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1Marek.Piatkowski@Rogers.com
Parts Presentation
at the Line
Design Principles
Thinkingwin, Win, WIN
Parts Presentation at a Line
Design Principles
Marek Piatkowski – November 2016
Thinkingwin, Win, WIN
2Marek.Piatkowski@Rogers.com
Parts Presentation
at the Line
Design Principles
Thinkingwin, Win, WIN
Introduction - Marek Piatkowski
 Professional Background
 Toyota Motor Manufacturing Canada (TMMC) - Cambridge, Ontario from
1987-1994
 TPS/Lean Transformation Consulting - since 1994
 Professional Affiliations
 TWI Network – John Shook, Founder
 Lean Enterprise Institute (LEI) – Jim Womack
 Lean Enterprise Academy (LEA) – Daniel Jones
 CCM/CAINTRA – Monterrey, Mexico
 SME, AME, ASQ, CME
 Lean Manufacturing Solutions - Toronto, Canada
http://twi-network.com
3Marek.Piatkowski@Rogers.com
Parts Presentation
at the Line
Design Principles
Thinkingwin, Win, WIN
4Marek.Piatkowski@Rogers.com
Parts Presentation
at the Line
Design Principles
Thinkingwin, Win, WIN
What is the concept of Parts Presentation?
 At the Operator Work station - organize all parts, components, materials, tools and
materials in a manner that minimizes Waste:
 Reduces production cycles
 Increases ability to visually manage visually parts identification and parts shortages
 Improves orientation of incoming material
 Improves organization of work area
 Increases worker safety / ergonomics
 Promotes standardized work environment
 Enhances ability to detect defects and quality issues with parts
5Marek.Piatkowski@Rogers.com
Parts Presentation
at the Line
Design Principles
Thinkingwin, Win, WIN
Work Cells
Parts Presentation at a Work Cell
Marek Piatkowski – November 2016
Thinkingwin, Win, WIN
Design of the Work Cell – from material flow point of view
Design of the Work Cell
– from material flow
point of view
Is this a good or a
bad design?
Design of the Work Cell –
Material deliveries is
always the last thought
Design of the Work Cell
– from material flow
point of view
Is sitting good or
bad for us?
X
Design of the Work Cell – from material flow point of view
Design of the Work Cell – from material flow point of view
Work Cell Design - Parts presentation
Design of the Work Cell – from material flow point of view
Work Cell Design - Parts presentation
Work Cell Design - Parts presentation
Parts presentation in a Work Cell
Parts presentation in a Work Cell
Sometimes the
simplest ideas are
the best.
Bird Feeders
Design of a Work Cell
from:
- material flow and
- operator flow
point of view
20Marek.Piatkowski@Rogers.com
Parts Presentation
at the Line
Design Principles
Thinkingwin, Win, WIN
Production Lines Flow Racks
Parts Presentation at a Production Line
Marek Piatkowski – April 2015
Thinkingwin, Win, WIN
Flow Racks
Flow Racks
Flow Racks
Flow Racks
Flow Racks
Flow Racks
Flow Racks
28Marek.Piatkowski@Rogers.com
Parts Presentation
at the Line
Design Principles
Thinkingwin, Win, WIN
Job Shops
Parts Presentation in a Job Shop
Marek Piatkowski – April 2015
Thinkingwin, Win, WIN
Parts presentation in a Job Shop
Parts presentation in a Job Shop
Parts presentation in a Job Shop
Parts presentation at the Line – 2 Bin System
Parts presentation in a Job Shop
Parts presentation in a Job Shop
Parts presentation in a Job Shop
Parts presentation in a Job Shop
Parts presentation in a Job Shop
Parts presentation in a Job Shop
Parts presentation in a Job Shop
Parts presentation in a Job Shop
Parts presentation in a Job Shop
Parts presentation in a Job Shop
43Marek.Piatkowski@Rogers.com
Parts Presentation
at the Line
Design Principles
Thinkingwin, Win, WIN
Kit Deliveries
Drop-off Zones and Kit Instructions
Marek Piatkowski – April 2015
Thinkingwin, Win, WIN
Kit Identification
Kit Identification
Kit Identification – “Library” Kit Assembly and Identification Instructions
Kit Drop-Off
Kit Drop-Off - Assembly Instructions
Kit Drop-Off
Kit Drop-Off
Kit Drop-Off
Kit Drop-Off
Kit Drop-Off
Kit Drop-Off
Kit Drop-Off
Kits – where Every Part Counts
Kits – where Every Part Counts
Kits – where Every Part Counts
60Marek.Piatkowski@Rogers.com
Parts Presentation
at the Line
Design Principles
Thinkingwin, Win, WIN
Batch and Heavy Parts
Parts Presentation
Marek Piatkowski – April 2015
Thinkingwin, Win, WIN
Batch and Heavy Parts
Batch and Heavy Parts
Batch and Heavy Parts
Batch and Heavy Parts
Batch and Heavy Parts
Batch and Heavy Parts
Batch and Heavy Parts
68Marek.Piatkowski@Rogers.com
Parts Presentation
at the Line
Design Principles
Thinkingwin, Win, WIN
Changing the World. One Transformation at a time
This presentation is an intellectual property of W3 Group Canada Inc.
No parts of this document can be copied or reproduced
without written permission from:
Marek Piatkowski
W3 Group Canada Inc.
iPhone: 416-235-2631
Cell: 248-207-0416
Marek.Piatkowski@rogers.com
http://twi-network.com
Thinkingwin, Win, WIN
69Marek.Piatkowski@Rogers.com
Parts Presentation
at the Line
Design Principles
Thinkingwin, Win, WIN
Presentations in this
Workshop
1. Log in to:
www.slideshare.net
2. Type in my name in
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Marek Piatkowski
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4. Learn and Enjoy

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