Injection Mould Makers Presentation from CAM TOOLS

1. CAM TOOLS
The Digital ToolRoom
Complete Precision Mould Making
Solutions…

2. CAM TOOLS
The Digital ToolRoom Company Profile
CAM TOOLS is a Precision Mould Makers of plastics tooling / Die casting Dies & Supplier
of Injection Moulded Parts . We offers solutions for complex tooling challenges for many
OEMs, Tier 1 and Tier 2 customers worldwide.
CAM TOOLS takes extreme pride in our team members and unlimited capabilities in all
aspects of the tooling industry. From Engineering to new builds, modifications,
troubleshooting of tooling issues, and engineering concerns. Our team members are
highly motivated and skilled to bring you the optimum quality service you deserve. With
20 years of expertise in the tool and die industry, our dynamic team are here as your
Reliable Partner for Precision Moulds & Injection Moulded Parts.
We recognizes that effective Project Management is essential to conducting efficient
business. Each of our Project Managers has years of practical experience in mould
making and design backgrounds. They are available to provide technical support and
assist in the solving of the most difficult tooling challenges. From tool launch to tool try-out,
our Project Managers provide a reliable contact to ensure your commitments are met
both on time and on budget.
Our facility is over 7,000 sq. ft in size and is continuously growing to meet the needs of our
customers. We incorporate the latest technologies in CAD/CAM,CNC,EDM and Inspection
and daily tracking procedures to reduce shop wait times and provide improved delivery
dates in some cases as low as 6 weeks for rapid tools. Our technology, people and
processes has allowed us to manufacture Moulds for 850 Tones Moulding Machine with
benchmark delivery dates.

3. CAM TOOLS
The Digital ToolRoom
Key Features
• “Full-Service” supplier of precision moulds & tooling
for plastic and aluminum die-casting dies.
• Professional support for design and constrution of
high-grade precision tools at “Best cost” and in
“Short lead-time”
• Integrated capabilities in mould design, mould
making, mould-trials/moulding and part-assembly.

4. CAM TOOLS
The Digital ToolRoom
Key Features
• Mould Making Set up : 2002
• Certification : ISO 9002
• Factory area : 7000 sq feet
• Employees : 40
• Tooling Capacity : 80-120 Moulds/year
• Max Mould Size : Mould suitable for 850 Tone
Moulding Machine.
• Location : Mumbai - INDIA

5. CAM TOOLS
The Digital ToolRoom Industries we Serve
Automotive

6. CAM TOOLS
The Digital ToolRoom Industries we Serve
Electrical
M edical
Aerospace

7. CAM TOOLS
The Digital ToolRoom
Precision Mould
Manufacturing
Injection
Moulding
Pressure Die
Casting Dies
Services Offered
Precision Component
Machining

8. CAM TOOLS
The Digital ToolRoom ENGINEERING
Our team of Mould Designers and Project Manager work with the
customers to design and develop the tool to fit their specific needs
(multiple slides, floating cores, Hot runner systems etc.)
Mould design process begins almost immediately in a solid format using
Unigraphics NX / Delcam Power Shape & most tools are ready for steel
approval within a week.

9. CAM TOOLS
The Digital ToolRoom
ENGINEERING
CAD / CAM SOFTWARE DETAILS USER DETAILS
Exchange 2011 - CAD Translation Software and
Viewer - 2 Licenses
1 - CAD Engineer with 10 years of Experience in
handling different CAD Format
PowerSHAPE - CAD Design and Modeling
Software With ToolMaker & Electrode Module - 5
Licenses
4 - Mould Designers with at least 4-5 Years of
Expertise in Complex Moulds for Auto / Electrical
/ Medical Industries
Siemens NX 8.5 2 Licenses
2 - Mould Designers with at least 4-5 Years of
Expertise in Complex Moulds for Auto / Electrical
/ Medical Industries
PowerMILL With 5 Axis Machining- Total
Manufacturing Solution - 5 Licenses
3 - CNC Programmers with hand on experience of
CNC Machining / 2 - Programmers for 5 Axis
Trained at Delcam - U.K
CopyCAD - Reverse Engineering
Software -1 Licenses
1 - CAD Engineer with 10 years of Experience in
Reverse Engineering / White Light Scanning
expertise - Steinbichler's COMET 5
Power INSPECT Inspection Software - 1 Licenses
1 - Inspection Engineer / White Light Scanning
expertise - Steinbichler's COMET 5

10. CAM TOOLS
The Digital ToolRoom
PART FEASIBILITY STUDY
ENGINEENERGINGEE RING
TOOLING DIRECTION UNDERCUT CREATE IN SLIDER
DRAW DIRECTION
UNDERCUT CREATE IN TOOL
DRAW DIRECTION
TOOLING DIRECTION
PARTING LINES

11. CAM TOOLS
The Digital ToolRoom
DRAFT ANALYSIS
ENGINEENERGINGEE RING
FIX HALF MOVING HALF

12. CAM TOOLS
The Digital ToolRoom
MOULD CONCEPT DETAILS
MOLD TOP
GATE LOCATION (PIN POINT GATE THROUGH HRS)
MOLD BOTTOM
SLIDER 2
SLIDER 3
SLIDER 1
FEEDING
POINT
EJECTION SIDE
SLIDER 4
ENGINEERING

13. CAM TOOLS
The Digital ToolRoom
CNC MACHINING CELL
CAM TOOLS is continually updating its machinery, we have state of the art
CNC high speed 5 axis & 3 axis machining centre CNC EDM & Wire EDM.
Combined with our experienced work force these machines are the
backbone of our high quality moulds. Our skilled mould makers add to this
with their expert fitting and assembly skills, producing a quality product to
demanding schedules at a reasonable cost. Combined with our expert
design department this enables us to maintain our position as a precision
mould makers.

14. CAM TOOLS
The Digital ToolRoom
CNC MACHINING CELL
CNC MACHINING CELL
Description Make Travel Size QTY Location
CNC MACHINE
DECKEL DMG 60 T - 5 AXIS 630 X 500 X 500 1 NO CAM TOOLS
BFW BMV 45 With MITSUBISH
630 X 500 X 450 1 NO CAM TOOLS
M720 4TH Axis Attachment
BFW BMV 60 With MITSUBISH
M720
1050 X 610 X 500 1 NO CAM TOOLS
BFW BMV 60 With MITSUBISH
M720
1500 X 700 X 650 1 NO CAM TOOLS
Graphite Machining Center Makino 600 X 500 X 400 2 NOS VENDOR

15. CAM TOOLS
The Digital ToolRoom CNC MACHINING CELL

16. CAM TOOLS
The Digital ToolRoom
EDM MACHINING CELL
EDM CELL
Description Make Tank Size QTY Location
WIRE EDM (SUB MERGED) MITSUBISHI – FX10 600 X 400 X 200 1 NO CAM TOOLS
CNC - EDM CHEMER 900 X 650X 400 1 NO CAM TOOLS
CNC - EDM JOEMARS 1500 X 1100 X 400 1 NOS CAM TOOLS
ZNC - EDM JOEMARS 1100 X 650 X 400 2 NOS CAM TOOLS

17. CAM TOOLS
The Digital ToolRoom EDM MACHINING CELL

18. CAM TOOLS
The Digital ToolRoom EDM MACHINING CELL

19. CAM TOOLS
The Digital ToolRoom EDM MACHINING CELL

20. CAM TOOLS
The Digital ToolRoom CONVENTIONAL MACHINING CELL
CONVENTIONAL MACHINE CELL
Description Make Travel Size QTY Location
Conventional Milling Machine With 3 Axis D.R.O RAMBAUDI RAM TYPE 1500 X 590 X 590 1 NO CAM TOOLS
Universal Milling Machine With 3 Axis D.R.O HURON 1200 X 400 X 400 1 NO CAM TOOLS
TOOL ROOM LATHE COLCHESTER Dia 300 X 450 1 NO CAM TOOLS
SURFACE GRINDING MACHINE CHURCHILL 860 X 360 X 350 1 NO CAM TOOLS
SURFACE GRINDING MACHINE ELLIOT 600 X 250 X 250 1 NO CAM TOOLS
HEAVY DUTY RADIAL DRILLING ASQUITH - U.K 1300 X 750 X 550 1 NO CAM TOOLS
RADIAL ARM DRILLING MACHINE. Machine Tools 600 X 400 X 500 1 NO CAM TOOLS

21. CAM TOOLS
The Digital ToolRoom QUALITY CONTROL
INSPECTION CELL
Description Make Travel Size QTY Location
CNC CMM MACHINE CARL ZEISS - VISTA 600 X 400 X 400 1 NO CAM TOOLS
SHADOW GRAPH NIKKON
DIA 250 WITH 20X &
50X RANGE
1 NO CAM TOOLS
SIGMA COMPARATOR SIGMA INSTRUMENT +/- 0.00125 mm 1 NO CAM TOOLS
White Light Scanner Steinbichler's COMET 5
Camera Resolution
1360 x 1024
1 NO VENDOR

22. CAM TOOLS
The Digital ToolRoom QUALITY CONTROL
Quality is one of the biggest drivers in the industry today. Our Quality
Assurance Department use latest white/blue light scanning technology for
inspection of Core / Cavity and Parts.

23. CAM TOOLS
The Digital ToolRoom INSPECTION REPORT

24. CAM TOOLS
The Digital ToolRoom INSPECTION REPORT

25. CAM TOOLS
The Digital ToolRoom MOULD ASSEMBLY
MOULD ASSEMBLY
Description Location
4 - Mould Makers with at least 12 – 15 Years
of Expertise in Complex Moulds for Auto /
Electrical / Medical Industries
CAM TOOLS

26. CAM TOOLS
The Digital ToolRoom INJECTION MOULDING
INJECTION MOULDING CELL
Description Make Travel Size QTY Location
INJECTION MOULDING
MACHINE
ENGEL-220 225 TONES 1 NO CAM TOOLS
INJECTION MOULDING
MACHINE
KAWAGAUCHI MADE IN
JAPAN
550 TONES 1 NO CAM TOOLS
INJECTION MOULDING
MACHINE
HAITIAN 470 TONES 1 NO VENDOR
INJECTION MOULDING
MACHINE
SUPER MASTER -150 150 TONES 1 NO VENDOR

27. CAM TOOLS
The Digital ToolRoom INJECTION MOULDING

28. CAM TOOLS
The Digital ToolRoom Precision Mould Manufacturing
We offer Hardened Precision Injection molds, Pressure Die Casting
Tools, Compression moulds, Transfer Moulds & Prototype (soft) Moulds by
using best Tool Steel suppliers available worldwide. We use standard
components from DME, HASCO etc as per customer's request.
We have a set-up consisting of CAD/CAM software such as Power
Shape, Power Mill, from DELCAM, along with other facilities with tie-up such
as 3D Digitizing, 5 Axis Machining, Prototyping and Inspection. Our team of
skilled engineers is capable of precisely understanding your requirements,
proposing a complete solution and executing it on time.
We have executed numerous projects for the Automobile industry,
Aerospace Industries, and companies into White goods, Electrical &
Medical products, right from Product Design, Rapid Prototyping, Mould
Design, Mould making & Supply Chain services. With the experience of
successful mold making, we have implemented the best practices in all our
Designs & Manufacturing to ensure the end result is you getting what you
want.

29. CAM TOOLS
The Digital ToolRoom PROJECT MANAGEMENT – Tooling
Process Tracking
To efficiently manage the projects and achieve the required lead time,
Proper project planning is used to monitor the progress of manufacture. Process
charts are issued every week via email including digital photographs of the
work in progress, creating a real time tooling process assessment

30. CAM TOOLS
The Digital ToolRoom
PROJECT MANAGEMENT – Tooling
Process Tracking

31. CAM TOOLS
The Digital ToolRoom CASE STUDY FOR COMPLET ASSEMBLY
OF AUTOMOTIVE PARTS

32. CAM TOOLS
The Digital ToolRoom STORAGE BIN
Part Thickness : 2- 2.3mm
Part Size in mm : 243.9 x 219.77 x 243.59
Part Weight : 259 gms

33. CAM TOOLS
The Digital ToolRoom INNER LID
Part Thickness : 2 mm
Part Size in mm : 189.31 X 187.03 X 143.4
Part Weight : 163.32 GM

34. CAM TOOLS
The Digital ToolRoom STORAGE BIN
Part Thickness : 2- 2.3mm
Part Size in mm : 243.9 x 219.77 x 243.59
Part Weight : 259 gms

35. CAM TOOLS
The Digital ToolRoom
882 mm
STORAGE BIN

36. CAM TOOLS
The Digital ToolRoom
FIXED HALF

37. CAM TOOLS
The Digital ToolRoom MOVING HALF

38. CAM TOOLS
The Digital ToolRoom INNER LID
Part Thickness : 2 mm
Part Size in mm : 189.31 X 187.03 X 143.4
Part Weight : 163.32 GM

39. CAM TOOLS
The Digital ToolRoom INNER LID
802 mm

40. CAM TOOLS
The Digital ToolRoom
INNER LID
PUNCH HALF CAVITY HALF

41. CAM TOOLS
The Digital ToolRoom INNER LID
MOULD IN
CLOSE CONDITION
COLLAPCIBLE
CORES
CAVITY INSERT

42. CAM TOOLS
The Digital ToolRoom
MOULD WORKING IN OPEN CONDITION
SLIDER 1 & 2
COLLAPCIBLE
CORES
CAVITY
INSERT

43. CAM TOOLS
The Digital ToolRoom INNER LID

44. CAM TOOLS
The Digital ToolRoom

45. CAM TOOLS
The Digital ToolRoom CASE STUDY FOR COMPLET
ASSEMBLY OF AUTOMOTIVE PARTS

46. CAM TOOLS
The Digital ToolRoom VIEWS PART

47. CAM TOOLS
The Digital ToolRoom DIMENSIONS / VIEWS / WEIGHT OF TOOL
1048 mm
Epaisseur moule (CRO incluses) : 1048 mm
Poids total moule (CRO incluses) : 4.14 Tons
Poids total moule (sans CRO) : 3.65 Tons
Poids partie fixe : 1.96 Tons
Poids partie mobile : 1.69 Tons

48. CAM TOOLS
The Digital ToolRoom
SLINGING
M36 pour levage
moule complet M36 pour levage
M36 pour levage Single fixed half
Single moving half

49. CAM TOOLS
The Digital ToolRoom PUNCH HALF

50. CAM TOOLS
The Digital ToolRoom CAVITY HALF

51. CAM TOOLS
The Digital ToolRoom
SAFETY CONTATCTORS - EJECTION
C2- demoulding position
C1-moulding position
C4- demoulding position
C3- moulding position
---C1+C3 (Ejection – Moulding)
---C2+C4 (Ejection – Demoulding)

52. CAM TOOLS
The Digital ToolRoom CINEMATIC INJECTION

53. CAM TOOLS
The Digital ToolRoom MOLD FLOW

54. CAM TOOLS
The Digital ToolRoom MOLD FLOW

55. CAM TOOLS
The Digital ToolRoom MOLD FLOW

56. CAM TOOLS
The Digital ToolRoom MOLD FLOW

57. CAM TOOLS
The Digital ToolRoom
INSERTS MATRIX

58. CAM TOOLS
The Digital ToolRoom VIEW MOVEMENT KERNELS
Slide 1

59. CAM TOOLS
The Digital ToolRoom
VUES CALES DROITES
7 Angle Lifters

60. CAM TOOLS
The Digital ToolRoom VUES CALES MONTANTES
Angle Lifter - E

61. CAM TOOLS
The Digital ToolRoom
VIEWS SLEEVE EJECTORS
SLEEVE EJECTOR
L =250 D=6 D1=4
D
L

62. CAM TOOLS
The Digital ToolRoom OVERVIEW COOLING SYSTEM MATRIX

63. CAM TOOLS
The Digital ToolRoom
VUES MATRICE CIRCUIT 1 ET 2

64. CAM TOOLS
The Digital ToolRoom
EJECTOR COOLING CIRCUIT
VUES POINCON CIRCUIT 3
VIEW HYDRAULIC SYSTEM MATRIX

65. CAM TOOLS
The Digital ToolRoom HOT RUNNER SYSTEM

66. CAM TOOLS
The Digital ToolRoom HOT RUNNER SYSTEM

67. CAM TOOLS
The Digital ToolRoom STEEL CERTIFICATE

68. CAM TOOLS
The Digital ToolRoom
MAINTENANCE INSTRUCTION
MOLD DISMANTLING:
Remove handling bar, separate core half and cavity half.
FIXED HALF DISMANTLING:
• Remove cooling hose pipes of core, cavity and cooling.
• Remove Locating ring. (Register ring).
• Remove TOP plate by means of M20 bolts in top and manifold.
• Place Ø 14.0 pin (given with mold for hrs guiding) properly in holes of manifold spacer.
• Remove HRS manifold bolts. Remove HRS keeping guide in these pin properly and carefully not to damage the
heater coils & place it in safe place .Keep the spacer button (below hrs manifold) and the bolts separate.
• Remove Manifold Spacer plate.
MOVING HALF DISMANTLING:
• Remove all cooling.
• Remove Guide rails and stoppers.
• Remove sliders.
• Remove lifters.
• Remove hydraulic cylinders.
• Keep jack in between core and ejector assembly.
• Keep moving half bottom plate up condition. Remove Mold lifting blocks.
• Loose limit switch base bolt and move backward in safe distance.
• Remove ejector guide pillar. Remove back plate.
• Remove ejector back plate.
• Remove all ejector pins, return pins and remove ejector plate.

69. CAM TOOLS
The Digital ToolRoom
MAINTENANCE INSTRUCTION
AFTER DISMANTLING:
• Complete cleaning
• Check all end plugs, hydraulic plugs connectors for leak. Check ”O” rings ,seal and gaskets. Replace if required.
• Lubricate functioning parts where required.
• Check hot runners connections ,coils ,heaters and cooling leakage if any. Check hrs connectors.
• Place neutral film on sharp edges as well as protect parting surface.
• Check all sliding elements, ejecting elements, part puller mech.
AFTER REASSEMBLY:
• Complete cleaning.
• Check all end plugs, hydraulic plugs connectors for leak. Check ”O” rings ,seal and gaskets. Replace if required.
• Lubricate functioning parts where required .
• Check hot runners connections,coils,heaters and cooling leakage if any. Check hrs connectors.
• Check water circuit. Check it’s! Flow.
• Check electrical system and actuations.
• Reconfirm that all functional parts are properly fitted and working properly in required sequence.
PREVENTIVE MAINTENACE:
• Complete cleaning regularly.
• First overhaul after 5000 parts.
• Preventive maintenance every 18000 parts.

70. CAM TOOLS
The Digital ToolRoom CONTROLE 3D CORE

71. CAM TOOLS
The Digital ToolRoom LUBRICATION & GREASING PHOTOS

72. CAM TOOLS
The Digital ToolRoom TOOL DISPATCH PHOTOS
TOOL LIFTING

73. CAM TOOLS
The Digital ToolRoom TOOL DISPATCH PHOTOS

74. CAM TOOLS
The Digital ToolRoom TOOL DISPATCH PHOTOS

75. CAM TOOLS
The Digital ToolRoom TOOL DISPATCH PHOTOS
Technical file , Drawing & Spares
Parts.

76. CAM TOOLS
The Digital ToolRoom
VIEWS PART

77. CAM TOOLS
The Digital ToolRoom
DIMENSIONS / VIEWS / WEIGHT OF TOOL
1146 mm
Epaisseur moule (CRO incluses) : 794 mm
Poids total moule (CRO incluses) : 3.03 Tons
Poids total moule (sans CRO) : 2.94 Tons
Poids partie fixe : 1.05 Tons
Poids partie mobile : 1.89 Tons

78. CAM TOOLS
The Digital ToolRoom
SLINGING
M36 pour levage
moule complet M36 pour levage
M36 pour levage Single fix half
Single moving half

79. CAM TOOLS
The Digital ToolRoom
PUNCH HALF

80. CAM TOOLS
The Digital ToolRoom CAVITY HALF

81. CAM TOOLS
The Digital ToolRoom
SAFETY CONTATCTORS - EJECTION
C2- de moulding position
C1-moulding position
C4- de moulding position
C3- moulding position
---C1+C3 (ejection – moulding)
---C2+C4 (ejection – démoulding)

82. CAM TOOLS
The Digital ToolRoom

83. CAM TOOLS
The Digital ToolRoom CINEMATIC INJECTION

84. CAM TOOLS
The Digital ToolRoom
MOLD FLOW

85. CAM TOOLS
The Digital ToolRoom MOLD FLOW

86. CAM TOOLS
The Digital ToolRoom
MOLD FLOW

87. CAM TOOLS
The Digital ToolRoom MOLD FLOW

88. CAM TOOLS
The Digital ToolRoom MOLD FLOW

89. CAM TOOLS
The Digital ToolRoom MOULD FLOW

90. CAM TOOLS
The Digital ToolRoom INSERTS MATRIX

91. CAM TOOLS
The Digital ToolRoom VIEW MOVEMENT KERNELS
Slide 1
Slide 3
Slide 2

92. CAM TOOLS
The Digital ToolRoom
Slide 1

93. CAM TOOLS
The Digital ToolRoom SLIDE 2

94. CAM TOOLS
The Digital ToolRoom VUES CALES DROITES
8 Angle Lifters

95. CAM TOOLS
The Digital ToolRoom
VUES CALES MONTANTES
Angle Lifter - 7

96. CAM TOOLS
The Digital ToolRoom VUES CALES MONTANTES
Angle Lifter - 8

97. CAM TOOLS
The Digital ToolRoom
OVERVIEW COOLING SYSTEM MATRIX

98. CAM TOOLS
The Digital ToolRoom
VUES MATRICE CIRCUIT

99. CAM TOOLS
The Digital ToolRoom OVERVIEW COOLING SYSTEM PUNCH

100. CAM TOOLS
The Digital ToolRoom
EJECTOR COOLING CIRCUIT
VIEW HYDRAULIC SYSTEM MATRIX

101. CAM TOOLS
The Digital ToolRoom CONTROLE 3D CORE

102. CAM TOOLS
The Digital ToolRoom
LUBRICATION & GREASING PHOTOS

103. CAM TOOLS
The Digital ToolRoom TOOL DISPATCH PHOTOS

104. CAM TOOLS
The Digital ToolRoom TOOL DISPATCH PHOTOS
BUBBLE PAPER WRAP ON TOOL.
SHRINK WRAP

105. CAM TOOLS
The Digital ToolRoom
TOOL DISPATCH PHOTOS
TECHNICAL FILE , DRAWING &
SPARES PARTS.

106. CAM TOOLS
The Digital ToolRoom CINEMATIC INJECTION

107. CAM TOOLS
The Digital ToolRoom MOLD FLOW

108. CAM TOOLS
The Digital ToolRoom
MOLD FLOW

109. CAM TOOLS
The Digital ToolRoom
MOLD FLOW

110. CAM TOOLS
The Digital ToolRoom
INSERTS MATRIX
7 inserts like to show

111. CAM TOOLS
The Digital ToolRoom VIEW MOVEMENT KERNELS
SLIDER-02
SLIDER-03
SLIDER-01
SLIDER-04

112. CAM TOOLS
The Digital ToolRoom
SLIDE 1

113. CAM TOOLS
The Digital ToolRoom SLIDE 2

114. CAM TOOLS
The Digital ToolRoom SLIDE 3

115. CAM TOOLS
The Digital ToolRoom OVERVIEW COOLING SYSTEM MATRIX

116. CAM TOOLS
The Digital ToolRoom
VUES MATRICE CIRCUIT 1 ET 2

117. CAM TOOLS
The Digital ToolRoom OVERVIEW COOLING SYSTEM PUNCH

118. CAM TOOLS
The Digital ToolRoom VUES MATRICE CIRCUIT 3

119. CAM TOOLS
The Digital ToolRoom OVERVIEW COOLING SYSTEM PUNCH

120. CAM TOOLS
The Digital ToolRoom
VUES POINCON CIRCUIT 5

121. CAM TOOLS
The Digital ToolRoom