1. DFF Corporation
Who We Are…
Systems Integrators with 3 core competencies
1. Electro‐Mechanical Assembly & Test of top level products
Turnkey and consignment builds
2. Machining of complex, precision components
Prototypes to volume manufacturing
3. Engineering Design Assistance
59 Gen Creighton W. Abrams Drive Telephone: 413-786-8880
P.O. Box 285 Assembly Fax: 413-786-0825
Agawam, MA 01001-0285
Slide Machining Fax:
1
413-789-1432
Website: www.dffcorp.com Slide # 1
2. DFF Corporation
Who We Are…
Established in 1969
State of the art facility on 23 acres
240,000 square feet of manufacturing space
Two additional buildings with 80,000 square feet combined
ISO 9001:2008 Certified
ITAR Registered
Providing single source solutions to many Fortune 100 and 500 customers
59 Gen Creighton W. Abrams Drive Telephone: 413-786-8880
P.O. Box 285 Assembly Fax: 413-786-0825
Agawam, MA 01001-0285
Slide Machining Fax:
2
413-789-1432
Website: www.dffcorp.com Slide # 2
3. DFF Corporation
Electro‐Mechanical Assembly and Test
Machining Precision Components
240,000 sq. ft. on 23 Acres
Two additional buildings offer
another 80,000 sq. ft.
59 Gen Creighton W. Abrams Drive Telephone: 413-786-8880
P.O. Box 285 Assembly Fax: 413-786-0825
Agawam, MA 01001-0285
Slide Machining Fax:
3
413-789-1432
Website: www.dffcorp.com Slide # 3
4. DFF Corporation
DFF offers assistance in:
Design For Assembly (DFA)
Design For Manufacturability (DFM)
Engineering Design Assistance
Supply Chain Management
Outsourcing any commodity through DFF’s Purchasing staff
Make/Buy Analysis for purchase components
DFF offers cost‐effective engineering solutions in:
Design and drafting assistance
Geometric dimensioning and tolerancing (GD&T)
Statistical Process Control (SPC)
Continuous Improvement Practices (6 Sigma)
DFF can import and/or receive files in various formats:
Engineering data files (IGES, DXF, solid models)
Pro‐E (5 seats)
Unigraphics (2 seats)
MasterCam (10 seats)
59 Gen Creighton W. Abrams Drive Telephone: 413-786-8880
P.O. Box 285 Assembly Fax: 413-786-0825
Agawam, MA 01001-0285
Slide Machining Fax:
4
413-789-1432
Website: www.dffcorp.com Slide # 4
5. DFF Corporation
DFF will assist in providing processes that:
Shorten cycle times,
Reduce costs,
Help improve your product,
Improve your bottom line.
Speed of Business
Enterprise Resource Planning (ERP) System
Electronic Data Interchange (EDI)
Electronic File Transfer (EFT)
Bar‐coding
Optimized electronic handling of your requirements
59 Gen Creighton W. Abrams Drive Telephone: 413-786-8880
P.O. Box 285 Assembly Fax: 413-786-0825
Agawam, MA 01001-0285
Slide Machining Fax:
5
413-789-1432
Website: www.dffcorp.com Slide # 5
6. DFF Corporation
Customized Systems to meet your requirements
Just‐in‐time
Point of Use
Supply chain management
Vendor managed inventory
Consigned inventory programs
Drop or international shipments
Order, kanban, or forecasts with releases
Turnkey Manufacturing and Assembly
Components
Kitting
Functionally‐tested, complex electro‐mechanical
assemblies
59 Gen Creighton W. Abrams Drive Telephone: 413-786-8880
P.O. Box 285 Assembly Fax: 413-786-0825
Agawam, MA 01001-0285
Slide Machining Fax:
6
413-789-1432
Website: www.dffcorp.com Slide # 6
7. DFF Corporation
Primary Markets Serviced
Other Aerospace
10% 7% Business
Semiconductor Equipment
15% 18%
Defense
Medical 13%
20%
Electronics
17%
59 Gen Creighton W. Abrams Drive Telephone: 413-786-8880
P.O. Box 285 Assembly Fax: 413-786-0825
Agawam, MA 01001-0285
Slide Machining Fax:
7
413-789-1432
Website: www.dffcorp.com Slide # 7
8. DFF Corporation
Some of our Valued Partners Customer Code
Analogic 1307458000
BAE 4262
Brooks Automation 21768
Corning
General Dynamics PH6100
IBM
ITT Power 44047
Lockheed Martin LM0067250
Ortho-Clinical
Diagnostics
Perkin Elmer 700346
Siemens 00109245
Sparton Medical Systems DFF
Speedline Technologies 113171
T.A. Instruments 46519
Varian Semiconductor 1107843
Equipment
59 Gen Creighton W. Abrams Drive Telephone: 413-786-8880
P.O. Box 285 Assembly Fax: 413-786-0825
Agawam, MA 01001-0285
Slide Machining Fax:
8
413-789-1432
Website: www.dffcorp.com Slide # 8
10. DFF Corporation
Machining Capability (cont.)
Flexible Manufacturing System (FMS) 422 tools per machining
center (2); twenty four 25” pallets; able to hold tolerances of +/‐
0.0002”; operating 24/7 with minimal touch labor
5‐axis CNC machining centers
82 CNC machine centers
Large part capability (can handle sizes up to 122” x 81” x 31”)
Round to 36”
Developed alternative manufacturing technique to produce heat
sink “fins” in lieu of the extrusion and bonded process. Our process
offers better heat transfer per part and a denser fin population than
the extrusion process.
59 Gen Creighton W. Abrams Drive Telephone: 413-786-8880
P.O. Box 285 Assembly Fax: 413-786-0825
Agawam, MA 01001-0285
Slide Machining Fax:
10
413-789-1432
Website: www.dffcorp.com Slide # 10
11. DFF Corporation
Machining Capability (cont.)
Welding, brazing, dip brazing, etc available; some in‐house,
some outsourced to many of our qualified suppliers
19 twin spindles, some with pallet changers
High‐precision parts, intricate, compound, complex
geometries, high accuracy
100,000 sq ft of floor space
Prototyping to volume production
Can accommodate programs with low volume and a high part
mix via the Flexible Manufacturing System (FMS)
When required, our cleaning systems ensures parts are
cleaned to particulate matter level
59 Gen Creighton W. Abrams Drive Telephone: 413-786-8880
P.O. Box 285 Assembly Fax: 413-786-0825
Agawam, MA 01001-0285
Slide Machining Fax:
11
413-789-1432
Website: www.dffcorp.com Slide # 11
18. DFF Corporation
Originally manufactured from solid. Presently produced from a sand casting
followed by post machining operations.
59 Gen Creighton W. Abrams Drive Telephone: 413-786-8880
P.O. Box 285 Assembly Fax: 413-786-0825
Agawam, MA 01001-0285
Slide Machining Fax:
18
413-789-1432
Website: www.dffcorp.com Slide # 18
19. DFF Corporation
Castings
Sourced by DFF, machined, plated, painted and marked to our Customer’ specifications.
59 Gen Creighton W. Abrams Drive Telephone: 413-786-8880
P.O. Box 285 Assembly Fax: 413-786-0825
Agawam, MA 01001-0285
Slide Machining Fax:
19
413-789-1432
Website: www.dffcorp.com Slide # 19
44. DFF Corporation
EQUIPMENT LIST
Turning Centers (10)
• 1 Daewoo Puma 6S, 6" chuck, 6" X14" capacity, 12 station turret, tailstock
• 1 Yang ML 25, 10" chuck, 11" X 20" capacity, 10 station turret, tailstock
• 1 Yang ML 28, 10" chuck, 11" X 20" capacity, 12 station turret, tailstock
• 1 Yang ML 15, 8" chuck, 8" 'X 13" capacity, 12 station turret, tailstock
• 2 Citizen M20, 7 axis Swiss style, 20 mm capacity, live tooling, bar-feeder
• 2 Johnford ST40-CX, 24" chuck, live radial and axial tooling
• 1 Hardinge Super Precision RS 65, 8" chuck, 12 station turret, tailstock
• 1 Hardinge Super Precision RS 51, 6" chuck, 12 station turret, tailstock
59 Gen Creighton W. Abrams Drive Telephone: 413-786-8880
P.O. Box 285 Assembly Fax: 413-786-0825
Agawam, MA 01001-0285
Slide Machining Fax:
44
413-789-1432
Website: www.dffcorp.com Slide # 44
45. DFF Corporation
EQUIPMENT LIST
Finishing Machines
Jig Grinders
1 Pressure Wet Blast Deburring System
1 Moore G-18
Jig Borers 4 Abrasive Blast Cabinets
1 Moore B-18 Lathes
1 Moore # 1-1/2
1 Trak conversational lathe
1 Moore # 2
1 Hardinge chucking lathe
Surface Grinders
1 Okamoto Automatic 20" X 40" EX 1 Harrison M600 engine lathe
1 Okamoto Automatic 12" X 24" EX Milling Machines
2 Harig 6" X 12"
1 KIA-MT Seiki# 2 Vertical miller
3 Harig 6" X 18" Ballway 3 Bridgeport Series 1, 3 hp variable speed w/ 48"
O.D. Grinders table and Prototrak Control
1 Kellenberger 60QU-l25, Automatic cycle & sizing, 3 Bridgeport Series 1, 2 hp variable speed w/ 42“
table and Prototrak Control
10" X 24" capacity and internal grinding attachment
1 Bridgeport Series 1, 3 hp variable speed w/ 48“
1 Royal Master Centerless Grinder, Model TG-12 X 4 Hi- table and E-Z Trak Control
Accuracy, 1.5" capacity 6 Bridgeport Series 1, 2 hp variable speed w/l 42“
table
Honing Machine
3 Trak DPM conversational 3 axis miller 1 Royal
1 Sunnen 1650 manual vertical miller w/ 50" table and Prototrak Control
59 Gen Creighton W. Abrams Drive Telephone: 413-786-8880
P.O. Box 285 Assembly Fax: 413-786-0825
Agawam, MA 01001-0285
Slide Machining Fax:
45
413-789-1432
Website: www.dffcorp.com Slide # 45
46. DFF Corporation
EQUIPMENT LIST
Special Equipment and Services Engineering Software
• 1 PV -T Aluminum Vacuum Brazing
Furnace, 22' X 24" X 30" capacity 5 seats Pro E CAD
• Hot Plate, Oven, and Manual flame 2 seats Unigraphics CAD
soldering
4 seats MasterCAM CAD
• Vacuum testing
• Leak testing 6 seats MasterCAM
• Flow testing 2 seats Minitab
• Refrigerant system evacuation and 2 seats Micro Estimating
charging (R-134 and AZ-50)
1 seat Direct lnspect for CMM
Other Equipment
• A complete complement of production
and tool-room equipment to meet all
your assembling and manufacturing
requirements.
59 Gen Creighton W. Abrams Drive Telephone: 413-786-8880
P.O. Box 285 Assembly Fax: 413-786-0825
Agawam, MA 01001-0285
Slide Machining Fax:
46
413-789-1432
Website: www.dffcorp.com Slide # 46
47. DFF Corporation
Quality Control Equipment List
Coordinate Measuring Machines Testing Equipment
Up to 129.9” Measuring Range 1 Precitech, Roundness & Concentricity Measuring
Up to .00019 Volumetric Accuracy System
PC DMIS Cad Plus Plus and Reflex Software 1 XRF Portable Material Analyzer
1 Automatic Brown & Sharpe Global 20.33.15 1 Isoscope Plating Thickness Analyzer
1 Automatic Brown & Sharpe PFx B454 10 Federal Surface Finish Analyzer
1 Automatic Brown & Sharpe Xcel 9-15-9 3 Wilson Rockwell Hardness Testers
1 Automatic Brown & Sharpe 7-10-7 UHA 1 Taylor Hobson FormTalysurf Surface Finish
1 Automatic Brown & Sharpe Global 9-12-8
7 Manual Brown & Sharpe Gage 2000 Analyzer
1 Manual Brown & Sharpe Micro Val, 18 Fowler Sylvac Z-Cal 12”
1 Manual Brown & Sharpe Micro Xcel 4 Fowler Sylvac Z-Cal 24”
Statistical Software
Optical Equipment
• Minitab SPC Software - 3 seats
1 Mitutoyo Z-Microscope Vision Measuring • Measurlink Real Time SPC - 30 seat site License
System
2 Jones & Lamson EPIC-114 Optical Other Equipment
Comparators
1 Jones & Lamson TC-14 Optical Comparator • A complete set of standard measuring and testing
1 Mitutoyo PH 350 Optical Comparator equipment in both English and Metric to assure
3 Olympus Stereo Microscopes that your requirements are met
2 Karl Storz Borescopes
59 Gen Creighton W. Abrams Drive Telephone: 413-786-8880
P.O. Box 285 Assembly Fax: 413-786-0825
Agawam, MA 01001-0285
Slide Machining Fax:
47
413-789-1432
Website: www.dffcorp.com Slide # 47
48. DFF Corporation
Contacts
Sales Contacts Engineering and Quality
Jim Fish
Jeff Chapin
Sr. Vice President of Sales
Sr. Vice President of Engineering
Office: 413-786-8880
Office: 413-786-8880
Fax: 413-789-1432
Fax: 413-789-1432
Mobile:413-530-2206
Mobile:413-519-3164
Email: jff@dffcorp.com
Email: jpc@dffcorp.com
Nelson Goes
Vice President of Sales Bill Marganti
Office: 413-786-8880 Sr. Vice President of Quality Assurance
Fax: 413-789-1432 Office: 413-786-8880
Mobile:413-348-0898 Fax: 413-789-1432
Mobile:413-478-8032
Email: ngoes@dffcorp.com
Email: marganti@dffcorp.com
59 Gen Creighton W. Abrams Drive Telephone: 413-786-8880
P.O. Box 285 Assembly Fax: 413-786-0825
Agawam, MA 01001-0285
Slide Machining Fax:
48
413-789-1432
Website: www.dffcorp.com Slide # 48
49. DFF Corporation
Sales Contacts by Territory
Sales Telephone Cell Fax
Contact Number Number Number Email Address Territory
Dave Lowe 763‐571‐6525 651‐214‐2666 763‐571‐0217 Dave@hisdirect.com ND, SD, MN, IA, WI
Steve Sahm 317‐255‐4784 317‐441‐8737 317‐252‐2797 Srsahm@aol.com IN, KY, TN
Lawrence Legg 540‐774‐4829 540‐353‐9031 866‐868‐2393 llegg@leggassociates.com VA, NC, SC
Glen Thomas 407‐699‐9992 407‐927‐3401 407‐699‐6930 Tsquared@mindspring.com Florida
Johnnie Hull, 706‐638‐0558 423‐718‐1300 706‐638‐0668 handhsales@comcast.net AL, GA, MS, TX, OK
Brad Shults 706‐638‐0558 423‐605‐4016 706‐638‐0668 handhsales@comcast.net AL, GA, MS, TX, OK
John Taylor 330‐460‐0965 216‐570‐7786 330‐273‐9040 John.taylor@taylorcomponents.com OH, MI, Western PA
Ed Miyoshi 330‐460‐0964 216‐538‐3580 330‐273‐9040 ed.miyoshi@taylorcomponents.com OH, MI, Western PA
59 Gen Creighton W. Abrams Drive Telephone: 413-786-8880
P.O. Box 285 Assembly Fax: 413-786-0825
Agawam, MA 01001-0285
Slide Machining Fax:
49
413-789-1432
Website: www.dffcorp.com Slide # 49
50. DFF Corporation
Thank you!
Be sure to visit our website:
www.dffcorp.com
59 Gen Creighton W. Abrams Drive Telephone: 413-786-8880
P.O. Box 285 Assembly Fax: 413-786-0825
Agawam, MA 01001-0285
Slide Machining Fax:
50
413-789-1432
Website: www.dffcorp.com Slide # 50