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E-waste Africa Project

Impacts of current recycling practices and
recommendations for collection and recycling


Pan-African Summit on E-waste, 14.-16.03.2012, Nairobi

By Andreas Manhart
Regional coverage of analysis




                  1.
                               2.




1.) Ghana                             2.) Nigeria
Initiator: VROM-Inspectorate & NVMP   Initiator: UNEP - SBC
Duration: 09/2009 – 08/2010           Duration: 09/2009 – 12/2010
Partner: Green Advocates, EMPA        Partner: BCCC-N, EMPA
Activities in Ghana and Nigeria:


     In-depth socio-economic study on the sustainability
     impacts of the informal e-waste recycling sector

     Feasibility study for developing local niche markets
     for environmentally sound management

     Training of informal recyclers (Nigeria only)
Key findings that need to be considered in future strategies




                    Key finding 1:

      There is no “e-waste sector”
Structure of e-waste management in Ghana & Nigeria:




                                                  3. Dismantling /
                                                     pre-processing

1. Repair & refurbish




                              2. Collect



     Refurbishers       Scrap metal workers (sometimes “scavengers”)
Difference between refurbishers and scrap metal workers:

-Refurbishers typically work in registered businesses and pay
taxes
-Average size of refurbishing enterprise: 1- 8 persons
-Repair & refurbishing is technically demanding, thus the jobs are
perceived as prestigious and high-tech
-Repair & refurbishing sectors run self-organised apprenticeship
systems

-   Scrap metal workers are typically not registered and do not pay
    any taxes (informal sector)
-   Scrap metal workers are typically poor migrants from rural
    areas of the Sahel region
Key finding 2:

Refurbishing & scrap metal sector
       provide many jobs
Map of Lagos




               5,500 enterprises providing 15,000 jobs
Socio-economic opportunities of these two sectors:

Collection and recycling:

Employment and income opportunities for thousands of low skilled workers
(in particular from rural areas in the north of the countries )




Refurbishing:

- Employment and income opportunities
  for a medium and high skilled workforce
- In Accra & Lagos: 30.000 jobs
- Potential to form a nucleus for further
  technical and economic developments
Every attempt to reform e-waste management needs to take into
account the social dimensions of these two sectors!


    Preservation of jobs
Key finding 3:

Jobs in refurbishing are better than in
        the scrap metal sector
Child labour:
Key finding 4:

Environmental hot spots are also in
      the scrap metal sector
Principle pollution pathways are known:




Source: Sepulvéda et al. 2010
Dioxin emissions from cable burning:

  Observations in Agbogloshie (Accra, Ghana):

  ~ 200kg of cables are
  burnt per hour

  10-20% from WEEE
  (rest mainly from waste cars)



       Extrapolation to 5
       West-African countries


        3-7% of total dioxin emissions to air in Europe

Source: EMPA
Key finding 5:

Collection works different in W-Africa
House-to-house collection:


Prices for non-reparable equipment in Lagos 2010:
 CRT-monitor              50 Naira (US$ 0.34)
 Fridge                 100 Naira (US$ 0.67)
 Desktop PC             100 Naira (US$ 0.67)


Informal collectors offer a convenient pick-up
serve and pay money for e-waste

Ghana is world champion in e-waste collection, achieving
collection rates of 95%

      Collection systems based on the consumers’ willingness
      to actively bring back old equipment for free will fail!
Key finding 6:

  Environmentally sound recycling
cannot compete with crude recycling
Example CRT-devices:




     Copper: + 7231 US$/t   CRT-glass: - 160 US$/t
        + 5 $/device           - 2.73 $/device
Key finding 7:

European solutions will not work
Currently Applied Recycling                       Best Available Recycling
      Technologies                                     Technologies
Analysing environmental, social and economic   Analysing environmental, social and economic
          strengths & weaknesses                         strengths & weaknesses




                    Best Applicable Recycling Technologies
Solutions:

-Here, no full e-waste management strategy can
be provided.

-But elements that should be part of coherent
and sustainable e-waste management strategies.
Solution 1:

The Best of 2 Worlds Approach
            (Bo2W)
Solution for Information and Communication Technologies (ICTs):


       A                                           A: Steel scrap
                                                   B: Aluminium scrap
                                                   C: Printed circuit boards
                                                   D: Cables
                                          F        E: Copper-steel scrap
                                                   F: Plastics




   B       C            D             E
Belgium, Germany, Sweden…   Nigeria, Ghana, Côte d’Ivoire….
Material content, intrinsic and net values of an average desktop computer
                Amount         Average         Intrinsic          Estimated        Estimated     Net material        Net material
              contained in   material price    material        recovery rates   recovery rates    value with        value with best
               a desktop         2007         value 2007       with presently      with best      presently            applicable
               computer                                            applied         applicable      applied            technology
                                                                 technology       technology     technology
                [g/unit]        [US$/t]       [US$/unit]                                          [US$/unit]          [US$/unit]

 Steel            6,737.50            253*           1.70               95%               95%              1.62               1.62

 Plastics         1,579.55           310**           0.49                 0%               0%                   0                  0

 Aluminium          550.21           2,700           1.49               88%               78%              1.31               1.16

 Copper            413.225           7,231           2.99               85%               98%              2.54               2.93

 Zinc                25.94           3,400           0.09              0%***             0%***                  0                  0
 Tin                 19.57          19,800           0.39                 0%             0%***                  0                  0

 Antimony            18.58           5,660           0.11                 0%             0%***                  0                  0
 Nickel              12.70          37,200           0.47              0%***             0%***                  0                  0

 Lead                 6.59           2,730           0.02                 0%             0%***                  0                  0
 Neodymium            5.87     100,000****        0.59****             0%***          75%*****                  0         0.44*****

 Silver               1.70         550,000           0.94                 0%              87%                   0             0.81
 Gold                 0.26      22,400,000           5.82               30%               93%              1.75               5.42

 Palladium            0.12      11,488,748           1.38                 0%              91%                   0             1.25
 Chromium             0.02           2,010           0.00              0%***             0%***                  0                  0

 Ceramics &         366.04                -                -                -                -                  -                  -
 others

 Sum               9737.87                          15.88                                                  7.22              13.63


* Prices for iron & steel scrap ** Prices for mixed plastic *** Partly indirectly recovered together with other metals
**** Material price as of November 2010 ***** Recovery rates not yet achieved on an industrial scale
Notification required according to the Basel Convention?


              Yes                                                     No




              Yes                                                     No




   Environmentally sound recyclers depend on a sound administrative
   procedure for export notification.
Solution 2:

CFC-recovery from fridges & air-
        conditioners
Solution for fridges, freezers & air conditioners:
Possibility to finance environmentally sound recycling via
    emission reduction trading schemes

Clean Development Mechanism (CDM):
• CFCs are not eligible

Climate Action Reserve (CAR):
• Does account for CFC from cooling circuits but not from foams
• R22 (CFC used in many air conditioners) is not eligible
• CFCs must be shipped to the USA for destruction

Voluntary Carbon Standard (VCS):
• Does account for CFC from cooling circuits and from foams
• Recovery & destruction efficiency ≥ 85% → high standards for foam treatment

2.8 t CO2-equ x 0.9 x 5 US$/t = 12.60 US$

~ 50% achievable with medium investments (280,000 US$)
~ 50% achievable with high investments (6,300,000 US$)

Not very labour intensive (~ 6-8 people to operate and maintain the machinery)
Solution 3:

Training & start-up support
Training programme in Nigeria:



                                 - 3 days training
                                 - 70 participants from refurbishing
                                 - Majority of participants from
                                   refurbishing & scrap metal sectors
                                 - Some participants from administration
                                 - Steep learning curve of all participants
                                 - Participants registered one recycling
                                   company after completion of training




                                       Continuous support needed
Solution 4:

Framework conditions
Thank you for your attention!

      Contact:

      Andreas Manhart
       Email: a.manhart@oeko.de
       Phone: +49 (0)89 12590077

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E-waste Africa Project - Impacts of current recycling practices and recommendations for collection and recycling

  • 1. E-waste Africa Project Impacts of current recycling practices and recommendations for collection and recycling Pan-African Summit on E-waste, 14.-16.03.2012, Nairobi By Andreas Manhart
  • 2. Regional coverage of analysis 1. 2. 1.) Ghana 2.) Nigeria Initiator: VROM-Inspectorate & NVMP Initiator: UNEP - SBC Duration: 09/2009 – 08/2010 Duration: 09/2009 – 12/2010 Partner: Green Advocates, EMPA Partner: BCCC-N, EMPA
  • 3. Activities in Ghana and Nigeria: In-depth socio-economic study on the sustainability impacts of the informal e-waste recycling sector Feasibility study for developing local niche markets for environmentally sound management Training of informal recyclers (Nigeria only)
  • 4. Key findings that need to be considered in future strategies Key finding 1: There is no “e-waste sector”
  • 5. Structure of e-waste management in Ghana & Nigeria: 3. Dismantling / pre-processing 1. Repair & refurbish 2. Collect Refurbishers Scrap metal workers (sometimes “scavengers”)
  • 6. Difference between refurbishers and scrap metal workers: -Refurbishers typically work in registered businesses and pay taxes -Average size of refurbishing enterprise: 1- 8 persons -Repair & refurbishing is technically demanding, thus the jobs are perceived as prestigious and high-tech -Repair & refurbishing sectors run self-organised apprenticeship systems - Scrap metal workers are typically not registered and do not pay any taxes (informal sector) - Scrap metal workers are typically poor migrants from rural areas of the Sahel region
  • 7. Key finding 2: Refurbishing & scrap metal sector provide many jobs
  • 8. Map of Lagos 5,500 enterprises providing 15,000 jobs
  • 9. Socio-economic opportunities of these two sectors: Collection and recycling: Employment and income opportunities for thousands of low skilled workers (in particular from rural areas in the north of the countries ) Refurbishing: - Employment and income opportunities for a medium and high skilled workforce - In Accra & Lagos: 30.000 jobs - Potential to form a nucleus for further technical and economic developments
  • 10. Every attempt to reform e-waste management needs to take into account the social dimensions of these two sectors! Preservation of jobs
  • 11. Key finding 3: Jobs in refurbishing are better than in the scrap metal sector
  • 12.
  • 14. Key finding 4: Environmental hot spots are also in the scrap metal sector
  • 15. Principle pollution pathways are known: Source: Sepulvéda et al. 2010
  • 16.
  • 17.
  • 18.
  • 19.
  • 20. Dioxin emissions from cable burning: Observations in Agbogloshie (Accra, Ghana): ~ 200kg of cables are burnt per hour 10-20% from WEEE (rest mainly from waste cars) Extrapolation to 5 West-African countries 3-7% of total dioxin emissions to air in Europe Source: EMPA
  • 21. Key finding 5: Collection works different in W-Africa
  • 22. House-to-house collection: Prices for non-reparable equipment in Lagos 2010: CRT-monitor 50 Naira (US$ 0.34) Fridge 100 Naira (US$ 0.67) Desktop PC 100 Naira (US$ 0.67) Informal collectors offer a convenient pick-up serve and pay money for e-waste Ghana is world champion in e-waste collection, achieving collection rates of 95% Collection systems based on the consumers’ willingness to actively bring back old equipment for free will fail!
  • 23. Key finding 6: Environmentally sound recycling cannot compete with crude recycling
  • 24. Example CRT-devices: Copper: + 7231 US$/t CRT-glass: - 160 US$/t + 5 $/device - 2.73 $/device
  • 25. Key finding 7: European solutions will not work
  • 26. Currently Applied Recycling Best Available Recycling Technologies Technologies Analysing environmental, social and economic Analysing environmental, social and economic strengths & weaknesses strengths & weaknesses Best Applicable Recycling Technologies
  • 27. Solutions: -Here, no full e-waste management strategy can be provided. -But elements that should be part of coherent and sustainable e-waste management strategies.
  • 28. Solution 1: The Best of 2 Worlds Approach (Bo2W)
  • 29. Solution for Information and Communication Technologies (ICTs): A A: Steel scrap B: Aluminium scrap C: Printed circuit boards D: Cables F E: Copper-steel scrap F: Plastics B C D E
  • 30. Belgium, Germany, Sweden… Nigeria, Ghana, Côte d’Ivoire….
  • 31. Material content, intrinsic and net values of an average desktop computer Amount Average Intrinsic Estimated Estimated Net material Net material contained in material price material recovery rates recovery rates value with value with best a desktop 2007 value 2007 with presently with best presently applicable computer applied applicable applied technology technology technology technology [g/unit] [US$/t] [US$/unit] [US$/unit] [US$/unit] Steel 6,737.50 253* 1.70 95% 95% 1.62 1.62 Plastics 1,579.55 310** 0.49 0% 0% 0 0 Aluminium 550.21 2,700 1.49 88% 78% 1.31 1.16 Copper 413.225 7,231 2.99 85% 98% 2.54 2.93 Zinc 25.94 3,400 0.09 0%*** 0%*** 0 0 Tin 19.57 19,800 0.39 0% 0%*** 0 0 Antimony 18.58 5,660 0.11 0% 0%*** 0 0 Nickel 12.70 37,200 0.47 0%*** 0%*** 0 0 Lead 6.59 2,730 0.02 0% 0%*** 0 0 Neodymium 5.87 100,000**** 0.59**** 0%*** 75%***** 0 0.44***** Silver 1.70 550,000 0.94 0% 87% 0 0.81 Gold 0.26 22,400,000 5.82 30% 93% 1.75 5.42 Palladium 0.12 11,488,748 1.38 0% 91% 0 1.25 Chromium 0.02 2,010 0.00 0%*** 0%*** 0 0 Ceramics & 366.04 - - - - - - others Sum 9737.87 15.88 7.22 13.63 * Prices for iron & steel scrap ** Prices for mixed plastic *** Partly indirectly recovered together with other metals **** Material price as of November 2010 ***** Recovery rates not yet achieved on an industrial scale
  • 32. Notification required according to the Basel Convention? Yes No Yes No Environmentally sound recyclers depend on a sound administrative procedure for export notification.
  • 33. Solution 2: CFC-recovery from fridges & air- conditioners
  • 34. Solution for fridges, freezers & air conditioners:
  • 35. Possibility to finance environmentally sound recycling via emission reduction trading schemes Clean Development Mechanism (CDM): • CFCs are not eligible Climate Action Reserve (CAR): • Does account for CFC from cooling circuits but not from foams • R22 (CFC used in many air conditioners) is not eligible • CFCs must be shipped to the USA for destruction Voluntary Carbon Standard (VCS): • Does account for CFC from cooling circuits and from foams • Recovery & destruction efficiency ≥ 85% → high standards for foam treatment 2.8 t CO2-equ x 0.9 x 5 US$/t = 12.60 US$ ~ 50% achievable with medium investments (280,000 US$) ~ 50% achievable with high investments (6,300,000 US$) Not very labour intensive (~ 6-8 people to operate and maintain the machinery)
  • 36. Solution 3: Training & start-up support
  • 37. Training programme in Nigeria: - 3 days training - 70 participants from refurbishing - Majority of participants from refurbishing & scrap metal sectors - Some participants from administration - Steep learning curve of all participants - Participants registered one recycling company after completion of training Continuous support needed
  • 39. Thank you for your attention! Contact: Andreas Manhart Email: a.manhart@oeko.de Phone: +49 (0)89 12590077