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Pellet Press
                                                                                    Mixers & Grinders
    Equipment Guides
Welcome to the Equipment Section of the IMD. In this edition we have combined our
Extruder & Expander guide with our Hammermills guide, and expanded the section
  to include more varieties of machinery available in the milling industry today.




                                                                                    Hammermills
        Coolers & Dryers section                                        159

        Elevator Buckets section                                        181




                                                                                    Extruders & Expanders
        Extruders & Expanders section                                   197

        Hammermills section                                             241

        Mixers & Grinders section                                       277

        Pellet Press section                                            287

                                                                                    Elevator Buckets
                                                                                         Equipment Guides
                                                                                    Coolers & Dryers




                 International Milling Directory 2011/12 | 157
Coolers & Dryers                                             Elevator Buckets   Extruders & Expanders   Hammermills   Mixers & Grinders   Pellet Press

                                                Extruder & Expander Guide




158 | International Milling Directory 2011/12
Pellet Press
                                                                                           Mixers & Grinders
                                                                                           Hammermills
                                                                                           Extruders & Expanders
                                                                                           Elevator Buckets




Coolers and Dryers Guide
                                                                                           Coolers & Dryers




  This section contains comparison charts for the major Coolers and Dryers manufacturers


               International Milling Directory 2011/12 | 159
Coolers & Dryers      Elevator Buckets           Extruders & Expanders           Hammermills               Mixers & Grinders   Pellet Press

                                                Coolers & Dryers Guide



                                                                         Consergra




                                                                                                                            F40
                                                                                                                                         F160TD
                                                                                                                                                     F250TD
                                                                                                                                                                 F450TD




                                                                                                                                                     250         450
                                                                                     Cooling capacity (tonnes/24 hours) 40 minimum   160 minimum
                                                                                                                                                   minimum     minimum
                                                                                     Drying to 20-15% (tonnes/24 hours)
                                                                                      Drying capacity (tonnes/24 hours)

                                                                                      Dimensions (height/width/length

                                                                           Power requirement - Electrical power (kw)

                                                                                           Power requirement - Motors

                                                                                           Power requirement - Burners




160 | International Milling Directory 2011/12
                                                                                               Flexible connection tube     ✔            ✔           ✔           ✔



                                                                                        Tyres (instead of caster wheels)    ✔            ✔           ✔           ✔


                                                                                                              Dust filter   ✔            ✔           ✔           ✔

                                                                                               Weather protection roof      ✔            ✔           ✔           ✔

                                                                                       Sound isolation for suction filter   ✔            ✔           ✔           ✔

                                                                                                                  Casing    ✔            ✔           ✔           ✔
Protection grid against animals     ✔         ✔   ✔          ✔

                                                                                     Winter and summer thermostat        ✔         ✔   ✔          ✔

                                                                                              Programmable control       ✔         ✔   ✔          ✔

                                                                                                  Electrical heating     ●         ●   ●          ●

                                                                                                  Start-up - briefing    ✔         ✔   ✔          ✔

                                                                                   Rotary-field monitoring (message)     ✔         ✔   ✔          ✔

                                                                                                         Signal lamp     ✔         ✔   ✔          ✔

                                                                                                   Condenser broom       ●         ●   ●          ●

                                                                                                       Fork-lift slots   ✔         ✔   ✔          ✔




                                                                ● =Optional
                                                             ✔ = Yes / ✘ = No
                                                                                    Unit supports - lockable (4 pcs.)    ●         ●   ●          ●

                                                                                                      Cable support      ✘        ✘    ✘         ✘
                                                                                2 Telesensors- without ex-protection     ●         ●   ●          ●




International Milling Directory 2011/12 | 161
                                                                                Company name
                                                                                    Consergra

                                          Coolers & Dryers      Elevator Buckets         Extruders & Expanders           Hammermills   Mixers & Grinders   Pellet Press
Coolers & Dryers      Elevator Buckets   Extruders & Expanders             Hammermills                   Mixers & Grinders   Pellet Press

                                                Coolers & Dryers Guide




                                                                                     Delux Mfg Co




                                                                                               Cooling capacity (tonnes/24 hours)      up to 3,360

                                                                                               Drying to 20-15% (tonnes/24 hours)
                                                                                                Drying capacity (tonnes/24 hours)

                                                                                                 Dimensions (height/width/length

                                                                                        Power requirement - Electrical power (kw)

                                                                                                      Power requirement - Motors

                                                                                                     Power requirement - Burners




162 | International Milling Directory 2011/12
                                                                                                         Flexible connection tube           •



                                                                                                  Tyres (instead of caster wheels)


                                                                                                                         Dust filter      ✘
                                                                                                          Weather protection roof          ✔

                                                                                                  Sound isolation for suction filter       ✔

                                                                                                                             Casing        ●
Protection grid against animals         ✔

                                                                                                                Winter and summer thermostat            ✔

                                                                                                                           Programmable control         ✔

                                                                                                                               Electrical heating       ✘
                                                                                                                              Start-up - briefing        •

                                                                                                              Rotary-field monitoring (message)          •

                                                                                                                                     Signal lamp         •

                                                                                                                               Condenser broom          ✘
                                                                                                                                   Fork-lift slots Lifting Hooks




                                                                                   ● =Optional
                                                                                ✔ = Yes / ✘ = No
                                                                                                               Unit supports - lockable (4 pcs.)

                                                                                                                                  Cable support Not Required
                                                                                                           2 Telesensors- without ex-protection




International Milling Directory 2011/12 | 163
                                                                                Delux Mfg Co

                                          Coolers & Dryers   Elevator Buckets                      Extruders & Expanders            Hammermills                    Mixers & Grinders   Pellet Press
Coolers & Dryers          Elevator Buckets            Extruders & Expanders                                                                          Hammermills                                                                            Mixers & Grinders                                                              Pellet Press

                                                Coolers & Dryers Guide




                                                     Frigortec




                                                                                                           KK 80 AHY (with HYGROMATTM)
                                                                                                                                            KK 145 AHY (with HYGROMATTM )
                                                                                                                                                                               KK 160 Tropic (with HYGROMATTM)
                                                                                                                                                                                                                    KK 200 AHY (with HYGROMATTM )
                                                                                                                                                                                                                                                        KK 280 AHY (with HYGROMATTM )
                                                                                                                                                                                                                                                                                                KK 280 Tropic (with HYGROMATTM)
                                                                                                                                                                                                                                                                                                                                      KK 400 AHY (with HYGROMATTM )
                                                                                                                                                                                                                                                                                                                                                                           KK 400 Tropic (with HYGROMATTM)




                                                                Cooling capacity (tonnes/24 hours)       65 – 120                         130– 170                          160 – 270                            180 – 330                           270 – 450                               280 – 470                              395 –630                            415 – 630

                                                                Drying to 20-15% (tonnes/24 hours)
                                                                 Drying capacity (tonnes/24 hours)                  -                                 -                                  -                                    -                                   -                                       -                                     -                                    -

                                                                  Dimensions (height/width/length

                                                         Power requirement - Electrical power (kw)

                                                                       Power requirement - Motors

                                                                      Power requirement - Burners




164 | International Milling Directory 2011/12
                                                                                                        Ø 300 mm                         Ø 300 mm                           Ø 400 mm                             Ø 400 mm                            Ø 400 mm                                Ø 400 mm                              Ø 600 mm                            Ø 600 mm
                                                                          Flexible connection tube      3000 mm                          3000 mm                            3000 mm                              3000 mm                             3000 mm                                 3000 mm                               5000 mm                             5000 mm
                                                                                                          length                           length                             length                               length                              length                                  length                                length                              length
                                                                                                        single axle                      single axel                        single axel                          single axel                        bi-axial with                           bi-axial with                         bi-axial with
                                                                                                                                                                                                                                                                                                                                                                       bi-axial with
                                                                   Tyres (instead of caster wheels)     with draw                        with draw                          with draw                            with draw                            steering                                steering                              steering
                                                                                                                                                                                                                                                                                                                                                                      steering shaft
                                                                                                           shaft                            shaft                              shaft                                shaft                               shaft                                   shaft                                 shaft
                                                                                                                                                                                                                                                                                                                                  1 set pocket                        1 set pocket
                                                                                          Dust filter    1 filter                         1 filter                           1 filter                             1 filter                            1 filter                                1 filter
                                                                                                                                                                                                                                                                                                                                      filter                              filter

                                                                           Weather protection roof            ✔                                ✔                                   ✔                                   ✔                                   ✔                                        ✔                                    ✔                                    ✔

                                                                   Sound isolation for suction filter      ✘                                ✘                                     ✔                                    ✔                                   ✔                                        ✔                                    ✔                                     ✔

                                                                                              Casing          ●                                ●                                  ✔                                    ✔                                   ●                                       ✔                                     ●                                     ✔
Protection grid against animals     ✘          ✘        ●            ●            ●            ●             ✘            ✘
                                                                                                                              summer-                                summer-                     summer
                                                                        Winter and summer thermostat        ✔          ✔                     ✔            ✔                       on request
                                                                                                                             thermostat                             thermostat                 thermostat

                                                                                 Programmable control       ✔          ✔     Siemens S7   Siemens S7   Siemens S7   Siemens S7    on request   on request

                                                                                     Electrical heating     ✔          ✔        ●            ✔            ✔            ●             ✔             ●

                                                                                     Start-up - briefing    ●          ●        ●            ●            ●            ●             ●             ●

                                                                     Rotary-field monitoring (message)      ●          ●        ✔            ✔            ✔            ✔             ✔             ✔

                                                                                            Signal lamp     ✘          ✘        ●            ●            ●            ●             ✘            ✘
                                                                                      Condenser broom       ●          ●        ●            ●            ●            ●             ●             ●

                                                                                          Fork-lift slots   ●          ●        ●            ●            ●            ●             ●             ●




                                                   ● =Optional
                                                ✔ = Yes / ✘ = No
                                                                       Unit supports - lockable (4 pcs.)    ✘          ●        ●            ●            ✘            ✘             ✘            ✘
                                                                                         Cable support      ●          ●        ●            ●            ●            ●             ●             ●

                                                                   2 Telesensors- without ex-protection     ✘          ✘        ●            ●            ●            ✘             ✘            ✘




International Milling Directory 2011/12 | 165
                                                                                                   Frigortec

                                          Coolers & Dryers                Elevator Buckets           Extruders & Expanders        Hammermills                 Mixers & Grinders                Pellet Press
Frigortec GmbH


                 FRIGORTEC GmbH
PROFILE




                 The GRANIFRIGORTM grain cooling system was developed together with the University
                 Düsseldorf/ Germany and since then the grain cooling units have been built in series.
                 From 2003 onwards the GRANIFRIGORTM exists in its 3rd generation and has already
                 been supplied in more than 70 countries.
                 Grain cooling with the GRANIFRIGORTM - system is the most natural, safe and efficient
                 way of grain preservation.
                 Several thousands of GRANIFRIGORTM units, successfully in operation, are cooling
                 wheat, barley, maize, rape seed, rye, mixed feed, oats, rice, soy bean, peas, potatoes,
                 grass seeds, paddy, millet, cacao beans, coffee beans, etc.
                 The product series include 8 various unit sizes. The biggest unit is designed for storage
                 capacities of more than 10,000 tons. For tropic regions, we offer a special tropic-unit type.
                 On request, all units are also available for different voltages 50/ 60 Hz, 220/ 400/ 440V. Ad-
                 ditional equipment can be ordered like a modular system. If needed, the GRANIFRIGORTM
                 grain coolers can be equipped with a programmable control (direct digital control DDC), or
                 with a conventional safety circuit.
                 Our employees - skilled specialists in the field of refrigeration engineering, electrics and
                 machine engineering - in our own production in Amtzell / GERMANY are manufacturing
                 cooling units and heat pumps.
                 Quality is FrigorTec’s main subject. Each device passes through a quality inspection with
                 multi-stage test runs according to our quality-management system. In this way, each prod-
                 uct is tested under its individual conditions relevant to the installation, to ensure that it fulfils
                 in reality its purpose: namely to provide reliable cooling.
                 FrigorTec GmbH is certified according to DIN EN ISO 9001:2000.


                                       166 | International Milling Directory 2011/12
Grain cooling


GRANIFRIGOR                                                             ™
The most natural way of grain preservation:
     • Protection against insects and microbes
     • Without chemical treatment
     • Short amortisation period
     • Low energy costs
     • Independent of ambient weather conditions




Fr i g o r Te c G m b H • H u m m e l a u 1 • 8 8 2 7 9 A m t ze l l / G e r m a n y
Tel.: +49 7520/91482-0 • Fax: +49 7520/91482-22 • E-Mail: info@frigortec.de
www.frigortec.com
                        International Milling Directory 2011/12 | 167
Coolers & Dryers          Elevator Buckets          Extruders & Expanders           Hammermills           Mixers & Grinders            Pellet Press

                                                Coolers & Dryers Guide




                                                        Mathews Company - Legacy Series Specifications-Corn




                                                                                                    L1250
                                                                                                              L1350
                                                                                                                        L2250
                                                                                                                                   L2650
                                                                                                                                              L2700
                                                                                                                                                      L3100
                                                                                                                                                                L3105
                                                                                                                                                                           L4145
                                                                                                                                                                                      L5175




                                                                                Holding capacity    16.6     25.0       31.7      35.8        35.8    46.5      46.5      57.3        68.1

                                                                    Grain Column Thickness (cm)     30.5     30.5       30.5      30.5        30.5    30.5      30.5      30.5        30.5

                                                                        Grain Column Length (m)     4.9       7.3       7.3        7.3        7.3     7.3       7.3        7.3        7.3




168 | International Milling Directory 2011/12
                                                        Burner Capacity (heat + cool, kW thermal)   962      1160       2180      3019        3019    4808      4942      4185        5579

                                                           Burner Capacity (all heat, kW thermal)   1464     2049       3086      3946        3946    5848      5813      6453        7847

                                                                                  Number of fans     2         2         3          3          4       4         6          6          7

                                                                        Total fan motor size (kW)   18.8     26.3       41.3      48.8        52.5    75.0      78.8      108.8      131.3

                                                                     Level Auger Motor Size (kW)    2.3       3.8       3.8        3.8        3.8     3.8       3.8        7.5        7.5

                                                                    Unload Auger Motor Size (kW)    1.1       1.1       1.1        2.3        2.3     2.3       2.3        2.3        2.3

                                                                               Overall Height (m)   5.3       5.3       6.9        7.8        7.8     10.2      10.2      12.6        15.1

                                                                               Overall length (m)   7.5       9.9       10.8      11.2        11.2    11.2      11.2      11.2        11.2
Overall width (m)       2.3         2.3         2.3          2.5          2.5          2.5             2.5         2.5             2.5

                                                                   Electrical load (380V/3PH/50HZ, Amps)    72 Amps     93 Amps     124 Amps     143 Amps     156 Amps     207 Amps      210 Amps     271 Amps       327 Amps


                                                                        Capacity (shelled corn, heat+cool
                                                                                                               6.5         9.5         15.0         17.1         18.6         25.6         29.1          31.4          40.7
                                                                        25% - 15% w.b, metric tonnes/hr)

                                                                        Capacity (shelled corn, heat+cool
                                                                                                              10.0        14.6         23.5         26.3         28.6         39.5         44.2          53.5          68.0
                                                                        20% - 15% w.b, metric tonnes/hr)

                                                                        Capacity (shelled corn, heat+cool
                                                                                                              11.6        17.0         24.2         27.2         29.5         34.6         37.1          38.8          48.3
                                                                        25% - 15% w.b, metric tonnes/hr)

                                                                        Capacity (shelled corn, heat+cool




                                                   ● =Optional
                                                                                                              14.3        21.3         30.2         34.2         37.0         43.0         45.8          57.0         70.90
                                                                        22% - 15% w.b, metric tonnes/hr)




                                                ✔ = Yes / ✘ = No
                                                                        Capacity (shelled corn, heat+cool
                                                                                                              16.9     25.1        39.3         44.0         47.4         54.6         70.2          86.0          97.6
                                                                        20% - 15% w.b, metric tonnes/hr)

                                                                                                                       *Note: Capacities in metric tonnes per hour are based on a grain bulk density of 661 kg/m3.

                                                                                                              The information is intended to assist end users in selecting the grain drying system that they believe best meets
                                                                                                             their unique preferences and needs. The performance figures and capacities presented herein are only estimates,
                                                                                                               based on calculated simulations, and do not constitute express or implied warranties. Many factors influence
                                                                                                               the grain drying process, including ambient temperature, relative humidity, grain variety, grain quality, grain
                                                                                                            temperature, dryer operating temperatures, dryer add-ons and accessories, and dryer condition, maintenance and
                                                                                                            operation. At Mathews Company, we continually to strive to improve our products. Accordingly, changes may occur
                                                                                                                                   that are not reflected in the specifications and capacities shown above.




International Milling Directory 2011/12 | 169
                                                                                        Mathews Company

                                          Coolers & Dryers                    Elevator Buckets         Extruders & Expanders                    Hammermills                   Mixers & Grinders                    Pellet Press
Company
Mathews
   PROFILE




                             Mathews Company

             T
                     he Mathews Company (M-C) has designed, manufactured and marketed grain dryers through-
                     out the world for nearly 60 years. Mathews Company offers both tower and modular dryers for
                     all crops with capacities up to 100 tonnes per hour. The grain dryers are EU certified and are
             offered with various fuel options such as oil, natural gas, or propane. M-C offers both modular expand-
             able dryers and vacuum cooled energy efficient tower dryers and are operated by M-C’s state-of-the-
             art Pinnacle Lite™ dryer control system.


             LEGACY SERIES
             As a central part of your grain handling and management system, an M-C Legacy Series Dryer with
             multiple heat zones delivers increased flexibility, fuel efficiency and higher quality grain. These modular
             dryers are expandable and designed with multiple drying zones that deliver increased flexibility, fuel
             efficiency and higher grain quality. A heavy, welded steel base provides strength and support for future
             expansion.
             All modular dryers are equipped with quiet, high air flow centrifugal fans. Adjustable Venturi gas burn-
             ers provide maximum combustion at all operating temperatures. A gas manifold with microprocessor
             controlled electronic gas proportional valve allows complete control of plenum temperature for all grain
             types. Regardless of outside temperature changes, a constant plenum temperature is automatically
             maintained. Digital readout displays plenum temperature and set point during dryer operation.


             TOWER SERIES
             Energy saving M-C Tower Series Dryers are engineered to deliver the benefits that are most important
             to commercial dryer operators. With fewer moving parts and vacuum cooling, M-C tower dryers raise
             the bar to set a new standard in simplicity, environmental acceptability, reliability and efficiency.
             The Tower Series dryers are manufactured with a solid, welded stainless steel base, and stainless
             steel sheeting. Premium Maxon burners offer efficient heat at low pressures throughout the plenum
             chamber, offering maximum efficiency. In -line centrifugal fan blowers deliver air volume at low RPM
             for maximum motor life for efficient, quiet drying.


                                         170 | International Milling Directory 2011/12
Vacuum cooling is key to the popularity and success of the M-C tower dryers. Reclaiming heated air
from cooling the grain results in less fuel usage and significant monetary savings. After blending with
ambient air drawn from outside, the pre-heated air is returned to the blowers, lowering energy con-
sumption and producing maximum
efficiency. Easy to operate, clean
and quiet, reliable and efficient,
M-C Tower Series Dryers provide
the best means to lower input costs
and add profit.


PINNACLE LITE
M-C’s simple, easy to use, Pin-
nacle Lite control system with
“TruDry” technology has a touch
screen control panel inside a
remote, NEMA IV-rated control
cabinet. The Pinnacle Lite system
regulates heated air temperature,
fuel flow, and dryer discharge con-
trol’s electrical functions with clear,
easy to understand operation.
Four state-of-the-art RTD sensors
with signal-enhanced transmission
ensure accurate grain sensing.
Remote monitoring capabilities are
available and USB port is standard
for data transfer. Only M-C dryers
come with a failsafe back-up sys-
tem that is simple to engage. All
M-C dryers are able to operate in
manual mode in the unlikely event
of PLC failure.
M-C grain dryers are proven per-
formers! Call 800-323-7045 for a
local M-C dealer.


                               International Milling Directory 2011/12 | 171
Coolers & Dryers          Elevator Buckets          Extruders & Expanders                      Hammermills                    Mixers & Grinders                         Pellet Press

                                                Coolers & Dryers Guide




                                                    Muyang




                                                                                                   SKGD2000
                                                                                                                  SKGD2400
                                                                                                                               SKGD3000A
                                                                                                                                                SKLN14×14A
                                                                                                                                                             SKLN19×19A
                                                                                                                                                                             SKLN28×28A
                                                                                                                                                                                          SLNF16×16A
                                                                                                                                                                                                       SLNF22×22A
                                                                                                                                                                                                                            SLNF32×32A




                                                                                      Dryer         ✔              ✔            ✔               ✘            ✘               ✘            ✘            ✘                    ✘
                                                                                     Cooler        ✘              ✘           ✘                  ✔            ✔               ✔            ✔            ✔                    ✔

                                                                                      Batch         ✘              ✘            ✘                ✔            ✔               ✔            ✔            ✔                    ✔

                                                                                Continuous          ✔              ✔            ✔               ✘            ✘               ✘            ✘            ✘                    ✘
                                                                                  Crossflow         ✔              ✔            ✔               ✘            ✘               ✘            ✘            ✘                    ✘
                                                                               Counterflow         ✘              ✘           ✘                  ✔            ✔               ✔            ✔            ✔                    ✔

                                                               Number of product bed/desk            4              4            4                 -            -               -            -            -                    -




172 | International Milling Directory 2011/12
                                                               Number of processing section    3/4/5/6/8         4/6/8            -               1            1               1            1            1                    1


                                                                                               2.0-3.0/3.0-
                                                                                                              4-7/8-11/12-
                                                                              Capacity(t/h) 5.0/5.0-7.0/6-                   3.0-6.0              5           10              30          7.5           15                   35
                                                                                                                   16
                                                                                                 9/9-12


                                                                            Air recirculated        ✔              ✔            ✔               ✘            ✘               ✘            ✘            ✘                    ✘
                                                                           Electric heating        ✘              ✘           ✘                 ✘            ✘               ✘            ✘            ✘                    ✘
                                                                             Steam heating          ✔              ✔            ✔               ✘            ✘               ✘            ✘            ✘                    ✘
                                                                                  Spreader          ✔              ✔            ✔                ✔            ✔               ✔            ✔            ✔                    ✔
Cleaner          ✔                ✔              ✔            ✘             ✘            ✘            ✘            ✘         ✘
                                                                                   Tipping plate discharger        ✘                 ✘              ✘            ✘             ✘            ✘            ✔             ✔            ✔

                                                                                           Grid discharger         ✘                 ✘              ✘             ✔            ✔            ✔            ✘            ✘             ✘
                                                                                                              31.85 / 39.85 /
                                                                                                                              66.65 / 98.25
                                                                                               Power (kW)      47.85 / 56.25                       64.5          0.75          1.1       1.5+0.75        1.5         3+0.75      5.5+0.75
                                                                                                                                / 131.05
                                                                                                                  / 70.05

                                                                              Automatic processing control          ✔                ✔              ✔             ✔            ✔            ✔            ✔             ✔        ✔

                                                                                              Product flow          ✔                ✔              ✔             ✔            ✔            ✔            ✔             ✔        ✔

                                                                                                   Air flow         ✔                ✔              ✔             ✔            ✔            ✔            ✔             ✔        ✔

                                                                                           Processing time          ✔                ✔              ✔             -             -            -            -            -             -

                                                                                              Temperature           ✔                ✔              ✔             -             -            -            -            -             -




                                                   ● =Optional
                                                ✔ = Yes / ✘ = No
                                                                                              Poultry feed         ✘                 ✘              ✘             ✔            ✔            ✔            ✔             ✔            ✔

                                                                                            Livestock feed         ✘                 ✘              ✘             ✔            ✔            ✔            ✔             ✔            ✔

                                                                                                 Aquafeed           ✔                ✔              ✔             ✔            ✔            ✔            ✔             ✔            ✔

                                                                                                  Pet food          ✔                ✔              ✔             ✔            ✔            ✔            ✔             ✔            ✔

                                                                                            Expanded food           ✔                ✔              ✔             ✔            ✔            ✔            ✔             ✔            ✔

                                                                                    Other available model                  11×11A,16×16A,22×22A,24×24A                                                   14×14A,19×19A,24×24A,28×28A

                                                                    Essential ancillary equipment avaliable                                                             Complete line




International Milling Directory 2011/12 | 173
                                                                                                                Reutilized hot air, energy saving; stable         Compact structure and no death          Compact structure and no death
                                                                                                                 running and low breakage;detachable          corner; smooth and uniform discharge    corner; smooth and uniform discharge
                                                                   Special features /additional information        structure, easy to be installed and         flow;little maintenance required and    flow;little maintenance required and
                                                                                                                              maintained.                                 low energy cost.                        low energy cost.




                                                                                                                 Muyang

                                          Coolers & Dryers                           Elevator Buckets           Extruders & Expanders                       Hammermills                 Mixers & Grinders                  Pellet Press
Coolers & Dryers            Elevator Buckets             Extruders & Expanders              Hammermills                    Mixers & Grinders            Pellet Press

                                                Coolers & Dryers Guide




                                                        Riela                                                    RIELA-Drier GDT 240                                   RIELA-Drier GDT 300




174 | International Milling Directory 2011/12
                                                                                                           5/1
                                                                                                                          10/2
                                                                                                                                        15/2
                                                                                                                                                 12/2
                                                                                                                                                                16/2
                                                                                                                                                                               20/3
                                                                                                                                                                                            24/3
                                                                                                                                                                                                     28/2




                                                                             Capacity of Drier (t)        12,1            22,2         30,2     28,5           38,9           49,4          57.2     62.3

                                                                   Electrical power capacity (kW)          10              18           26       26            36,5            49            57       65

                                                                            Amount of air (m³/h)         22500           45000         67500    67500          90000         112500        135000   157500

                                                                       Drying chamber height (m)          7,12           11,10         14,42    12,42          15,07          18,3         21,05    23,04

                                                                                                                                                  stationary

                                                                  with heat exchanger power (kW)          300             1000         1000     1000           1500           1500          2000     3000

                                                               without heat exchanger power (kW)          550             1150         1500     1500           2000           2860          3200     4000
Capacity for wheat-drying with reduction of moisture level from 19 % to 15 %

                                                             with heat exchanger power t/h (t/d)     5 (120)         16 (384)     16,5 (396)   16,5 (396)     27 (648)     27 (648)      35 (840)     50 (1200)

                                                       without heat exchanger power t/h (t/d)       7,5 (180)        19 (456)      24 (576)     24 (576)      31 (744)     42 (1008)    50 (1200)     60 (1440)

                                                             with heat exchanger power t/h (t/d)    3,3 (79)         11 (264)     11,5 (276)   11,5 (276)     19 (456)     19 (456)      25 (600)    33,3 (800)

                                                       without heat exchanger power t/h (t/d)       50 (120)        12,6 (302)    16,5 (396)   16,5 (396)     21 (504)    28,2 (677)     35 (840)     42 (1008)

                                                                                                                   Capacity for maize-drying with reduction of moisture level from 30 % to 15 %

                                                             with heat exchanger power t/h (t/d)    1,3 (31)          4 (96)      4,5 (108)    4,5 (108)     6,6 (158)     6,6 (158)    8,8 (211)    13,3 (319)

                                                       without heat exchanger power t/h (t/d)       2,4 (57)        5,2 (125)     6,8 (163)    6,8 (163)     8,2 (196)     12 (288)     14,2 (340)     17 (408)




                                                                                                                 The maximum air temperatur for drying: wheat 90°C, rape 75°C, maize 130°C.

                                                                                                   The above cited figures refer to the following parameters: outside temperature 15°C, air humidity 75%, grain
                                                                                                                                  mature and clean, drier in continuous operation.

                                                                                                                       The manufacturer reserves the right to make technical alterations.

                                                                                                           The specifications for each drier may be amended and adjusted to individual requirements.

                                                                                                                                          Higher capacities on request.




International Milling Directory 2011/12 | 175
                                                                                                    Riela

                                          Coolers & Dryers             Elevator Buckets        Extruders & Expanders                  Hammermills                   Mixers & Grinders                   Pellet Press
Coolers & Dryers        Elevator Buckets             Extruders & Expanders                       Hammermills                      Mixers & Grinders                        Pellet Press

                                                Coolers & Dryers Guide




                                                    ZCME (Dryers)




                                                                                                     SHGW120X2
                                                                                                                  SHGW180X2
                                                                                                                               SHGW180X2+2
                                                                                                                                                   SHGW240X2
                                                                                                                                                                SHGW240X2+2
                                                                                                                                                                                   SHGW240X2+4
                                                                                                                                                                                                  SHGW300X2
                                                                                                                                                                                                               SHGW300X2+2
                                                                                                                                                                                                                                 SHGW300X2+4




                                                                         Drier capacity(T/H)         1-3          2-4          3-5                 3-5          5-8                6-8            5-6          5-8              8-10

                                                                             Heat recyclable          ✔            ✔            ✔                   ✔            ✔                  ✔              ✔            ✔                 ✔

                                                                         Heater mode-steam            ✔            ✔            ✔                   ✔            ✔                  ✔              ✔            ✔                 ✔

                                                                                Inner heater          ✔            ✔            ✔                   ✔            ✔                  ✔              ✔            ✔                 ✔

                                                                            Punch caterpillar         ✔            ✔            ✔                   ✔            ✔                  ✔              ✔            ✔                 ✔

                                                                        caterpillar Frequency         ✔            ✔            ✔                   ✔            ✔                  ✔              ✔            ✔                 ✔




176 | International Milling Directory 2011/12
                                                                            caterpillar width      1200mm        1800mm       1800mm             2400mm        2400mm            2400mm          3000mm       3000mm          3000mm

                                                                                   Drier time        8m           8m           12m                 8m           12m               16m             8m           12m              16m

                                                                    Caterpillar Drier measure      19.2m2        28.8m2       43.2m2              38.4m2       57.6m2            76.8m2           48m2         57.6             96m2

                                                                    "Feeding device swinging          ✔            ✔            ✔                   ✔            ✔                  ✔              ✔            ✔                 ✔

                                                                        Cleaning Screw-auger          ✔            ✔            ✔                   ✔            ✔                  ✔              ✔            ✔                 ✔

                                                               Temperature Automatic control          ●            ●            ●                   ●            ●                  ●              ●            ●                 ●

                                                                                     Air inlet        ✔            ✔            ✔                   ✔            ✔                  ✔              ✔            ✔                 ✔
Air outlet       ✔           ✔        ✔          ✔       ✔          ✔          ✔      ✔          ✔

                                                                                                 Main power        28Kw        36Kw     52Kw       48Kw    62Kw       94Kw       66Kw   96Kw      126Kw

                                                                                    Poultry & Livestock feed        ✔           ✔        ✔          ✔       ✔          ✔          ✔      ✔          ✔

                                                                                                Aquatic feed        ✔           ✔        ✔          ✔       ✔          ✔          ✔      ✔          ✔

                                                                                                    Pet feed        ✔           ✔        ✔          ✔       ✔          ✔          ✔      ✔          ✔

                                                                                                        Food        ✔           ✔        ✔          ✔       ✔          ✔          ✔      ✔          ✔

                                                                                           Customer training        ✔           ✔        ✔          ✔       ✔          ✔          ✔      ✔          ✔

                                                                                                                    ✔           ✔        ✔          ✔       ✔          ✔          ✔      ✔          ✔




                                                   ● =Optional
                                                                   "Pilot plant facility /Product development




                                                ✔ = Yes / ✘ = No
                                                                                             Service support        ✔           ✔        ✔          ✔       ✔          ✔          ✔      ✔          ✔




International Milling Directory 2011/12 | 177
                                                                                                                   ZCME

                                          Coolers & Dryers                         Elevator Buckets             Extruders & Expanders        Hammermills          Mixers & Grinders       Pellet Press
Coolers & Dryers      Elevator Buckets          Extruders & Expanders                           Hammermills                           Mixers & Grinders              Pellet Press

                                                Coolers & Dryers Guide




                                                         ZCME (Coolers)




178 | International Milling Directory 2011/12
                                                                                                 SKLN1.5/SKLB1.5
                                                                                                                   SKLN2.5/SKLB2.5
                                                                                                                                      SKLN4/SKLB4
                                                                                                                                                      SKLN6/SKLB4
                                                                                                                                                                    SKLN8/SKLB8
                                                                                                                                                                                        SKLN10/SKLB10
                                                                                                                                                                                                        SKLN15
                                                                                                                                                                                                                 SKLB12




                                                                                Capacity(t/h)        3                 5               10              15            20                  25             35       30

                                                                                 Cooler form                                               Counter-flow & Swinging Counter-flow

                                                                           Cooler volume(m3)     1.5               2.5                   4               6             8                 10             15       12

                                                                            Cooling time(min)                                                        no less than 6-10

                                                                  Cooled feed temerature(℃)                                          3-5℃ above the room temperature(maximum)

                                                                         Air capacity(m3/min)     34                34                 34              34            34                  34             34       34

                                                                         Discharge system(kw)    0.75              0.75               1.5             1.5           1.5                 1.5             2.2      2.2
Evener Device       ✔           ✔     ✔         ✔     0.37         0.37          0.37   ✔

                                                                                            Feedr Power(kw)       0.55        0.55   0.55     0.55   1.5           1.5          1.5

                                                                                    Rotary Air closed Feeder       ✔           ✔     ✔         ✔     ✔             ✔            ✔      ✔

                                                                             Temperature Automatic control         •           •      •         •     •             •            •     •




                                                    ● =Optional
                                                                                                 Services key      ✔           ✔     ✔         ✔     ✔             ✔            ✔      ✔




                                                 ✔ = Yes / ✘ = No
                                                                             ST – Training of customers’ staff     ✔           ✔     ✔         ✔     ✔             ✔            ✔      ✔

                                                                    Pilot plant facility /Product development      ✔           ✔     ✔         ✔     ✔             ✔            ✔      ✔




International Milling Directory 2011/12 | 179
                                                                                                                 ZCME

                                          Coolers & Dryers                        Elevator Buckets           Extruders & Expanders     Hammermills          Mixers & Grinders          Pellet Press
Pellet Press




                                                           Coolers & Dryers
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Mixers & Grinders
Hammermills




                        Coolers                                 Coolers/Dryers control systems
                        Brambati Group                          Andritz Feed & Biofuel (UK)
                        COMESSA                                 B N W Industries Export Department
                        Condex (UK) Ltd                         Datastor Systems Ltd
                        FrigorTec GmbH                          Intelscan
                        GEA Barr-Rosin                          Zhengchang Group (ZCME)
                        SABE
                                                                Coolers/Dryers counterflow
Extruders & Expanders




                        Coolers/Dryers                          CPM Wolverine Proctor
                        Andritz Feed & Biofuel                  Dinnissen BV
                        B N W Industries (Indiana)              Geelen Counterflow
                        COMESSA                                 JS Conwell Ltd - Buhlermillbank
                        CPM Wolverine Proctor
                        CPM Wolverine Proctor Ltd               Coolers/Dryers grain
                        Delux Mfg Co                            Anderson International Corp
                        Dinnissen BV                            Consergra s l
                        GEA Barr-Rosin                          CPM Wolverine Proctor
                        GEA Barr-Rosin Ltd                      Delux Mfg Co
                        Geelen Counterflow                      FrigorTec GmbH
                        ISF Ltd                                 Mathews Company
                        Muyang Group                            Tornum AB
Elevator Buckets




                        Orthos Engineering Ltd                  Coolers/Dryers horizontal
                        Ottevanger Milling Engineers B V        B N W Industries Export Department
                        Riela Karl-Heinz Knoop                  CPM Wolverine Proctor
                        Sogem Energis                           Lodige Maschinenbau GmbH
                        Stela-Laxhuber GmbH
                        Teco Dryer                              Coolers/Dryers vertical
                        TSC BV                                  JS Conwell Ltd - Buhlermillbank
                        Wenger Manufacturing Inc
                        Wynveen International B V
Coolers & Dryers
Pellet Press
                                                                                       Mixers & Grinders
                                                                                       Hammermills
                                                                                       Extruders & Expanders
Elevator Buckets Guide
 This section contains comparison charts for the major Elevator Bucket manufacturers   Elevator Buckets
                                                                                       Coolers & Dryers




             International Milling Directory 2011/12 | 181
182 | International Milling Directory 2011/12
                                                                                                                                            Coolers & Dryers




9x5
        9 x 4.5
          9x4
          8x7
        8.5 x 4
        8 x 6.5
          8x6
        8 x 5.5
          8x5
        8 x 4.5
          8x4
      7.5 x 5.5
        7.5 x 5
        7 x 5.5
          7x5
        7 x 4.5
                                                                                                        4B Braime




                                                                                      Steel
                                                      ✔




                                                                                      Stainless Steel
                                                                                                                    Elevator bucket guide




                                                                  Starco (S)          HDP
                                                      ✔




                                                                                      Nylon
                                                                                      Polyurethane
                                                                                      Steel
              ✔
                          ✔
                                                      ✔
                                                                                                                                            Elevator Buckets




                                                                                      Stainless Steel
                                                                  Super Starco (SS)
                                                                                      HDP
                      ✔
                          ✔
                                                      ✔




                                                                                      Nylon
                                                                                      Polyurethane
                                                                  Starco Jumbo (SJ)   Steel
                                                                                      Steel




                  ✔
                                                      ✔




                                                                  GB / Spidex
                                                                                      Stainless Steel
                                                                                      HDP
                                                                                                                                            Extruders & Expanders




✔
                          ✔
                                  ✔
                                                          ✔


                                                                  CCS                 Nylon
                                                                                      Polyurethane
                                                                  J - American        Steel




✔
                                  ✔
                                                          ✔
                                                                  Grain               Stainless Steel
                                                                                      Steel




                              ✔
                                              ✔
                                                                  G - Columbus
                                                                                      Stainless Steel
                                                                                                                                            Hammermills




✔
                                                              ✔
                                                                  A                   Steel
                                                                                      Steel




✔
      ✔
          ✔
                  ✔
                          ✔
                              ✔
                                  ✔
                                      ✔
                                          ✔
                                                  ✔
                                                          ✔
                                                              ✔
                                                                  B
                                                                                      Stainless Steel
                                                                                                                                            Mixers & Grinders
                                                                                                                                            Pellet Press
9 x 5.5            ✔                                                               ✔
                                                            9x6                                                   ✔    ✔       ✔
                                                          9 x 6.5   ✔        ✔      ✔                     ✔
                                                          9.5 x 5                                                                            ✔
                                                        9.5 x 6.5                   ✔      ✔
                                                         10 x 4.5                                                                            ✔
                                                           10 x 5                                                 ✔                          ✔
                                                         10 x 5.5                                                                            ✔
                                                           10 x 6                                                 ✔    ✔       ✔         ✔   ✔
                                                         10 x 6.5                   ✔
                                                           10 x 7                                                 ✔
                                                           10 x 8                                                 ✔
                                                         10 x 8.5                   ✔
                                                          10 x 10                                  ✔
                                                           11 x 5                                                 ✔                          ✔
                                                           11 x 6                                                 ✔    ✔
                                                         11 x 6.5   ✔        ✔      ✔      ✔              ✔
                                                           11 x 7                   ✔      ✔                      ✔    ✔
                                                           11 x 8                                                 ✔
                                                         11 x 8.5                   ✔




International Milling Directory 2011/12 | 183
                                                                                           4B Braime

                                            Coolers & Dryers            Elevator Buckets       Extruders & Expanders       Hammermills           Mixers & Grinders   Pellet Press
184 | International Milling Directory 2011/12
                                                                                                                                  Coolers & Dryers




                                                                        Braime
                                                                            4B




  14 x 6.5
    14 x 6
   13 x 10
  13 x 8.5
    13 x 8
  13 x 7.5
    13 x 7
  13 x 6.5
    13 x 6
  13 x 5.5
  12 x 8.5
    12 x 8
    12 x 7
  12 x 6.5
    12 x 6
    12 x 5
11.5 x 5.5




                                                                                        Steel
            ✔
                                        ✔
                                                ✔




                                                                                        Stainless Steel
                                                                                                          Elevator bucket guide




                                                                    Starco (S)          HDP
            ✔
                                                ✔




                                                                                        Nylon
                                                                                        Polyurethane
                                                                                        Steel

✔
            ✔
                        ✔
                            ✔
                                        ✔
                                                ✔
                                                    ✔
                                                                                                                                  Elevator Buckets




                                                                                        Stainless Steel
                                                                    Super Starco (SS)
                                                                                        HDP
            ✔
                        ✔
                                        ✔
                                                ✔




                                                                                        Nylon
                                                                                        Polyurethane




        ✔
                                                                    Starco Jumbo (SJ)   Steel
                                                                                        Steel




                    ✔
                                                    ✔




                                                                    GB / Spidex
                                                                                        Stainless Steel
                                                                                        HDP
                                                                                                                                  Extruders & Expanders




    ✔
                ✔
                        ✔
                                ✔
                                            ✔
                                                ✔
                                                        ✔
                                                            ✔


                                                                    CCS                 Nylon
                                                                                        Polyurethane
                                                                    J - American        Steel



                                                ✔
                                                        ✔
                                                                    Grain               Stainless Steel
                                                                                        Steel




                                                    ✔
                                                                    G - Columbus
                                                                                        Stainless Steel
                                                                                                                                  Hammermills




                                                    ✔
                                                                    A                   Steel
                                                                                        Steel




                                    ✔
                                                ✔
                                                        ✔
                                                            ✔
                                                                ✔
                                                                    B
                                                                                        Stainless Steel
                                                                                                                                  Mixers & Grinders
                                                                                                                                  Pellet Press
14 x 7            ✔      ✔                             ✔    ✔       ✔         ✔
                                                           14 x 8                                         ✔       ✔    ✔
                                                         14 x 8.5                   ✔      ✔
                                                       14.5 x 9.5                                                              ✔
                                                        14.5 x 10                                                              ✔
                                                           15 x 6                                                                        ✔
                                                         15 x 6.5                                         ✔
                                                           15 x 7                   ✔                             ✔
                                                           15 x 8                                                 ✔
                                                         15 x 8.5   ✔        ✔      ✔      ✔                                             ✔
                                                          15 x 10                                  ✔
                                                           16 x 7                                                 ✔    ✔
                                                           16 x 8                                         ✔       ✔    ✔       ✔
                                                         16 x 8.5                          ✔              ✔
                                                           17 x 8                                         ✔
                                                           18 x 8                                                 ✔
                                                         18 x 8.5   ✔               ✔      ✔
                                                         18 x 9.5                                                                        ✔
                                                          19 x 10                                  ✔
                                                           20 x 8                                                 ✔

                                                         20 x 8.5                   ✔      ✔

                                                           20 x 9                                                              ✔




International Milling Directory 2011/12 | 185
                                                                                           4B Braime

                                            Coolers & Dryers            Elevator Buckets       Extruders & Expanders       Hammermills       Mixers & Grinders   Pellet Press
4B Braime
                                     4B Braime
                                     Elevator Components
            www.go4b.com
PROFILE




            4B Braime Elevator Components has the world’s largest range of elevator components,
            leading the field in elevator bucket and bolt design and manufacturing the highest quality
            forged chain and elevator belting.

            4B’s electronics division specializes in level controls, intelligent sensors and safety control
            systems that prevent costly downtime and minimize the risk of explosion in hazardous areas.

            With over 120 years of engineering experience and subsidiaries in America, Europe, Africa
            and Asia along with a worldwide network of distributors, 4B can provide practical solutions
            for any application no matter the location.

            4B also offer a free design service for new or existing bucket elevators and chain conveyors
            and technical support from a team of specialised engineers.




            Elevator Bolts – The Strength of 4B Manufacturing
            4B Braime is the only manufacturer of                • Euro Bolts (DIN 15237)*
            original Ref 70, Easifit, Fang and Euro bolts.
            Those elevator bolts were originally developed
                                                                 • Ref 70 Bolts*
            and produced by Jackson Fasteners. - In 2006,        • Fang Bolts*
            4B Braime took over the complete stock,              • Easifit Bolts*
            machinery and tooling from the previous owner,
            Flexco, after their decision to stop manufacturing   • Accessories & Tools
            their range of elevator bucket bolts. Braime have
            built on over 100 years cold forging experience to
            manufacture some of the strongest bolts in the
            world. All bolts made are of the highest quality
            and well exceed the requirements of DIN 15237.

            Thanks to our big production volume, we can
            offer competitive prices and we have large
            numbers of elevator bolts in stock and ready
            to ship.

                                                                 * All bolts are available in a large range of sizes

            4b-uk@go4b.com                                                                   www.go4b.com
www.go4b.com

Hazard Monitoring Systems
& Level Controls
Preventative maintenance can help reduce the risk of equipment failure
and consequent downtime. When it comes to monitoring bucket elevators
and conveyors, 4B can recommend the ideal combination of sensors and
monitoring systems to suit their customers’ requirements and budget.

4B has an extensive range of ATEX / CSA / IECEx approved hazard
monitoring systems, misalignment switches, bearing temperature
monitors and level controls. 4B can offer anything from a replacement
sensor, to a fully integrated hazard monitoring system which can
be operated as a stand-alone device or connected to a PLC.

            •   Belt underspeed monitors
            •   Belt misalignment indicators
            •   Bearing temperature systems
            •   Plug chute sensors
            •   Pulley misalignment detectors
            •   Gate position and control
            •   Bin level indicators




Forged Chain –
A complete line of drop forged chain
and accessories designed for all
conveying needs.
4B’s drop forged chain is made of special heat
treated alloy steel case hardened to Rockwell
C57 - C62 with a ductile core hardness of
Rockwell C40. 4B’s superior heat treatment
technique provides the optimum chain link with
                                                       4B’s Bolt ‘N’ Go flight system is a revolutionary
a more resilient ductile core for shock resistance,
                                                       assembly method for drop forged chain and
and an extremely hard exterior surface for
                                                       round link chain. Link and flight assembly is
superior wear resistance.
                                                       made easy by using a standard bolt and
4B offer the following chain pitches as standard:      mechanical lock nut with a high strength hollow
102NA, 125NA, 142NA, 142HA, 150NA, 160NA,              pin. There are no circlips and no intricate
175NA, 200NA, 216NA, 250NA, 260NA                      assembly required. There is no welding of flights,
                                                       no need to remove chain from the conveyor for
4B also offer double and triple links for heavy duty   installation, and no issues with strength.
applications as well as the Bolt ‘n’ Go system.        The Bolt ‘n’ Go system is easy, simple and reliable.

4b-uk@go4b.com                                                                      www.go4b.com
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The IMD Equipment Guides

  • 1. Pellet Press Mixers & Grinders Equipment Guides Welcome to the Equipment Section of the IMD. In this edition we have combined our Extruder & Expander guide with our Hammermills guide, and expanded the section to include more varieties of machinery available in the milling industry today. Hammermills Coolers & Dryers section 159 Elevator Buckets section 181 Extruders & Expanders Extruders & Expanders section 197 Hammermills section 241 Mixers & Grinders section 277 Pellet Press section 287 Elevator Buckets Equipment Guides Coolers & Dryers International Milling Directory 2011/12 | 157
  • 2. Coolers & Dryers Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press Extruder & Expander Guide 158 | International Milling Directory 2011/12
  • 3. Pellet Press Mixers & Grinders Hammermills Extruders & Expanders Elevator Buckets Coolers and Dryers Guide Coolers & Dryers This section contains comparison charts for the major Coolers and Dryers manufacturers International Milling Directory 2011/12 | 159
  • 4. Coolers & Dryers Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press Coolers & Dryers Guide Consergra F40 F160TD F250TD F450TD 250 450 Cooling capacity (tonnes/24 hours) 40 minimum 160 minimum minimum minimum Drying to 20-15% (tonnes/24 hours) Drying capacity (tonnes/24 hours) Dimensions (height/width/length Power requirement - Electrical power (kw) Power requirement - Motors Power requirement - Burners 160 | International Milling Directory 2011/12 Flexible connection tube ✔ ✔ ✔ ✔ Tyres (instead of caster wheels) ✔ ✔ ✔ ✔ Dust filter ✔ ✔ ✔ ✔ Weather protection roof ✔ ✔ ✔ ✔ Sound isolation for suction filter ✔ ✔ ✔ ✔ Casing ✔ ✔ ✔ ✔
  • 5. Protection grid against animals ✔ ✔ ✔ ✔ Winter and summer thermostat ✔ ✔ ✔ ✔ Programmable control ✔ ✔ ✔ ✔ Electrical heating ● ● ● ● Start-up - briefing ✔ ✔ ✔ ✔ Rotary-field monitoring (message) ✔ ✔ ✔ ✔ Signal lamp ✔ ✔ ✔ ✔ Condenser broom ● ● ● ● Fork-lift slots ✔ ✔ ✔ ✔ ● =Optional ✔ = Yes / ✘ = No Unit supports - lockable (4 pcs.) ● ● ● ● Cable support ✘ ✘ ✘ ✘ 2 Telesensors- without ex-protection ● ● ● ● International Milling Directory 2011/12 | 161 Company name Consergra Coolers & Dryers Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
  • 6. Coolers & Dryers Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press Coolers & Dryers Guide Delux Mfg Co Cooling capacity (tonnes/24 hours) up to 3,360 Drying to 20-15% (tonnes/24 hours) Drying capacity (tonnes/24 hours) Dimensions (height/width/length Power requirement - Electrical power (kw) Power requirement - Motors Power requirement - Burners 162 | International Milling Directory 2011/12 Flexible connection tube • Tyres (instead of caster wheels) Dust filter ✘ Weather protection roof ✔ Sound isolation for suction filter ✔ Casing ●
  • 7. Protection grid against animals ✔ Winter and summer thermostat ✔ Programmable control ✔ Electrical heating ✘ Start-up - briefing • Rotary-field monitoring (message) • Signal lamp • Condenser broom ✘ Fork-lift slots Lifting Hooks ● =Optional ✔ = Yes / ✘ = No Unit supports - lockable (4 pcs.) Cable support Not Required 2 Telesensors- without ex-protection International Milling Directory 2011/12 | 163 Delux Mfg Co Coolers & Dryers Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
  • 8. Coolers & Dryers Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press Coolers & Dryers Guide Frigortec KK 80 AHY (with HYGROMATTM) KK 145 AHY (with HYGROMATTM ) KK 160 Tropic (with HYGROMATTM) KK 200 AHY (with HYGROMATTM ) KK 280 AHY (with HYGROMATTM ) KK 280 Tropic (with HYGROMATTM) KK 400 AHY (with HYGROMATTM ) KK 400 Tropic (with HYGROMATTM) Cooling capacity (tonnes/24 hours) 65 – 120 130– 170 160 – 270 180 – 330 270 – 450 280 – 470 395 –630 415 – 630 Drying to 20-15% (tonnes/24 hours) Drying capacity (tonnes/24 hours) - - - - - - - - Dimensions (height/width/length Power requirement - Electrical power (kw) Power requirement - Motors Power requirement - Burners 164 | International Milling Directory 2011/12 Ø 300 mm Ø 300 mm Ø 400 mm Ø 400 mm Ø 400 mm Ø 400 mm Ø 600 mm Ø 600 mm Flexible connection tube 3000 mm 3000 mm 3000 mm 3000 mm 3000 mm 3000 mm 5000 mm 5000 mm length length length length length length length length single axle single axel single axel single axel bi-axial with bi-axial with bi-axial with bi-axial with Tyres (instead of caster wheels) with draw with draw with draw with draw steering steering steering steering shaft shaft shaft shaft shaft shaft shaft shaft 1 set pocket 1 set pocket Dust filter 1 filter 1 filter 1 filter 1 filter 1 filter 1 filter filter filter Weather protection roof ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Sound isolation for suction filter ✘ ✘ ✔ ✔ ✔ ✔ ✔ ✔ Casing ● ● ✔ ✔ ● ✔ ● ✔
  • 9. Protection grid against animals ✘ ✘ ● ● ● ● ✘ ✘ summer- summer- summer Winter and summer thermostat ✔ ✔ ✔ ✔ on request thermostat thermostat thermostat Programmable control ✔ ✔ Siemens S7 Siemens S7 Siemens S7 Siemens S7 on request on request Electrical heating ✔ ✔ ● ✔ ✔ ● ✔ ● Start-up - briefing ● ● ● ● ● ● ● ● Rotary-field monitoring (message) ● ● ✔ ✔ ✔ ✔ ✔ ✔ Signal lamp ✘ ✘ ● ● ● ● ✘ ✘ Condenser broom ● ● ● ● ● ● ● ● Fork-lift slots ● ● ● ● ● ● ● ● ● =Optional ✔ = Yes / ✘ = No Unit supports - lockable (4 pcs.) ✘ ● ● ● ✘ ✘ ✘ ✘ Cable support ● ● ● ● ● ● ● ● 2 Telesensors- without ex-protection ✘ ✘ ● ● ● ✘ ✘ ✘ International Milling Directory 2011/12 | 165 Frigortec Coolers & Dryers Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
  • 10. Frigortec GmbH FRIGORTEC GmbH PROFILE The GRANIFRIGORTM grain cooling system was developed together with the University Düsseldorf/ Germany and since then the grain cooling units have been built in series. From 2003 onwards the GRANIFRIGORTM exists in its 3rd generation and has already been supplied in more than 70 countries. Grain cooling with the GRANIFRIGORTM - system is the most natural, safe and efficient way of grain preservation. Several thousands of GRANIFRIGORTM units, successfully in operation, are cooling wheat, barley, maize, rape seed, rye, mixed feed, oats, rice, soy bean, peas, potatoes, grass seeds, paddy, millet, cacao beans, coffee beans, etc. The product series include 8 various unit sizes. The biggest unit is designed for storage capacities of more than 10,000 tons. For tropic regions, we offer a special tropic-unit type. On request, all units are also available for different voltages 50/ 60 Hz, 220/ 400/ 440V. Ad- ditional equipment can be ordered like a modular system. If needed, the GRANIFRIGORTM grain coolers can be equipped with a programmable control (direct digital control DDC), or with a conventional safety circuit. Our employees - skilled specialists in the field of refrigeration engineering, electrics and machine engineering - in our own production in Amtzell / GERMANY are manufacturing cooling units and heat pumps. Quality is FrigorTec’s main subject. Each device passes through a quality inspection with multi-stage test runs according to our quality-management system. In this way, each prod- uct is tested under its individual conditions relevant to the installation, to ensure that it fulfils in reality its purpose: namely to provide reliable cooling. FrigorTec GmbH is certified according to DIN EN ISO 9001:2000. 166 | International Milling Directory 2011/12
  • 11. Grain cooling GRANIFRIGOR ™ The most natural way of grain preservation: • Protection against insects and microbes • Without chemical treatment • Short amortisation period • Low energy costs • Independent of ambient weather conditions Fr i g o r Te c G m b H • H u m m e l a u 1 • 8 8 2 7 9 A m t ze l l / G e r m a n y Tel.: +49 7520/91482-0 • Fax: +49 7520/91482-22 • E-Mail: info@frigortec.de www.frigortec.com International Milling Directory 2011/12 | 167
  • 12. Coolers & Dryers Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press Coolers & Dryers Guide Mathews Company - Legacy Series Specifications-Corn L1250 L1350 L2250 L2650 L2700 L3100 L3105 L4145 L5175 Holding capacity 16.6 25.0 31.7 35.8 35.8 46.5 46.5 57.3 68.1 Grain Column Thickness (cm) 30.5 30.5 30.5 30.5 30.5 30.5 30.5 30.5 30.5 Grain Column Length (m) 4.9 7.3 7.3 7.3 7.3 7.3 7.3 7.3 7.3 168 | International Milling Directory 2011/12 Burner Capacity (heat + cool, kW thermal) 962 1160 2180 3019 3019 4808 4942 4185 5579 Burner Capacity (all heat, kW thermal) 1464 2049 3086 3946 3946 5848 5813 6453 7847 Number of fans 2 2 3 3 4 4 6 6 7 Total fan motor size (kW) 18.8 26.3 41.3 48.8 52.5 75.0 78.8 108.8 131.3 Level Auger Motor Size (kW) 2.3 3.8 3.8 3.8 3.8 3.8 3.8 7.5 7.5 Unload Auger Motor Size (kW) 1.1 1.1 1.1 2.3 2.3 2.3 2.3 2.3 2.3 Overall Height (m) 5.3 5.3 6.9 7.8 7.8 10.2 10.2 12.6 15.1 Overall length (m) 7.5 9.9 10.8 11.2 11.2 11.2 11.2 11.2 11.2
  • 13. Overall width (m) 2.3 2.3 2.3 2.5 2.5 2.5 2.5 2.5 2.5 Electrical load (380V/3PH/50HZ, Amps) 72 Amps 93 Amps 124 Amps 143 Amps 156 Amps 207 Amps 210 Amps 271 Amps 327 Amps Capacity (shelled corn, heat+cool 6.5 9.5 15.0 17.1 18.6 25.6 29.1 31.4 40.7 25% - 15% w.b, metric tonnes/hr) Capacity (shelled corn, heat+cool 10.0 14.6 23.5 26.3 28.6 39.5 44.2 53.5 68.0 20% - 15% w.b, metric tonnes/hr) Capacity (shelled corn, heat+cool 11.6 17.0 24.2 27.2 29.5 34.6 37.1 38.8 48.3 25% - 15% w.b, metric tonnes/hr) Capacity (shelled corn, heat+cool ● =Optional 14.3 21.3 30.2 34.2 37.0 43.0 45.8 57.0 70.90 22% - 15% w.b, metric tonnes/hr) ✔ = Yes / ✘ = No Capacity (shelled corn, heat+cool 16.9 25.1 39.3 44.0 47.4 54.6 70.2 86.0 97.6 20% - 15% w.b, metric tonnes/hr) *Note: Capacities in metric tonnes per hour are based on a grain bulk density of 661 kg/m3. The information is intended to assist end users in selecting the grain drying system that they believe best meets their unique preferences and needs. The performance figures and capacities presented herein are only estimates, based on calculated simulations, and do not constitute express or implied warranties. Many factors influence the grain drying process, including ambient temperature, relative humidity, grain variety, grain quality, grain temperature, dryer operating temperatures, dryer add-ons and accessories, and dryer condition, maintenance and operation. At Mathews Company, we continually to strive to improve our products. Accordingly, changes may occur that are not reflected in the specifications and capacities shown above. International Milling Directory 2011/12 | 169 Mathews Company Coolers & Dryers Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
  • 14. Company Mathews PROFILE Mathews Company T he Mathews Company (M-C) has designed, manufactured and marketed grain dryers through- out the world for nearly 60 years. Mathews Company offers both tower and modular dryers for all crops with capacities up to 100 tonnes per hour. The grain dryers are EU certified and are offered with various fuel options such as oil, natural gas, or propane. M-C offers both modular expand- able dryers and vacuum cooled energy efficient tower dryers and are operated by M-C’s state-of-the- art Pinnacle Lite™ dryer control system. LEGACY SERIES As a central part of your grain handling and management system, an M-C Legacy Series Dryer with multiple heat zones delivers increased flexibility, fuel efficiency and higher quality grain. These modular dryers are expandable and designed with multiple drying zones that deliver increased flexibility, fuel efficiency and higher grain quality. A heavy, welded steel base provides strength and support for future expansion. All modular dryers are equipped with quiet, high air flow centrifugal fans. Adjustable Venturi gas burn- ers provide maximum combustion at all operating temperatures. A gas manifold with microprocessor controlled electronic gas proportional valve allows complete control of plenum temperature for all grain types. Regardless of outside temperature changes, a constant plenum temperature is automatically maintained. Digital readout displays plenum temperature and set point during dryer operation. TOWER SERIES Energy saving M-C Tower Series Dryers are engineered to deliver the benefits that are most important to commercial dryer operators. With fewer moving parts and vacuum cooling, M-C tower dryers raise the bar to set a new standard in simplicity, environmental acceptability, reliability and efficiency. The Tower Series dryers are manufactured with a solid, welded stainless steel base, and stainless steel sheeting. Premium Maxon burners offer efficient heat at low pressures throughout the plenum chamber, offering maximum efficiency. In -line centrifugal fan blowers deliver air volume at low RPM for maximum motor life for efficient, quiet drying. 170 | International Milling Directory 2011/12
  • 15. Vacuum cooling is key to the popularity and success of the M-C tower dryers. Reclaiming heated air from cooling the grain results in less fuel usage and significant monetary savings. After blending with ambient air drawn from outside, the pre-heated air is returned to the blowers, lowering energy con- sumption and producing maximum efficiency. Easy to operate, clean and quiet, reliable and efficient, M-C Tower Series Dryers provide the best means to lower input costs and add profit. PINNACLE LITE M-C’s simple, easy to use, Pin- nacle Lite control system with “TruDry” technology has a touch screen control panel inside a remote, NEMA IV-rated control cabinet. The Pinnacle Lite system regulates heated air temperature, fuel flow, and dryer discharge con- trol’s electrical functions with clear, easy to understand operation. Four state-of-the-art RTD sensors with signal-enhanced transmission ensure accurate grain sensing. Remote monitoring capabilities are available and USB port is standard for data transfer. Only M-C dryers come with a failsafe back-up sys- tem that is simple to engage. All M-C dryers are able to operate in manual mode in the unlikely event of PLC failure. M-C grain dryers are proven per- formers! Call 800-323-7045 for a local M-C dealer. International Milling Directory 2011/12 | 171
  • 16. Coolers & Dryers Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press Coolers & Dryers Guide Muyang SKGD2000 SKGD2400 SKGD3000A SKLN14×14A SKLN19×19A SKLN28×28A SLNF16×16A SLNF22×22A SLNF32×32A Dryer ✔ ✔ ✔ ✘ ✘ ✘ ✘ ✘ ✘ Cooler ✘ ✘ ✘ ✔ ✔ ✔ ✔ ✔ ✔ Batch ✘ ✘ ✘ ✔ ✔ ✔ ✔ ✔ ✔ Continuous ✔ ✔ ✔ ✘ ✘ ✘ ✘ ✘ ✘ Crossflow ✔ ✔ ✔ ✘ ✘ ✘ ✘ ✘ ✘ Counterflow ✘ ✘ ✘ ✔ ✔ ✔ ✔ ✔ ✔ Number of product bed/desk 4 4 4 - - - - - - 172 | International Milling Directory 2011/12 Number of processing section 3/4/5/6/8 4/6/8 - 1 1 1 1 1 1 2.0-3.0/3.0- 4-7/8-11/12- Capacity(t/h) 5.0/5.0-7.0/6- 3.0-6.0 5 10 30 7.5 15 35 16 9/9-12 Air recirculated ✔ ✔ ✔ ✘ ✘ ✘ ✘ ✘ ✘ Electric heating ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ Steam heating ✔ ✔ ✔ ✘ ✘ ✘ ✘ ✘ ✘ Spreader ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
  • 17. Cleaner ✔ ✔ ✔ ✘ ✘ ✘ ✘ ✘ ✘ Tipping plate discharger ✘ ✘ ✘ ✘ ✘ ✘ ✔ ✔ ✔ Grid discharger ✘ ✘ ✘ ✔ ✔ ✔ ✘ ✘ ✘ 31.85 / 39.85 / 66.65 / 98.25 Power (kW) 47.85 / 56.25 64.5 0.75 1.1 1.5+0.75 1.5 3+0.75 5.5+0.75 / 131.05 / 70.05 Automatic processing control ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Product flow ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Air flow ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Processing time ✔ ✔ ✔ - - - - - - Temperature ✔ ✔ ✔ - - - - - - ● =Optional ✔ = Yes / ✘ = No Poultry feed ✘ ✘ ✘ ✔ ✔ ✔ ✔ ✔ ✔ Livestock feed ✘ ✘ ✘ ✔ ✔ ✔ ✔ ✔ ✔ Aquafeed ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Pet food ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Expanded food ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Other available model 11×11A,16×16A,22×22A,24×24A 14×14A,19×19A,24×24A,28×28A Essential ancillary equipment avaliable Complete line International Milling Directory 2011/12 | 173 Reutilized hot air, energy saving; stable Compact structure and no death Compact structure and no death running and low breakage;detachable corner; smooth and uniform discharge corner; smooth and uniform discharge Special features /additional information structure, easy to be installed and flow;little maintenance required and flow;little maintenance required and maintained. low energy cost. low energy cost. Muyang Coolers & Dryers Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
  • 18. Coolers & Dryers Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press Coolers & Dryers Guide Riela RIELA-Drier GDT 240 RIELA-Drier GDT 300 174 | International Milling Directory 2011/12 5/1 10/2 15/2 12/2 16/2 20/3 24/3 28/2 Capacity of Drier (t) 12,1 22,2 30,2 28,5 38,9 49,4 57.2 62.3 Electrical power capacity (kW) 10 18 26 26 36,5 49 57 65 Amount of air (m³/h) 22500 45000 67500 67500 90000 112500 135000 157500 Drying chamber height (m) 7,12 11,10 14,42 12,42 15,07 18,3 21,05 23,04 stationary with heat exchanger power (kW) 300 1000 1000 1000 1500 1500 2000 3000 without heat exchanger power (kW) 550 1150 1500 1500 2000 2860 3200 4000
  • 19. Capacity for wheat-drying with reduction of moisture level from 19 % to 15 % with heat exchanger power t/h (t/d) 5 (120) 16 (384) 16,5 (396) 16,5 (396) 27 (648) 27 (648) 35 (840) 50 (1200) without heat exchanger power t/h (t/d) 7,5 (180) 19 (456) 24 (576) 24 (576) 31 (744) 42 (1008) 50 (1200) 60 (1440) with heat exchanger power t/h (t/d) 3,3 (79) 11 (264) 11,5 (276) 11,5 (276) 19 (456) 19 (456) 25 (600) 33,3 (800) without heat exchanger power t/h (t/d) 50 (120) 12,6 (302) 16,5 (396) 16,5 (396) 21 (504) 28,2 (677) 35 (840) 42 (1008) Capacity for maize-drying with reduction of moisture level from 30 % to 15 % with heat exchanger power t/h (t/d) 1,3 (31) 4 (96) 4,5 (108) 4,5 (108) 6,6 (158) 6,6 (158) 8,8 (211) 13,3 (319) without heat exchanger power t/h (t/d) 2,4 (57) 5,2 (125) 6,8 (163) 6,8 (163) 8,2 (196) 12 (288) 14,2 (340) 17 (408) The maximum air temperatur for drying: wheat 90°C, rape 75°C, maize 130°C. The above cited figures refer to the following parameters: outside temperature 15°C, air humidity 75%, grain mature and clean, drier in continuous operation. The manufacturer reserves the right to make technical alterations. The specifications for each drier may be amended and adjusted to individual requirements. Higher capacities on request. International Milling Directory 2011/12 | 175 Riela Coolers & Dryers Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
  • 20. Coolers & Dryers Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press Coolers & Dryers Guide ZCME (Dryers) SHGW120X2 SHGW180X2 SHGW180X2+2 SHGW240X2 SHGW240X2+2 SHGW240X2+4 SHGW300X2 SHGW300X2+2 SHGW300X2+4 Drier capacity(T/H) 1-3 2-4 3-5 3-5 5-8 6-8 5-6 5-8 8-10 Heat recyclable ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Heater mode-steam ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Inner heater ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Punch caterpillar ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ caterpillar Frequency ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ 176 | International Milling Directory 2011/12 caterpillar width 1200mm 1800mm 1800mm 2400mm 2400mm 2400mm 3000mm 3000mm 3000mm Drier time 8m 8m 12m 8m 12m 16m 8m 12m 16m Caterpillar Drier measure 19.2m2 28.8m2 43.2m2 38.4m2 57.6m2 76.8m2 48m2 57.6 96m2 "Feeding device swinging ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Cleaning Screw-auger ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Temperature Automatic control ● ● ● ● ● ● ● ● ● Air inlet ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
  • 21. Air outlet ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Main power 28Kw 36Kw 52Kw 48Kw 62Kw 94Kw 66Kw 96Kw 126Kw Poultry & Livestock feed ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Aquatic feed ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Pet feed ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Food ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Customer training ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ● =Optional "Pilot plant facility /Product development ✔ = Yes / ✘ = No Service support ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ International Milling Directory 2011/12 | 177 ZCME Coolers & Dryers Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
  • 22. Coolers & Dryers Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press Coolers & Dryers Guide ZCME (Coolers) 178 | International Milling Directory 2011/12 SKLN1.5/SKLB1.5 SKLN2.5/SKLB2.5 SKLN4/SKLB4 SKLN6/SKLB4 SKLN8/SKLB8 SKLN10/SKLB10 SKLN15 SKLB12 Capacity(t/h) 3 5 10 15 20 25 35 30 Cooler form Counter-flow & Swinging Counter-flow Cooler volume(m3) 1.5 2.5 4 6 8 10 15 12 Cooling time(min) no less than 6-10 Cooled feed temerature(℃) 3-5℃ above the room temperature(maximum) Air capacity(m3/min) 34 34 34 34 34 34 34 34 Discharge system(kw) 0.75 0.75 1.5 1.5 1.5 1.5 2.2 2.2
  • 23. Evener Device ✔ ✔ ✔ ✔ 0.37 0.37 0.37 ✔ Feedr Power(kw) 0.55 0.55 0.55 0.55 1.5 1.5 1.5 Rotary Air closed Feeder ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Temperature Automatic control • • • • • • • • ● =Optional Services key ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ = Yes / ✘ = No ST – Training of customers’ staff ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Pilot plant facility /Product development ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ International Milling Directory 2011/12 | 179 ZCME Coolers & Dryers Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
  • 24. Pellet Press Coolers & Dryers related listings Mixers & Grinders Hammermills Coolers Coolers/Dryers control systems Brambati Group Andritz Feed & Biofuel (UK) COMESSA B N W Industries Export Department Condex (UK) Ltd Datastor Systems Ltd FrigorTec GmbH Intelscan GEA Barr-Rosin Zhengchang Group (ZCME) SABE Coolers/Dryers counterflow Extruders & Expanders Coolers/Dryers CPM Wolverine Proctor Andritz Feed & Biofuel Dinnissen BV B N W Industries (Indiana) Geelen Counterflow COMESSA JS Conwell Ltd - Buhlermillbank CPM Wolverine Proctor CPM Wolverine Proctor Ltd Coolers/Dryers grain Delux Mfg Co Anderson International Corp Dinnissen BV Consergra s l GEA Barr-Rosin CPM Wolverine Proctor GEA Barr-Rosin Ltd Delux Mfg Co Geelen Counterflow FrigorTec GmbH ISF Ltd Mathews Company Muyang Group Tornum AB Elevator Buckets Orthos Engineering Ltd Coolers/Dryers horizontal Ottevanger Milling Engineers B V B N W Industries Export Department Riela Karl-Heinz Knoop CPM Wolverine Proctor Sogem Energis Lodige Maschinenbau GmbH Stela-Laxhuber GmbH Teco Dryer Coolers/Dryers vertical TSC BV JS Conwell Ltd - Buhlermillbank Wenger Manufacturing Inc Wynveen International B V Coolers & Dryers
  • 25. Pellet Press Mixers & Grinders Hammermills Extruders & Expanders Elevator Buckets Guide This section contains comparison charts for the major Elevator Bucket manufacturers Elevator Buckets Coolers & Dryers International Milling Directory 2011/12 | 181
  • 26. 182 | International Milling Directory 2011/12 Coolers & Dryers 9x5 9 x 4.5 9x4 8x7 8.5 x 4 8 x 6.5 8x6 8 x 5.5 8x5 8 x 4.5 8x4 7.5 x 5.5 7.5 x 5 7 x 5.5 7x5 7 x 4.5 4B Braime Steel ✔ Stainless Steel Elevator bucket guide Starco (S) HDP ✔ Nylon Polyurethane Steel ✔ ✔ ✔ Elevator Buckets Stainless Steel Super Starco (SS) HDP ✔ ✔ ✔ Nylon Polyurethane Starco Jumbo (SJ) Steel Steel ✔ ✔ GB / Spidex Stainless Steel HDP Extruders & Expanders ✔ ✔ ✔ ✔ CCS Nylon Polyurethane J - American Steel ✔ ✔ ✔ Grain Stainless Steel Steel ✔ ✔ G - Columbus Stainless Steel Hammermills ✔ ✔ A Steel Steel ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ B Stainless Steel Mixers & Grinders Pellet Press
  • 27. 9 x 5.5 ✔ ✔ 9x6 ✔ ✔ ✔ 9 x 6.5 ✔ ✔ ✔ ✔ 9.5 x 5 ✔ 9.5 x 6.5 ✔ ✔ 10 x 4.5 ✔ 10 x 5 ✔ ✔ 10 x 5.5 ✔ 10 x 6 ✔ ✔ ✔ ✔ ✔ 10 x 6.5 ✔ 10 x 7 ✔ 10 x 8 ✔ 10 x 8.5 ✔ 10 x 10 ✔ 11 x 5 ✔ ✔ 11 x 6 ✔ ✔ 11 x 6.5 ✔ ✔ ✔ ✔ ✔ 11 x 7 ✔ ✔ ✔ ✔ 11 x 8 ✔ 11 x 8.5 ✔ International Milling Directory 2011/12 | 183 4B Braime Coolers & Dryers Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
  • 28. 184 | International Milling Directory 2011/12 Coolers & Dryers Braime 4B 14 x 6.5 14 x 6 13 x 10 13 x 8.5 13 x 8 13 x 7.5 13 x 7 13 x 6.5 13 x 6 13 x 5.5 12 x 8.5 12 x 8 12 x 7 12 x 6.5 12 x 6 12 x 5 11.5 x 5.5 Steel ✔ ✔ ✔ Stainless Steel Elevator bucket guide Starco (S) HDP ✔ ✔ Nylon Polyurethane Steel ✔ ✔ ✔ ✔ ✔ ✔ ✔ Elevator Buckets Stainless Steel Super Starco (SS) HDP ✔ ✔ ✔ ✔ Nylon Polyurethane ✔ Starco Jumbo (SJ) Steel Steel ✔ ✔ GB / Spidex Stainless Steel HDP Extruders & Expanders ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ CCS Nylon Polyurethane J - American Steel ✔ ✔ Grain Stainless Steel Steel ✔ G - Columbus Stainless Steel Hammermills ✔ A Steel Steel ✔ ✔ ✔ ✔ ✔ B Stainless Steel Mixers & Grinders Pellet Press
  • 29. 14 x 7 ✔ ✔ ✔ ✔ ✔ ✔ 14 x 8 ✔ ✔ ✔ 14 x 8.5 ✔ ✔ 14.5 x 9.5 ✔ 14.5 x 10 ✔ 15 x 6 ✔ 15 x 6.5 ✔ 15 x 7 ✔ ✔ 15 x 8 ✔ 15 x 8.5 ✔ ✔ ✔ ✔ ✔ 15 x 10 ✔ 16 x 7 ✔ ✔ 16 x 8 ✔ ✔ ✔ ✔ 16 x 8.5 ✔ ✔ 17 x 8 ✔ 18 x 8 ✔ 18 x 8.5 ✔ ✔ ✔ 18 x 9.5 ✔ 19 x 10 ✔ 20 x 8 ✔ 20 x 8.5 ✔ ✔ 20 x 9 ✔ International Milling Directory 2011/12 | 185 4B Braime Coolers & Dryers Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
  • 30. 4B Braime 4B Braime Elevator Components www.go4b.com PROFILE 4B Braime Elevator Components has the world’s largest range of elevator components, leading the field in elevator bucket and bolt design and manufacturing the highest quality forged chain and elevator belting. 4B’s electronics division specializes in level controls, intelligent sensors and safety control systems that prevent costly downtime and minimize the risk of explosion in hazardous areas. With over 120 years of engineering experience and subsidiaries in America, Europe, Africa and Asia along with a worldwide network of distributors, 4B can provide practical solutions for any application no matter the location. 4B also offer a free design service for new or existing bucket elevators and chain conveyors and technical support from a team of specialised engineers. Elevator Bolts – The Strength of 4B Manufacturing 4B Braime is the only manufacturer of • Euro Bolts (DIN 15237)* original Ref 70, Easifit, Fang and Euro bolts. Those elevator bolts were originally developed • Ref 70 Bolts* and produced by Jackson Fasteners. - In 2006, • Fang Bolts* 4B Braime took over the complete stock, • Easifit Bolts* machinery and tooling from the previous owner, Flexco, after their decision to stop manufacturing • Accessories & Tools their range of elevator bucket bolts. Braime have built on over 100 years cold forging experience to manufacture some of the strongest bolts in the world. All bolts made are of the highest quality and well exceed the requirements of DIN 15237. Thanks to our big production volume, we can offer competitive prices and we have large numbers of elevator bolts in stock and ready to ship. * All bolts are available in a large range of sizes 4b-uk@go4b.com www.go4b.com
  • 31. www.go4b.com Hazard Monitoring Systems & Level Controls Preventative maintenance can help reduce the risk of equipment failure and consequent downtime. When it comes to monitoring bucket elevators and conveyors, 4B can recommend the ideal combination of sensors and monitoring systems to suit their customers’ requirements and budget. 4B has an extensive range of ATEX / CSA / IECEx approved hazard monitoring systems, misalignment switches, bearing temperature monitors and level controls. 4B can offer anything from a replacement sensor, to a fully integrated hazard monitoring system which can be operated as a stand-alone device or connected to a PLC. • Belt underspeed monitors • Belt misalignment indicators • Bearing temperature systems • Plug chute sensors • Pulley misalignment detectors • Gate position and control • Bin level indicators Forged Chain – A complete line of drop forged chain and accessories designed for all conveying needs. 4B’s drop forged chain is made of special heat treated alloy steel case hardened to Rockwell C57 - C62 with a ductile core hardness of Rockwell C40. 4B’s superior heat treatment technique provides the optimum chain link with 4B’s Bolt ‘N’ Go flight system is a revolutionary a more resilient ductile core for shock resistance, assembly method for drop forged chain and and an extremely hard exterior surface for round link chain. Link and flight assembly is superior wear resistance. made easy by using a standard bolt and 4B offer the following chain pitches as standard: mechanical lock nut with a high strength hollow 102NA, 125NA, 142NA, 142HA, 150NA, 160NA, pin. There are no circlips and no intricate 175NA, 200NA, 216NA, 250NA, 260NA assembly required. There is no welding of flights, no need to remove chain from the conveyor for 4B also offer double and triple links for heavy duty installation, and no issues with strength. applications as well as the Bolt ‘n’ Go system. The Bolt ‘n’ Go system is easy, simple and reliable. 4b-uk@go4b.com www.go4b.com