1. CQI-11
Special Process: Plating System Assessment
Version 1 Issued 8/07
PROCESS TABLE A - Zinc - Zinc Alloy Plating
All requirements given below are subordinate to customer specific requirements.
The customer may have additional requirements, e.g., inspection testing, greater frequencies, etc. When
performing the job audit, the auditor shall verify plater is conforming to customer requirements.
ITEM #
Related PSA
Question #
1,0
A1.1
A1.2
A1.3
A1.4
A1.5
A1.6
A1.7
2,0
1.4; 2.11; 2.13
1.4; 2.11; 2.13
1.4; 2.11; 2.13
A2.1
A2.2
A2.3
1.4; 2.11; 2.13
1.4; 2.11; 2.13
1.4; 2.11; 2.13
1.4; 2.11; 2.13
A2.4
A2.5
A2.6
3,0
A3.1
A3.2
A3.3
A3.4
A3.5
A3.6
A3.7
A3.8
A3.9
A3.10
A3.11
1.4; 2.11; 2.13
1.4; 2.11; 2.13
1.4; 2.11; 2.13
Category/Process Steps
Metal Cleaning
Type:
Size,volume:
Proprietary name:
Chemical supplier:
Temperature
Concentration
Time
Agitation
Current/Voltage (As applicable)
Solution Level
Rinse
Acid
Type:
Size,volume:
Proprietary name:
Chemical supplier:
Temperature - Optional
Concentration
Time (Less than 10 Minutes or Customer
Specific)
Inhibitor
Solution Level
Rinse
Acid Plating Bath
Type:
Size,volume:
Proprietary name:
Chemical supplier:
Temperature
Time
Current/Voltage
Chloride Concentration
pH
Plating Test Cell (Hull)
Metal Concentration(s)
Buffer (Ammonia / Boric Acid per TDS)
Filtration
Agitation (Rack only - others optional)
Rinse
Control
Monitoring
Automatic
Automatic or Manual
Per Tech Data Sheet
Per Tech Data Sheet
Automatic
Automatic or Manual
Process Sheet
1/Shift
1/Day
Per Process Sheet
Per Process Sheet
1/Shift
1/Shift
1/Shift
Automatic
Automatic or Manual
Automatic
1/Shift
1/Shift
Continuous
Per Tech Data Sheet
Automatic or Manual
Process Sheet
N/A
1/Shift
1/Shift
Automatic
Automatic
Automatic
Manual
Automatic or Manual
Manual
Automatic or Manual
Manual
Continuous
Continuous
Per Process Sheet
1/Shift
1/Shift
1/Shift
1/Day
1/Shift
1/Day
1/Day
1/Day
1/Shift
1/Shift
1/Shift

2. CQI-11
Special Process: Plating System Assessment
Version 1 Issued 8/07
PROCESS TABLE A - Zinc - Zinc Alloy Plating
All requirements given below are subordinate to customer specific requirements.
The customer may have additional requirements, e.g., inspection testing, greater frequencies, etc. When
performing the job audit, the auditor shall verify plater is conforming to customer requirements.
ITEM #
Related PSA
Question #
4,0
A4.1
A4.2
A4.3
A4.4
A4.5
A4.6
A4.7
A4.8
5,0
1.4; 2.11; 2.13
1.4; 2.11; 2.13
1.4; 2.11; 2.13
3,6
3,6
6,0
A6.1
A6.1.1
A6.1.2
A6.2
A6.2.1
A6.2.2
A6.2.3
A6.2.4
A6.2.5
A6.2.6
A6.3
A6.4
1.4; 2.11; 2.13
1.4; 2.11; 2.13
1.4; 2.11; 2.13
7,0
A7.1
Category/Process Steps
Alkaline Plating Bath
Type:
Size,volume:
Proprietary name:
Chemical supplier:
Temperature
Time
Current/Voltage
Caustic Concentration
Plating Test Cell (Hull)
Metal Concentration(s)
Filtration
Rinse
Hydrogen Embrittlement Relief
Oven Type:
Oven Temperature:
Passivates
Type:
Size,volume:
Proprietary name:
Chemical supplier:
Acid Activation
- Concentration
- Time
Passivate
- Concentration
- Temperature
- Time
- pH
- Agitation
- Contamination (e.g. Fe, Zn)
Rinse
Dry
Supplemental Treatments - Sealers and
Torque Tension Modifiers
Control
Automatic
Automatic
Automatic
Manual
Manual
Automatic or Manual
Continuous
Per Process Sheet
1/Shift
1/Shift
1/Shift
1/Day
1/Day
1/Day
1/Shift
1/Shift
Per Control Plan
Automatic or Manual
Automatic or Manual
Per Control Plan
Automatic or Manual
Automatic or Manual
Automatic or Manual
Automatic or Manual
Automatic or Manual
Per Process Sheet
Per Process Sheet
Per Tech Data Sheet
N/A
1/Shift
1/Shift
N/A
1/Shift
1/Shift
1/Shift
1/Shift
1/Shift
1/week
1/Shift
Per Process Sheet
Concentration
Automatic or Manual
Solution Temperature
Automatic
Time
Automatic or Manual
A7.4
pH
Automatic or Manual
A7.5
Drying Temperature
Automatic
A7.6
Spin Speed
Automatic
A7.7
Agitation
Automatic or Manual
A7.2
A7.3
1.4; 2.11; 2.13
1.4; 2.11; 2.13
Monitoring
Per Control Plan and
TDS
Per Control Plan and
TDS
Per Control Plan and
TDS
Per Control Plan and
TDS
Per Control Plan and
TDS
Per Control Plan and
TDS
Per Control Plan and
TDS

3. CQI-11
Special Process: Plating System Assessment
Version 1 Issued 8/07
shift
Day
Per process sheet
continuos
N/A
week
cambio
día
Por hoja de proceso
Continuo
No disponible
semana

4. CQI-11
Special Process: Plating System Assessment
Version 1 Issued 8/07