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AN INTRODUCTION TO
Reactive Pros
• Low Cost
• Less Staff
Reactive Cons
• Increased cost (e.g., unplanned downtime
• Increased labor cost (e.g., overtime)
• Increased repair or replacement costs
• Possible secondary equipment or process
damage (due to equipment failure)
• Inefficient use of staff resources
Preventive Pros
• Cost effective even in many capital-intensive
processes
• Flexibility allows for adjustment of
maintenance frequency
• Increased component life-cycle
• Energy savings
• Reduced process or equipment failure
• Estimated 12% to 18% greater cost savings
than reactive maintenance
Preventive Cons
• Catastrophic failures still likely to occur
• Labor intensive
• Includes performance of unneeded
maintenance
• Potential for incidental damage to components
in conducting unneeded maintenance
Preventive
Reactive
PREDICTIVE IS A BALANCE BETWEEN THE TWO
In other words....an Optimized Maintenance Strategy
Throughput
Yield
Cost of
Ownership

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Predictive maintenance

  • 2.
  • 3. Reactive Pros • Low Cost • Less Staff Reactive Cons • Increased cost (e.g., unplanned downtime • Increased labor cost (e.g., overtime) • Increased repair or replacement costs • Possible secondary equipment or process damage (due to equipment failure) • Inefficient use of staff resources
  • 4. Preventive Pros • Cost effective even in many capital-intensive processes • Flexibility allows for adjustment of maintenance frequency • Increased component life-cycle • Energy savings • Reduced process or equipment failure • Estimated 12% to 18% greater cost savings than reactive maintenance Preventive Cons • Catastrophic failures still likely to occur • Labor intensive • Includes performance of unneeded maintenance • Potential for incidental damage to components in conducting unneeded maintenance
  • 5.
  • 6. Preventive Reactive PREDICTIVE IS A BALANCE BETWEEN THE TWO In other words....an Optimized Maintenance Strategy