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c12) United States Patent
Alves et al.
(54) ELEVATOR BELT ASSEMBLY WITH NOISE
REDUCING GROOVE ARRANGEMENT
(75)
(73)
Inventors: Goldino Alves, South Windsor, CT (US);
Ary Mello, Farmington, CT (US);
Xiaodong Luo, South Windsor, CT
(US); Bill Perron, Bristol, CT (US);
Hugh O'Donnell, Longmeadow, MA
(US); Paul von Hardenberg,
Farmington, CT (US); Mark Marler,
Glastonbury, CT (US); John Pitts, Avon,
CT (US); Randy Roberts, Hebron, CT
(US); Hubert E. Goeser, Dannenberg
(DE); Christoph Bederna, Fuhrenweg
(DE)
Assignees: Otis Elevator Company, Farmington,
CT (US); ContiTech Antriebssysteme
GmbH(DE)
( *) Notice: Subject to any disclaimer, the term ofthis
patent is extended or adjusted under 35
U.S.C. 154(b) by 1215 days.
(21) Appl. No.: 10/543,949
(22) PCT Filed: Feb. 7, 2003
(86) PCTNo.: PCT/US03/03745
§ 371 (c)(l),
(2), (4) Date: Aug.1,2005
(87) PCT Pub. No.: W02004/071925
PCT Pub. Date: Aug. 26, 2004
(65) Prior Publication Data
US 2006/0175137 Al Aug. 10, 2006
(51) Int. Cl.
B66B 11104 (2006.01)
B66B 11108 (2006.01)
F16Gl/OO (2006.01)
F16G5/00 (2006.01)
F16G 9100 (2006.01)
111111 1111111111111111111111111111111111111111111111111111111111111
US007971687B2
(10) Patent No.: US 7,971,687 B2
Jul. 5, 2011(45) Date of Patent:
(52) U.S. Cl. ........ 187/251; 187/254; 187/266; 474/260;
(58)
(56)
JP
JP
wo
474/264; 474/237
Field of Classification Search .................. 474/260,
474/264, 237; 187/251, 254, 266
See application file for complete search history.
References Cited
U.S. PATENT DOCUMENTS
1,035,230 A * 8/1912 Pearson
(Continued)
FOREIGN PATENT DOCUMENTS
08217366 8/1996
08247221 A * 9/1996
0037738 6/2000
OTHER PUBLICATIONS
187/254
PCT International Search Report for International Application No.
PCT/US03/03745 dated Sep. 2, 2003.
(Continued)
Primary Examiner- Michael R Mansen
Assistant Examiner- Henry Liu
(74) Attorney, Agent, orFirm - Carlson, Gaskey & Olds PC
(57) ABSTRACT
An elevator load bearing assembly (20) includes a plurality of
cords (22) within a jacket (24). The jacket has a plurality of
grooves (32, 34, 36, 38 40) spaced along the length ofthe belt
assembly. Each groove has a plurality ofportions (50, 52, 54,
56) aligned at an oblique angle (A, B) relative to a longitudi-
nal axis (48) ofthe belt (20). In one example, the grooves are
separated such that there is no longitudinal overlap between
adjacent grooves. In another example, transitions (60, 64)
between the obliquely aligned portions are at different longi-
tudinal positions on the belt. Another example includes a
combination of the different longitudinal positions and the
non-overlapping groove placement.
17 Claims, 4 Drawing Sheets
24
48
US 7,971,687 B2
Page 2
U.S. PATENT DOCUMENTS 2003/0121729 A1 7/2003 Heinz et a!.
3,776,054 A
4,034,615 A *
4,423,760 A *
5,215,504 A *
6,343,636 B1 *
2002/0175055 A1
2003/0069101 A1 *
2003/0092524 A1
12/1973 Shichman eta!.
7/1977 Brooks ......................... 474/250
111984 Treves eta!. 152/209.21
6/1993 Wong eta!. ................... 474/237
212002 Hanya eta!. 152/209.24
1112002 Ryde
4/2003 Pitts eta!. ..................... 474/260
5/2003 Baranda et al.
OTHER PUBLICATIONS
Japanese Patent Office Action mailed Sep. 9, 2008, relating to Patent
Application No. JP2004-568260.
Supplementary European Search Report for Application No.
EP03815887 mailed Oct. 17, 2008.
* cited by examiner
U.S. Patent Jul. 5, 2011 Sheet 1 of 4 US 7,971,687 B2
40
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US 7,971,687 B2
1
ELEVATOR BELT ASSEMBLY WITH NOISE
REDUCING GROOVE ARRANGEMENT
BACKGROUND OF THE INVENTION
This invention generally relates to load bearing members
for use in elevator systems. More particularly, this invention
relates to an elevator belt assembly having a specialized
groove arrangement.
Elevator systems typically include a cab and counterweight
that move within a hoistway to transport passengers or cargo
to different landings within a building, for example. A load
bearing member, such as roping ora belt typically moves over
a set ofsheaves and supports the load ofthe cab and counter-
weight. There are a variety oftypes ofload bearing members
used in elevator systems.
One type of load bearing member is a coated steel belt.
Typical arrangements include a plurality of steel cords
extending along the length of the belt assembly. A jacket is
applied over the cords and forms an exteriorofthe belt assem-
bly. Somejacket application processes result in grooves being
formed in the jacket surface on at least one side of the belt
assembly. Some processes also tend to cause distortions or
irregularities in the position of the steel cords relative to the
exterior of the jacket along the length of the belt.
FIG. 7, for example, illustrates both of these phenomena.
As can be seen, the spacing between the exterior ofthe jacket
200 and the cords 210 varies along the length of the belt. As
can be appreciated from the illustration, the cords 210 are set
within thejacket as ifthey comprise a series ofcord segments
of equal length corresponding to the groove spacing. FIG. 7
includes an exaggeration of the typical physical cord layout
for purposes ofillustration. The actual distortions or changes
in the position ofthe cords relative to thejacket outer surfaces
may not be discernable by the human eye in some examples.
When conventional jacket application processes are used,
the manner in which the cords are supported during thejacket
application process tends to result in such distortion in the
geometry or configuration of the cords relative to the jacket
outer surfaces along the length of the belt.
2
oblique angle relative to the belt axis. Each groove has a
transition between adjacent portions. Each groove has a plu-
rality of such transitions and each transition is at a different
longitudinal position on the belt.
In one example, the different longitudinal positions ofthe
transitions are achieved by using different oblique angles for
different portions of the groove. Having the transitions at
different longitudinal positions reduces the noise-generating
impact between the belt and sheaves in the elevator system.
10
Another example belt designed according to this invention
includes a plurality of grooves on at least one surface of the
jacket. Each groove has a plurality of portions aligned at an
oblique angle relative to the belt axis. The grooves are spaced
15
apart such that adjacent grooves are on opposite sides of a
longitudinal position on the belt.
In one example, adjacent grooves are on opposite sides of
an imaginary line that extends transverse to the belt axis. Such
a spacing between the grooves avoids any overlap between
20 any portion ofa groove and an adjacent groove. Maintaining
such spacing between grooves reduces the noise-generating
energy associated with the impact between the grooves and a
sheave as the belt wraps around a portion ofthe sheave during
25
elevator system operation.
In one example, the grooves are longitudinally spaced such
that spacings between the grooves vary along the length ofthe
belt. Having different spacings between adjacent grooves
eliminates the steady state frequency of groove contact with
other system components, which is a major contributor to the
30 potential for undesirable noise or vibration during elevator
operation.
A belt assembly designed according to this invention may
include the inventive spacing between grooves, the inventive
angular aligmnent of groove segments or a combination of
35 both. The various features and advantages of this invention
will become apparent to those skilled in the art from the
following detailed description of the currently preferred
embodiments. The drawings that accompany the detailed
description can be briefly described as follows.
40
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 schematically illustrates a portion of an example
belt assembly designed according to an embodiment of this
45 invention.
While such arrangements have proven useful, there is need
for improvement. One particular difficulty associated with
such belt assemblies is that as the belt moves in the elevator
system, the grooves and the cord placement in the jacket
interact with other system components such as the sheaves
and generate undesirable noise, vibration or both. For
example, as the belt assembly moves at a constant velocity, a
steady state frequency of groove contact with the sheaves
creates an annoying, audible tone. The repeated pattern of
changes in the cord spacing from the jacket outer surfaces is 50
believed to contribute to such noise generation.
FIG. 2 is a cross-sectional illustration taken along the lines
2-2 in FIG. 1.
FIG. 3 is a planar, schematic illustration of the groove
arrangement ofthe embodiment of FIG. 1 showing selected
geometric features.
FIG. 4 is an enlarged view ofthe encircled portion ofFIG.
1, which schematically illustrates an example groove cross
sectional configuration.
An alternative arrangement is required to minimize or
eliminate the occurrence of vibrations or an annoying tone
during elevator system operation. This invention addresses
that need.
SUMMARY OF THE INVENTION
In general terms, this invention is a belt assembly for use in
an elevator system. The belt assembly includes a plurality of
cords extending generally parallel to a longitudinal axis ofthe
belt. A jacket over the cords includes a plurality of grooves
that are configured and spaced to minimize the occurrence of
any annoying audible noise during elevator operation.
FIG. 5 schematically illustrates an alternative groove
55 arrangement.
FIG. 6 schematically illustrates a method ofmaking a belt
designed according to an embodiment of this invention.
FIG. 7 schematically illustrates a typical cord geometry
relative to outer surfaces on a beltjacket according to the prior
60 art.
FIG. 8 schematically illustrates selected portions of an
example elevator system.
DETAILED DESCRIPTION
One example belt designed according to this invention 65
includes a plurality of grooves on at least one surface of the
jacket. Each groove has a plurality of portions aligned at an
FIGS. 1 and 2 schematically illustrate a belt assembly 20
that is designed for use in an elevator system. A plurality of
US 7,971,687 B2
3
cords 22 are aligned generally parallel to a longitudinal axis
ofthe belt assembly 20. In one example, the cords 22 are made
of strands of steel wire.
A jacket 24 covers over the cords 22. The jacket 24 pref-
erably comprises a polyurethane-based material. A variety of
such materials are commercially available and known in the
4
As shown in the illustrated example, the transitions are
essentially peaks along the groove. In this example, each
transition is curvilinear. Having a curved transition between
obliquely angled portions ofthe grooves that extend in oppo-
site directions reduces the vibration and noise-generating
impact energy associated with the grooves contacting a
sheave in the elevator system.
As can be appreciated from FIG. 3, in the illustrated
example, the portions 50, 52, 54 and 56 are linear over the
art to be useful for elevator belt assemblies. Given this
description, those skilled in the art will be able to select a
proper jacket material to suit the needs of their particular
situation.
The jacket 24 establishes an exterior length, L, width, W,
and a thickness, t, ofthe belt assembly 20. In one example, the
width W ofthe belt assembly is 60 millimeters, the thickness
tis 3 millimeters and the length Lis dictated by the particular
system where the belt will be installed. In the same example,
the cords 22 have a diameter of 1.65 millimeters. In this
example, there are twenty-four cords. The cords 22 preferably
extend along the entire length L ofthe assembly.
10 majority oftheir length. The linear portions are aligned at the
selected oblique angle or angles, depending on the desired
groove configuration. This invention is not limited to a belt
having grooves with truly linear portions. In an example
assembly where the portions are at least somewhat curvilin-
15 ear, tangent lines associated with such a curvilinear portion
preferably are at selected oblique angles relative to the belt
Thejacket 24 includes a plurality ofgrooves 30, 32, 34, 36,
38, 40 and 42 on at least one side of the jacket 24. In the 20
illustrated example, the grooves extend across the entire
width of the belt assembly.
The grooves result from some manufacturing processes,
many ofwhich are well known in the art, that are suitable for
forming the belt assembly 20. As canbest be appreciated from 25
FIG. 2, the grooves extend between an exterior surface ofthe
jacket 24 and the surface of the cords 22 facing the same
exterior surface of the jacket.
Referring to FIGS. 1 and 3, this example embodiment has
grooves that are generally W-shaped. Each groove includes a 30
plurality of portions that are aligned at an oblique angle
relative to the longitudinal axis 48 of the belt. Taking the
groove 34 as an example, a first portion 50 extends at an
oblique angle A in a first longitudinal direction. A second
portion 52 extends in an opposite longitudinal direction at the 35
oblique angle A. A third portion 54 extends in the same
direction as the first portion 50 but at a second oblique angle
B. A fourth portion 56 extends in an opposite longitudinal
direction at the second oblique angle B.
In one example, the angle A is approximately 50°. In the 40
same example, the angle B is approximately 53.5°. Utilizing
different oblique angles for different portions of the groove
allows for strategic positioning of transitions between the
obliquely aligned portions.
The groove 34 in FIG. 3, for example, has a first transition 45
60, a second transition 62 and a third transition 64. Each
transitionjoins two adjacent obliquely angled portions ofthe
groove. Because the first oblique angle A is different than the
second oblique angle B, the longitudinal position ofthe tran-
sition 60 is different than the longitudinal position of the 50
transition 64. "Longitudinal position" as used in this descrip-
tion refers to a position on the belt along the length ofthe belt
(i.e., in a direction parallel to the axis 48).
aXIS.
In the example ofFIG. 3, the spacing 72 between adjacent
grooves (i.e., between the groove 32 and the groove 34,
between the groove 34 and the groove 36 and between the
groove 36 and the groove 38, respectively) is selected such
that there is no overlap between any portion of any adjacent
groove. Considering the line 70 as indicating a longitudinal
position on the belt 20, the grooves 36 and 38 are on opposite
sides ofthe line 70. Accordingly, there is no overlap between
any portion ofthe groove 36 and any portion ofthe groove 38.
Keeping the entire groove 36 longitudinally spaced from the
entire groove 38 reduces the vibration and noise-generating
energy associated with the impact between the grooves and a
sheave during elevator system operation.
The spacing 72 between the grooves preferably prevents
any overlap between adjacent grooves along the entire length
ofthe belt. In some examples, the spacing 72 may be consis-
tent along the entire length ofthe belt. In other examples, the
spacing 72 varies betweengrooves in a selected patternas will
be described below.
In addition to the different longitudinal positions of the
transitions and the absence of any longitudinal overlap
between adjacent grooves, a belt designed according to this
invention may include further vibration and noise reducing
features. FIG. 4, for example, shows one embodiment of a
groove configuration where the interface between the groove
and the exterior surface on the jacket 24 includes a rounded
edge or fillet 74. Using such a rounded edge 74 reduces the
vibration and noise producing energy associated with the
impact between the groove and a surface on a sheave in the
elevator system. In this example, the fillets 74 have a radius of
curvature that is in a range from about 0.05 to 0.15 millime-
ters.
In the example of FIG. 4, sidewalls 76 of the groove 38
extend from the exterior surface ofthejacket 24 to the bottom
78 of the groove, which is directly adjacent a surface of the
cords 22. The intersections between the sidewalls 76 and the
bottom 78 in this example include rounded surfaces having
55 the same radius of curvature as the fillets 74.
For example, the distance between the line 70, which
extends transverse to the belt axis 48 across the width of the
belt, and the transition 60 is different than the distance
between the line 70 and the transition 64. In this example, the
transition 60 is closer to the line 70 than the transition 64
because the angleA is smaller than the angle B. The line 70 is
provided for discussion purposes and does not indicate a 60
physical line on the belt.
Keeping the transitions at different longitudinal positions
effectively changes the phase ofthe two halves ofthe groove.
Having the transitions out ofphase tends to cancel the energy
associated with contact between the transitions and sheaves. 65
Therefore, the inventive arrangement reduces vibration and
noise in an elevator system.
In one example, a 0.1 millimeter radius ofcurvature is used
for the fillets 74 and the transitions between the sidewalls and
the bottom 78. One example arrangement has the sidewalls 76
arranged at an angle C that is approximately 30°. An example
height ofthe groove is 0.7 millimeters and an example width
S of the groove is 0.7 millimeters.
The configuration of the grooves is dictated in some
examples by the shape of the cord supports used during the
belt manufacturing process. Those skilled in the art who have
the benefit of this description will be able to select from
among commercially available materials used for making
jackets on elevator belts and be able to configure the manu-
US 7,971,687 B2
5
facturing equipment or other groove-forming equipment to
achieve the desired groove profile to meet the needs of their
particular situation.
FIG. 5 shows another example belt 20 designed according
to this invention. In this example, each groove has only two
portions 80 and 82 extending in opposite longitudinal direc-
tions but at the same oblique angle A. A single transition 84
joins the portions 80 and 82. In this example, both portions 80
and 82 extend at the same angle A and the transition 84 is
aligned at the center line 85, which is coincident with the
longitudinal axis of the belt. Of course, other configurations
are within the scope of this invention.
In this example, the space 86 between adjacent grooves is
selected so that adjacent grooves are on opposite sides of a
longitudinal position on the belt 20. For example, the line 88
indicates a longitudinal position, which is taken transversely
to the axis 85 ofthe belt. In one example, such a line could be
drawn between every set ofadjacent grooves and there would
be no longitudinal overlap between the grooves because each
groove would be on an opposite side ofsuch a line. Arranging
the grooves to avoid longitudinal overlap reduces the energy
associated with impact between the grooves and the surface
of a sheave in an elevator system.
In one example, an embodiment such as that shown in FIG.
5 is used for a belt having a width W that is approximately 30
millimeters while a belt having a configuration like that
shown in FIG. 3 is used for a belt with W ofapproximately 60
millimeters. The selection of belt width depends, in part, on
the expected duty loads for the elevator system in which the
belt will be employed.
FIG. 6 schematically illustrates one example method of
making elevator belts designed according to this invention. A
6
separates the groove 30 from the adjacent groove 32. A dif-
ferent spacing 146 separates the groove 32 from the adjacent
groove 34. Similarly, at least some ofthe spacings 148, 150,
152 and 154 vary in size.
It is not necessary that all of the illustrated spacings are
different, however, it is preferred to provide at least several
different spacings along the length ofthe belt assembly. As a
practical matter, a repeated pattern of the varying spacings
will typically extend along the entire length ofthe belt assem-
10 bly 20. Depending on the particulars ofthe belt assembly and
the equipment used to form and apply the jacket 24, the
pattern ofdifferent spacings will repeat at different intervals.
Preferably, the interval ofpattern repetition will be as large as
the manufacturing equipment allows. In one example, there is
15 a selected pattern of different spacings that repeats about
every fifty grooves or every two meters ofbelt length. Within
each two meter section, the spacings between adjacent
grooves are selected to be varying and non-periodic.
In one example embodiment, the spacings between the
20 grooves are selected to be 13.35 millimeters, 12.7 millimeters
and 11.8 millimeters. Such spacings preferably are used in a
non-periodic, non-repeating pattern over a length of the belt
that includes approximately fifty grooves. In one example, the
pattern established by the belt manufacturing equipment
25 repeats after every 47'h groove. In another example embodi-
ment, the spacings are selected from 11.2 millimeters, 12.1
millimeters and 12.7 millimeters. Those skilled in the art who
have the benefit of this description will be able to select
appropriate groove spacings to achieve the desired level of
30 smoothness and quietness to meet the needs oftheir particular
situation.
In one example, modeling is used to determine the selected
60 millimeter wide belt 90 having a groove configuration as
shown in the embodiment ofFIG. 3, for example, is cut in half
along the longitudinal axis of the belt using a cutting station 35
92. Two belts 94 and 96 result, which have configurations as
shown in FIG. 5, for example. This strategy for making eleva-
spacing dimensions and pattern. The effects of the grooves
are characterized with a complex waveform to approximate
the input disturbance energy. The complex waveform in one
example is determined by sampling belt performance and
developing a suitable function that corresponds to the
sampled belt behavior. This input function is included for
each cord (i.e., each belt segment between adjacent grooves).
tor belts allows for the same manufacturing equipment to be
used to produce belts having a 60 millimeter wide width and
30 millimeter wide width, for example. 40 The summation of the functions are based on the relative
phase of the cords. The overall energy is the sum of each
cord's contribution. Therefore, the phasing ofthe cords (i.e.,
spacings betweengrooves) determines the overall magnitude.
A Fast Fourier analysis provides an assessment ofthe relative
overall energy level resulting from the belt.
By altering spacings between adjacent grooves, the noise
component, caused by contact ofthe belt assembly with other
elevator system components, such as the sheaves, during sys-
tem operation, is spread over a broader range offrequencies.
Thus, steady state frequencies of noise are avoided which
eliminates the potential for an audible, annoying tone.
In addition to varying the spacing between the grooves, the
inventive arrangement provides the ability to vary the lengths
ofcord "segments," which result from certain manufacturing
One example elevator system 220 that includes belts 20
designed according to this invention includes a plurality of
belts 20 in parallel that move simultaneously over the sheaves
230. The plurality of belts in this example include obliquely
angled groove portions 232 that are different angles for at 45
least two of the belts as shown at 240. Having different
oblique angles on the belts provides the benefit ofkeeping the
transitions on one belt at different longitudinal positions than
the transitions on another belt. Such longitudinal positioning
effectively changes the phase ofat least the two belts having 50
different oblique angles. Having the transitions out of phase
allows for the energy associated with contact between the
transitions on one belt and the sheaves to effectively cancel
out the energy associated with such contact between the
sheaves and the other belt. 55 techniques (but are not necessarily included in the inventive
arrangement). A belt assembly designed according to this
invention may include a series ofcord segments along which
the distance between the cord and the jacket outer surfaces
varies. The ends of such cord "segments" coincide with the
In one example, every belt has groove portions angled at a
different oblique angle than the other belts. In another
example, the same oblique angle is used on the belts, how-
ever, the belts are aligned relative to each other in the system
such that the groove transitions on one belt are at different
longitudinal positions than the groove transitions on at least
one other belt.
An additional vibration and noise reducing feature ofa belt
designed according to some example embodiments of this
invention includes having the grooves spaced apart different
distances so that there are different spacings between various
grooves. Referring to FIG. 2, for example, a first spacing 144
60 location of the grooves. Varying the spacing of the grooves
also varies the length ofthe segments and therefore varies the
pattern of the cord geometry relative to the jacket outer sur-
faces. With some example uses of the inventive techniques,
the length ofthe cord segments varies along the length ofthe
65 belt.
Because the segments ofcord extending between adjacent
grooves are ofvarious lengths, there is no periodic, repeated
US 7,971,687 B2
7
geometric pattern of the cords relative to the jacket outer
surfaces. By varying the length of the cord segments (i.e.,
changing spacing between similar distortions in the position
ofthe cord relative to the jacket outer surfaces) any contribu-
tion to noise or vibration caused by the cord geometry, is
reduced or eliminated. By eliminating the periodic feature of
the cord geometry, this invention provides a significant
advantage for reducing vibration and noise generation during
elevator system operation.
The preceding description is exemplary rather than limit- 10
ing in nature. Variations and modifications to the disclosed
examples may become apparent to those skilled in the art that
do not necessarily depart from the essence of this invention.
The scope oflegal protection given to this invention can only
be determined by studying the following claims.
We claim:
1.An elevator belt for supporting weight associated with an
elevator car and at least partially wrapping about a sheave that
moves to cause movement of the elevator car, comprising:
a plurality of cords aligned generally parallel to a longitu-
dinal axis ofthe belt, the cords being adapted to support
the weight associated with the elevator car, the cords
being spaced apart from each other in a width direction
across the belt; and
a jacket over the cords, the jacket including a plurality of
V-shaped grooves on at least one surface of the jacket
that extends across the width direction ofthe belt and is
15
20
25
adapted to contact the sheave, each groove having only
two portions each at an oblique angle relative to the belt 30
axis, the portions each having one end at an edge of the
jacket and an opposite end at a middle region of the at
least one surface, with the opposite ends ofthe portions
intersecting each other at an angle to form a peak ofthe
V-shape, the two portions of each groove together 35
extending across the entire one surface in the width
direction ofthe belt, the grooves being spaced apart such
that adjacent grooves are on opposite sides ofa longitu-
dinal position on the belt, the jacket comprising an unin-
terrupted surface across an entire spacing between each 40
one of the V-shaped grooves and a next one of the
V-shaped grooves longitudinally adjacent the one ofthe
V-shaped grooves, the uninterrupted surface having a
first surface edge consisting ofonly two segments at an
edge of the one of the V-shaped grooves and a second 45
surface edge consisting ofonly two segments at an edge
ofthe next one ofthe V-shaped grooves, the first surface
edge and the second surface edge being parallel to each
other along an entire length ofthe edges, the first surface
edge and the second surface edge being oriented the 50
same as each other in a longitudinal direction along the
belt.
8
7. The belt ofclaim 6, wherein each groove has a transition
between the adjacent portions, and wherein at least two ofthe
transitions are at different longitudinal positions on the belt.
8. The belt ofclaim 1, wherein each groove has a transition
at the peak of the V-shape and wherein the peak is at least
partially curvilinear.
9. The elevator belt ofclaim 1, wherein each ofthe portions
has a first edge along one side ofthe portion onthe one surface
ofthe jacket and a second edge along an opposite side ofthe
portion on the one surface of the jacket.
10. The elevator belt of claim 9, wherein the first edges
intersect to form one edge ofthe peak ofthe V shape and the
second edges intersect to form an opposite edge ofthe peak of
the V shape.
11. An elevator system, comprising:
a car that is moveable in a selected vertical direction;
at least one sheave; and
a plurality of belts that at least partially wrap around the
sheave and move about the sheave as the carmoves inthe
selected direction, the belts being parallel to each other
and moving at the same speed as the car moves in the
selected direction, each belt having a plurality of cords
aligned generally parallel to a longitudinal axis of the
belt and a jacket over the cords, the jacket of each belt
including a plurality ofgrooves on at least one surface of
the jacket that engages the at least one sheave, each
groove having a plurality ofportions at an oblique angle
relative to the belt axis, each groove having at least one
transition between adjacent portions, the transitions on a
first one ofthe belts being at different longitudinal posi-
tions than the transitions on a second one of the belts
such that the transitions on the first one of the belts
contact the sheave at a different time than the transitions
on the second one of the belts contact the sheave as the
car moves in the selected direction, every one of the
grooves onthe first one ofthe belts including one portion
extending longitudinally at a first oblique angle and
another portion extending longitudinally in an opposite
direction at a second oblique angle, every one of the
grooves on the second one of the belts including one
portion extending longitudinally at a third oblique angle
and another portionextending longitudinally in an oppo-
site direction at a fourth oblique angle, wherein the first
oblique angle is different than the second oblique angle.
12. The system of claim 11, wherein the transitions on at
least one of the belts are curvilinear.
13. The system ofclaim 11, wherein the grooves on at least
one ofthe belts are spaced apart suchthat adjacent grooves are
on opposite sides ofa longitudinal position between the adja-
cent grooves.
14. The belt of claim 13, wherein every portion of every
groove is on the opposite side of the longitudinal position
from every portion of every adjacent groove.2. The belt of claim 1, wherein the belt width extends in a
direction generally perpendicular to the longitudinal axis
between one lateral edge on the belt and an opposite lateral
edge on the belt.
3. The belt of claim 1, wherein the longitudinal position
extends along a line transverse to the longitudinal axis.
15. An elevator belt for supporting weight associated with
55 an elevator car and at least partially wrapping about a sheave
that moves to cause movement of the elevator car, compris-
ing:
4. The belt of claim 1, wherein every portion of every
groove is on the opposite side of the longitudinal position 60
from every portion of every adjacent groove.
5. The belt ofclaim 1, wherein every portionofeachgroove
is at the same oblique angle.
6. The belt ofclaim 1, wherein each ofthe portions is linear
and at least a first one ofthe linear portions is at a first oblique 65
angle and at least a second one of the linear portions is at a
second oblique angle.
a plurality ofcords aligned generally parallel to a longitu-
dinal axis ofthe belt, the cords being spaced apart from
each other in a width direction across the belt, the cords
being adapted to support the weight associated with the
elevator car; and
a jacket over the cords, the jacket including a plurality of
W-shaped grooves on at least one surface of the jacket
that extends across the width direction ofthe belt and is
adapted to contact the sheave, each groove having four
portions each at an oblique angle relative to the belt axis,
US 7,971,687 B2
9
two of the portions having one end at an edge of the
jacket, and an opposite end at the middle region and
intersecting an end ofan adjacent one ofthe portions at
an angle to form a peak oftheW-shape, the four portions
ofeach groove together extending across the entire one
surface in the width direction of the belt, the grooves
being spaced apart such that adjacent grooves are on
opposite sides of a longitudinal position on the belt,
wherein no other groove portions intersect with the
W-shaped grooves such that the jacket comprises an 10
uninterrupted surface across an entire spacing between
each one oftheW-shaped grooves and a next one ofthe
W-shaped grooves longitudinally adjacent the one ofthe
W-shaped grooves, the uninterrupted surface having a
first surface edge consisting ofonly four segments at an 15
edge of the one of the W-shaped grooves and a second
surface edge consisting ofonly four segments at an edge
10
ofthe next one oftheW-shaped grooves, the first surface
edge and the second surface edge being parallel to each
other along an entire length ofthe edges, the first surface
edge and the second surface edge being oriented the
same as each other in a longitudinal direction along the
belt.
16. The elevator belt of claim 15, wherein each of the
portions has a first edge along one side of the portion on the
one surface ofthe jacket and a second edge along an opposite
side of the portion on the one surface ofthe jacket.
17. The elevator belt ofclaim 16, wherein the first edges of
two adjacent portions intersect to form one edge ofone ofthe
peaks of theW-shape and the second edges of the two adja-
cent portions intersect to form an opposite edge ofthe peak of
the W-shape.
* * * * *

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123 goldino alves - 7971687 - elevator belt assembly with noise reducing groove arrangement

  • 1. c12) United States Patent Alves et al. (54) ELEVATOR BELT ASSEMBLY WITH NOISE REDUCING GROOVE ARRANGEMENT (75) (73) Inventors: Goldino Alves, South Windsor, CT (US); Ary Mello, Farmington, CT (US); Xiaodong Luo, South Windsor, CT (US); Bill Perron, Bristol, CT (US); Hugh O'Donnell, Longmeadow, MA (US); Paul von Hardenberg, Farmington, CT (US); Mark Marler, Glastonbury, CT (US); John Pitts, Avon, CT (US); Randy Roberts, Hebron, CT (US); Hubert E. Goeser, Dannenberg (DE); Christoph Bederna, Fuhrenweg (DE) Assignees: Otis Elevator Company, Farmington, CT (US); ContiTech Antriebssysteme GmbH(DE) ( *) Notice: Subject to any disclaimer, the term ofthis patent is extended or adjusted under 35 U.S.C. 154(b) by 1215 days. (21) Appl. No.: 10/543,949 (22) PCT Filed: Feb. 7, 2003 (86) PCTNo.: PCT/US03/03745 § 371 (c)(l), (2), (4) Date: Aug.1,2005 (87) PCT Pub. No.: W02004/071925 PCT Pub. Date: Aug. 26, 2004 (65) Prior Publication Data US 2006/0175137 Al Aug. 10, 2006 (51) Int. Cl. B66B 11104 (2006.01) B66B 11108 (2006.01) F16Gl/OO (2006.01) F16G5/00 (2006.01) F16G 9100 (2006.01) 111111 1111111111111111111111111111111111111111111111111111111111111 US007971687B2 (10) Patent No.: US 7,971,687 B2 Jul. 5, 2011(45) Date of Patent: (52) U.S. Cl. ........ 187/251; 187/254; 187/266; 474/260; (58) (56) JP JP wo 474/264; 474/237 Field of Classification Search .................. 474/260, 474/264, 237; 187/251, 254, 266 See application file for complete search history. References Cited U.S. PATENT DOCUMENTS 1,035,230 A * 8/1912 Pearson (Continued) FOREIGN PATENT DOCUMENTS 08217366 8/1996 08247221 A * 9/1996 0037738 6/2000 OTHER PUBLICATIONS 187/254 PCT International Search Report for International Application No. PCT/US03/03745 dated Sep. 2, 2003. (Continued) Primary Examiner- Michael R Mansen Assistant Examiner- Henry Liu (74) Attorney, Agent, orFirm - Carlson, Gaskey & Olds PC (57) ABSTRACT An elevator load bearing assembly (20) includes a plurality of cords (22) within a jacket (24). The jacket has a plurality of grooves (32, 34, 36, 38 40) spaced along the length ofthe belt assembly. Each groove has a plurality ofportions (50, 52, 54, 56) aligned at an oblique angle (A, B) relative to a longitudi- nal axis (48) ofthe belt (20). In one example, the grooves are separated such that there is no longitudinal overlap between adjacent grooves. In another example, transitions (60, 64) between the obliquely aligned portions are at different longi- tudinal positions on the belt. Another example includes a combination of the different longitudinal positions and the non-overlapping groove placement. 17 Claims, 4 Drawing Sheets 24 48
  • 2. US 7,971,687 B2 Page 2 U.S. PATENT DOCUMENTS 2003/0121729 A1 7/2003 Heinz et a!. 3,776,054 A 4,034,615 A * 4,423,760 A * 5,215,504 A * 6,343,636 B1 * 2002/0175055 A1 2003/0069101 A1 * 2003/0092524 A1 12/1973 Shichman eta!. 7/1977 Brooks ......................... 474/250 111984 Treves eta!. 152/209.21 6/1993 Wong eta!. ................... 474/237 212002 Hanya eta!. 152/209.24 1112002 Ryde 4/2003 Pitts eta!. ..................... 474/260 5/2003 Baranda et al. OTHER PUBLICATIONS Japanese Patent Office Action mailed Sep. 9, 2008, relating to Patent Application No. JP2004-568260. Supplementary European Search Report for Application No. EP03815887 mailed Oct. 17, 2008. * cited by examiner
  • 3. U.S. Patent Jul. 5, 2011 Sheet 1 of 4 US 7,971,687 B2 40 FIG -1 FIG- 2
  • 4. U.S. Patent Jul. 5, 2011 Sheet 2 of 4 US 7,971,687 B2 24 48 FIG- 3 ~ 74 . i 24 ....... ········-r·······i·······-':·.~·········· i i ,./I I :' .FIG- 4 78 •·.•.. 22 FIG- 5
  • 6. U.S. Patent 230 "'"'''-~<·:·:,'"' ~,......./ E1L~V(i1~)f C~sr Jul. 5, 2011 if....... ,, ...~ ...........................................-................................................................., Sheet 4 of 4 US 7,971,687 B2 .:?.?.0__.............. ~- ..... . 232 ..---··· ................ .,, ' ..........-.. ... ~--···"" " :_/ " ~.......-------·· ' ....--........... " ' ... ' : !,,------· ,,,, ' '- ..../· .... .; ! /"''1. . .. "- : ..------· ~.... t v ~Zst£;~:,Jv/ ., } ?32
  • 7. US 7,971,687 B2 1 ELEVATOR BELT ASSEMBLY WITH NOISE REDUCING GROOVE ARRANGEMENT BACKGROUND OF THE INVENTION This invention generally relates to load bearing members for use in elevator systems. More particularly, this invention relates to an elevator belt assembly having a specialized groove arrangement. Elevator systems typically include a cab and counterweight that move within a hoistway to transport passengers or cargo to different landings within a building, for example. A load bearing member, such as roping ora belt typically moves over a set ofsheaves and supports the load ofthe cab and counter- weight. There are a variety oftypes ofload bearing members used in elevator systems. One type of load bearing member is a coated steel belt. Typical arrangements include a plurality of steel cords extending along the length of the belt assembly. A jacket is applied over the cords and forms an exteriorofthe belt assem- bly. Somejacket application processes result in grooves being formed in the jacket surface on at least one side of the belt assembly. Some processes also tend to cause distortions or irregularities in the position of the steel cords relative to the exterior of the jacket along the length of the belt. FIG. 7, for example, illustrates both of these phenomena. As can be seen, the spacing between the exterior ofthe jacket 200 and the cords 210 varies along the length of the belt. As can be appreciated from the illustration, the cords 210 are set within thejacket as ifthey comprise a series ofcord segments of equal length corresponding to the groove spacing. FIG. 7 includes an exaggeration of the typical physical cord layout for purposes ofillustration. The actual distortions or changes in the position ofthe cords relative to thejacket outer surfaces may not be discernable by the human eye in some examples. When conventional jacket application processes are used, the manner in which the cords are supported during thejacket application process tends to result in such distortion in the geometry or configuration of the cords relative to the jacket outer surfaces along the length of the belt. 2 oblique angle relative to the belt axis. Each groove has a transition between adjacent portions. Each groove has a plu- rality of such transitions and each transition is at a different longitudinal position on the belt. In one example, the different longitudinal positions ofthe transitions are achieved by using different oblique angles for different portions of the groove. Having the transitions at different longitudinal positions reduces the noise-generating impact between the belt and sheaves in the elevator system. 10 Another example belt designed according to this invention includes a plurality of grooves on at least one surface of the jacket. Each groove has a plurality of portions aligned at an oblique angle relative to the belt axis. The grooves are spaced 15 apart such that adjacent grooves are on opposite sides of a longitudinal position on the belt. In one example, adjacent grooves are on opposite sides of an imaginary line that extends transverse to the belt axis. Such a spacing between the grooves avoids any overlap between 20 any portion ofa groove and an adjacent groove. Maintaining such spacing between grooves reduces the noise-generating energy associated with the impact between the grooves and a sheave as the belt wraps around a portion ofthe sheave during 25 elevator system operation. In one example, the grooves are longitudinally spaced such that spacings between the grooves vary along the length ofthe belt. Having different spacings between adjacent grooves eliminates the steady state frequency of groove contact with other system components, which is a major contributor to the 30 potential for undesirable noise or vibration during elevator operation. A belt assembly designed according to this invention may include the inventive spacing between grooves, the inventive angular aligmnent of groove segments or a combination of 35 both. The various features and advantages of this invention will become apparent to those skilled in the art from the following detailed description of the currently preferred embodiments. The drawings that accompany the detailed description can be briefly described as follows. 40 BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 schematically illustrates a portion of an example belt assembly designed according to an embodiment of this 45 invention. While such arrangements have proven useful, there is need for improvement. One particular difficulty associated with such belt assemblies is that as the belt moves in the elevator system, the grooves and the cord placement in the jacket interact with other system components such as the sheaves and generate undesirable noise, vibration or both. For example, as the belt assembly moves at a constant velocity, a steady state frequency of groove contact with the sheaves creates an annoying, audible tone. The repeated pattern of changes in the cord spacing from the jacket outer surfaces is 50 believed to contribute to such noise generation. FIG. 2 is a cross-sectional illustration taken along the lines 2-2 in FIG. 1. FIG. 3 is a planar, schematic illustration of the groove arrangement ofthe embodiment of FIG. 1 showing selected geometric features. FIG. 4 is an enlarged view ofthe encircled portion ofFIG. 1, which schematically illustrates an example groove cross sectional configuration. An alternative arrangement is required to minimize or eliminate the occurrence of vibrations or an annoying tone during elevator system operation. This invention addresses that need. SUMMARY OF THE INVENTION In general terms, this invention is a belt assembly for use in an elevator system. The belt assembly includes a plurality of cords extending generally parallel to a longitudinal axis ofthe belt. A jacket over the cords includes a plurality of grooves that are configured and spaced to minimize the occurrence of any annoying audible noise during elevator operation. FIG. 5 schematically illustrates an alternative groove 55 arrangement. FIG. 6 schematically illustrates a method ofmaking a belt designed according to an embodiment of this invention. FIG. 7 schematically illustrates a typical cord geometry relative to outer surfaces on a beltjacket according to the prior 60 art. FIG. 8 schematically illustrates selected portions of an example elevator system. DETAILED DESCRIPTION One example belt designed according to this invention 65 includes a plurality of grooves on at least one surface of the jacket. Each groove has a plurality of portions aligned at an FIGS. 1 and 2 schematically illustrate a belt assembly 20 that is designed for use in an elevator system. A plurality of
  • 8. US 7,971,687 B2 3 cords 22 are aligned generally parallel to a longitudinal axis ofthe belt assembly 20. In one example, the cords 22 are made of strands of steel wire. A jacket 24 covers over the cords 22. The jacket 24 pref- erably comprises a polyurethane-based material. A variety of such materials are commercially available and known in the 4 As shown in the illustrated example, the transitions are essentially peaks along the groove. In this example, each transition is curvilinear. Having a curved transition between obliquely angled portions ofthe grooves that extend in oppo- site directions reduces the vibration and noise-generating impact energy associated with the grooves contacting a sheave in the elevator system. As can be appreciated from FIG. 3, in the illustrated example, the portions 50, 52, 54 and 56 are linear over the art to be useful for elevator belt assemblies. Given this description, those skilled in the art will be able to select a proper jacket material to suit the needs of their particular situation. The jacket 24 establishes an exterior length, L, width, W, and a thickness, t, ofthe belt assembly 20. In one example, the width W ofthe belt assembly is 60 millimeters, the thickness tis 3 millimeters and the length Lis dictated by the particular system where the belt will be installed. In the same example, the cords 22 have a diameter of 1.65 millimeters. In this example, there are twenty-four cords. The cords 22 preferably extend along the entire length L ofthe assembly. 10 majority oftheir length. The linear portions are aligned at the selected oblique angle or angles, depending on the desired groove configuration. This invention is not limited to a belt having grooves with truly linear portions. In an example assembly where the portions are at least somewhat curvilin- 15 ear, tangent lines associated with such a curvilinear portion preferably are at selected oblique angles relative to the belt Thejacket 24 includes a plurality ofgrooves 30, 32, 34, 36, 38, 40 and 42 on at least one side of the jacket 24. In the 20 illustrated example, the grooves extend across the entire width of the belt assembly. The grooves result from some manufacturing processes, many ofwhich are well known in the art, that are suitable for forming the belt assembly 20. As canbest be appreciated from 25 FIG. 2, the grooves extend between an exterior surface ofthe jacket 24 and the surface of the cords 22 facing the same exterior surface of the jacket. Referring to FIGS. 1 and 3, this example embodiment has grooves that are generally W-shaped. Each groove includes a 30 plurality of portions that are aligned at an oblique angle relative to the longitudinal axis 48 of the belt. Taking the groove 34 as an example, a first portion 50 extends at an oblique angle A in a first longitudinal direction. A second portion 52 extends in an opposite longitudinal direction at the 35 oblique angle A. A third portion 54 extends in the same direction as the first portion 50 but at a second oblique angle B. A fourth portion 56 extends in an opposite longitudinal direction at the second oblique angle B. In one example, the angle A is approximately 50°. In the 40 same example, the angle B is approximately 53.5°. Utilizing different oblique angles for different portions of the groove allows for strategic positioning of transitions between the obliquely aligned portions. The groove 34 in FIG. 3, for example, has a first transition 45 60, a second transition 62 and a third transition 64. Each transitionjoins two adjacent obliquely angled portions ofthe groove. Because the first oblique angle A is different than the second oblique angle B, the longitudinal position ofthe tran- sition 60 is different than the longitudinal position of the 50 transition 64. "Longitudinal position" as used in this descrip- tion refers to a position on the belt along the length ofthe belt (i.e., in a direction parallel to the axis 48). aXIS. In the example ofFIG. 3, the spacing 72 between adjacent grooves (i.e., between the groove 32 and the groove 34, between the groove 34 and the groove 36 and between the groove 36 and the groove 38, respectively) is selected such that there is no overlap between any portion of any adjacent groove. Considering the line 70 as indicating a longitudinal position on the belt 20, the grooves 36 and 38 are on opposite sides ofthe line 70. Accordingly, there is no overlap between any portion ofthe groove 36 and any portion ofthe groove 38. Keeping the entire groove 36 longitudinally spaced from the entire groove 38 reduces the vibration and noise-generating energy associated with the impact between the grooves and a sheave during elevator system operation. The spacing 72 between the grooves preferably prevents any overlap between adjacent grooves along the entire length ofthe belt. In some examples, the spacing 72 may be consis- tent along the entire length ofthe belt. In other examples, the spacing 72 varies betweengrooves in a selected patternas will be described below. In addition to the different longitudinal positions of the transitions and the absence of any longitudinal overlap between adjacent grooves, a belt designed according to this invention may include further vibration and noise reducing features. FIG. 4, for example, shows one embodiment of a groove configuration where the interface between the groove and the exterior surface on the jacket 24 includes a rounded edge or fillet 74. Using such a rounded edge 74 reduces the vibration and noise producing energy associated with the impact between the groove and a surface on a sheave in the elevator system. In this example, the fillets 74 have a radius of curvature that is in a range from about 0.05 to 0.15 millime- ters. In the example of FIG. 4, sidewalls 76 of the groove 38 extend from the exterior surface ofthejacket 24 to the bottom 78 of the groove, which is directly adjacent a surface of the cords 22. The intersections between the sidewalls 76 and the bottom 78 in this example include rounded surfaces having 55 the same radius of curvature as the fillets 74. For example, the distance between the line 70, which extends transverse to the belt axis 48 across the width of the belt, and the transition 60 is different than the distance between the line 70 and the transition 64. In this example, the transition 60 is closer to the line 70 than the transition 64 because the angleA is smaller than the angle B. The line 70 is provided for discussion purposes and does not indicate a 60 physical line on the belt. Keeping the transitions at different longitudinal positions effectively changes the phase ofthe two halves ofthe groove. Having the transitions out ofphase tends to cancel the energy associated with contact between the transitions and sheaves. 65 Therefore, the inventive arrangement reduces vibration and noise in an elevator system. In one example, a 0.1 millimeter radius ofcurvature is used for the fillets 74 and the transitions between the sidewalls and the bottom 78. One example arrangement has the sidewalls 76 arranged at an angle C that is approximately 30°. An example height ofthe groove is 0.7 millimeters and an example width S of the groove is 0.7 millimeters. The configuration of the grooves is dictated in some examples by the shape of the cord supports used during the belt manufacturing process. Those skilled in the art who have the benefit of this description will be able to select from among commercially available materials used for making jackets on elevator belts and be able to configure the manu-
  • 9. US 7,971,687 B2 5 facturing equipment or other groove-forming equipment to achieve the desired groove profile to meet the needs of their particular situation. FIG. 5 shows another example belt 20 designed according to this invention. In this example, each groove has only two portions 80 and 82 extending in opposite longitudinal direc- tions but at the same oblique angle A. A single transition 84 joins the portions 80 and 82. In this example, both portions 80 and 82 extend at the same angle A and the transition 84 is aligned at the center line 85, which is coincident with the longitudinal axis of the belt. Of course, other configurations are within the scope of this invention. In this example, the space 86 between adjacent grooves is selected so that adjacent grooves are on opposite sides of a longitudinal position on the belt 20. For example, the line 88 indicates a longitudinal position, which is taken transversely to the axis 85 ofthe belt. In one example, such a line could be drawn between every set ofadjacent grooves and there would be no longitudinal overlap between the grooves because each groove would be on an opposite side ofsuch a line. Arranging the grooves to avoid longitudinal overlap reduces the energy associated with impact between the grooves and the surface of a sheave in an elevator system. In one example, an embodiment such as that shown in FIG. 5 is used for a belt having a width W that is approximately 30 millimeters while a belt having a configuration like that shown in FIG. 3 is used for a belt with W ofapproximately 60 millimeters. The selection of belt width depends, in part, on the expected duty loads for the elevator system in which the belt will be employed. FIG. 6 schematically illustrates one example method of making elevator belts designed according to this invention. A 6 separates the groove 30 from the adjacent groove 32. A dif- ferent spacing 146 separates the groove 32 from the adjacent groove 34. Similarly, at least some ofthe spacings 148, 150, 152 and 154 vary in size. It is not necessary that all of the illustrated spacings are different, however, it is preferred to provide at least several different spacings along the length ofthe belt assembly. As a practical matter, a repeated pattern of the varying spacings will typically extend along the entire length ofthe belt assem- 10 bly 20. Depending on the particulars ofthe belt assembly and the equipment used to form and apply the jacket 24, the pattern ofdifferent spacings will repeat at different intervals. Preferably, the interval ofpattern repetition will be as large as the manufacturing equipment allows. In one example, there is 15 a selected pattern of different spacings that repeats about every fifty grooves or every two meters ofbelt length. Within each two meter section, the spacings between adjacent grooves are selected to be varying and non-periodic. In one example embodiment, the spacings between the 20 grooves are selected to be 13.35 millimeters, 12.7 millimeters and 11.8 millimeters. Such spacings preferably are used in a non-periodic, non-repeating pattern over a length of the belt that includes approximately fifty grooves. In one example, the pattern established by the belt manufacturing equipment 25 repeats after every 47'h groove. In another example embodi- ment, the spacings are selected from 11.2 millimeters, 12.1 millimeters and 12.7 millimeters. Those skilled in the art who have the benefit of this description will be able to select appropriate groove spacings to achieve the desired level of 30 smoothness and quietness to meet the needs oftheir particular situation. In one example, modeling is used to determine the selected 60 millimeter wide belt 90 having a groove configuration as shown in the embodiment ofFIG. 3, for example, is cut in half along the longitudinal axis of the belt using a cutting station 35 92. Two belts 94 and 96 result, which have configurations as shown in FIG. 5, for example. This strategy for making eleva- spacing dimensions and pattern. The effects of the grooves are characterized with a complex waveform to approximate the input disturbance energy. The complex waveform in one example is determined by sampling belt performance and developing a suitable function that corresponds to the sampled belt behavior. This input function is included for each cord (i.e., each belt segment between adjacent grooves). tor belts allows for the same manufacturing equipment to be used to produce belts having a 60 millimeter wide width and 30 millimeter wide width, for example. 40 The summation of the functions are based on the relative phase of the cords. The overall energy is the sum of each cord's contribution. Therefore, the phasing ofthe cords (i.e., spacings betweengrooves) determines the overall magnitude. A Fast Fourier analysis provides an assessment ofthe relative overall energy level resulting from the belt. By altering spacings between adjacent grooves, the noise component, caused by contact ofthe belt assembly with other elevator system components, such as the sheaves, during sys- tem operation, is spread over a broader range offrequencies. Thus, steady state frequencies of noise are avoided which eliminates the potential for an audible, annoying tone. In addition to varying the spacing between the grooves, the inventive arrangement provides the ability to vary the lengths ofcord "segments," which result from certain manufacturing One example elevator system 220 that includes belts 20 designed according to this invention includes a plurality of belts 20 in parallel that move simultaneously over the sheaves 230. The plurality of belts in this example include obliquely angled groove portions 232 that are different angles for at 45 least two of the belts as shown at 240. Having different oblique angles on the belts provides the benefit ofkeeping the transitions on one belt at different longitudinal positions than the transitions on another belt. Such longitudinal positioning effectively changes the phase ofat least the two belts having 50 different oblique angles. Having the transitions out of phase allows for the energy associated with contact between the transitions on one belt and the sheaves to effectively cancel out the energy associated with such contact between the sheaves and the other belt. 55 techniques (but are not necessarily included in the inventive arrangement). A belt assembly designed according to this invention may include a series ofcord segments along which the distance between the cord and the jacket outer surfaces varies. The ends of such cord "segments" coincide with the In one example, every belt has groove portions angled at a different oblique angle than the other belts. In another example, the same oblique angle is used on the belts, how- ever, the belts are aligned relative to each other in the system such that the groove transitions on one belt are at different longitudinal positions than the groove transitions on at least one other belt. An additional vibration and noise reducing feature ofa belt designed according to some example embodiments of this invention includes having the grooves spaced apart different distances so that there are different spacings between various grooves. Referring to FIG. 2, for example, a first spacing 144 60 location of the grooves. Varying the spacing of the grooves also varies the length ofthe segments and therefore varies the pattern of the cord geometry relative to the jacket outer sur- faces. With some example uses of the inventive techniques, the length ofthe cord segments varies along the length ofthe 65 belt. Because the segments ofcord extending between adjacent grooves are ofvarious lengths, there is no periodic, repeated
  • 10. US 7,971,687 B2 7 geometric pattern of the cords relative to the jacket outer surfaces. By varying the length of the cord segments (i.e., changing spacing between similar distortions in the position ofthe cord relative to the jacket outer surfaces) any contribu- tion to noise or vibration caused by the cord geometry, is reduced or eliminated. By eliminating the periodic feature of the cord geometry, this invention provides a significant advantage for reducing vibration and noise generation during elevator system operation. The preceding description is exemplary rather than limit- 10 ing in nature. Variations and modifications to the disclosed examples may become apparent to those skilled in the art that do not necessarily depart from the essence of this invention. The scope oflegal protection given to this invention can only be determined by studying the following claims. We claim: 1.An elevator belt for supporting weight associated with an elevator car and at least partially wrapping about a sheave that moves to cause movement of the elevator car, comprising: a plurality of cords aligned generally parallel to a longitu- dinal axis ofthe belt, the cords being adapted to support the weight associated with the elevator car, the cords being spaced apart from each other in a width direction across the belt; and a jacket over the cords, the jacket including a plurality of V-shaped grooves on at least one surface of the jacket that extends across the width direction ofthe belt and is 15 20 25 adapted to contact the sheave, each groove having only two portions each at an oblique angle relative to the belt 30 axis, the portions each having one end at an edge of the jacket and an opposite end at a middle region of the at least one surface, with the opposite ends ofthe portions intersecting each other at an angle to form a peak ofthe V-shape, the two portions of each groove together 35 extending across the entire one surface in the width direction ofthe belt, the grooves being spaced apart such that adjacent grooves are on opposite sides ofa longitu- dinal position on the belt, the jacket comprising an unin- terrupted surface across an entire spacing between each 40 one of the V-shaped grooves and a next one of the V-shaped grooves longitudinally adjacent the one ofthe V-shaped grooves, the uninterrupted surface having a first surface edge consisting ofonly two segments at an edge of the one of the V-shaped grooves and a second 45 surface edge consisting ofonly two segments at an edge ofthe next one ofthe V-shaped grooves, the first surface edge and the second surface edge being parallel to each other along an entire length ofthe edges, the first surface edge and the second surface edge being oriented the 50 same as each other in a longitudinal direction along the belt. 8 7. The belt ofclaim 6, wherein each groove has a transition between the adjacent portions, and wherein at least two ofthe transitions are at different longitudinal positions on the belt. 8. The belt ofclaim 1, wherein each groove has a transition at the peak of the V-shape and wherein the peak is at least partially curvilinear. 9. The elevator belt ofclaim 1, wherein each ofthe portions has a first edge along one side ofthe portion onthe one surface ofthe jacket and a second edge along an opposite side ofthe portion on the one surface of the jacket. 10. The elevator belt of claim 9, wherein the first edges intersect to form one edge ofthe peak ofthe V shape and the second edges intersect to form an opposite edge ofthe peak of the V shape. 11. An elevator system, comprising: a car that is moveable in a selected vertical direction; at least one sheave; and a plurality of belts that at least partially wrap around the sheave and move about the sheave as the carmoves inthe selected direction, the belts being parallel to each other and moving at the same speed as the car moves in the selected direction, each belt having a plurality of cords aligned generally parallel to a longitudinal axis of the belt and a jacket over the cords, the jacket of each belt including a plurality ofgrooves on at least one surface of the jacket that engages the at least one sheave, each groove having a plurality ofportions at an oblique angle relative to the belt axis, each groove having at least one transition between adjacent portions, the transitions on a first one ofthe belts being at different longitudinal posi- tions than the transitions on a second one of the belts such that the transitions on the first one of the belts contact the sheave at a different time than the transitions on the second one of the belts contact the sheave as the car moves in the selected direction, every one of the grooves onthe first one ofthe belts including one portion extending longitudinally at a first oblique angle and another portion extending longitudinally in an opposite direction at a second oblique angle, every one of the grooves on the second one of the belts including one portion extending longitudinally at a third oblique angle and another portionextending longitudinally in an oppo- site direction at a fourth oblique angle, wherein the first oblique angle is different than the second oblique angle. 12. The system of claim 11, wherein the transitions on at least one of the belts are curvilinear. 13. The system ofclaim 11, wherein the grooves on at least one ofthe belts are spaced apart suchthat adjacent grooves are on opposite sides ofa longitudinal position between the adja- cent grooves. 14. The belt of claim 13, wherein every portion of every groove is on the opposite side of the longitudinal position from every portion of every adjacent groove.2. The belt of claim 1, wherein the belt width extends in a direction generally perpendicular to the longitudinal axis between one lateral edge on the belt and an opposite lateral edge on the belt. 3. The belt of claim 1, wherein the longitudinal position extends along a line transverse to the longitudinal axis. 15. An elevator belt for supporting weight associated with 55 an elevator car and at least partially wrapping about a sheave that moves to cause movement of the elevator car, compris- ing: 4. The belt of claim 1, wherein every portion of every groove is on the opposite side of the longitudinal position 60 from every portion of every adjacent groove. 5. The belt ofclaim 1, wherein every portionofeachgroove is at the same oblique angle. 6. The belt ofclaim 1, wherein each ofthe portions is linear and at least a first one ofthe linear portions is at a first oblique 65 angle and at least a second one of the linear portions is at a second oblique angle. a plurality ofcords aligned generally parallel to a longitu- dinal axis ofthe belt, the cords being spaced apart from each other in a width direction across the belt, the cords being adapted to support the weight associated with the elevator car; and a jacket over the cords, the jacket including a plurality of W-shaped grooves on at least one surface of the jacket that extends across the width direction ofthe belt and is adapted to contact the sheave, each groove having four portions each at an oblique angle relative to the belt axis,
  • 11. US 7,971,687 B2 9 two of the portions having one end at an edge of the jacket, and an opposite end at the middle region and intersecting an end ofan adjacent one ofthe portions at an angle to form a peak oftheW-shape, the four portions ofeach groove together extending across the entire one surface in the width direction of the belt, the grooves being spaced apart such that adjacent grooves are on opposite sides of a longitudinal position on the belt, wherein no other groove portions intersect with the W-shaped grooves such that the jacket comprises an 10 uninterrupted surface across an entire spacing between each one oftheW-shaped grooves and a next one ofthe W-shaped grooves longitudinally adjacent the one ofthe W-shaped grooves, the uninterrupted surface having a first surface edge consisting ofonly four segments at an 15 edge of the one of the W-shaped grooves and a second surface edge consisting ofonly four segments at an edge 10 ofthe next one oftheW-shaped grooves, the first surface edge and the second surface edge being parallel to each other along an entire length ofthe edges, the first surface edge and the second surface edge being oriented the same as each other in a longitudinal direction along the belt. 16. The elevator belt of claim 15, wherein each of the portions has a first edge along one side of the portion on the one surface ofthe jacket and a second edge along an opposite side of the portion on the one surface ofthe jacket. 17. The elevator belt ofclaim 16, wherein the first edges of two adjacent portions intersect to form one edge ofone ofthe peaks of theW-shape and the second edges of the two adja- cent portions intersect to form an opposite edge ofthe peak of the W-shape. * * * * *