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1 Effect of Surface Modification on Nano-Structured LiNi0.5Mn1.5O4
2 Spinel Materials
3 Hyung-Man Cho,†,‡
Michael Vincent Chen,†
Alex C. MacRae,†,§
and Ying Shirley Meng*,†,‡
4
†
Department of NanoEngineering, University of California San Diego, 9500 Gilman Drive, La Jolla, California 92093, United States
5
‡
Materials Science and Engineering, University of California San Diego, 9500 Gilman Drive, La Jolla, California 92093, United States
6
§
Department of Chemistry and Biochemistry, University of California, San Diego, 9500 Gilman Dr. La Jolla, California 92093-0358,
7 United States
8 *S Supporting Information
9 ABSTRACT: Fine-tuning of particle size and morphology has been shown to result in differential material performance in the
10 area of secondary lithium-ion batteries. For instance, reduction of particle size to the nanoregime typically leads to better
11 transport of electrochemically active species by increasing the amount of reaction sites as a result of higher electrode surface area.
12 The spinel-phase oxide LiNi0.5Mn1.5O4 (LNMO), was prepared using a sol−gel based template synthesis to yield nanowire
13 morphology without any additional binders or electronic conducting agents. Therefore, proper experimentation of the nanosize
14 effect can be achieved in this study. The spinel phase LMNO is a high energy electrode material currently being explored for use
15 in lithium-ion batteries, with a specific capacity of 146 mAh/g and high-voltage plateau at ∼4.7 V (vs Li/Li+
). However, research
16 has shown that extensive electrolyte decomposition and the formation of a surface passivation layer results when LMNO is
17 implemented as a cathode in electrochemical cells. As a result of the high surface area associated with nanosized particles,
18 manganese ion dissolution results in capacity fading over prolonged cycling. In order to prevent these detrimental effects without
19 compromising electrochemical performance, various coating methods have been explored. In this work, TiO2 and Al2O3 thin
20 films were deposited using atomic layer deposition (ALD) on the surface of LNMO particles. This resulted in effective surface
21 protection by prevention of electrolyte side reactions and a sharp reduction in resistance at the electrode/electrolyte interface
22 region.
23 KEYWORDS: LiNi0.5Mn1.5O4 spinel, nano-structured electrode, surface modification, ALD, cation dissolution
24
■ INTRODUCTION
25 Lithium-ion batteries have found nearly innumerable applica-
26 tions since their commercial release in 1991, providing energy
27 for everything from portable electronic devices to electric
28 vehicles.1
Among cathode materials, LiNi0.5Mn1.5O4 (LNMO)
29 has received significant interest as a candidate for replacement
30 of the currently commercialized cathode materials, (LiCoO2)
31 for lithium-ion batteries.2,3
The operating voltage of LNMO is
32 particularly high at ∼4.7 V (vs. Li/Li+
) while also providing a
33 relatively high capacity (theoretical specific capacity: 146.72 mA
34 h g−1
). Nevertheless, improvement of LNMO cathode materials
35 is still of particular interest in order to produce batteries that
36 meet the superior power performance required for trans-
37 portation vehicles. Higher power output is directly correlated to
38lithium ion intercalation/deintercalation rates, which can be
39improved by particle size reduction of the active electrode
40material.4−8
41The improvement of lithiation/delithiation kinetics can be
42ascribed to a sharp reduction in the characteristic time constant
43(t = L2
/D; L = diffusion length, D = diffusion constant). The
44time t for intercalation decreases with the square of the particle
45size upon reduction of micrometer dimensions. In addition, a
46large surface area permits extensive electrode−electrolyte
47contact, leading to a high lithium-ion flux across the interface.
Received: February 12, 2015
Accepted: July 14, 2015
Research Article
www.acsami.org
© XXXX American Chemical Society A DOI: 10.1021/acsami.5b01392
ACS Appl. Mater. Interfaces XXXX, XXX, XXX−XXX
jxb00 | ACSJCA | JCA10.0.1465/W Unicode | research.3f (R3.6.i10:44431 | 2.0 alpha 39) 2015/07/15 14:30:00 | PROD-JCA1 | rq_3781817 | 7/21/2015 13:05:52 | 9 | JCA-DEFAULT
48 As a result of the shortened electron pathway through the
49 active electrode material, the electrical resistance of nanosized
50 materials is significantly less than comparable micron-sized
51 particles. The implementation of nanoparticulate electrode
52 materials results in various benefits, however deleterious aspects
53 can be intensified. For example, the increase in surface area
54 results in an escalation in electrode−electrolyte side reactions.
55 This phenomenon is augmented at both high (>4.3 V vs Li/
56 Li+
) and low (<1.0 V vs Li/Li+
) operating potentials.9
For this
57 reason, most of previous nanostructured material research was
58 limited to electrodes operating under low operating voltages,
59 such as most of anodes,10−12
LiFePO4,13
etc.
60 To overcome this common problem, surface modification of
61 the material is required for stabilization of the interface between
62 the electrolyte and electrode.14−16
Recently, various materials
63 have been investigated as possible coatings on the
64 LiNi0.5Mn1.5O4 electrodes. Metal oxide15,17−22
and polymer23,24
65 coatings have been employed as possible materials to prevent
66 manganese dissolution. Carbon has been explored as an
67 additive to both prevent dissolution, as well as increase
68 electronic conductivity.25
Various surface modification meth-
69 ods, such as physical vapor deposition or wet-chemical
70 techniques have been utilized with the aim of improving
71 interfacial properties. However, these methods have limitations
72 that include nonconformity and unwanted phase trans-
73 formations due to interdiffusion of the elements during high
74 temperature operation. Unlike other surface modification
75 methods, atomic layer deposition (ALD) is a particularly useful
76 method for deposition of conformal thin films with a high
77 degree of thickness variation.26−30
The low temperature
78 process implements a coating only at the surface, thereby
79 preventing unpredictable changes in the bulk. While the use of
80 ALD to deposit protective layers on conventional LNMO
81 electrodes containing both carbon and binding additives has
82 been reported,21,22
there exists an absence of publications
83 concerning electrodes without such additives. In the present
84 study, the nanowire LNMO cathode material is prepared and
85 probed without such additives, allowing for investigation of
86 nanosize effects.
87 Prior studies indicate that strong deviation of electrochemical
88 properties results when cathode particles are reduced from the
89 micron-regime to that of the nano.4,12
However, there remains
90 a dearth of quantitative understanding of the degree that
91 reduction to nanosize affects elementary electrochemical
92 parameters. This work provides critical insights in the analysis
93 of lithium-ion transport kinetics of nanostructured materials
94 and analytical studies concerning ALD surface modifications to
95 successively inhibit deleterious side-reactions. Following surface
96 modification of the LNMO cathode material, the elementary
97 resistances involved in cell operation have been quantitatively
98 investigated.
99
■ EXPERIMENTAL SECTION
100 One-Dimensional Nanostructured (Nanowire) Electrode
101 Fabrication. The spinel-phase material LiNi0.5Mn1.5O4 with nanowire
102 morphology was prepared using a sol−gel based template synthesis31
f1 103 (Figure 1a). A commercially available polycarbonate membrane with a
104 nominal pore diameter of 200 nm (Whatman, P/N 7060-2502) was
105 used as the template. The sol solution was prepared using a
106 stoichiometric mixture of nickel acetate tetrahydrate (1.867 g),
107 manganese acetate tetrahydrate (5.514 g), and lithium acetate
108 diacetate (1.530 g) dissolved in deionized water (100 mL) with 0.5
109 wt % poly(vinyl alcohol) (PVA). All chemicals were purchased from
110 Aldrich and used as received. The template filled with the as-prepared
111solution was placed on a Pt foil current collector and dried overnight
112at 70 °C. The template was removed using an oxygen plasma etching
113system (Trion RIE/ICP dry etcher) under the following operating
114conditions: 50 sccm O2 flow rate, 100 mTorr O2 pressure, 150 W RF
115power, and an etching time of 2 h. Finally, the nanowire electrode was
116crystallized at 800 °C for 1 h.
117Atomic Layer Deposition (ALD). TiO2 and Al2O3 thin films were
118deposited on the as-prepared nanowire electrodes using atomic layer
119deposition (Beneq TFS200). Titanium tetrachloride and water were
120used as the precursors for the TiO2 deposition. Deposition of Al2O3
121required the use of trimethylaluminum and water as precursor
122reagents. Both deposition experiments employed N2 as the carrier gas
123and were carried out at 250 °C.
124Materials Characterizations. Scanning electron microscope
125(SEM) (Phillips, XL30) and transmission electron microscope
126(TEM) (FEI Tecnai G2 Sphera cryo-electron microscope) were
127utilized in order to examine particle morphology and size distribution.
128The chemical composition was determined using an energy dispersive
129X-ray detector (EDX) equipped in the SEM. Crystallinity of the
130samples was examined by X-ray diffraction (XRD) (Bruker D8) with
131Cu Kα radiation. XRD data was gathered in the range of 2θ = 10−80°,
132at a scan rate of 0.02 deg s−1
. The refinement of the XRD data was
133carried out using the Rietveld method in the FullProf software package
134suite. The Ni/Mn molar ratio in the solid and electrolyte samples was
135characterized by inductively coupled plasma optical emission spec-
136troscopy (ICP-OES) (PerkinElmer Plasma 3700). Twenty-five μL of
137electrolyte is collected from a custom-made electrochemical cell and
138added to a 25 mL solution matrix (1:1 wt %, HCl/HNO3). Therefore,
139the electrolyte solution is tested at a 1000 times dilution.
140Electrochemical Characterization. A custom-made three-elec-
141trode cell was employed for electrochemical experiments.32−34
To
142remove the effect of the lithium metal counter electrode on the
143electrochemistry, a three-electrode cell configuration is necessary. This
144effect is reflected in impedance analysis, as the impedance from the
145counter electrode can influence the working electrode properties. As a
146result, we employed the three-electrode cell configuration for
147impedance experiments. For electrochemical experiments such as
148galvanostatic cycling and C-rate determination, a two electrode cell
149configuration was employed using the LMNO nanowire cathode and
150lithium metal anode. Nanostructured electrodes and lithium metal foil
151were used for the positive and negative electrodes, respectively. A 1 M
152solution of lithium hexafluorophosphate (LiPF6) dissolved in a 50/50
153(v/v) mixture of ethylene carbonate (EC) and dimethyl carbonate
154(DMC) was used as electrolyte. The electrochemical cells were
155assembled in an argon filled glovebox (MBraun) (H2O concentration
156<1 ppm). The specific capacity in this work was calculated on the basis
157of the active mass of NW electrode. The mass of each electrode
158including Pt substrate was estimated statistically by measuring the
Figure 1. (a) Schematics of the sol−gel based template synthesis.
Scanning electron micrographs of (b) top and (c) cross-sectional views
of LiNi0.5Mn1.5O4 nanowire electrode prepared via sol−gel based
template synthesis method.
ACS Applied Materials & Interfaces Research Article
DOI: 10.1021/acsami.5b01392
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B
159 electrode mass ten times using a microbalance (Shimadzu,
160 AUW120D), followed by calculation of the average mass value and
161 variance. The active mass of each NW electrodes was obtained by
162 mechanical removal from the Pt substrate. The average loading of
163 active mass in the electrodes was found to be 0.00081 g (= 0.81 mg)
164 and had a range of 0.00080−0.00082 g (= 0.80−0.82 mg). A Solartron
165 1287 electrochemical interface was used to perform the galvanostatic/
166 potentiostatic experiments. Electrochemical impedance experiments
167 utilized the Solartron 1287 electrochemical interface, coupled with a
168 Solartron 1260 frequency response analyzer. Electrochemical
169 impedance spectroscopy was performed in the frequency range from
170 100 kHz to 10 mHz at a cell potential of 4.77 V (vs Li/Li+
) using a
171 signal with an amplitude of 10 mV.
172
■ RESULTS AND DISCUSSION
173 Characterization of Nanostructured Electrode Materi-
174 al. The sol−gel-based template synthesis is shown schemati-
175 cally in Figure 1a. Typical morphology of the as-prepared
176 nanowire electrode is observed by SEM (Figure 1b and 1c).
177 From the cross-sectional view of Figure 1c, it is revealed that
178 the nanowires are uniformly protruding from an underlying Pt
179 current collector substrate. The average diameter of each
180 nanowire was determined to be ∼140 nm with a length of
f2 181 approximately 13 μm. The TEM images in Figure 2 detail the
182 fine morphology of the nanowire, which is composed of
183 crystalline particles with an average size of 47 nm and range
184 within 30−80 nm. The particle size was estimated statistically
185 by counting at least 30 different sample regions from the TEM
186 images, followed by calculation of the average size. The
187 nanowires have a polycrystalline structure with nanosize
188 crystallites of different orientations. A legible lattice fringe of
189 0.47 nm can be observed from the locally magnified TEM
190 images (inset of Figure 2), which is consistent with the (111)
191 interplanar spacing of the disordered structured LiNi0.5Mn1.5O4.
192 It should be noted again that the nanowire electrodes in this
193 study offer an unbiased ability to study the nanosize effect, as
194 additives to improve electronic conductivity and binding agents
195 have been removed.
196The structure of the as-prepared nanowires was characterized
197using powder X-ray diffraction following mechanical removal
198 f3from the Pt current collector, as shown in Figure 3. The
199disordered LiNi0.5Mn1.5O4 spinel material has a cubic crystal
200structure with space group Fd3̅m. The lithium atoms occupy
201the tetrahedral sites (Wyckoff position 8a), while the
202disordered nickel and manganese atoms occupy the octahedral
203sties (Wyckoff position 16d).35
Rietveld refinement was
204performed and the refined parameters with reliability factors
205 t1are presented in Table 1. A relatively high Rb factor was
206obtained in the refinement, which is likely the result of
207broadened XRD peak patterns because of nanosize effect.36
The
208particle size was calculated to be 41 nm using Scherrer’s
209formula eq 136,37
(against the (111) peak; λ = X-ray
210wavelength, B = full width at half-maximum (fwhm) peak
211value (Figure S1 in the Supporting Information) and is
212consistent with the particle size estimated from the TEM
213images.
214Scherrer’s Formula
λ θ=L B0.9 / cos 215(1)
216Electrochemical charge and discharge was performed in the
217potential range of 3.5−4.85 V (vs Li/Li+
) with applied current
218rate of C/7.5 using LiNi0.5Mn1.5O4 (noncoated) nanowires as
219 f4the positive electrode (Figure 4a). The plateau at ∼4.7 V (vs
Figure 2. Transmission electron micrographs of LiNi0.5Mn1.5O4
nanowire electrode prepared via sol−gel based template synthesis
method.
Figure 3. Rietveld refinement results from XRD patterns collected
from LiNi0.5Mn1.5O4 nanowire electrodes. The black crosses represent
the observed pattern, the red line corresponds to the calculated
diffraction pattern and the blue is the difference pattern.
Table 1. Parameters and Reliability Factors Obtained by the
Rietveld Refinement of Nanowire Electrode from Figure 1a
a = b = c = 8.192043 Å, α = β = γ = 90°, Fd3̅m S
label atom X Y Z B occ
Li1 Li 0.37500 0.37500 0.37500 0.00000 0.96074
Ni1 Ni 0.37500 0.37500 0.37500 0.00000 0.03926
Li2 Li 0.00000 0.00000 0.00000 1.77179 0.03926
Ni2 Ni 0.00000 0.00000 0.00000 1.77179 0.46074
Mn2 Mn 0.00000 0.00000 0.00000 1.77179 1.50000
O3 O 0.24183 0.24183 0.24183 0.00000 4.00000
a
Conventional Rietveld reliability factor: Rwp = 3.63, Rb = 10.06
ACS Applied Materials & Interfaces Research Article
DOI: 10.1021/acsami.5b01392
ACS Appl. Mater. Interfaces XXXX, XXX, XXX−XXX
C
220 Li/Li+
) arises from the Ni2+/4+
redox couple while the plateau at
221 ∼4.0 V is the result of the Mn3+/4+
couple.
222 The voltage plateau at ∼4.0 V (vs Li/Li+
) in the noncoated
223 nanowire shows different behavior than those in the coated
224 nanowires. As shown in Figure 4, it is clear that the
225 overpotential of noncoated nanowires is significantly larger
226 than those of coated nanowires. This is the result of the
227 disparate polarization in as-prepared nanowires. In this study,
228 nanowire electrodes were prepared without carbon and binding
229 additives which leads to poor electrical conductivity and large
230 polarization. This also matches the results of the rate
231 performance test; capacity arising from the voltage plateau at
232 ∼4.0 in the fast discharging current density (large polarization)
233 is a lot smaller than that in the slow discharging current density
234 (small polarization) as shown in Supporting Information Figure
235 S7. More specific elementary resistances that contribute to
236 overall polarization can be analyzed in the results of the
237 impedance later. More interestingly, it is also found that
238 charging and discharging curves show a bit different behaviors.
239 This demonstrates an agreement with our previous study,
240 which detailed nonequilibrium structural dynamics in LNMO
241 spinel materials under operando conditions using coherent X-
242 ray diffraction imaging (CXDI). It was reported that a sharp
243 discrepancy exists between electrochemistry and electrode
244 structural changes during a fast charging/discharging process.
245 We discussed that an ionic blockage layer is formed at the
246 surface during fast charging process.38
Therefore, the electro-
247 chemical profile cannot indicate the actual amount of Mn3+
in
248 this study. In the previously reported literatures, the origin of
249 Mn(III) ions has been ascribed to transition metal (TM) ion
250 substitutions,39,40
various crystallization temperatures,41,42
and
251 different cooling rates43
during heat treatment. To fix this in the
252 present study, all nanowire electrodes were prepared using the
253 same calcination temperature (800 °C) and cooling rate.
254 Atomic layer deposition is a well-known method which can
255 prevent unpredictable compositional changes during surface
256 deposition on materials due to the low operating temperature.
257 While the electrochemical profiles show similar plateau regions
258 with the typical composite electrodes (with added carbon
259 additive and binder), the irreversible capacity occurs not
260 exclusively in the first cycle, but also in consecutive cycles. It is
261 hypothesized that this is the result of side reactions between the
262electrolyte and active electrode material at the electrode/
263electrolyte interface. By plotting the differential capacity (dQ/
264dV) vs cell potential (V), a peak is observed above 4.6 V in the
265first charging profile (Supporting Information Figure S8 details
266the dQ/dV plot for the first and second charge/discharge
267cycles), indicating that a side reaction is indeed occurring. This
268peak is not observed when using conventional powder
269LiNi0.5Mn1.5O4 and we purport its evolution to be related to
270electrode activation. At particularly high potentials, the
271electrolyte decomposes and forms a layer on the surface of
272the electrode particles. Previous reports have described that this
273can be significantly detrimental to lithium-ion conduction
274through the electrode/electrolyte interface.37,43
Prolonged
275operation at high voltage can exacerbate these types of side
276reactions. In addition, reduction of the manganese(III) ions at
277the surface of LiNi0.5Mn1.5O4 leads to manganese(II) ions,
278which can dissolve in the electrolyte. Manganese(II) ions
279proceed to diffuse through the electrolyte to the lithium metal
280anode and plate on the surface.3,43,44
This leads to an increase
281in the internal resistance of the cell and as a result, poor battery
282performance. The particle morphology does not change
283following electrochemical cycling, but Rietveld refinement
284shows that the lattice parameter and Rb increase (Figure S2
285and S3 in the Supporting Information). This is likely the result
286of augmentation of the nanosize effect and Mn(II) dissolution.
287In addition, a recent publication reports structural changes in
288the electrode during the first cycle, which is been purported to
289be migration of transition metal ions into empty octahedral
290sites to form Mn3O4-like and rocksalt-like structures.45
In the
291case of LNMO nanowires, the surface area is markedly higher
292resulting in a large side reaction peak in the charging profile.
293However, the exact nature of 4.6 V peak in dQ/dV profile in the
294charging process is still open to debate.
295Surface Modification−Atomic Layer Deposition
296(ALD). To prevent the deleterious effects of electrolyte
297decomposition and cation dissolution, the interface between
298the electrolyte and the active materials must be modified.
299Atomic layer deposition (ALD) is a technology that has been
300repeatedly shown to be extremely useful in the surface
301modification of complex nanostructured materials.29,46
This
302technique is based on successive, surface-controlled reactions
303from gaseous reagents to produce thin films and overlayers in
Figure 4. (a) Electrochemical charge and discharge voltage profiles between 3.5−4.85 V (vs Li/Li+
) for noncoated nanowire at 1/7.5 C charge and
discharge rate (black), and TiO2-coated (blue) and Al2O3-coated (red) nanowires. (b) Differential capacity curves, dQ/dV vs V, of the nanowires.
ACS Applied Materials & Interfaces Research Article
DOI: 10.1021/acsami.5b01392
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D
304 the nanometer range with perfect conformality and controll-
f5 305 ability. Figures 5a and 5b show images obtained using SEM as
306 well as energy dispersive X-ray spectroscopy (EDX) analysis of
307 the TiO2 and Al2O3 coated nanowire electrodes. Following
308 successful deposition of TiO2 and Al2O3 thin films, the
309 nanowires were found to be in the same protruding fashion
310 from the Pt substrate. The thickness of the thin film is directly
311 proportional to the number of ALD cycles. The growth rate of
312 both TiO2 and Al2O3 thin films on the nanowire electrodes was
313 calculated as shown in Figure 5c. Each ALD cycle deposits a
314 uniform TiO2 and Al2O3 thin film layer of approximately
315 0.0389 (= 0.389 Å) and 0.0816 nm (= 0.816 Å) in thickness,
316 respectively, on the nanowire LNMO surface. As shown by
f6 317 TEM (Figure 6a and 6b for TiO2 and Al2O3, respectively), the
318 surface of the coated nanowires is highly smooth and uniform.
319 To determine the effect of the deposition layers on the
320 electrochemical performance of nanowire LNMO electrodes,
321 galvanostatic charge/discharge experiments were performed
322 with an current rate of C/7.5 in the potential range of 3.5−4.85
323 V (vs Li/Li+
).
324Figure 4a details a TiO2-coated nanowire electrode with an
325approximate coating thickness of 0.43 nm (= 4.3 Å; 11 cycles),
326and an Al2O3-coated nanowire electrode with a coating
327thickness of ∼0.41 nm (= 4.1 Å; 5 cycles). Electrodes layered
328with either thin film material were found to exhibit typical
329redox behavior of LiNi0.5Mn1.5O4, such as the Ni2+/4+
and
330Mn3+/4+
plateaus at around 4.7 and 4.0 V (vs Li/Li+
),
331respectively. It was found that the irreversible capacity fade is
332significantly reduced as a result of coating the nanowire LNMO
333material using atomic layer deposition.
334In spite of the considerable effects of volume and surface area
335of the nanowire electrode on the electrochemical performance,
336there is no existing testing method that would allow for the
337accurate determination of these quantities without damaging
338the one-dimensional morphology. In lieu of an experimental
339measurement, the surface area was calculated as follows: as the
340average diameter of the nanowire is 140 nm (= 2r) and the
341length is 13 μm (= L), the outer rectangular area of a nanowire
342is 5.72 × 10−8
cm2
(= 2πr × L). The average number of pores
343in the polycarbonate (PC) template is 4.7 × 108
pores/cm2
. In
344addition, the diameter of the electrode cutout is 14 mm, leading
345to a surface area of 1.54 cm2
(= π × 0.72
). Hence, the number
346of nanowires in the electrode is 7.24 × 108
wires (= 4.7 × 108
×
3471.54), leading to a total outer rectangular area of nanowires to
348be 41.41 cm2
(= (7.24 × 108
) × (5.72 × 10−8
)). Therefore, the
349total surface of area is 42.95 cm2
(= 41.41 + 1.54). Using the
350aforementioned values, the superficial volume of a single
351nanowire is calculated to be 8.005 × 10−13
cm3
(=πr2
x L) and
352the total volume of nanowires is 5.79 × 10−4
cm3
(= (8.005 ×
35310−13
cm3
) x (7.24 × 108
wires)). The average thickness of
354substrate layer is 200 nm, leading to the volume of 0.308 ×
35510−4
cm3
(= 1.54(200 × 10−7
)). Therefore, the total volume of
356electrode is 6.098 × 10−4
cm3
. Accordingly, as shown in Figure
3574 (a), the discharge capacity of noncoated NW is 101.12 mAh/
358g, 134.31 mAh/cm3
, and 1.907 × 10−3
mAh/cm2
. The
359discharge capacity of the TiO2-coated electrode is 103.17
360mAh/g, 138.73 mAh/cm3
, and 1.969 × 10−3
mAh/cm2
.
361Nanowire electrodes coated with Al2O3 lead to discharge
Figure 5. Top views (SEM images) of atomic layer deposition (ALD) coated nanowire electrodes (a) TiO2 ALD 11 cycles ans (b) Al2O3 ALD 30
cycles. The insets indicate the percentage of each component from the EDX analysis. (c) Various deposition thickness of the TiO2 and Al2O3 coating
layer as a function of ALD cycles.
Figure 6. Transmission electron micrographs of (a) TiO2 ALD-coated
(50 ALD cycles) and (b) Al2O3 ALD-coated (15 ALD cycles)
nanowire.
ACS Applied Materials & Interfaces Research Article
DOI: 10.1021/acsami.5b01392
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362 capacities of 105.72 mAh/g, 140.43 mAh/cm3
, and 1.994 ×
363 10−3
mAh/cm2
.
364 In addition, the electrode/electrolyte side reaction was
365 effectively prevented, as shown by the absence of a peak at
366 ∼4.6 V in the differential capacity plot (Figure 4b). Aluminum
367 oxide is a well-known insulating material, and as such it was
368 hypothesized that a thick layer of Al2O3 would inhibit lithium
369 ion movement and dramatically increase the internal resistance.
370 However, the formation of a Li−Al−O film was found to be an
371 effective lithium ion conductor and electronic insulator.28,47
372 The surface modification by TiO2 coating is widely adopted to
373 prevent cation dissolution and electrolyte decomposition.
374 However, there are no reports about the lithium ionic
375 conduction mechanism through TiO2 phase. As the thickness
376 of the TiO2 coating layer is less than 0.5 nm, we purport that
377 this TiO2 can form a Li−Ti−O glass phase during the lithiation,
378 analogous to that of Li−Al−O films. This resulted in a
379 retention of electrochemical performance as well as prevention
380 of electrolyte decomposition and manganese ion dissolution.
381 To further investigate the effect of the ALD coating on the
382 nanowire electrodes, experiments correlating capacity retention
f7 383 with various discharge rates were performed (Figure 7). A cell
384 utilizing a noncoated nanowire electrode shows not merely
385 inferior rate capability (less than 10 mA h g−1
at a rate of 1 C),
386 but also significant capacity fading during prolonged cycling. In
387 addition, the Coulombic efficiency was found to be exception-
388 ally poor, dropping to nearly 60% at the 30th cycle. It is
389 postulated that the poor electrochemical performance is a result
390 of increased electrolyte decomposition and cation dissolution
391 associated with the increased active surface area of the
392 nanowires. Coating the nanowire with either TiO2 or Al2O3
393 resulted in starkly different electrochemical performance
394 compared to noncoated LNMO nanowire electrode. This is
395 exemplified in a much improved observed Coulombic efficiency
396 of >90% at 25th cycle in Figure 7 (e.g., 98.8% in the Al2O3
397 coated nanowire). In the case of the Al2O3 coated nanowire
398 electrode, the discharging capacity at a 1 C rate still presents 99
399 mA h g−1
.
400 To probe the effect of surface modification by ALD on the
401 electrochemical reaction mechanism, electrochemical impe-
f8 402 dance spectroscopy (EIS) measurements were performed in the
403 f8charged state at 4.77 V (vs Li/Li+
), as shown in Figure 8. These
404experiments can help to elucidate the elementary resistances
405that strongly affect electrochemical performance. The impe-
406dance spectra (Nyquist plots) consist of two semicircles: one
407each in the high and intermediate frequency ranges, and an
408inclined line at a constant angle to the abscissa. The first
409semicircle in the high frequency is the result of the lithium
410migration through the surface film, and the second semicircle in
411the intermediate frequency originates from the interfacial
412charge transfer reaction. The inclined line is attributed to
413solid-state lithium ion diffusion into the active electrode
414materials. The impedance spectra were modeled using a
415simplified equivalent circuit as shown in the inset of Figure 8.
416The resistance, RΩ, represents the uncompensated ohmic
417resistance. The first pair of resistance and constant phase
418element (CPE), Rf-CPEf, indicates that lithium migration
419occurs through the surface film region. The second pair of
420resistance and CPE, Rct-CPEct, is indicative of charge-transfer
421resistance and double layer capacitance. The Warburg
422impedance, ZW, describes the solid-state diffusion reaction.48−50
423All the electrical parameters in the equivalent circuit were
424determined from the CNLS (complex nonlinear least-squares)
425 t2fitting method,34,51,52
and are summarized in the Table 2. It is
426particularly noteworthy that the resistance Rf from the TiO2
427and Al2O3 coated nanowires, reduced by about 50 and 70 Ω,
428respectively. This corresponds to a reduction of approximately
42944% and 67% when compared to that of the noncoated
430nanowire electrode. Impedance spectroscopy results indicate
431that the resistance originating from the surface film region in
432the charged state (4.77 V vs Li/Li+
) can be significantly reduced
433by ALD coating on the active materials. A reduction in
434resistance suggests that electrolyte decomposition at high
435voltage operation and manganese ion dissolution have been
436curtailed.
437To investigate the extent of cation dissolution into the
438electrolyte, the electrochemical cells were disassembled in an
439argon filled glovebox and the electrolyte was separated from the
440other battery components. Elemental analysis of the electrolyte
441was performed using inductively coupled plasma optical
Figure 7. Specific capacity versus cycle number plot at different charge
and discharge rates. Black: noncoated NW. Blue: TiO2-coated NW.
Red: Al2O3-coated NW.
Figure 8. Impedance spectra of nanostructured electrodes, obtained at
a cell potential of 4.77 V (vs Li/Li+
). The insets are the equivalent
circuits to model the reactions in the working and counter electrodes,
respectively. Dotted lines were determined from the CNLS fittings of
the impedance spectra to the equivalent circuits.
ACS Applied Materials & Interfaces Research Article
DOI: 10.1021/acsami.5b01392
ACS Appl. Mater. Interfaces XXXX, XXX, XXX−XXX
F
442 emission spectrometry (ICP-OES). It was found that
443 manganese ion dissolution into the electrolyte is alleviated
f9 444 when electrodes are coated with either TiO2 or Al2O3 (Figure
f9 445 9a). The concentration of manganese in the electrolyte when
446 using noncoated LNMO electrode was determined to be ∼10
447 ppb after 30 cycles of electrochemical charging and discharging.
448 However, when the nanowires are coated with Al2O3 (5 ALD
449 cycles, ∼4 nm thickness), the concentration of manganese in
450 the electrolyte decreased to a mere ∼1 ppb. Increased cation
451 dissolution was found to result in severe darkening of the
452 lithium metal anode. However, cells using an aluminum oxide
453 coated LMNO cathode resulted in a relatively clean and shiny
454 lithium anode surface. This qualitative observation further
455 reveals how significant a reduction in Mn(II) dissolution results
456 when coating the nanowires with insulating thin films.
457
■ CONCLUSION
458 Our studies have indicated that an increase in surface area of
459 one-dimensional nanowire electrode results in detrimental
460 interfacial side reactions. Protective thin films composed of
461 either titanium dioxide or aluminum oxide were successfully
462 deposited on LNMO nanowire electrodes using atomic layer
463 deposition. The protective layer at the surface of the nanowire
464 makes it possible to not merely decrease the irreversible
465 capacity fade but also diminish the manganese dissolution
466 during electrochemical cycling. This results in an acceleration of
467 lithium ion migration through the surface film and a reduction
468 in resistance. Our work gives significant insight in the
469 importance of interface protection for high voltage nano-
470 structured electrode materials.
471
■ ASSOCIATED CONTENT
472*S Supporting Information
473Particle size calculation from the Scherrer equation, Rietveld
474refinement results, XRD and SEM before and after the
475electrochemical cycles, electrochemical voltage profiles with
476various ALD coating thickness and applied currents, differential
477capacity (dQ/dV). The Supporting Information is available free
478of charge on the ACS Publications website at DOI: 10.1021/
479acsami.5b01392.
480
■ AUTHOR INFORMATION
481Corresponding Author
482*Tel: +1 858 822 4247. Fax: +1 858 534 9553. E-mail:
483shmeng@ucsd.edu.
484Notes
485The authors declare no competing financial interest.
486
■ ACKNOWLEDGMENTS
487Acknowledgment is made to the donors of the American
488Chemical Society Petroleum Research Fund (51311-DNI10)
489for support of this research. The authors acknowledge the use
490of the UCSD Nano3 Facility supported by the Calit2 and the
491Cryo-Electron Microscopy Facility supported by NIH grants to
492Dr. Timothy S. Baker and a gift from the Agouron Institute to
493UCSD.
494
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Fitting of Impedance Spectra to the Equivalent Circuita
Positive electrode
Cell potential RΩ Rf
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AωC
η
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ηV (vs Li/Li+
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a
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electrodes from ICP-OES analysis. Photographs of Li counter
electrodes after the electrochemical tests (b) without ALD (bare
nanowire) and (c) with Al2O3 ALD.
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I

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  • 1. 1 Effect of Surface Modification on Nano-Structured LiNi0.5Mn1.5O4 2 Spinel Materials 3 Hyung-Man Cho,†,‡ Michael Vincent Chen,† Alex C. MacRae,†,§ and Ying Shirley Meng*,†,‡ 4 † Department of NanoEngineering, University of California San Diego, 9500 Gilman Drive, La Jolla, California 92093, United States 5 ‡ Materials Science and Engineering, University of California San Diego, 9500 Gilman Drive, La Jolla, California 92093, United States 6 § Department of Chemistry and Biochemistry, University of California, San Diego, 9500 Gilman Dr. La Jolla, California 92093-0358, 7 United States 8 *S Supporting Information 9 ABSTRACT: Fine-tuning of particle size and morphology has been shown to result in differential material performance in the 10 area of secondary lithium-ion batteries. For instance, reduction of particle size to the nanoregime typically leads to better 11 transport of electrochemically active species by increasing the amount of reaction sites as a result of higher electrode surface area. 12 The spinel-phase oxide LiNi0.5Mn1.5O4 (LNMO), was prepared using a sol−gel based template synthesis to yield nanowire 13 morphology without any additional binders or electronic conducting agents. Therefore, proper experimentation of the nanosize 14 effect can be achieved in this study. The spinel phase LMNO is a high energy electrode material currently being explored for use 15 in lithium-ion batteries, with a specific capacity of 146 mAh/g and high-voltage plateau at ∼4.7 V (vs Li/Li+ ). However, research 16 has shown that extensive electrolyte decomposition and the formation of a surface passivation layer results when LMNO is 17 implemented as a cathode in electrochemical cells. As a result of the high surface area associated with nanosized particles, 18 manganese ion dissolution results in capacity fading over prolonged cycling. In order to prevent these detrimental effects without 19 compromising electrochemical performance, various coating methods have been explored. In this work, TiO2 and Al2O3 thin 20 films were deposited using atomic layer deposition (ALD) on the surface of LNMO particles. This resulted in effective surface 21 protection by prevention of electrolyte side reactions and a sharp reduction in resistance at the electrode/electrolyte interface 22 region. 23 KEYWORDS: LiNi0.5Mn1.5O4 spinel, nano-structured electrode, surface modification, ALD, cation dissolution 24 ■ INTRODUCTION 25 Lithium-ion batteries have found nearly innumerable applica- 26 tions since their commercial release in 1991, providing energy 27 for everything from portable electronic devices to electric 28 vehicles.1 Among cathode materials, LiNi0.5Mn1.5O4 (LNMO) 29 has received significant interest as a candidate for replacement 30 of the currently commercialized cathode materials, (LiCoO2) 31 for lithium-ion batteries.2,3 The operating voltage of LNMO is 32 particularly high at ∼4.7 V (vs. Li/Li+ ) while also providing a 33 relatively high capacity (theoretical specific capacity: 146.72 mA 34 h g−1 ). Nevertheless, improvement of LNMO cathode materials 35 is still of particular interest in order to produce batteries that 36 meet the superior power performance required for trans- 37 portation vehicles. Higher power output is directly correlated to 38lithium ion intercalation/deintercalation rates, which can be 39improved by particle size reduction of the active electrode 40material.4−8 41The improvement of lithiation/delithiation kinetics can be 42ascribed to a sharp reduction in the characteristic time constant 43(t = L2 /D; L = diffusion length, D = diffusion constant). The 44time t for intercalation decreases with the square of the particle 45size upon reduction of micrometer dimensions. In addition, a 46large surface area permits extensive electrode−electrolyte 47contact, leading to a high lithium-ion flux across the interface. Received: February 12, 2015 Accepted: July 14, 2015 Research Article www.acsami.org © XXXX American Chemical Society A DOI: 10.1021/acsami.5b01392 ACS Appl. Mater. Interfaces XXXX, XXX, XXX−XXX jxb00 | ACSJCA | JCA10.0.1465/W Unicode | research.3f (R3.6.i10:44431 | 2.0 alpha 39) 2015/07/15 14:30:00 | PROD-JCA1 | rq_3781817 | 7/21/2015 13:05:52 | 9 | JCA-DEFAULT
  • 2. 48 As a result of the shortened electron pathway through the 49 active electrode material, the electrical resistance of nanosized 50 materials is significantly less than comparable micron-sized 51 particles. The implementation of nanoparticulate electrode 52 materials results in various benefits, however deleterious aspects 53 can be intensified. For example, the increase in surface area 54 results in an escalation in electrode−electrolyte side reactions. 55 This phenomenon is augmented at both high (>4.3 V vs Li/ 56 Li+ ) and low (<1.0 V vs Li/Li+ ) operating potentials.9 For this 57 reason, most of previous nanostructured material research was 58 limited to electrodes operating under low operating voltages, 59 such as most of anodes,10−12 LiFePO4,13 etc. 60 To overcome this common problem, surface modification of 61 the material is required for stabilization of the interface between 62 the electrolyte and electrode.14−16 Recently, various materials 63 have been investigated as possible coatings on the 64 LiNi0.5Mn1.5O4 electrodes. Metal oxide15,17−22 and polymer23,24 65 coatings have been employed as possible materials to prevent 66 manganese dissolution. Carbon has been explored as an 67 additive to both prevent dissolution, as well as increase 68 electronic conductivity.25 Various surface modification meth- 69 ods, such as physical vapor deposition or wet-chemical 70 techniques have been utilized with the aim of improving 71 interfacial properties. However, these methods have limitations 72 that include nonconformity and unwanted phase trans- 73 formations due to interdiffusion of the elements during high 74 temperature operation. Unlike other surface modification 75 methods, atomic layer deposition (ALD) is a particularly useful 76 method for deposition of conformal thin films with a high 77 degree of thickness variation.26−30 The low temperature 78 process implements a coating only at the surface, thereby 79 preventing unpredictable changes in the bulk. While the use of 80 ALD to deposit protective layers on conventional LNMO 81 electrodes containing both carbon and binding additives has 82 been reported,21,22 there exists an absence of publications 83 concerning electrodes without such additives. In the present 84 study, the nanowire LNMO cathode material is prepared and 85 probed without such additives, allowing for investigation of 86 nanosize effects. 87 Prior studies indicate that strong deviation of electrochemical 88 properties results when cathode particles are reduced from the 89 micron-regime to that of the nano.4,12 However, there remains 90 a dearth of quantitative understanding of the degree that 91 reduction to nanosize affects elementary electrochemical 92 parameters. This work provides critical insights in the analysis 93 of lithium-ion transport kinetics of nanostructured materials 94 and analytical studies concerning ALD surface modifications to 95 successively inhibit deleterious side-reactions. Following surface 96 modification of the LNMO cathode material, the elementary 97 resistances involved in cell operation have been quantitatively 98 investigated. 99 ■ EXPERIMENTAL SECTION 100 One-Dimensional Nanostructured (Nanowire) Electrode 101 Fabrication. The spinel-phase material LiNi0.5Mn1.5O4 with nanowire 102 morphology was prepared using a sol−gel based template synthesis31 f1 103 (Figure 1a). A commercially available polycarbonate membrane with a 104 nominal pore diameter of 200 nm (Whatman, P/N 7060-2502) was 105 used as the template. The sol solution was prepared using a 106 stoichiometric mixture of nickel acetate tetrahydrate (1.867 g), 107 manganese acetate tetrahydrate (5.514 g), and lithium acetate 108 diacetate (1.530 g) dissolved in deionized water (100 mL) with 0.5 109 wt % poly(vinyl alcohol) (PVA). All chemicals were purchased from 110 Aldrich and used as received. The template filled with the as-prepared 111solution was placed on a Pt foil current collector and dried overnight 112at 70 °C. The template was removed using an oxygen plasma etching 113system (Trion RIE/ICP dry etcher) under the following operating 114conditions: 50 sccm O2 flow rate, 100 mTorr O2 pressure, 150 W RF 115power, and an etching time of 2 h. Finally, the nanowire electrode was 116crystallized at 800 °C for 1 h. 117Atomic Layer Deposition (ALD). TiO2 and Al2O3 thin films were 118deposited on the as-prepared nanowire electrodes using atomic layer 119deposition (Beneq TFS200). Titanium tetrachloride and water were 120used as the precursors for the TiO2 deposition. Deposition of Al2O3 121required the use of trimethylaluminum and water as precursor 122reagents. Both deposition experiments employed N2 as the carrier gas 123and were carried out at 250 °C. 124Materials Characterizations. Scanning electron microscope 125(SEM) (Phillips, XL30) and transmission electron microscope 126(TEM) (FEI Tecnai G2 Sphera cryo-electron microscope) were 127utilized in order to examine particle morphology and size distribution. 128The chemical composition was determined using an energy dispersive 129X-ray detector (EDX) equipped in the SEM. Crystallinity of the 130samples was examined by X-ray diffraction (XRD) (Bruker D8) with 131Cu Kα radiation. XRD data was gathered in the range of 2θ = 10−80°, 132at a scan rate of 0.02 deg s−1 . The refinement of the XRD data was 133carried out using the Rietveld method in the FullProf software package 134suite. The Ni/Mn molar ratio in the solid and electrolyte samples was 135characterized by inductively coupled plasma optical emission spec- 136troscopy (ICP-OES) (PerkinElmer Plasma 3700). Twenty-five μL of 137electrolyte is collected from a custom-made electrochemical cell and 138added to a 25 mL solution matrix (1:1 wt %, HCl/HNO3). Therefore, 139the electrolyte solution is tested at a 1000 times dilution. 140Electrochemical Characterization. A custom-made three-elec- 141trode cell was employed for electrochemical experiments.32−34 To 142remove the effect of the lithium metal counter electrode on the 143electrochemistry, a three-electrode cell configuration is necessary. This 144effect is reflected in impedance analysis, as the impedance from the 145counter electrode can influence the working electrode properties. As a 146result, we employed the three-electrode cell configuration for 147impedance experiments. For electrochemical experiments such as 148galvanostatic cycling and C-rate determination, a two electrode cell 149configuration was employed using the LMNO nanowire cathode and 150lithium metal anode. Nanostructured electrodes and lithium metal foil 151were used for the positive and negative electrodes, respectively. A 1 M 152solution of lithium hexafluorophosphate (LiPF6) dissolved in a 50/50 153(v/v) mixture of ethylene carbonate (EC) and dimethyl carbonate 154(DMC) was used as electrolyte. The electrochemical cells were 155assembled in an argon filled glovebox (MBraun) (H2O concentration 156<1 ppm). The specific capacity in this work was calculated on the basis 157of the active mass of NW electrode. The mass of each electrode 158including Pt substrate was estimated statistically by measuring the Figure 1. (a) Schematics of the sol−gel based template synthesis. Scanning electron micrographs of (b) top and (c) cross-sectional views of LiNi0.5Mn1.5O4 nanowire electrode prepared via sol−gel based template synthesis method. ACS Applied Materials & Interfaces Research Article DOI: 10.1021/acsami.5b01392 ACS Appl. Mater. Interfaces XXXX, XXX, XXX−XXX B
  • 3. 159 electrode mass ten times using a microbalance (Shimadzu, 160 AUW120D), followed by calculation of the average mass value and 161 variance. The active mass of each NW electrodes was obtained by 162 mechanical removal from the Pt substrate. The average loading of 163 active mass in the electrodes was found to be 0.00081 g (= 0.81 mg) 164 and had a range of 0.00080−0.00082 g (= 0.80−0.82 mg). A Solartron 165 1287 electrochemical interface was used to perform the galvanostatic/ 166 potentiostatic experiments. Electrochemical impedance experiments 167 utilized the Solartron 1287 electrochemical interface, coupled with a 168 Solartron 1260 frequency response analyzer. Electrochemical 169 impedance spectroscopy was performed in the frequency range from 170 100 kHz to 10 mHz at a cell potential of 4.77 V (vs Li/Li+ ) using a 171 signal with an amplitude of 10 mV. 172 ■ RESULTS AND DISCUSSION 173 Characterization of Nanostructured Electrode Materi- 174 al. The sol−gel-based template synthesis is shown schemati- 175 cally in Figure 1a. Typical morphology of the as-prepared 176 nanowire electrode is observed by SEM (Figure 1b and 1c). 177 From the cross-sectional view of Figure 1c, it is revealed that 178 the nanowires are uniformly protruding from an underlying Pt 179 current collector substrate. The average diameter of each 180 nanowire was determined to be ∼140 nm with a length of f2 181 approximately 13 μm. The TEM images in Figure 2 detail the 182 fine morphology of the nanowire, which is composed of 183 crystalline particles with an average size of 47 nm and range 184 within 30−80 nm. The particle size was estimated statistically 185 by counting at least 30 different sample regions from the TEM 186 images, followed by calculation of the average size. The 187 nanowires have a polycrystalline structure with nanosize 188 crystallites of different orientations. A legible lattice fringe of 189 0.47 nm can be observed from the locally magnified TEM 190 images (inset of Figure 2), which is consistent with the (111) 191 interplanar spacing of the disordered structured LiNi0.5Mn1.5O4. 192 It should be noted again that the nanowire electrodes in this 193 study offer an unbiased ability to study the nanosize effect, as 194 additives to improve electronic conductivity and binding agents 195 have been removed. 196The structure of the as-prepared nanowires was characterized 197using powder X-ray diffraction following mechanical removal 198 f3from the Pt current collector, as shown in Figure 3. The 199disordered LiNi0.5Mn1.5O4 spinel material has a cubic crystal 200structure with space group Fd3̅m. The lithium atoms occupy 201the tetrahedral sites (Wyckoff position 8a), while the 202disordered nickel and manganese atoms occupy the octahedral 203sties (Wyckoff position 16d).35 Rietveld refinement was 204performed and the refined parameters with reliability factors 205 t1are presented in Table 1. A relatively high Rb factor was 206obtained in the refinement, which is likely the result of 207broadened XRD peak patterns because of nanosize effect.36 The 208particle size was calculated to be 41 nm using Scherrer’s 209formula eq 136,37 (against the (111) peak; λ = X-ray 210wavelength, B = full width at half-maximum (fwhm) peak 211value (Figure S1 in the Supporting Information) and is 212consistent with the particle size estimated from the TEM 213images. 214Scherrer’s Formula λ θ=L B0.9 / cos 215(1) 216Electrochemical charge and discharge was performed in the 217potential range of 3.5−4.85 V (vs Li/Li+ ) with applied current 218rate of C/7.5 using LiNi0.5Mn1.5O4 (noncoated) nanowires as 219 f4the positive electrode (Figure 4a). The plateau at ∼4.7 V (vs Figure 2. Transmission electron micrographs of LiNi0.5Mn1.5O4 nanowire electrode prepared via sol−gel based template synthesis method. Figure 3. Rietveld refinement results from XRD patterns collected from LiNi0.5Mn1.5O4 nanowire electrodes. The black crosses represent the observed pattern, the red line corresponds to the calculated diffraction pattern and the blue is the difference pattern. Table 1. Parameters and Reliability Factors Obtained by the Rietveld Refinement of Nanowire Electrode from Figure 1a a = b = c = 8.192043 Å, α = β = γ = 90°, Fd3̅m S label atom X Y Z B occ Li1 Li 0.37500 0.37500 0.37500 0.00000 0.96074 Ni1 Ni 0.37500 0.37500 0.37500 0.00000 0.03926 Li2 Li 0.00000 0.00000 0.00000 1.77179 0.03926 Ni2 Ni 0.00000 0.00000 0.00000 1.77179 0.46074 Mn2 Mn 0.00000 0.00000 0.00000 1.77179 1.50000 O3 O 0.24183 0.24183 0.24183 0.00000 4.00000 a Conventional Rietveld reliability factor: Rwp = 3.63, Rb = 10.06 ACS Applied Materials & Interfaces Research Article DOI: 10.1021/acsami.5b01392 ACS Appl. Mater. Interfaces XXXX, XXX, XXX−XXX C
  • 4. 220 Li/Li+ ) arises from the Ni2+/4+ redox couple while the plateau at 221 ∼4.0 V is the result of the Mn3+/4+ couple. 222 The voltage plateau at ∼4.0 V (vs Li/Li+ ) in the noncoated 223 nanowire shows different behavior than those in the coated 224 nanowires. As shown in Figure 4, it is clear that the 225 overpotential of noncoated nanowires is significantly larger 226 than those of coated nanowires. This is the result of the 227 disparate polarization in as-prepared nanowires. In this study, 228 nanowire electrodes were prepared without carbon and binding 229 additives which leads to poor electrical conductivity and large 230 polarization. This also matches the results of the rate 231 performance test; capacity arising from the voltage plateau at 232 ∼4.0 in the fast discharging current density (large polarization) 233 is a lot smaller than that in the slow discharging current density 234 (small polarization) as shown in Supporting Information Figure 235 S7. More specific elementary resistances that contribute to 236 overall polarization can be analyzed in the results of the 237 impedance later. More interestingly, it is also found that 238 charging and discharging curves show a bit different behaviors. 239 This demonstrates an agreement with our previous study, 240 which detailed nonequilibrium structural dynamics in LNMO 241 spinel materials under operando conditions using coherent X- 242 ray diffraction imaging (CXDI). It was reported that a sharp 243 discrepancy exists between electrochemistry and electrode 244 structural changes during a fast charging/discharging process. 245 We discussed that an ionic blockage layer is formed at the 246 surface during fast charging process.38 Therefore, the electro- 247 chemical profile cannot indicate the actual amount of Mn3+ in 248 this study. In the previously reported literatures, the origin of 249 Mn(III) ions has been ascribed to transition metal (TM) ion 250 substitutions,39,40 various crystallization temperatures,41,42 and 251 different cooling rates43 during heat treatment. To fix this in the 252 present study, all nanowire electrodes were prepared using the 253 same calcination temperature (800 °C) and cooling rate. 254 Atomic layer deposition is a well-known method which can 255 prevent unpredictable compositional changes during surface 256 deposition on materials due to the low operating temperature. 257 While the electrochemical profiles show similar plateau regions 258 with the typical composite electrodes (with added carbon 259 additive and binder), the irreversible capacity occurs not 260 exclusively in the first cycle, but also in consecutive cycles. It is 261 hypothesized that this is the result of side reactions between the 262electrolyte and active electrode material at the electrode/ 263electrolyte interface. By plotting the differential capacity (dQ/ 264dV) vs cell potential (V), a peak is observed above 4.6 V in the 265first charging profile (Supporting Information Figure S8 details 266the dQ/dV plot for the first and second charge/discharge 267cycles), indicating that a side reaction is indeed occurring. This 268peak is not observed when using conventional powder 269LiNi0.5Mn1.5O4 and we purport its evolution to be related to 270electrode activation. At particularly high potentials, the 271electrolyte decomposes and forms a layer on the surface of 272the electrode particles. Previous reports have described that this 273can be significantly detrimental to lithium-ion conduction 274through the electrode/electrolyte interface.37,43 Prolonged 275operation at high voltage can exacerbate these types of side 276reactions. In addition, reduction of the manganese(III) ions at 277the surface of LiNi0.5Mn1.5O4 leads to manganese(II) ions, 278which can dissolve in the electrolyte. Manganese(II) ions 279proceed to diffuse through the electrolyte to the lithium metal 280anode and plate on the surface.3,43,44 This leads to an increase 281in the internal resistance of the cell and as a result, poor battery 282performance. The particle morphology does not change 283following electrochemical cycling, but Rietveld refinement 284shows that the lattice parameter and Rb increase (Figure S2 285and S3 in the Supporting Information). This is likely the result 286of augmentation of the nanosize effect and Mn(II) dissolution. 287In addition, a recent publication reports structural changes in 288the electrode during the first cycle, which is been purported to 289be migration of transition metal ions into empty octahedral 290sites to form Mn3O4-like and rocksalt-like structures.45 In the 291case of LNMO nanowires, the surface area is markedly higher 292resulting in a large side reaction peak in the charging profile. 293However, the exact nature of 4.6 V peak in dQ/dV profile in the 294charging process is still open to debate. 295Surface Modification−Atomic Layer Deposition 296(ALD). To prevent the deleterious effects of electrolyte 297decomposition and cation dissolution, the interface between 298the electrolyte and the active materials must be modified. 299Atomic layer deposition (ALD) is a technology that has been 300repeatedly shown to be extremely useful in the surface 301modification of complex nanostructured materials.29,46 This 302technique is based on successive, surface-controlled reactions 303from gaseous reagents to produce thin films and overlayers in Figure 4. (a) Electrochemical charge and discharge voltage profiles between 3.5−4.85 V (vs Li/Li+ ) for noncoated nanowire at 1/7.5 C charge and discharge rate (black), and TiO2-coated (blue) and Al2O3-coated (red) nanowires. (b) Differential capacity curves, dQ/dV vs V, of the nanowires. ACS Applied Materials & Interfaces Research Article DOI: 10.1021/acsami.5b01392 ACS Appl. Mater. Interfaces XXXX, XXX, XXX−XXX D
  • 5. 304 the nanometer range with perfect conformality and controll- f5 305 ability. Figures 5a and 5b show images obtained using SEM as 306 well as energy dispersive X-ray spectroscopy (EDX) analysis of 307 the TiO2 and Al2O3 coated nanowire electrodes. Following 308 successful deposition of TiO2 and Al2O3 thin films, the 309 nanowires were found to be in the same protruding fashion 310 from the Pt substrate. The thickness of the thin film is directly 311 proportional to the number of ALD cycles. The growth rate of 312 both TiO2 and Al2O3 thin films on the nanowire electrodes was 313 calculated as shown in Figure 5c. Each ALD cycle deposits a 314 uniform TiO2 and Al2O3 thin film layer of approximately 315 0.0389 (= 0.389 Å) and 0.0816 nm (= 0.816 Å) in thickness, 316 respectively, on the nanowire LNMO surface. As shown by f6 317 TEM (Figure 6a and 6b for TiO2 and Al2O3, respectively), the 318 surface of the coated nanowires is highly smooth and uniform. 319 To determine the effect of the deposition layers on the 320 electrochemical performance of nanowire LNMO electrodes, 321 galvanostatic charge/discharge experiments were performed 322 with an current rate of C/7.5 in the potential range of 3.5−4.85 323 V (vs Li/Li+ ). 324Figure 4a details a TiO2-coated nanowire electrode with an 325approximate coating thickness of 0.43 nm (= 4.3 Å; 11 cycles), 326and an Al2O3-coated nanowire electrode with a coating 327thickness of ∼0.41 nm (= 4.1 Å; 5 cycles). Electrodes layered 328with either thin film material were found to exhibit typical 329redox behavior of LiNi0.5Mn1.5O4, such as the Ni2+/4+ and 330Mn3+/4+ plateaus at around 4.7 and 4.0 V (vs Li/Li+ ), 331respectively. It was found that the irreversible capacity fade is 332significantly reduced as a result of coating the nanowire LNMO 333material using atomic layer deposition. 334In spite of the considerable effects of volume and surface area 335of the nanowire electrode on the electrochemical performance, 336there is no existing testing method that would allow for the 337accurate determination of these quantities without damaging 338the one-dimensional morphology. In lieu of an experimental 339measurement, the surface area was calculated as follows: as the 340average diameter of the nanowire is 140 nm (= 2r) and the 341length is 13 μm (= L), the outer rectangular area of a nanowire 342is 5.72 × 10−8 cm2 (= 2πr × L). The average number of pores 343in the polycarbonate (PC) template is 4.7 × 108 pores/cm2 . In 344addition, the diameter of the electrode cutout is 14 mm, leading 345to a surface area of 1.54 cm2 (= π × 0.72 ). Hence, the number 346of nanowires in the electrode is 7.24 × 108 wires (= 4.7 × 108 × 3471.54), leading to a total outer rectangular area of nanowires to 348be 41.41 cm2 (= (7.24 × 108 ) × (5.72 × 10−8 )). Therefore, the 349total surface of area is 42.95 cm2 (= 41.41 + 1.54). Using the 350aforementioned values, the superficial volume of a single 351nanowire is calculated to be 8.005 × 10−13 cm3 (=πr2 x L) and 352the total volume of nanowires is 5.79 × 10−4 cm3 (= (8.005 × 35310−13 cm3 ) x (7.24 × 108 wires)). The average thickness of 354substrate layer is 200 nm, leading to the volume of 0.308 × 35510−4 cm3 (= 1.54(200 × 10−7 )). Therefore, the total volume of 356electrode is 6.098 × 10−4 cm3 . Accordingly, as shown in Figure 3574 (a), the discharge capacity of noncoated NW is 101.12 mAh/ 358g, 134.31 mAh/cm3 , and 1.907 × 10−3 mAh/cm2 . The 359discharge capacity of the TiO2-coated electrode is 103.17 360mAh/g, 138.73 mAh/cm3 , and 1.969 × 10−3 mAh/cm2 . 361Nanowire electrodes coated with Al2O3 lead to discharge Figure 5. Top views (SEM images) of atomic layer deposition (ALD) coated nanowire electrodes (a) TiO2 ALD 11 cycles ans (b) Al2O3 ALD 30 cycles. The insets indicate the percentage of each component from the EDX analysis. (c) Various deposition thickness of the TiO2 and Al2O3 coating layer as a function of ALD cycles. Figure 6. Transmission electron micrographs of (a) TiO2 ALD-coated (50 ALD cycles) and (b) Al2O3 ALD-coated (15 ALD cycles) nanowire. ACS Applied Materials & Interfaces Research Article DOI: 10.1021/acsami.5b01392 ACS Appl. Mater. Interfaces XXXX, XXX, XXX−XXX E
  • 6. 362 capacities of 105.72 mAh/g, 140.43 mAh/cm3 , and 1.994 × 363 10−3 mAh/cm2 . 364 In addition, the electrode/electrolyte side reaction was 365 effectively prevented, as shown by the absence of a peak at 366 ∼4.6 V in the differential capacity plot (Figure 4b). Aluminum 367 oxide is a well-known insulating material, and as such it was 368 hypothesized that a thick layer of Al2O3 would inhibit lithium 369 ion movement and dramatically increase the internal resistance. 370 However, the formation of a Li−Al−O film was found to be an 371 effective lithium ion conductor and electronic insulator.28,47 372 The surface modification by TiO2 coating is widely adopted to 373 prevent cation dissolution and electrolyte decomposition. 374 However, there are no reports about the lithium ionic 375 conduction mechanism through TiO2 phase. As the thickness 376 of the TiO2 coating layer is less than 0.5 nm, we purport that 377 this TiO2 can form a Li−Ti−O glass phase during the lithiation, 378 analogous to that of Li−Al−O films. This resulted in a 379 retention of electrochemical performance as well as prevention 380 of electrolyte decomposition and manganese ion dissolution. 381 To further investigate the effect of the ALD coating on the 382 nanowire electrodes, experiments correlating capacity retention f7 383 with various discharge rates were performed (Figure 7). A cell 384 utilizing a noncoated nanowire electrode shows not merely 385 inferior rate capability (less than 10 mA h g−1 at a rate of 1 C), 386 but also significant capacity fading during prolonged cycling. In 387 addition, the Coulombic efficiency was found to be exception- 388 ally poor, dropping to nearly 60% at the 30th cycle. It is 389 postulated that the poor electrochemical performance is a result 390 of increased electrolyte decomposition and cation dissolution 391 associated with the increased active surface area of the 392 nanowires. Coating the nanowire with either TiO2 or Al2O3 393 resulted in starkly different electrochemical performance 394 compared to noncoated LNMO nanowire electrode. This is 395 exemplified in a much improved observed Coulombic efficiency 396 of >90% at 25th cycle in Figure 7 (e.g., 98.8% in the Al2O3 397 coated nanowire). In the case of the Al2O3 coated nanowire 398 electrode, the discharging capacity at a 1 C rate still presents 99 399 mA h g−1 . 400 To probe the effect of surface modification by ALD on the 401 electrochemical reaction mechanism, electrochemical impe- f8 402 dance spectroscopy (EIS) measurements were performed in the 403 f8charged state at 4.77 V (vs Li/Li+ ), as shown in Figure 8. These 404experiments can help to elucidate the elementary resistances 405that strongly affect electrochemical performance. The impe- 406dance spectra (Nyquist plots) consist of two semicircles: one 407each in the high and intermediate frequency ranges, and an 408inclined line at a constant angle to the abscissa. The first 409semicircle in the high frequency is the result of the lithium 410migration through the surface film, and the second semicircle in 411the intermediate frequency originates from the interfacial 412charge transfer reaction. The inclined line is attributed to 413solid-state lithium ion diffusion into the active electrode 414materials. The impedance spectra were modeled using a 415simplified equivalent circuit as shown in the inset of Figure 8. 416The resistance, RΩ, represents the uncompensated ohmic 417resistance. The first pair of resistance and constant phase 418element (CPE), Rf-CPEf, indicates that lithium migration 419occurs through the surface film region. The second pair of 420resistance and CPE, Rct-CPEct, is indicative of charge-transfer 421resistance and double layer capacitance. The Warburg 422impedance, ZW, describes the solid-state diffusion reaction.48−50 423All the electrical parameters in the equivalent circuit were 424determined from the CNLS (complex nonlinear least-squares) 425 t2fitting method,34,51,52 and are summarized in the Table 2. It is 426particularly noteworthy that the resistance Rf from the TiO2 427and Al2O3 coated nanowires, reduced by about 50 and 70 Ω, 428respectively. This corresponds to a reduction of approximately 42944% and 67% when compared to that of the noncoated 430nanowire electrode. Impedance spectroscopy results indicate 431that the resistance originating from the surface film region in 432the charged state (4.77 V vs Li/Li+ ) can be significantly reduced 433by ALD coating on the active materials. A reduction in 434resistance suggests that electrolyte decomposition at high 435voltage operation and manganese ion dissolution have been 436curtailed. 437To investigate the extent of cation dissolution into the 438electrolyte, the electrochemical cells were disassembled in an 439argon filled glovebox and the electrolyte was separated from the 440other battery components. Elemental analysis of the electrolyte 441was performed using inductively coupled plasma optical Figure 7. Specific capacity versus cycle number plot at different charge and discharge rates. Black: noncoated NW. Blue: TiO2-coated NW. Red: Al2O3-coated NW. Figure 8. Impedance spectra of nanostructured electrodes, obtained at a cell potential of 4.77 V (vs Li/Li+ ). The insets are the equivalent circuits to model the reactions in the working and counter electrodes, respectively. Dotted lines were determined from the CNLS fittings of the impedance spectra to the equivalent circuits. ACS Applied Materials & Interfaces Research Article DOI: 10.1021/acsami.5b01392 ACS Appl. Mater. Interfaces XXXX, XXX, XXX−XXX F
  • 7. 442 emission spectrometry (ICP-OES). It was found that 443 manganese ion dissolution into the electrolyte is alleviated f9 444 when electrodes are coated with either TiO2 or Al2O3 (Figure f9 445 9a). The concentration of manganese in the electrolyte when 446 using noncoated LNMO electrode was determined to be ∼10 447 ppb after 30 cycles of electrochemical charging and discharging. 448 However, when the nanowires are coated with Al2O3 (5 ALD 449 cycles, ∼4 nm thickness), the concentration of manganese in 450 the electrolyte decreased to a mere ∼1 ppb. Increased cation 451 dissolution was found to result in severe darkening of the 452 lithium metal anode. However, cells using an aluminum oxide 453 coated LMNO cathode resulted in a relatively clean and shiny 454 lithium anode surface. This qualitative observation further 455 reveals how significant a reduction in Mn(II) dissolution results 456 when coating the nanowires with insulating thin films. 457 ■ CONCLUSION 458 Our studies have indicated that an increase in surface area of 459 one-dimensional nanowire electrode results in detrimental 460 interfacial side reactions. Protective thin films composed of 461 either titanium dioxide or aluminum oxide were successfully 462 deposited on LNMO nanowire electrodes using atomic layer 463 deposition. The protective layer at the surface of the nanowire 464 makes it possible to not merely decrease the irreversible 465 capacity fade but also diminish the manganese dissolution 466 during electrochemical cycling. This results in an acceleration of 467 lithium ion migration through the surface film and a reduction 468 in resistance. Our work gives significant insight in the 469 importance of interface protection for high voltage nano- 470 structured electrode materials. 471 ■ ASSOCIATED CONTENT 472*S Supporting Information 473Particle size calculation from the Scherrer equation, Rietveld 474refinement results, XRD and SEM before and after the 475electrochemical cycles, electrochemical voltage profiles with 476various ALD coating thickness and applied currents, differential 477capacity (dQ/dV). The Supporting Information is available free 478of charge on the ACS Publications website at DOI: 10.1021/ 479acsami.5b01392. 480 ■ AUTHOR INFORMATION 481Corresponding Author 482*Tel: +1 858 822 4247. Fax: +1 858 534 9553. E-mail: 483shmeng@ucsd.edu. 484Notes 485The authors declare no competing financial interest. 486 ■ ACKNOWLEDGMENTS 487Acknowledgment is made to the donors of the American 488Chemical Society Petroleum Research Fund (51311-DNI10) 489for support of this research. The authors acknowledge the use 490of the UCSD Nano3 Facility supported by the Calit2 and the 491Cryo-Electron Microscopy Facility supported by NIH grants to 492Dr. Timothy S. Baker and a gift from the Agouron Institute to 493UCSD. 494 ■ REFERENCES (1) 495Whittingham, M. S. Lithium Batteries and Cathode Materials. 496Chem. Rev. 2004, 104, 4271−4302. (2) 497Manthiram, A.; Chemelewski, K.; Lee, E.-S. A Perspective on the 498High-Voltage LiMn1.5Ni0.5O4 Spinel Cathode for Lithium-Ion 499Batteries. Energy Environ. Sci. 2014, 7, 1339−1350. (3) 500Xiao, J.; Chen, X.; Sushko, P. V.; Sushko, M. L.; Kovarik, L.; 501Feng, J.; Deng, Z.; Zheng, J.; Graff, G. L.; Nie, Z.; Choi, D.; Liu, J.; 502Zhang, J.-G.; Whittingham, M. S. High-Performance LiNi0.5Mn1.5O4 503Spinel Controlled by Mn3+ Concentration and Site Disorder. Adv. 504Mater. 2012, 24, 2109−2116. (4) 505Dunn, B.; Liu, P.; Meng, S. Nanoscience and Nanotechnology in 506Next Generation Lithium Batteries. Nanotechnology 2013, 24, 420201. 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