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MADE IN USA
!
!
SPEND LESS TIME ON FIT-UP & MORE TIME WELDING.
!
!
CUT FIT-UP TIME BY AT LEAST 50% EVEN MORE!
!
!
!
!
!
1
TOP LINER
PIPE CLAMP
FAST. PRECISE. EASY.
KEY ADVANTAGES
High-Low adjustment
Push-Pull adjustment
Rounds out pipe on sch. 40 & below
Works on heavy-wall pipe & preheating
Increase productivity
Improve quality control
Enhance Safety
Sizes available: 2” through 60”
Walhonde Tools, Inc. | 304.756.3796 | www.walhonde.com | mail@walhonde.com
Industries Served: Oil & Gas, Petro-Chemical,
Power Generation, Pulp & Paper, Shipbuilding
Clients include: PCL Industrial Construction
Bechtel, Inc., Fluor, Inc., Kiewit, US Navy
PUSH/PULL & HIGH/LOW CAPABILITIES
OF TURNBUCKLES ON PIPE CLAMP!
!
!
!
Our pipe clamps come with 3 different size Turnbuckles and the capabilities are
listed below.
!
Clamp sizes 4” through 8”
The turnbuckles will give you a 5,200 lbs. pushing & pulling force. (safe working load;
safety factor 5:1) | The jack screws will give you close to 1,000 lbs of high-low
adjustment with 7 lbs. torque.
!
Clamp sizes 10” through 24”
The turnbuckle will give you a 10,000 lbs. pushing & pulling force. (safe working load;
safety factor 5:1) | The jack screws will give you close to 3,500 lbs of high-low
adjustment with 12 lbs. torque.
!
Clamp sizes 30” & above
The turnbuckle will give you a 15,200 lbs. pushing & pulling force. (safe working load;
safety factor 5:1) | The jack screws will give you close to 3,500 lbs of high-low
adjustment with 12 lbs. torque.
!Source: http://www.wecallinc.com/_datasheets/turnbuckles.pdf
____________________________________________________________________________________
!!
!
!
!
DEMO VIDEOS
!
Small bore pipe (5 min.): http://www.youtube.com/watch?v=nU8gOKDDALQ
!
Large bore pipe (6 min.): http://www.youtube.com/watch?v=qFuayWLta5U
!
!
!
!
!
!
!
!
!
!
!
!
2
TOP LINER PIPE CLAMP INSTRUCTIONS
!
1.) Be sure to watch this 5 min. video for basic instructions: http://www.youtube.com/
watch?v=nU8gOKDDALQ
!
2.) ONLY use the wrenches supplied to work the clamp. No cheater bars or hammers.
These will damage the clamp.
!
2.) Before placing the clamp on the pipe, make sure all the jack bolts (on top of the
turnbuckles) are backed off and disengaged.
!
3.) Run the turnbuckles out a little bit and balance all 4 turnbuckles so they're about the
same.
!
4.) FIRST STEP: Place the clamp on the pipe with the pipe joint approximately
centered with the middle of the turnbuckles.
!
5.) Clamp one side of the ring by tightening the eye bolt and then secure the second
ring. Make sure the ring is square on the pipe.
!
6.) SECOND STEP: is to set the gap close to where you want it by engaging the
turnbuckles to pull or push the pipe. Work all 4 turnbuckles together. A little bit on one
then move to the next turnbuckle and so forth until you have the gap close.
!
7.) THIRD STEP: is begin adjusting your high/low. Pick 2 turnbuckles side by side and
work to get the O.D. aligned right underneath the turnbuckle. You accomplish this by
engaging the jack bolts on top of the turnbuckle. The jack bolt will push the pipe in the
direction it is pointing. CAUTION: When engaging one jack bolt the adjacent jack bolt
on the same turnbuckle has to be totally disengaged. You cannot engage both jack
bolts on the same turnbuckle or it will two block itself and not work.
!
8.) On the 10", Fine Tuning dogs have been supplied. Once the fit-up has been made
and the O.D. is aligned, the Fine Tuning dogs can be slid into the slots around ring and
used to push down any high spots.
!
9.) Once you are good with the alignment you gently snug all jack bolts so you will get a
ridged fit.
!
!
!
!
!
!
!
!
!
!
!
3
REFERENCES
!
1.)
!
PCL Industrial Construction
Contact: Tony Mydland
!
Project: Enbridge-IAG Ajax Natural Gas Processing Plant | Wheeler, TX
Project: Dow Chemical Falcon Chlor-alkali Plant | Freeport, TX
!
15915 Katy Freeway Suite 300
Houston, TX 77095
T 281.615.1734
Email: AWMydland@pcl.com
!
!
Note: They've had 3 projects where they've ordered 50 + of our Top Liner Pipe Clamps
ranging from 4" through 42" in size. Below is a mockup they made to provide training
on their projects.
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
4
2.)
!
Sauer Group, Inc.
Contact: David Kretin - Senior Project Manager
!
Project: MarkWest Seneca I & II Gas Processing Plant | Summerfield, OH
!
T 614.853.2500
C 614.774.7194
Email: DKretin@Sauer-Inc.Com
!
!
Note: Utica Shale project; using our clamps ranging from 8” through 42” in size. On the
42” pipe with a 7/8” wall it was taking them several hours to complete a fit-up. With our
pipe clamp they were able to complete 7 fit-ups in 2 days and were extremely satisfied.
!
!
!
!
!
!
5
3.)
!
Portsmouth Naval Shipyard
Contact: Wayne Hughes
NRMD Nuclear Test General Foreman
Kittery, ME
T 207.428.1960
C 207.438.7321
Email: wayne.hughes@navy.mil
!
!
Note: Using our clamps on the rebuild of nuclear submarines from 2" through 6" in size.
!
Recently we received a 34 clamp (stainless steel) order from General Dynamics
Electric Boat in Rhode Island where they are building the new generation of nuclear
submarines.
!
!
4.)
!
Matrix NAC
Contact: Denny Trickett | Piping Supt. | C 304.991.4602
Tim Stumbo | Piping Manager | C 606.315.4440
Garrison Energy Center | 309MW Combined Cycle Power Project
Dover, DE
Email: denny.trickett@matrixnac.com | tim.stumbo@matrixnac.com
!
Note: Utilizing our pipe clamps raging from 8” through 24”.
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
6
PROMOTED BY THE UA PIPEFITTER UNION
!
!
We were invited to the UA Instructor Training Program in Ann Arbor, Michigan on August
10-16, 2013 at the Washtenaw Community College. We provided training to the UA
Pipefitters on our Top Liner Pipe Clamp where it was used to fit-up some heavy-wall 6"
& 8" pipe and induction preheating was used to bring the pipe up to 400 degrees with
our clamp in place. Many locals from all over the US were represented and the clamp
was very well received.
!
We also participated in their International Instructor Training Program that took place
February 11-13, 2014 in San Antonio, Texas. They have provided a hot link on their
website to our website for their locals to obtain additional information.
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!Walhonde Tools, Inc. | 1255 Childress Rd. | Charleston, WV 25309
T 304.756.3796 | F 304.756.3834 | E mail@walhonde.com | www.walhonde.com
7

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Top Liner Pipe Clamp Documentation

  • 1. ! ! ! ! ! ! MADE IN USA ! ! SPEND LESS TIME ON FIT-UP & MORE TIME WELDING. ! ! CUT FIT-UP TIME BY AT LEAST 50% EVEN MORE! ! ! ! ! ! 1 TOP LINER PIPE CLAMP FAST. PRECISE. EASY. KEY ADVANTAGES High-Low adjustment Push-Pull adjustment Rounds out pipe on sch. 40 & below Works on heavy-wall pipe & preheating Increase productivity Improve quality control Enhance Safety Sizes available: 2” through 60” Walhonde Tools, Inc. | 304.756.3796 | www.walhonde.com | mail@walhonde.com Industries Served: Oil & Gas, Petro-Chemical, Power Generation, Pulp & Paper, Shipbuilding Clients include: PCL Industrial Construction Bechtel, Inc., Fluor, Inc., Kiewit, US Navy
  • 2. PUSH/PULL & HIGH/LOW CAPABILITIES OF TURNBUCKLES ON PIPE CLAMP! ! ! ! Our pipe clamps come with 3 different size Turnbuckles and the capabilities are listed below. ! Clamp sizes 4” through 8” The turnbuckles will give you a 5,200 lbs. pushing & pulling force. (safe working load; safety factor 5:1) | The jack screws will give you close to 1,000 lbs of high-low adjustment with 7 lbs. torque. ! Clamp sizes 10” through 24” The turnbuckle will give you a 10,000 lbs. pushing & pulling force. (safe working load; safety factor 5:1) | The jack screws will give you close to 3,500 lbs of high-low adjustment with 12 lbs. torque. ! Clamp sizes 30” & above The turnbuckle will give you a 15,200 lbs. pushing & pulling force. (safe working load; safety factor 5:1) | The jack screws will give you close to 3,500 lbs of high-low adjustment with 12 lbs. torque. !Source: http://www.wecallinc.com/_datasheets/turnbuckles.pdf ____________________________________________________________________________________ !! ! ! ! DEMO VIDEOS ! Small bore pipe (5 min.): http://www.youtube.com/watch?v=nU8gOKDDALQ ! Large bore pipe (6 min.): http://www.youtube.com/watch?v=qFuayWLta5U ! ! ! ! ! ! ! ! ! ! ! ! 2
  • 3. TOP LINER PIPE CLAMP INSTRUCTIONS ! 1.) Be sure to watch this 5 min. video for basic instructions: http://www.youtube.com/ watch?v=nU8gOKDDALQ ! 2.) ONLY use the wrenches supplied to work the clamp. No cheater bars or hammers. These will damage the clamp. ! 2.) Before placing the clamp on the pipe, make sure all the jack bolts (on top of the turnbuckles) are backed off and disengaged. ! 3.) Run the turnbuckles out a little bit and balance all 4 turnbuckles so they're about the same. ! 4.) FIRST STEP: Place the clamp on the pipe with the pipe joint approximately centered with the middle of the turnbuckles. ! 5.) Clamp one side of the ring by tightening the eye bolt and then secure the second ring. Make sure the ring is square on the pipe. ! 6.) SECOND STEP: is to set the gap close to where you want it by engaging the turnbuckles to pull or push the pipe. Work all 4 turnbuckles together. A little bit on one then move to the next turnbuckle and so forth until you have the gap close. ! 7.) THIRD STEP: is begin adjusting your high/low. Pick 2 turnbuckles side by side and work to get the O.D. aligned right underneath the turnbuckle. You accomplish this by engaging the jack bolts on top of the turnbuckle. The jack bolt will push the pipe in the direction it is pointing. CAUTION: When engaging one jack bolt the adjacent jack bolt on the same turnbuckle has to be totally disengaged. You cannot engage both jack bolts on the same turnbuckle or it will two block itself and not work. ! 8.) On the 10", Fine Tuning dogs have been supplied. Once the fit-up has been made and the O.D. is aligned, the Fine Tuning dogs can be slid into the slots around ring and used to push down any high spots. ! 9.) Once you are good with the alignment you gently snug all jack bolts so you will get a ridged fit. ! ! ! ! ! ! ! ! ! ! ! 3
  • 4. REFERENCES ! 1.) ! PCL Industrial Construction Contact: Tony Mydland ! Project: Enbridge-IAG Ajax Natural Gas Processing Plant | Wheeler, TX Project: Dow Chemical Falcon Chlor-alkali Plant | Freeport, TX ! 15915 Katy Freeway Suite 300 Houston, TX 77095 T 281.615.1734 Email: AWMydland@pcl.com ! ! Note: They've had 3 projects where they've ordered 50 + of our Top Liner Pipe Clamps ranging from 4" through 42" in size. Below is a mockup they made to provide training on their projects. ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! 4
  • 5. 2.) ! Sauer Group, Inc. Contact: David Kretin - Senior Project Manager ! Project: MarkWest Seneca I & II Gas Processing Plant | Summerfield, OH ! T 614.853.2500 C 614.774.7194 Email: DKretin@Sauer-Inc.Com ! ! Note: Utica Shale project; using our clamps ranging from 8” through 42” in size. On the 42” pipe with a 7/8” wall it was taking them several hours to complete a fit-up. With our pipe clamp they were able to complete 7 fit-ups in 2 days and were extremely satisfied. ! ! ! ! ! ! 5
  • 6. 3.) ! Portsmouth Naval Shipyard Contact: Wayne Hughes NRMD Nuclear Test General Foreman Kittery, ME T 207.428.1960 C 207.438.7321 Email: wayne.hughes@navy.mil ! ! Note: Using our clamps on the rebuild of nuclear submarines from 2" through 6" in size. ! Recently we received a 34 clamp (stainless steel) order from General Dynamics Electric Boat in Rhode Island where they are building the new generation of nuclear submarines. ! ! 4.) ! Matrix NAC Contact: Denny Trickett | Piping Supt. | C 304.991.4602 Tim Stumbo | Piping Manager | C 606.315.4440 Garrison Energy Center | 309MW Combined Cycle Power Project Dover, DE Email: denny.trickett@matrixnac.com | tim.stumbo@matrixnac.com ! Note: Utilizing our pipe clamps raging from 8” through 24”. ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! 6
  • 7. PROMOTED BY THE UA PIPEFITTER UNION ! ! We were invited to the UA Instructor Training Program in Ann Arbor, Michigan on August 10-16, 2013 at the Washtenaw Community College. We provided training to the UA Pipefitters on our Top Liner Pipe Clamp where it was used to fit-up some heavy-wall 6" & 8" pipe and induction preheating was used to bring the pipe up to 400 degrees with our clamp in place. Many locals from all over the US were represented and the clamp was very well received. ! We also participated in their International Instructor Training Program that took place February 11-13, 2014 in San Antonio, Texas. They have provided a hot link on their website to our website for their locals to obtain additional information. ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! !Walhonde Tools, Inc. | 1255 Childress Rd. | Charleston, WV 25309 T 304.756.3796 | F 304.756.3834 | E mail@walhonde.com | www.walhonde.com 7