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Shipping: Process to Pull MRL’s & Requisitions  November 2011 Kaizen Event
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Outline of the Week
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Outline of the Week
Business Case ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Shipments 2010 2011 2012 Parts Shipped / month 210,000 220,000 235,000
Value Statement ,[object Object],[object Object],[object Object],[object Object]
Stand Up Rack V S M
Requisition V S M
Key Requirements ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Performance Metrics  Quality:  Order Accuracy Current : 35-65 errors / Wk Target:  Less than 5 errors / Wk Delivery:  Time to Pull (Single route) Current:  Brownsfield  Range from 3:20’  - 5:30’ Hobbs  Range  4:45’ - 7:20’ Productivity:  Parts / man hour Line Items / man hour
Statement of the Ideal ,[object Object],[object Object],[object Object],[object Object],[object Object]
Was
Shipping Dock
Bundling Area
Ideas from the workers ,[object Object],[object Object],[object Object],[object Object],[object Object]
Communications with team
Moving the racks
Current State
After Kaizen Bundling
After Kaizen MRL Stations
After Kaizen Stand Up
After Kaizen Dock Area

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