. The client usually handles the display, while the server handles the information storage. The business logic may be handled in either or both of these levels. The basic model of a web server pushing pages to a browser can be considered an example of 2-tier. This improves upon scalability, but still lacks a high degree of separation of components thus restricting scalability. The typical approach today for business and web applications is a 3-tier architecture. In a typical example of the web browser acting as the client, an application server handles the business logic and the database is managed in a separate tier. Page | 24
  • 25. Breaking down the function of any of these tiers further leads to an n-tier environment, which further increases the potential for easy scalability. It typically results in a more modular approach with the potential to scale to your particular needs. A web-based application designed to be n-tier can be run from the full range of a single PC deployment, all the way up to a large-scale enterprise installation. Reduced Client Hardware Requirements Web-based applications have lower hardware requirements than locally installed programs. Since the application is run on a server, the users are not likely to encounter frustration related to an underpowered PC running a traditional application. Multi-User Environments Web-based applications by design are able to be accessed and used by multiple users from multiple physical locations, all at the same time. Users simply need to be able to access the server resources over the network in order to launch and interact with the system. Centralization Administrative costs are reduced by centralizing data storage and administrative activity. This decreases risks of data loss by users as a result of local PC activity (i.e. hard drive crashes and viruses). This also significantly improves aspects related to disaster recovery and business continuity planning. Use of Standardized Technologies Since web-applications are designed around web standards, training for both end users and administrative members are simplified. In addition, the use of standardized technologies provides a degree of future-proofing the application over time as new operating systems and technologies arise. Conclusion Applications that are web-based have significant advantages over traditional standalone or client/server applications. These advantages result in the savings of time and resources in today’s workplace. Installation, administrative and management tasks are reduced through the use of these technologies and architectures. Training and administrative tasks are also simplified. The centralization of data storage saves administrative activity, related to backing up data and potentially restoring systems. The use of web technology allows systems to be presented to users through a mechanism that they are comfortable with – a web browser. Page | 25
  • 26. The Paperless Laboratory: Realities and Expectations Is it possible for a laboratory to become fully paperless with the technology available today? The answer is ‘yes’ – while the process may not be painless, it does offer tremendous improvements in both the efficiency and quality of the data collected. Laboratories are highly automated, but much of that automation is in the form of instrumentation and instrument data systems. When you look at the flow of information and the management of daily activities in laboratories, you quickly realize that much of this is still performed manually. The Laboratory Information Management System (LIMS) is the major system used to automate a lab, and its use is quite prevalent; it is used to track samples and their results, and can also be used to produce a work list (although this is often produced as a printed report). The LIMS can also be used to receive sample results electronically from instruments. A recent survey indicated, however, that although many companies may have a few instruments interfaced, very few labs have all of them interfaced and a significant number have no instruments integrated. Where integration does exist, it is usually fairly basic. Results are sent to the LIMS, but work lists are usually not sent to the instrument. The information collected is limited to what that specific instrument produces, and much of the associated metadata is missing. LIMS is not a particularly good tool for managing workflow in a laboratory. This may come as a surprise to the reader, but LIMS has a fundamental limitation in its ability to control workflow. Since it was originally designed to store sample information, it is not involved with the analyst at the bench level, in real time, minute by minute. It does not control the testing or the analyst doing the testing, and as a result the LIMS has limited control over workflow. Although instruments take centre-stage in a laboratory, the reality is that much of the work is still manual. Processes such as the preparation, weighing and movement of samples are usually all manual; taking measurements with simple instruments such as a pH meter, making reagents and making visual observations are also manual. Many times, these manual steps use paper to both control the process and to collect data onto paper forms. WHY IS PAPER STILL SO PREVALENT? People like paper – they like to hold it and read it. There is some inherent comfort in creating paper – perhaps it makes us feel productive. It is also accepted that a signature or written sign-off somehow validates the data. Page | 26
  • 27. Since existing procedures were specifically designed for paper, they also enforce the use of paper. It is interesting to watch people move from paper procedures to electronic ones; they still want to maintain their current procedure, even though it is not suitable for an electronic environment. To be successful, the procedure needs to be redesigned for the electronic system. This is time-consuming and complicated, and is one of the key reasons why people don’t automate. In general, laboratories use too many diverse software systems; in addition to the LIMS, there is the electronic laboratory notebook (ELN), the scientific data management system (SDMS), the chemical inventory, the training records module, the stats package and so on. Having all these systems is not a problem in itself; the real problem is that these systems do not function as one unit. There is no connectivity between them, and this means that manual paper procedures are used to move data from the one to the other. The integration of systems is key to eliminating both manual procedures and paper. CAN A LABORATORY BECOME FULLY PAPERLESS? Tools are available today to remove at least 95 per cent of the paper in a laboratory. In order to achieve this, it requires a change in procedures and a high level of integration between systems. The following simple principles must guide the change: No piece of information should be entered more than once No piece of data should be written; it must be entered directly into a software system Data already in a system needs to be readily available, where and when it is needed Take the simple example of an ELN and a LIMS. Typically these are two separate systems, and in order for data to go from one to the other it must be manually transcribed. This dramatically reduces the value of the two automated systems. Following the above principles we can see how LIMS, ELN and other informatics systems can interact without using paper or manual processes: Sample information in LIMS must be available when it is needed in the ELN Results are recorded once in the ELN, and then automatically transferred to LIMS ELN, should be able to connect to the training module, check the analyst’s training records and prevent them from proceeding if they don’t have the correct level of training Training information – such as date of training and version of course – should be automatically added to the collected data as metadata. Page | 27
  • 28. ELN should also be able to interact with other systems such as chemical inventory and instrument calibrations in the same way Completed ELN worksheets should be saved electronically (PDF) and sent to SDMS for long- term storage of the raw data. Sample results in LIMS should include a direct link to the raw data in the SDMS so that it is easy to look up the information. Integration is the key to making this happen. Each system operates as an independent application – but when integration is complete, they function as though they were one system, eliminating manual steps and the need for paper. Is this integration available today? The answer is ‘yes’ – but only indirectly. The individual systems have not been designed to work well with each other. There are no integration standards and, despite the efforts of a number of groups over the last 15 years, no standards are expected in the near future. The solution is to use a third-party integration tool, like LimsLink, that is configurable, generic and able to integrate just about any system. Using LimsLink allows laboratories to continue to select ‘best of breed’ products for each application with the understanding that LimsLink will be able to provide the integration with other systems. Laboratories also have the flexibility of replacing or updating one application without affecting the integrity of the whole system. With LimsLink providing the integration between systems, there is no technological reason why the whole process of managing samples and generating results cannot be paperless. WHAT ABOUT WORKFLOW CONTROL? Workflow control can be divided into two different processes: control of the individual analyst and control of the laboratory as a whole. Workflow control of the individual analyst requires that a system control their every action on a minute-by minute basis. The system should be sophisticated enough to prevent the analyst from making a mistake. This can only be accomplished by a system working at the bench level, in real time, as the analyst is performing their job. The goal is to eliminate any variation from analyst to analyst, and this cannot be accomplished if there is paper involved in the process. Everything needs to be electronic and automated. Page | 28
  • 29. Each step of the analysis process needs to be controlled, and this control needs to be automatic and – for the most part - transparent to the user. Examples of having full control over the individual analyst and the process include being able to: Validate the correctness of the data in real time Check training records before the procedure is started to ensure that the analyst has been trained. Check that the selected instrument is calibrated Confirm that the selected batch of reagent has not expired This functionality is available in Nexxis ELN, an ELN for the QA/QC lab that controls both the test that is being run and each individual step in the test. With Nexxis ELN, the technology exists today to make all of this possible. Once implemented, the whole process becomes paperless. But what about workflow control of the whole lab? Can it be a paperless process? Workflow control of the whole lab deals mostly with scheduling and allocation of resources – both equipment and human. Many systems claim to have ‘workflow management’ capabilities, and they do provide some aspect of the functionality – but despite these claims, true workflow management does not exist as a commercial offering. Until it does, labs will not be completely paperless. SO WHAT IS COMING DOWN THE PIPELINE? Perhaps the most interesting development in the last couple of years has been the introduction of a new type of laboratory system called an iLAB or Integrated Lab. This system is a total lab solution that enhances existing systems, like LIMS and chromatography data systems (CDS), by integrating them and adding missing functionality such as real-time workflow control. The system works at both the bench level and the lab level, giving it the potential to provide complete workflow control in the future. For the analyst, the iLAB functions in a similar way to Microsoft Outlook. It provides a work schedule, messaging system and planner, as well as a simple way to access the various applications operating in the lab. It becomes the analyst’s dashboard and access point to their work, providing easy access to the LIMS, ELN, SDMS and CDS at the same time. For the manager, iLAB provides a control and real-time monitoring system for the whole lab. A resource shortage is easily identified; approaching deadlines are highlighted; resources are rescheduled as needed; and problems in the lab are automatically flagged so that immediate corrective action can be taken. With the introduction of the iLAB the possibility of a paperless lab has taken a huge step forward. The key is the ability to integrate independent applications into a single system that provides real-time Page | 29
  • 30. automation and control at every level in the laboratory, eliminating manual processes and the paper work that goes with them. The process of going paperless still won’t be painless – but it will deliver tremendous improvements in both the efficiency of the laboratory and the quality of the data collected. Page | 30
  • 31. Configuring an ELN for Routine Analyses In laboratories that are performing routine analyses on a regular and on-going basis, there are real advantages to having an ELN that simply records results and observations. Even more benefit can be delivered to the laboratory by expanding the role of the ELN, making it a pro-active component controlling the analytical process and ensuring that every aspect of an SOP is being fulfilled. In this article we will take a step by step approach to configuring an electronic laboratory notebook, starting with the most basic implementation and then showing the additional layers of automation, logic and control that can be applied and the additional benefits that are introduced at each step of the way. Step 1 – Start by Eliminating the Paper The most basic goal of an ELN for Routine Analysis is to move from paper based systems to electronic systems. So we can start by simply doing that, taking existing paper worksheets, documents or SOPs that are used on a regular basis and creating simple electronic versions that can be managed by the ELN. It’s a real eye-opener to see how much benefit can be delivered by taking that first step and removing the costs and inefficiencies associated with managing paper. Eliminate illegibility problems created by hard to read manual data recording An immediate advantage for even the simplest electronic worksheet is that you completely eliminate the problem of having to decipher results that are hard to read because of illegible handwriting. A simple electronic worksheet that lets analysts key in results, eliminates any doubts surrounding “legibility” Eliminate problems due to lost or damaged paper forms Paper forms and note books are extremely vulnerable to being misplaced or exposed to all kinds of damage in the laboratory environment. With a simple electronic form we can quickly eliminate those possibilities. Simplify management of the worksheet lifecycle Even if we assume that paper worksheets never get lost or damaged, we still need to deal with physically moving the paper through the cycle of scheduling, monitoring and reviewing completed worksheets. Knowing where a certain worksheet is in that process can be a real challenge when you are dealing with paper. Page | 31
  • 32. Eliminate paper storage and retrieval costs Moving from paper to electronic documents not only saves on physical storage costs, it also reduces document retrieval time with direct on-line access to completed worksheets. Provide better access to data With a paper system, when you finish your testing you still have a lot of work to do to make that data available within the organization. Even a simple electronic worksheet can be setup to store results in a database, where it is immediately accessible and ready to use. So you can see that simply moving from paper to electronic documents delivers real and significant advantages by increasing confidence in the data that is reported, simplifying management processes, reducing storage and retrieval costs and providing better access to data. Step 2 - Add automated data collection, calculations and limit checks With a simple, basic electronic worksheet in place, we continue to configure our ELN by adding automation capabilities that deliver added value when executing routine analyses. Collect data directly from instruments The simple worksheets that we have discussed so far have depended on the analyst to key in test results, which is an improvement over writing them down on a piece of paper but it is still a process that is open to error. There is a rule of thumb in the industry that every level of transcription Nexxis ELN includes an incurs a 3 – 5% error rate. We can eliminate that possibility for error by Instrument Library that simplifies connecting with the lab instruments and collecting data directly from data collection from over 400 of the instruments right into the electronic worksheet. the most popular laboratory Instead of manually entering results, analysts can automatically collect instruments. and record data with a single click of a button. With that one additional layer of automation we ensure that the data generated by the instrument is the same data that is recorded in the worksheet, each and every time. Automate calculations to ensure consistency and accuracy Once the data has been automatically collected into the worksheet, it makes sense to automate the manual calculations that the analyst may need to do in order to produce a reportable result. These can include weight corrections, applying dilution factors, averaging of results and so on. Our users have told us that if there is one place in the lab where mistakes occur on a regular basis it is with manual calculations and that significant time needs to be spent checking and correcting calculation errors. When we automate these functions for them in the electronic worksheet, they not Page | 32
  • 33. only save time for the analyst, they also get a 100% reduction in calculation errors and get back the time that is being spent reviewing the manual calculations. They now have a consistent, accurate and documented process for calculations - that is being applied each and every time. Automate limit checks A result that comes directly from an instrument or that is the result of an automated calculation is usually expected to fall within certain limits or test specifications. Another layer of automation that we can build into our ELN is to apply those specifications to each sample result, as it is collected or calculated, to see if it is within expected limits. If a sample is out of limits, it can be highlighted so that the analyst will know right away, at the bench level, if a sample fails the limit check. They can then take immediate action to either rerun the sample or to ensure that all of the necessary materials are retained in order to facilitate a proper investigation of the result. Figure 1 Automate limit checks so analysts know right away if samples are out of specification That completes the next step in configuring our ELN for routine analysis, taking the simple electronic worksheet that we started with and adding automation that reduces analysts’ workload and increases the consistency and quality of the process, by automating basic day to day data management functions. Step 3 - Provide step-by-step control over execution of the SOP The next step in configuring an ELN for Routine Analyses is to add a layer of logic to control completion of the electronic worksheet. In an environment where you are executing routine tests on a repeated basis, an ELN can be used to create a very controlled environment that ensures that every aspect of an SOP is being followed and that procedures are carried out the same way, every time. Page | 33
  • 34. Use Logon ID to control access to worksheets We can start by controlling access to the electronic worksheets based on the user that has logged onto the system. Analysts can be limited to only working with worksheets that they are authorized to work with. If an analyst isn’t authorized to run a certain test, then that analyst won’t have access to the worksheet for that test. Assign specific instruments to specific tests We can also apply the same principle to equipment and instrumentation that is used in the analytical process. Electronic worksheets can be associated with specific pieces of equipment in the lab that meet the requirements of the SOP. If a weighing application requires a balance that weighs to 5 decimal places then the worksheet can be setup to only allow analysts to use balances that meet that requirement. Figure 2: Analysts can select from a drop down list of balances that meet the requirements of the SOP. Ensure that each step in the SOP is completed correctly before continuing The worksheet can also be setup to provide step by step access to the procedure, only allowing the analyst to move to the next step if they have fully and accurately completed all the requirements for the current step. For example, in Fig 2 you can see that an error message has been generated because the analyst tried to take a pH reading for the first buffer without entering a buffer Lot number. You can also see that the analyst can’t proceed to take a reading from the next buffer until the first reading has been successfully completed. Figure 3 Warning messages ensure that analysts follow SOP requirements Page | 34
  • 35. Include conditional branches (calibration, out-of specification) Logical controls can also be incorporated into the electronic worksheet so that if a particular condition occurs (an instrument needs to be calibrated or a result is out of specification) the worksheet can branch to a path that takes the analyst through the right steps to follow for that condition. For example if a balance needs to be calibrated, the ELN worksheet can automatically branch to a calibration procedure that needs to be successfully completed before continuing with the analysis. Real time control over the execution of the analysis ensures that the SOP is followed, each and every time. Step 4 - Create a fully integrated informatics infrastructure We have one more layer to add before we finish configuring our ELN for Routine analyses – connecting the ELN with other laboratory systems. One of the strong advantages that we have seen of moving from paper to PC is that electronic data is more accessible. So it makes perfect sense to share data and information between the ELN and your other applications. Instead of making analysts access a number of different applications to retrieve the information they need or to update applications, a fully integrated informatics infrastructure delivers information to the analyst and automatically updates other applications as work in the ELN is completed. Connect with LIMS… An obvious and common example is to automatically send sample results from the ELN to LIMS. But that is only half of the equation. LIMS stores sample information, results from other tests, limit tables, etc, that is important to the analytical process. Rather than have the analysts looking up this information it is more efficient to have the ELN automatically retrieve this information from LIMS and deliver it to the analyst as they are doing the analysis. The exchange of data between the ELN and other systems is best if it is a two way exchange and if it takes place in real time at the point of analysis. Connect with inventory management… Another good example of two way information exchange is to have the ELN worksheet interact with an inventory management system. The worksheet can be setup to collect information from a bar code on the container of a solution that is being used in a step of the worksheet. Page | 35
  • 36. The ELN can use that information to query an inventory system to confirm, right then and there, that the solution is the right one for that step and that it has not passed its expiry date. When the step has successfully completed, the ELN can automatically update the inventory to reflect the amount of solution that was used in that step. Connect with any informatics application… That principle of real time integration can be applied to the automated transfer of information back and forth between the ELN and virtually any informatics application (calibration management, training records, etc). A fully integrated informatics infrastructure ensures that the information contained in all of your systems is automatically included and updated as analyses are carried out. Configuring an ELN for Routine Analyses – step by step We have seen how an ELN for Routine Analysis can deliver immediate benefit by simply eliminating paper and then be built up from that point to include automation of manual tasks, control over SOP requirements and integration with other informatics applications, delivering increasing benefits at each step of the way. A properly selected ELN will allow you to select where in that process you want to start with the implementation. It will let you convert paper worksheets into simple electronic documents as a starting phase and then add automated data collection and calculations as needed. When all of the automation has been added the result is a sophisticated electronic laboratory notebook that transforms paper based manual analyses into electronic processes that are fully integrated into the day to day operation of the laboratory. Page | 36
  • 37. Laboratory Resource Management - If it isn’t in real-time, when is it? Management of laboratory resources (i.e. personnel, inventory and instrumentation) has developed in two directions - paper based systems and electronic systems (spreadsheets, stand-alone applications, LIMS modules). Both systems are used to record and store information regarding resource suitability, availability and usage. Both of these approaches suffer from two inherent drawbacks: 1. They are open to inaccuracies due to errors and omissions because they depend on laboratory personnel to manually keep them up to date and accurate. 2. They are not able to control resource use because they are not directly connected with the activities in the laboratory that use resources. In this article we will see how both of these drawbacks can be eliminated through real-time, event driven integration of resource management with laboratory activities. What is real-time, event driven integration? In the context of laboratory informatics, real-time, event driven integration refers to the ability to transfer information between two separate processes or applications - at precisely the time that the information is needed or generated. A specific event is used to identify exactly when the transfer of information should take place. A simple example is that of using an interfacing solution like LimsLink to transfer data from a laboratory instrument to a LIMS. As soon as the instrument creates a result, LimsLink captures that result and transfers it to LIMS. The integration is driven by a specific event (generation of the result) and it is happening in real-time (as soon as the result is available). How does that get applied to resource management? As we mentioned earlier there are two drawbacks to resource management that want to resolve. We want to be able to control the use of resources and we want to be sure that the information we have about resources is always accurate and up to date. So there are two points, where we can apply real- time, event driven integration - when resources need to be used and when resources are created or updated. Page | 37
  • 38. Example A chemist needs to weigh out 5 grams of chemical A. To do that the chemist needs to use two resources - a balance and chemical A. Without real-time event driven integration, the chemist needs to take a number of manual steps in order to make sure that these two resources are available and suitable - does the balance meet the precision requirements of the SOP, has the balance been calibrated, is the material that they have in their hand actually chemical A and is it within its expiry date? Most of the time, those checks will be done and done correctly. But because they are manual processes, there will be occasion when errors and omissions will occur. With real-time, event driven integration that single event - the need to weigh 5 grams of chemical A - will initiate real-time integration with two applications. There will be an automatic check with the calibration management application to confirm that the balance has been calibrated and that it meets the SOP requirements. There will also be an automated check with the inventory management application to confirm the suitability and availability of chemical A. The next event, actually weighing out the material, provides another opportunity for real-time integration. Instead of depending on the analyst to subtract the 5 grams of chemical A from inventory, we can use real-time integration to automatically adjust the inventory level. When a resource is needed - real-time, event driven integration can automatically check to see if it is available and if it meets the requirements for the procedure (is the analyst fully trained, is the instrument calibrated, is the chemical within its expiry date). When a resource is used or created - real-time, event driven integration can automatically update the application managing that resource (record completion of training, record calibration of instrument, adjust inventory levels) How do you create real time, event driven resource management? The very first step in creating real-time, event driven resource management is to get rid of paper. Paper based systems can’t be automated and they can’t talk to each other. Your resource management applications (training, inventory, calibration) need to move from paper (or spreadsheets) to database applications that can be queried and updated in real time. This can be done within LIMS or using stand-alone applications. The key is that these applications need to be able to communicate with other applications. Page | 38
  • 39. You also need to transform the many resource intensive activities in the laboratory, like sample preparation, that are paper based. An Electronic Laboratory Notebook (ELN) can replace that paper with electronic forms that control the step by step execution of the procedure and communicate with other applications, as the procedure is being carried out. With the paper gone, the ELN becomes the focal point for real-time, event driven resource management. Every time an event in a process uses a resource, the ELN can confirm with the appropriate resource management application that the resource is available and meets the SOP requirements. Every time a resource is used or created, the ELN can automatically update the appropriate resource manager. What are the benefits of real-time, event driven resource management? At the beginning of this article we identified two significant drawbacks to most resource management systems - inaccuracies due to errors and omissions in manual processes and lack of control over the use of resources. The process we have described for implementing real-time, event driven resource management introduces real benefits for the laboratory by overcoming those drawbacks: Mistakes are caught before they happen o Availability and suitability of resources is confirmed before they are used Resource information is always accurate and up to date o Event driven automation removes the human factor from resource management Reduced overhead for analysts o Manual tasks are taken away giving them more time to focus on execution Documentation is quickly and easily available electronically for investigation, audit or inspection o Electronic forms are stored in SDMS A totally integrated lab solution can provide these benefits today. Page | 39
  • 40. Why Doesn’t a Traditional Electronic Laboratory Notebook Work in a QA/QC Lab? Historically, Electronic Laboratory Notebooks have been designed to accommodate research laboratories. Little, if any, consideration has been given to the needs of QA/QC labs. However, the requirements of QA/QC labs are significantly different from research labs. This article will discuss these differences and identify the requirements of an ELN for the QA/QC lab. R&D Requirements The traditional view of an ELN is that it is an R&D tool. It provides three main functions to the R&D lab: A means to document and protect intellectual property and meet legal requirements for patenting new discoveries Documentation throughout the discovery process to meet regulatory requirements A collaboration platform so that scientists can share their research with their colleagues In an R&D environment the ideal ELN is one that provides the most flexibility and freedom for the researcher – a blank page that allows the researcher to do anything that they would in a paper notebook. The researcher should be able to record data, make observations, describe procedures and include images, drawings and diagrams. All information related to their research should be stored electronically in a format that allows for easy retrieval and sharing with other researchers. The format also needs to be flexible enough to adapt to changing requirements as the research program moves through successive stages. QA/AC Requirements The requirements for an ELN are quite different in a QA/QC environment. Quality Departments typically conduct routine tests. They, therefore, need a structured environment to ensure that they conduct these tests the same way every time. To do this they use worksheets and/or Standard Operating Procedures to help guide the analysts through the testing process. Page | 40
  • 41. Sample of a paper worksheet converted to an electronic spreadsheet An ELN for the QA/QC lab should create an electronic version of your existing worksheet. An ELN should not dictate how you do business; it should just help you to get it done more efficiently and effectively. The freedom and flexibility that is found in the R&D lab gives way to the need in the QA/QC lab to control the information that is recorded, in order to ensure that it provides a consistent and accurate base for monitoring production quality. This requires a more structured environment for data collection that ensures analysts adhere to established SOPs laid out in the worksheet. Once the worksheet is completed it typically needs to be approved and in many cases that approval process is multi-layered. An ELN can help to manage and expedite that approval process to ensure it is followed and completed without anyone having to track down a paper worksheet. The data that is collected in the QA lab must be available to existing systems such as Laboratory Information Management Systems (LIMS), Process Information Management Systems (PIMS), and Enterprise Resource Planning (ERP) systems such as SAP. All of this must be accomplished in an environment that fully meets the laboratory and regulatory security requirements. Based on the requirements we have identified for the R&D lab versus the QA/QC lab it is easy to see why a traditional ELN that has been developed for an R&D lab does not satisfy the needs of a QA/QC lab. The remainder of this article will focus on providing an overview of how an ELN can be designed to accommodate the needs of the Quality Department. A Structured Environment for Data Collection The starting point for creating a structured environment for data collection is to eliminate manual transcription of data. Automatically collecting data directly from the instruments ensures that the data generated by the samples is the data that is recorded in the ELN. There is no room in the QA/QC lab for inaccurate or inconsistent data that is the result of manual data collection and entry errors. Page | 41
  • 42. An ELN that automatically collects data directly from your instruments provides many benefits: Eliminate manual data entry Reduce transcription errors Automate calculations Ensure data falls within specified limits Automate and Control the SOP In a QA/QC lab Standard Operating Procedures are developed to ensure the accuracy and consistency of sample data. It is essential that these procedures be followed exactly, for each and every analysis. If a sample result is out of range the lab knows that it is because of something in the sample and not in the way it was analyzed. Ensuring that an SOP is being followed means monitoring and controlling all the parameters involved in the analysis including: Ensuring the appropriate instrumentation is being used to conduct the test Ensuring instrumentation has been properly calibrated Verifying the analyst is qualified to conduct the test Controlling the execution of each specific step of the procedure Automating the worksheet ensures full control and documentation of every aspect of the analysis. Integrate With Existing Systems For many QA/QC laboratories, being able to store data in the ELN would be a duplication of the capabilities they currently have with their existing storage facilities. If a laboratory already has a LIMS, ERP or other data management system, it makes sense to use these applications to store the data collected by the ELN. An ELN that can integrate with these systems will provide the most effective and productive use of existing resources. Not only should an ELN be able to store data in these systems, the ELN should also use them as a source of information that is critical to the SOP. The ELN can query a LIMS for a worklist of samples that need to be run, or automatically look up calibration records for the instrument that is being used, or even check sample results against a table of limits for the analysis that is being run. The ability to interact with a wide variety of existing systems and to fully incorporate those systems into the automation of the SOP leverages your current investment in technologies. Page | 42
  • 43. Meet Security Requirements Data security and regulatory compliance are important issues for any QA/QC laboratory. Put quite simply, data that is captured electronically must be protected from any possible means of corruption at any point in the creation, collection and reporting system. Password protection, electronic signatures, audit trails and archiving are all components that can be implemented to provide the level of security that meets regulatory compliance requirements. An ELN for the QA/QC Lab This article has discussed how the requirements for an ELN in a quality environment are quite different than those in R&D. QA/QC labs have routine tests that they conduct using standard worksheets. An ELN needs to automate those existing worksheets to make it easy for analysts to use. In the QA/QC lab, the need for freedom and flexibility found in the R&D lab is replaced by a need for structure and control. An ELN that uses instrument interfacing and SOP and approval process management as its core components can meet QA/QC laboratory requirements in a way that is unmatched by any other solution. This solution allows the laboratory to create a secure, structured data collection and information management environment that is based on their established practices and procedures and is fully integrated with their existing information management systems. Page | 43
  • 44. Chapter 3: Understanding the role of ELN in the Lab Page | 44
  • 45. The Automation Dilemma The automation dilemma exists between customers and vendors. The customer understands their business and the specific problem that they need to solve, but they don’t fully understand the best way to use available technology to solve the problems. In fairness to the customer it is always hard to visualize a solution without seeing it. The vendor understands the technology and knows how to solve problems with their products. Unfortunately they really don’t understand the specific problems of a customer. This is the automation dilemma; two parties who do not really understand each other’s problems and solutions. The Laboratory Automation Plan (LAP) In an effort to solve the automation dilemma, Labtronics Inc developed the Laboratory Automation Plan (LAP). This plan follows a 4 step process: Step 1. Labtronics engineers perform a site visit so that they can see the lab workflow first hand. They interview management to better understand the key problem areas of the business. They also spend time with the analysts to get a detailed understanding of the workflow and the processes used. Step 2. Labtronics uses the information gained to develop a detailed analysis of the workflow, identifying bottlenecks and areas which could be improved by automation. Step 3. Labtronics develops a detailed automation plan to solve the key problems Step 4. Labtronics and the customer review the plan so that there is full understanding on both sides of the table. To better understand the benefits of a Laboratory Automation Plan it is instructional to examine one in more detail. The following description uses examples from an actual LAP with some of the names changed to protect the confidentiality of the client. The Problems This client is a service testing laboratory that approached Labtronics with a couple of general problems. Firstly, they had a centralized LIMS that tracked results, but most of the analytical data resided on paper in a number of satellite labs. Reviewing any data except final results was a very laborious process. Secondly, they felt that they should be able to improve operational efficiency by eliminating some of the paper currently being used in their processes. Page | 45
  • 46. The client had an automation dilemma. They understood the problem, but they did not know which technology would be best to solve their problem nor did they have a way to go about trying to understand various options. The client agreed to have Labtronics develop an LAP. The Analysis - the Role of LIMS An analysis of the lab’s overall workflow was performed to determine which parts of the lab are automated and which are not. That analysis led to an understanding of the role of LIMS, which is illustrated by the chart below (Figure 1). Figure 1: The Role of LIMS The chart clearly shows that although the LIMS is an important automation tool in the lab it does not assist in the automation of the majority of the work being done in the lab. Most of the tasks where LIMS is not involved are still manual and paper based tasks. These tasks can certainly be made more efficient using automation. This is fairly typical for most labs. The LIMS is an important part of the automation solution, but its role is limited and it plays only a minor role for the analyst at the bench level. This client had a number of testing facilities across the country that all reported results to a central LIMS. It was easy for management and for the QC/QA group to view results in the LIMS. However, the LIMS did not store raw data nor did it store any of the QC data. Without this information it was next to impossible to really understand the results. If a problem had to be researched or if the QC department wanted to analyze QC data across a number of sites, the information had to be collected manually. Each lab had to be notified and they had to manually search through their filing system to collect the needed data. Clearly this was not an efficient system. Page | 46