PEBAXFOAM IN FOOTWEAR
Lightest foam for shoes
PebaxFoam has a very low density (only 55kg/m3) that allows the design of lighter parts. PebaxFoam is ideal for midsole, insole, impact insert and padding applications. Choosing and using PebaxFoam will save at least 40% weight while maintain critical performance characteristics on the foam components.
PEBAXFOAM BREATHABLE, is the newest range of close cell foam developing by Zotefoams Plc.
The unique close cell foam is based on the hydrophilic grades of Pebax® offering excellent permeability to moisture vapor while remaining waterproof and offering an excellent barrier layer to bacteria.
PEBAXFOAM RNEW the most environmentally-friendly foam! Pebaxfoam is chemical-free made from Pebax Rnew a plant(derived material made with 97% castor beans)
2. Presentation overview
• Zotefoams Unique Technology
- Process
- Features
- Product range
• PebaxFoam
- What is Pebax®
?
- Technical properties
- Product range
3. Zotefoams Unique Technology - Process
Extrusion
Expansion
Nucleated
Solid
Foam sheets
Gas Dissolution
Solid plates
4. Zotefoams Unique Technology -
Features
• Advantages
Environmentally FriendlyEnvironmentally Friendly
High purity (no blowing agent residues)
Odour free
Low fogging
Non-irritant
Non-corrosive
• Foam Structure
Isotropic featuresIsotropic features
Free expansion
No cell orientation
No density profile
Homogeneous
Controlled, regular cell size
6. 6
PebaxFoam – What is Pebax?
PEBAXPEBAX
PPolyEEther-BBlock AAmide is a type of
Thermoplastic Elastomer (TPE)
with a two phase structure of
soft (PE) and rigid (PA) blocks
• Wide range of shore hardness
Flexibility is controlled by the
ratio between the PA and PE
phases
PA - Polyamide Block (rigid block)
PE - Polyether Block (soft block)
7. PebaxFoam – Features
• LightweightLightweight
- Weight saving
• High mechanical propertiesHigh mechanical properties
- excellent energy return
- good tear resistance
- impact resistance
- low compression set
• Temperature resistanceTemperature resistance
- Mechanical properties maintained
from -75 C to110 C˚ ˚
8. Pebaxfoam – Technical Properties
Light WeightLight Weight
High Performance & Versatility
• Pebaxfoam has the same mechanical properties as 200kg/m³ EVA foam at a
density of only 55kg/m³
EVA foam Insole: 12 gramsPebaxfoam Insole : 8 grams
9. High Performance PropertiesHigh Performance Properties
> 50% lighter with better properties!
Pebaxfoam – Technical Properties
½ hour recover
10. Pebaxfoam – Technical Properties
Temperature ResistanceTemperature Resistance
Cushioning significantly better than EVA at -20° C
11. • Midsole Structure: Rim & Core
- No bonding issues
- Cost savings
- Colour options
• Thermoforming
- Good thermoformability
- Moulding temperature around 120 ~ 130 ° C
- Standard EVA equipment
Pebaxfoam M
T=120 °C
Pebaxfoam – Applications
12. Pebaxfoam – Product range
• Commercially available grades
- Pebaxfoam M55 NL (55kg/m³ )
1650x1000x33 mm
- Pebaxfoam M60X (75kg/m³)
1500x900x30 mm
• Development grades
- Breathable / Waterproof
High moisture vapour transmission rate but impermeable to water
- Biobased
Produced from a renewable resource - castor oil
- Permanent Antistatic
Antistatic effect is maintained even at low humidity level
13. EXCLUSION OF LIABILITY
Any information contained in this document is, to the best of the knowledge and belief of Zotefoams plc and of Zotefoams Inc. (together herein referred to as
ZOTEFOAMS), accurate. Any liability on the part of ZOTEFOAMS or any subsidiary or holding company of ZOTEFOAMS for any loss, damage, costs or
expenses directly or indirectly arising out of the use of such information or the use, application, adaptation or processing of any goods, materials or products
described herein is, save as provided in ZOTEFOAMS' conditions of sale ("Conditions of Sale"), hereby excluded to the fullest extent permitted by law.
Where ZOTEFOAMS' goods or materials are to be used in conjunction with other goods or materials, it is the responsibility of the user to obtain from the
manufacturers or suppliers of the other goods or materials all technical data and other properties relating to those other goods or materials. Save as provided
in the Conditions of Sale no liability can be accepted in respect of the use of ZOTEFOAMS' goods or materials in conjunction with any other goods or
materials.
Where ZOTEFOAMS' goods or materials are likely to come into contact with foodstuffs or pharmaceuticals, whether directly or indirectly, or are likely to be
used in the manufacture of toys, prior written confirmation of compliance with relevant legislative or regulatory standards for those applications may be
requested from ZOTEFOAMS, if appropriate. Save as provided in the Conditions of Sale no liability can be accepted for any damage, loss or injury directly or
indirectly arising out of any failure by the user to obtain such confirmation or to observe any recommendations given by or on behalf of ZOTEFOAMS.
ZOTEFOAMS MAKES NO WARRANTIES EXPRESS OR IMPLIED, EXCEPT TO THE EXTENT SET OUT IN THE CONDITIONS OF SALE, AND HEREBY
SPECIFICALLY EXCLUDES ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ANY GOODS,
MATERIALS OR PRODUCTS DESCRIBED HEREIN.
Zotefoams plc
675 Mitcham Road
Croydon
Surrey
CR9 3AL
Web: www.zotefoams.com