1. KARISOHN – WEST COAST ENGINEERING CORPORATION
®
Engineering Solution's Sculptured to Perfection
Special Equipments
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Boilers & Piping
Railways
Reconditioning & Retrofitting
Special Purpose Machines
Standard Equipments
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CNC Vertical Turning Centers & Lathes
Hydraulic Presses
Disc Grinding Machine
– MINERVA AUTOMATIONCOMPLETE AUTOMATION
COMPLETE AUTOMATION
Visit us at: www.specialmachines.net
Catalogue2012-13
2. Promoter:
Mr. P.S. Rajagopalan: A 1956
Batch Mechanical Engineer, A
Very Strong Machine tool
D e s i g n e r w i t h v a s t
Manufacturing and Maintenance
Experience ranging from
Machine Building to Power,
Shipping, Medical Equipment
and Textile's. Considered one of
the Pioneers in the field of Hydraulic Presses and
Customized Machine Building in India.
Name of the Company :
Location :
Year Of Inception :
Our Vision:
Area Of Activity / Products:
WEST COAST ENGINEERING CORPORATION &
MINERVA AUTOMATION
South India, We are located in the City of Coimbatore, State of Tamilnadu.
1973 and Almost 40 Years in Operation.
• To Be a Socially and Environmentally Responsible Global Leader in the Customized Machinery
Manufacturing Platform, also have significant presence as a CNC machinery and Hydraulic Presses
supplier ensuring that our products are continuously upgraded to be a step ahead than the best.
Special And Standard Equipment for the Following Industries:
• Power Boiler and Piping
• Hydraulic Presses for All Applications
• CNC Vertical Turning and Machining Centers
• Reconditioning and Retrofitting
• Plant Automation and Material Handling
• Disc Grinders
Standard Machines
Head: Techno Commercial:
Manoj Rajagopal: A Mechanical
Engineer and a Post Graduate
from the Indian Institute of
Management currently heads
the Techno Commercial Activities
of the Group along with Design.
Design Capability:
Manufacturing and Testing Infrastructure:
• We have a Strong Design Team comprising our Directors, Consultants and Hard Core Designers.
• We Benchmark our products at the available best across the Globe in our knowledge and then provide
a significant jump be it on the Design, Technology, Quality or Productivity at an economic price, these
designs are also continuously upgraded to be a Step ahead of the Best.
• Our Design are Analyzed using Analytical Softwares for Critical Applications.
Our Inhouse Manufacturing and Testing Infrastructure is almost complete with all required Mother Machines,
CNC Machines and Conventional Machines in perfect balance between the new and old technologies. Almost
all needed Instruments are also available in house.
About Us
I. Railways
II. Shipping
III. Textiles
IV. Automobile
V. Valves
VI. Rubber Seals & Belts
VII. Pressed Parts
VIII.Dedicated Testing
• Rubber Moulds
• Large Jigs, Fixtures
• Robo Welding Fixtures
• Critical Components
Special Purpose Machines for
2
3. Manufacturing and Project Execution Team:
Consultants and Strategic Partners:
• A Senior Team who have undergone training or Worked in most of the best machine tool factories
across the globe Head the Operation supported by Very Experienced Core Execution Group.
• The Work force comprises a Dedicated Manufacturing and Super skilled Assembly Team along with
Stringent Quality Control Personnel. They are supported by a world class Controls, Automation and
Hydraulics Team.
Our Consultants are some of the Best names in the Field of Hydraulics and Controls and Automation.
Mr. Rammoorthy: One of India's leading Experts in Fluid Power and Space with Over
40+ Years of experience. He was also part of the Project Management Team, Indian Space
Research Organization - Vikram Sarabai Space Centre for over 15 years before starting his
own venture 'Fluidics' providing Turnkey solutions and representing a top Japanese brand
into Oil Hydraulics.
He is associated with our group for over two decades.
Mr. Jaychandran: One of India's Leading Controls and Automation Expert having his own
venture Magnum Systec. His Programming and Interfacing Experience spreads over a wide
variety of machines ranging from CNC gear grinders, Hob Grinders,
CNC Surface, Cylindrical and Internal Grinders, Vertical and
Horizontal turn Mills, HMC's, VMC's and Other Special Machines
normally going upto 12 axis and 3 channel.
Vinoj Thomas: One of India's most Experienced Interfacing Expert and Director of
Chennai Automation systems with over 600+ machines to their credit covering almost
every variety.
Hydraulics:
Controls and Automation:
Mother Machines Installed at our Factories:
Slideway Grinding WMW HECKERT 4m x 2m 1 No
CNC Bed Machining
ZAYER Universal Machining
Centres
6m x 1.5m x 1.5m
4m x 1.5m x 1.5m
1 No
2 Nos.
CNC Machining Centre CINCINATTI 1.35m x 0.7m x 0.8m 1 No
Jig Boring-Horizontal DIXI
800mm x 800mm Table
Size
1 No
Jig Boring- Vertical OERLIKON
Up to 2 Meter Admit
Between Column
2 Nos.
Plano Miller Sharada 4m x 2m x 1.5m 1 No
Milling Machines with DRO Tos Kurim
Table Sizes Upto
2200x650
3 Nos.
Cylindrical Grinding Tos
Dia 400mmx 2000mm
Long
1 No
Lathes Fredrik Wiepert, Colchester
Upto 1000mm
Diax3000mm Long
3 Nos.
Cylindrical Grinding Machines TOS - Chezeklovia Φ400 x2000mm Long 1 No
Surface Grinding Russian 1200mmx 400mm 1 No
Small Tool Room Machines Imported & Indian
Tool Room Milling,
Lathes, Grinders Etc
1 Lot
3
4. Client Profile
• Bharat Heavy Electricals Ltd
• L&T-MHI Boilers Pvt Ltd
• Lakshmi Machine Works Ltd
• Energo Engineering Projects Ltd
• Perkasa Heavyndo Engineering Ltd., Indonesia.
• Brightsun Marine Pvt Ltd., Singapore
• Pipelines and Process Equipments
• W. S. Insulators
• Rieter Ltd.
• Lakshmi Card Clothing Co. Ltd
• Veejay Lakshmi Engineering Works Ltd
• Tafe Access Limited
• Southern Press Tools
• Madras Industrial Products
• Aadhira Machine Tools Pvt Ltd
• Indian Railways
• Tyco Sanmar Ltd
• Reiter LMW Machinery Ltd
• Veesons Energy Systems Pvt Ltd
• Alstom Projects Ltd.
• Cethar Vessels
• Fenner India Ltd
• Rane TRW Steering Systems
• Silver Crown Enterprises Ltd
• Elgi Equipments Ltd
• Universal Radiators Ltd
• Universal Heat Exchangers
• Malaysian Radiators Pvt Ltd., Malaysia
• Karunya Exports & Imports
• Various SME's & others
4
5. Products Manufactured For Boiler and Piping
Machining Solutions:
Pipes & Tubes
i. CNC Pipe Edge Preparation Machines
ii. Panel End Scarfing Machines
iii. Panel Insert Scarfing Machines
iv. Automatic Tube Cutting and Edge Preparation Machines.
Plates
v. Plate Edge Preparation Machines
Others
vi. CNC Vertical Turning Centres
vii. Special & In-Sutu Machines
viii. Header Drilling Machine (Shortly Launching)
ix. Tube Sheet Drilling Machine (Shortly Launching)
Presses & Forming Equipments:
i. Hydraulic Presses for all applications like Forming, Drawing, Bending,
Straightening, Notching, Blanking, etc.
ii. Special Presses for Operations like Squeezing, Sizing, Flaring & Upsetting
Presses
ii. Bend Removing Presses for Pipes, Panels & Headers
Automation, Handling Systems & Radiography:
i. Customized Tube Handling Systems integrated with
ii. Panel Welding Conveyor and Fliping over.
iii. Fin-decoiling, Calibration, Straightening, Cut to length and recoiling
(optional).
Options like Online
Radiography, Automatic Tube Cutting & Chamfering Systems, Butt
Welding, etc.,
Conventional Machines:
i. Conventional Pipe Edge Preparation Machine - Bench Type
ii. Portable Beveling Machine - Clam type with Electrical, Pneumatic,
Hydraulic drive
iii. Portable Plate Edge Preparation Machine (avilable from 2012 end)
Important Clients in Boiler / Pressure Parts Manufacturing:
Equipment for Boiler Making & Piping
“IMPORT SUBSTITUTION PRODUCTS CRAFTED TO BE BETTER THAN THE BEST”
• Bharat Heavy Electricals Ltd
• Cethar Vessels
• Alstom Projects Ltd
• L&T-MHI Boilers Pvt Ltd
• Energo Engineering Projects Ltd
• Renergy Equipements
• Pipelines & Process Equipments
5
6. Raw Pipe Before Edge Preparation
Pipe After Edge Preparation
on our Machine
Critical 3D Bends Holding Facility
CNC Pipe Edge Preparation Machine:
Three Models: PEP 700, PEP 1000, PEP 1300
Under Production at L&T -MHI in INDIA.
Critical Lip Thickness Measuring
Thick Wall Pipe Machining
6
7. MODEL: PEP-220 – CNC Plunge Type
with Advanced Programs
- 50mm Upto 220mm (OPT - 250mm)
?Holding Capacity from 50mm up to
220mm (250mm Optional)
?Thickness Upto 32 mm
?Machine runs on Plunge Cut method with
Multiple Tooling
?Supplied with a Siemens 802D-SL/828
Controller (Fanuc / Mitshubishi -
Optional)
?22kw Spindle with Maximum RPM of 600
?Retractable Stoppers for Job Setting
?Infinitely Variable feed rate
?Dedicated Screens and Cutting Cycles
Provided
?Low Operator Skill Requirements
?Job Supports are provided as Standard
?In-built spiral screw conveyor and
External Chip Trolley
Powered by Powerful Cutting Programms and State-of-the-art-technology
These machines have a significant leap in productivity screens and special programme, when
compared against the other Imported/ Reputed Indian machines being used by our customers
(Machine is provided with dedicated programs which will help the operator to use the machine
capacity to the maximum).
PEP220- A High Production, Smaller Range Plunge Type Pipe Edge Preparation
Machine for Mass Production of Smaller Pipes
CNC
SALIENT FEATURES –
Karisohn CNC - Pipe Edge Preparation
• State of the Art Design, Technology and
Features.
• Powerful 840D-Sl Controller or Equivalent with
dedicated Screens.
• Advanced Self Centering Vice with Precision
Ball Screw Clamping which Eliminates Probing
and centering Largely. However Centering
feature is provided.
• Critical 3D Bends can be Machined unlike
most other machines built worldwide.
• Inbuilt Program Library Store, Inbuilt Tool
Offset Memory, Fixed Tool Positions etc. which
eliminates dependency on Part Programming
skills largely.
• Coolant, Full Guarding and Inbuilt Chip
Conveyor
• Very High Productivity
• WIDEST CLAMPING &
MACHINING RANGE
Samples: PEP700 Can Hold from 50mm upto 700mm
CNC Pipe Edge Preparation - PEP220 - Plunge
7
8. KARISOHN - Panel Scarfing Machine &
Beveling Machines
Edge Preparation Work Horse:
Facing Outer Diameter Chamfering Inner Diameter Boring
Technical Specifications:
•Tube Chamfering Capacity : 22mm to 76.1mm Outer Diameter. ( Opt 88.9mm)
•Wall Thickness : 3mm to 14mm
•Stroke : 30mm
•Job Material : Carbon Steel and Alloy Steel
•Chamfering Angle : 0-60° (Or form)
•Type of Prime Mover : Air Motor-6.8KW or Electric Motor-5.6KW (OPT)
•Feed : Manual
•Maximum number of tools
Operating at a time : Three
•Job Clamping Force : 17.6KN at 5Kg/cm2 air pressure
Shortly
Launching
Fully Electric
Version
Operations that can be done:
Application:
Variants:
Weld Edge Preparation of Flame Cut Ends Boiler Panels and Single Loose Tubes.
Full Pneumatic, Electric Motor with Pneumatic Clamping and Full Electric Version.
Special Features:
•STEEL BODY VERSION on premium models
•C3 Class Ground Gears
•Quick Change Tool Holders
•Simultanious Operations in One Cutting
•High Accuracy and Concentricity
•Low Maintenance
One of the most productive machines built world wide for boiler panel EP
8
9. Facing
Chamfering
Boring
KARISOHN - Panel Insert Scarfing/
Beveling Machines
Pneumatic Version Electric Version
Forming Equipments
• Hydraulic Presses up to 2000 Tonnes
• Platen Size : Up to 4x2Meter
• Tooled Up: For Forming, Blanking, Bending, Straightening, Squeezing, Flaring,
Swaging & Upsetting.
• Decoiling, Calibration, Straightening, Cut To Length/Recoiling Machines( Please
Request for Photos if Required)
Boiler Manufacturers please note that except for Panel Welding Line and Tube Bending
Machines all the other required machines can be immediately catered by us. Most of these
equipments has already been Manufactured and Supplied for Similar Applications, or as
Individual Modules or as Turnkey Solutions.
1. Plate Edge Preparation Machine
2. Header Drilling
3. Tube sheet drilling
4. Conventional Beveling Machines for
Pipes upto 1500mm - Bench / Clamp Types
5. Portable plate edge beveling machine
Other Machining Equipments for Boiler & Piping
Application:
Variants:
Weld Edge Preparation of
Flame Cut Ends in Cut Outs of Boiler Panels.
Full Pneumatic, Electric Motor with
Pneumatic Clamping and Full Electric
Version.
Technical Specifications
•Tube Chamfering Capacity : 22mm to 76.1mm Outer Diameter
•Wall Thickness : 3mm to 14mm
•Stroke : 30mm
•Job Material : Carbon Steel and Alloy Steel
•Chamfering Angle : 0-60° (Or Form)
•Type of Prime Mover : Air Motor-6.8KW or Electric Motor-5.6KW (OPT)
•Feed : Manual
•Maximum number of tools
Operating at a time : Three
•Job Clamping Force : 17.6KN at 5Kg/cm2 air pressure
•Minimum Cutout Size : 65mm x 500mm( Normal Insert)
•Minimum Cutout Size : 38mm x 500mm( Ultra Slim Model)
Ultra Slim Model for Super
Critical Boilers also Available
Operations that can be done
•Facing
•Outer diameter chamfering
•Inner diameter boring
Plate / Panel Edge Preparation Machines
9
10. AUTOMATED TUBE HANDLING SYSTEM
WITH STORAGE Dedicated to Plant Layout &
Integrated as per Choice of Operation
1. Measure and Cut to Length
2. Measure, Cut to Length with Edge Preparation (ATCEP)
3. Online Radiography (RTR)
4. Online Welding(STBW)
Over 7 Completely Automated Systems for
online radiography have been Supplied to
Phase 2 and Phase 3 expansion's
alone for with
system lengths crossing .
All the
for specific floor layout requirements.
BHEL-India
7 systems were individually customised
tubes length of 108 Meters
240 Meters
Tubes: Single/Duplex Stations for Edge Preparation
(Upto 100mm Dia Tubes)
Pipes: Standard Units For pipes with retractable Stoppers
(Upto 250mm Dia)
Choice of Operations
Panel Conveyor and Flip Over for Panel Welding System:
Measure & Cut to Length Radiography Testing
Edge Preparation Modules
Straight Tube Butt Welding
• Customised to Floor Requirements
10
11. Standard Presses:
1. Four Column Deep Drawing Presses
2. Four Column Presses Without Deep Drawing
3. H Frame Deep Drawing Hydraulic Presses
4. C Frame Presses with Advanced Intelligence and Part Programming
5. Servo Controlled Straightening Presses
6. Assembly Presses with Adjustable Daylight
Special Presses
Railways:
Boiler:
Power Insulators:
Screw Compressors:
Valves:
Construction:
1. Universal Straightening for Railway Chassis
2. Bogie Load Testing Machines with Advanced Monitoring & Controls
3. Spring Scragging and Testing Machines
4. Forming Presses for Dish Ends, Bending, Blanking etc.
5. Straightening Presses for Boiler Parts.
6. Squeezing and Sizing, Swaging and Upsetting, Vertical Offset Press.
7. Assembly Presses for High Tension Insulators with Electro Permanent Magnet
Platens.
8. Special Assembly Presses with Movable 2 Axis Receiving Platen to accommodate for
Screw Protrusion
9. Valve Test Rigs with All Related Equipment
10. Brick & Tile Making Lines
Hydraulic Presses
• West Coast was one of the pioneers in the field of Manufacturing Hydraulic presses from its
Inception in 1973. Large quantities of Standard Presses were supplied till mid 80's after
which focus shifted more towards special equipments. In 2011 a decision was taken to
revive this as an individual profit centre.
• Our Current In-House State of the Art infrastructure is Available to manufacture presses
with platen size upto 4mx2m on Fabrication, Machining (Conventional & Large CNC),
Boring, Sideway Grinding Etc along with Large Equipment for Cylinder Manufacturing and
Grinding.
• Most of our Cylinders are Precision Ground even for large diameters.
History of Presses Manufacturing by West Coast
11
12. Four Column Hydraulic Press with Deep Drawing
Salient Features:
• State of the Art Technology and advanced design analysis.
• Precision Slide way Ground/ Scrapped and Jig Bored Platens
• Best In Class Parrelism between platens.
• Precision Ground Cylinders
• Double Stress Relieved High Quality Fabrication
• Induction Hardened and Chrome Plated Pillar rods with
around 100Microns Plating Thickness per side.
• Toughened Ram with Hard Chrome Plating.
• State of the Art Hydraulics Design & Construction
• Oil Cooler/Heat Exchanger
H-Frame Deep Drawing Presses also Available upto 200 Tonnes
• PLC Controlled Operations with Dedicated Screens
• Touch Screen Interface
• Programmable logic
C-Frame Hydraulic Presses
Tonnage Available:
5T, 10T, 15T, 25T, 50T
as Standard.
KARISOHN® - PRO Series Programmable C-Frame Hydraulic Presses Have State of the
ART Technology into them and is one of the most Advanced Presses Worldwide.
• Programmable Machine with Linear Scale Positioning.
• Inbuilt Library to Store 20 Part Programs and Supervisor Access key
• Programmable Switch Over from Rapid to feed against Load or
linear Distance.
• Load monitoring feature during assembly programmable to specific
location.
• Dedicated alarms for High Interference and Low Interference
against set value during assembly.
• End Limit and retract Cycle programmable against Butting load or
Liner Distance or Both.
• Double Checks for Mandrel no while calling from library or power
off mode.
• Standard Pressing Speeds of about 15mm/Sec with an Approach
Speeds of Around 50mm/Second and Return Speed of 200mm/Sec.
Conventional C-Frame Presses are also available from us upto 100 Tonnes
Karison® - Pro Series
Programmable - C-Frame Hydraulic Presses
Models:
FCD-80, FCD100,
FCD160, FCD250,
FCD400, FCD500,
FCD800, FCD1000
& above,
with or Without
Die Cushion.
12
13. Servo Controlled Straightening Presses
Model-HSP-10
Special Presses
Applications:
Salient Features:
Standard Tonnage:
• Bend removal of Round Shafts, Fluted Rollers,
Automobile Shafts Etc.
• Precision Control of Ram Position for Accurate
Straightening of Parts
• Very Simple and Fast.
• Very less operator skill requirement.
• In Position run out checking facility.
10 Tonnes.
(Available Upto 200 Tonnes)Customer Profile:
• Textile Manufacturers
• Automobile Manufacturers
• Pump & Motor Manufacturers
• Engineering Companies With Shafts
• Heat Treatment Shops
Straightening Presses for Large Shafts
and Boiler Parts
Application:
Capacity & Tonnage:
Job Size/Configuration:
Salient Features:
• Precision Straightening of Turbine Parts, Pressure Parts, Large Shafts, Railway Axles,
Crank Shafts, Engine Shafts, Shipping, Propellor & Axle Shafts, Motor Shafts, etc.
• The above Machine is 100Tonne, Higher/Lower tonnage can be supplied.
Shall Be Custom designed for your application.
Machine shown is for 11 Meter job length built for BHEL.
• Job rest is motorized for linear movement.
• Motorized Job Rotation with hydraulic clamping.
• Precision Straightening through Precise Controlled
Pressing.
• Dial Gauges with Fixturing provided for mechanical
probing.
• LDVT and Digital Comparator provided for electronic
probing to 2 micron levels.
• Servo Hydraulics.
13
14. Universal Straightening Press
Application:
Capacity:
• Precision Straightening Press For Railway
Chassis, Fabricated Parts, Sections And
Boiler Parts, Shafts etc.
• This Machine is 200 Tonne, Higher/Lower
Tonnage can be supplied.
• Universal machine which can work in
Vertical and Horizontal Direction.
• Precision Control of Pressing Load and
position.
• Easy Loading from Crane.
• Servo Hydraulics
Present Customers Profile for this Machine:
• Indian Railways
• Integral Coach Factory-Chennai
Assembly Presses
Customers:
• Elgi Equipments
• WS Insulators
• Xomox Limited
• Sharp Pumps
• Can be supplied upto 36" valves at par with
the latest generation machines built across
the globe
Valve Test Rig-Model
Brick, Block & Tile Making Machine
(Fully Automatic)
Adjustable Day
Light Press
Motor Body
Assembly Press
Screw Compressor
Assembly Press
Power Insulator
Assembly Press with
Electro Permanent
Magnet Platens
14
15. Special Presses
Bogie Load Testing Machine
Working:
• The Bogie Rolls into the Machine integral with broad guage rails and Undergoes an
Operation of Repetitive Loading and Unloading. Load Vs deflection is graphically recorded
and should remain within allowable parameters / set patterns.
• Similar Gantry Presses can be supplied with rails and trolleys for other applications like
plates, straightening, header straightening and straightening large fabrications.
Main Customers:
• Indian Railways
• Southern Railways
• Golden Rock Locomotive
Workshops, Trichy
• Integral Coach Factory,
Chennai
Application:
Major Customer:
Working:
• Testing of Coil and Leaf Springs for Railway Bogies, Automobiles etc.
• Indian Railways
• Western Railways
• Southern Railways
• The Operation is called Scragging where Spring is repeatedly compressed and
decompressed within specified parameters of load and linear distance. There are three
things that take place.
1. Cracks give way during Scragging.
2. The Compression length gets set and accepted if within limits.
3. Load V's Deflection is Measured and ensured within allowable parameters.
Application:
• Testing of Railway Bogie
Chassis after fabrication
and assembly before
fixing of Coach Cabin's.
15
16. • S t a r t e d
Manufacturing
from Its Group
Company Minerva Automation in 2007.
• Today a Variety of Models and Options
are available starting from Low Cost
CNC Vertical Lathes, Advanced CNC
Vertical Turning Centre's to one of the
Most Sophisticated Turning Solutions
World Wide- VTMC-Which is a
Combination of a Vertical Lathe and 3
Axis Machining Centre with ATC.
• Hardened and Ground Sideways,
Hardened Ram Sliding on Roller Ways,
Ground Bull Gear and Pinion, Adjustable Cross Slide, Automatic Tool Changers with Positive
Locking, Wedge Lock Pull Stud Locking for Heavy Duty Back Turning applications are Standard
features.
• The Machine Shown above is a 1600mm Vertical Turning Centre displayed at an Exhibition
Ground. It has a configuration with Square Ram, BT 50 Tool Holders with Through Coolant, a 12
Tool ATC, Face Plate Chuck with Jaws Etc.
W e s t C o a s t G r o u p
"World Class CNC
Vertical Turning Centre's"
Vertical Turning and Machining Centers (VTMC's)
Vertical Turning Centre's
Vertical Turning Lathes
COMPLETE AUTOMATION
VTC-1600, MAT Range of Vertical Turning Centre's
with a 1600mm chuck, Built World Class.
16
17. • CNC Spindle With 2 Servo Axis + Live tools as Optional
• Upto 51Kw Power on Spindle in the Bigger Sizes
• Balanced Face Plate Chuck with Clamping Jaw
• Ground Gear and pinion
• Double Speed Gear Box with 2F Option
• Adjustable Cross Slide with fixed positions
• Hardened and Ground Slideways
• Hardened and Ground Square Ram Mounted on linear Bearings
• 12 Tool ATC with BT50 Tool Holders (upto 100 Tools Optional)
• Through Coolant option
• Motorized Continuous Lubrication for Spindle
• Wedge Lock System for Tool Holding for Back Facing
• Hydraulic Balancing for Ram
• High Ram Travel
• Zero Interference Due to Ram Type Design.
• Direct Drive, Modular Gear Box or ZF Gear Box Drive available.
Face Plate Chuck/Clamping Jaw
12 Tool BT 50 ATC
Hardened Square Ram on
Linear Bearings with BT50
Rugged face plate
Ground Gear
17
18. Main Specifications
Available Models with Main Specifications
Next Generation VTMC’s: Vertical Turning Centre
cum 3 Axis VMC
MAT Eco- Low Cost Turning Lathes and Centres
Control Options:
1. Open Loop-2 Axis CNC with Induction
Motor for Spindle(Siemens-802S or
Equivalent)
2. Closed Loop-2 Axis with Servo Spindle. (
802C, Sinumerik 828Basic T without ATC
3. Full CNC Machines with ATC with Siemens
828 or Equavalent.
Chuck Options:
Manual Chuck / Hydraulic Chuck /
Face Plate/ Dedicated Fixture
“DO TURNING AND MILLING IN SINGLE SET-UP”
WITH THIS COMBINATION MACHINE”
Range : 500mm up to 1200mm
Turning Diameters
VTMC Advantage
• High Productivity and Single Setup
• Zero Idle Time Between Operations
• One Machine Instead of two.
• Lower Inventory from Faster Turnaround
• Lower Rejection Due to Single Setup
Basic Specifications:
• Diameter Range : 800mm to 1200mm
• Tooling Type : BT50 - LIVE TOOLS
• Automatic Tool Changer : 16 Positions
Job Holding Options :
• Hydraulic Chuck, Face Plate,
• Indexing Chuck, Dedicated Fixtures.
18
19. Reconditioning / Retrofitting / Complete Conversion to CNC
Special Purpose Machines
Shipping / Ship Reconditioning
PISTON Groove GRINDING MACHINE:
Automobile:
Rubber products:
1. Duplex Milling with Multiple Components
Machines
2. Deep Hole Drilling Machines SPM's
3. Facing & Centering Machines
1. Assembly Automation for Seals & Belts
Textile:
1. Multi Spindle Drilling and Milling
Machines
2. Groove Grinding Machines.
3. Bar Chamfering Machines
4. Carding Flat Assembly Automation
5. Card Clothing Clipping Machine
6. Spindle Nose Radius Grinding Machines
7. Cots Mounting & Grinding Machine
Textile SPM's
• Very high productivity
• No clamping required
• High accuracy of 0.05mm
flatness over 300mmx300mm
area.
Disc Grinding Machines:
• Operation cost around 5%
compared to other process.
• Low Operator Skill
Highly Productive Machine Compared to
Milling with Low Operation Cost
M/c Before Conversion M/c After Conversion
0.05mm Flatness on Machining over 300x300mm
19
20. Contact:
West Coast Engineering Corporation
10, Sreevatsa Square, Mettupalayam Road
Thudiyalur, Coimbatore - 641 034, South India.
Mobile: +91-98431-33312, Tel.Fax: +91-422-2646947
Mail: westcoastcbe@vsnl.net
Visit us at: www.specialmachines.net
Direct Marketing Number: +91 98431 33312
COMPLETE AUTOMATION
MADE IN INDIAMADE IN INDIA