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PebaxFoam®
Introduction
Presentation overview
• Zotefoams Unique Technology
- Process
- Features
- Product range
• PebaxFoam
- What is Pebax®
?
- Technical properties
- Product range
Zotefoams Unique Technology - Process
Extrusion
Expansion
Nucleated
Solid
Foam sheets
Gas Dissolution
Solid plates
Zotefoams Unique Technology -
Features
• Advantages
Environmentally FriendlyEnvironmentally Friendly
High purity (no blowing agent residues)
Odour free
Low fogging
Non-irritant
Non-corrosive
• Foam Structure
Isotropic featuresIsotropic features
Free expansion
No cell orientation
No density profile
Homogeneous
Controlled, regular cell size
Zotefoams Unique Technology – Product
Range
• Azote product range*
- Plastazote®
Closed Cell, Cross-linked Polyethylene Foam
- Evazote®
Closed Cell, Cross-linked Ethylene Copolymer Foam
- Supazote®
Closed Cell, Cross-linked Copolymer Foam
• Zotek®
HHigh PPerformance PProduct range*
- Zotek®
F Closed Cell, Cross-linked PVDF
- Zotek®
N Closed Cell, Cross-linked Polyamide
- Pebaxfoam®
Closed Cell, Cross-linked PolyEther Block Amide
* Range of polymers, densities & colours
* Special properties (FR, Conductive,…)
6
PebaxFoam – What is Pebax?
PEBAXPEBAX
PPolyEEther-BBlock AAmide is a type of
Thermoplastic Elastomer (TPE)
with a two phase structure of
soft (PE) and rigid (PA) blocks
• Wide range of shore hardness
Flexibility is controlled by the
ratio between the PA and PE
phases
PA - Polyamide Block (rigid block)
PE - Polyether Block (soft block)
PebaxFoam – Features
• LightweightLightweight
- Weight saving
• High mechanical propertiesHigh mechanical properties
- excellent energy return
- good tear resistance
- impact resistance
- low compression set
• Temperature resistanceTemperature resistance
- Mechanical properties maintained
from -75 C to110 C˚ ˚
Pebaxfoam – Technical Properties
Light WeightLight Weight
High Performance & Versatility
• Pebaxfoam has the same mechanical properties as 200kg/m³ EVA foam at a
density of only 55kg/m³
EVA foam Insole: 12 gramsPebaxfoam Insole : 8 grams
High Performance PropertiesHigh Performance Properties
> 50% lighter with better properties!
Pebaxfoam – Technical Properties
½ hour recover
Pebaxfoam – Technical Properties
Temperature ResistanceTemperature Resistance
Cushioning significantly better than EVA at -20° C
• Midsole Structure: Rim & Core
- No bonding issues
- Cost savings
- Colour options
• Thermoforming
- Good thermoformability
- Moulding temperature around 120 ~ 130 ° C
- Standard EVA equipment
Pebaxfoam M
T=120 °C
Pebaxfoam – Applications
Pebaxfoam – Product range
• Commercially available grades
- Pebaxfoam M55 NL (55kg/m³ )
1650x1000x33 mm
- Pebaxfoam M60X (75kg/m³)
1500x900x30 mm
• Development grades
- Breathable / Waterproof
High moisture vapour transmission rate but impermeable to water
- Biobased
Produced from a renewable resource - castor oil
- Permanent Antistatic
Antistatic effect is maintained even at low humidity level
EXCLUSION OF LIABILITY
Any information contained in this document is, to the best of the knowledge and belief of Zotefoams plc and of Zotefoams Inc. (together herein referred to as
ZOTEFOAMS), accurate. Any liability on the part of ZOTEFOAMS or any subsidiary or holding company of ZOTEFOAMS for any loss, damage, costs or
expenses directly or indirectly arising out of the use of such information or the use, application, adaptation or processing of any goods, materials or products
described herein is, save as provided in ZOTEFOAMS' conditions of sale ("Conditions of Sale"), hereby excluded to the fullest extent permitted by law.
Where ZOTEFOAMS' goods or materials are to be used in conjunction with other goods or materials, it is the responsibility of the user to obtain from the
manufacturers or suppliers of the other goods or materials all technical data and other properties relating to those other goods or materials. Save as provided
in the Conditions of Sale no liability can be accepted in respect of the use of ZOTEFOAMS' goods or materials in conjunction with any other goods or
materials.
Where ZOTEFOAMS' goods or materials are likely to come into contact with foodstuffs or pharmaceuticals, whether directly or indirectly, or are likely to be
used in the manufacture of toys, prior written confirmation of compliance with relevant legislative or regulatory standards for those applications may be
requested from ZOTEFOAMS, if appropriate. Save as provided in the Conditions of Sale no liability can be accepted for any damage, loss or injury directly or
indirectly arising out of any failure by the user to obtain such confirmation or to observe any recommendations given by or on behalf of ZOTEFOAMS.
ZOTEFOAMS MAKES NO WARRANTIES EXPRESS OR IMPLIED, EXCEPT TO THE EXTENT SET OUT IN THE CONDITIONS OF SALE, AND HEREBY
SPECIFICALLY EXCLUDES ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ANY GOODS,
MATERIALS OR PRODUCTS DESCRIBED HEREIN.
Zotefoams plc
675 Mitcham Road
Croydon
Surrey
CR9 3AL
Web: www.zotefoams.com

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Pebax foam introduction march13

  • 2. Presentation overview • Zotefoams Unique Technology - Process - Features - Product range • PebaxFoam - What is Pebax® ? - Technical properties - Product range
  • 3. Zotefoams Unique Technology - Process Extrusion Expansion Nucleated Solid Foam sheets Gas Dissolution Solid plates
  • 4. Zotefoams Unique Technology - Features • Advantages Environmentally FriendlyEnvironmentally Friendly High purity (no blowing agent residues) Odour free Low fogging Non-irritant Non-corrosive • Foam Structure Isotropic featuresIsotropic features Free expansion No cell orientation No density profile Homogeneous Controlled, regular cell size
  • 5. Zotefoams Unique Technology – Product Range • Azote product range* - Plastazote® Closed Cell, Cross-linked Polyethylene Foam - Evazote® Closed Cell, Cross-linked Ethylene Copolymer Foam - Supazote® Closed Cell, Cross-linked Copolymer Foam • Zotek® HHigh PPerformance PProduct range* - Zotek® F Closed Cell, Cross-linked PVDF - Zotek® N Closed Cell, Cross-linked Polyamide - Pebaxfoam® Closed Cell, Cross-linked PolyEther Block Amide * Range of polymers, densities & colours * Special properties (FR, Conductive,…)
  • 6. 6 PebaxFoam – What is Pebax? PEBAXPEBAX PPolyEEther-BBlock AAmide is a type of Thermoplastic Elastomer (TPE) with a two phase structure of soft (PE) and rigid (PA) blocks • Wide range of shore hardness Flexibility is controlled by the ratio between the PA and PE phases PA - Polyamide Block (rigid block) PE - Polyether Block (soft block)
  • 7. PebaxFoam – Features • LightweightLightweight - Weight saving • High mechanical propertiesHigh mechanical properties - excellent energy return - good tear resistance - impact resistance - low compression set • Temperature resistanceTemperature resistance - Mechanical properties maintained from -75 C to110 C˚ ˚
  • 8. Pebaxfoam – Technical Properties Light WeightLight Weight High Performance & Versatility • Pebaxfoam has the same mechanical properties as 200kg/m³ EVA foam at a density of only 55kg/m³ EVA foam Insole: 12 gramsPebaxfoam Insole : 8 grams
  • 9. High Performance PropertiesHigh Performance Properties > 50% lighter with better properties! Pebaxfoam – Technical Properties ½ hour recover
  • 10. Pebaxfoam – Technical Properties Temperature ResistanceTemperature Resistance Cushioning significantly better than EVA at -20° C
  • 11. • Midsole Structure: Rim & Core - No bonding issues - Cost savings - Colour options • Thermoforming - Good thermoformability - Moulding temperature around 120 ~ 130 ° C - Standard EVA equipment Pebaxfoam M T=120 °C Pebaxfoam – Applications
  • 12. Pebaxfoam – Product range • Commercially available grades - Pebaxfoam M55 NL (55kg/m³ ) 1650x1000x33 mm - Pebaxfoam M60X (75kg/m³) 1500x900x30 mm • Development grades - Breathable / Waterproof High moisture vapour transmission rate but impermeable to water - Biobased Produced from a renewable resource - castor oil - Permanent Antistatic Antistatic effect is maintained even at low humidity level
  • 13. EXCLUSION OF LIABILITY Any information contained in this document is, to the best of the knowledge and belief of Zotefoams plc and of Zotefoams Inc. (together herein referred to as ZOTEFOAMS), accurate. Any liability on the part of ZOTEFOAMS or any subsidiary or holding company of ZOTEFOAMS for any loss, damage, costs or expenses directly or indirectly arising out of the use of such information or the use, application, adaptation or processing of any goods, materials or products described herein is, save as provided in ZOTEFOAMS' conditions of sale ("Conditions of Sale"), hereby excluded to the fullest extent permitted by law. Where ZOTEFOAMS' goods or materials are to be used in conjunction with other goods or materials, it is the responsibility of the user to obtain from the manufacturers or suppliers of the other goods or materials all technical data and other properties relating to those other goods or materials. Save as provided in the Conditions of Sale no liability can be accepted in respect of the use of ZOTEFOAMS' goods or materials in conjunction with any other goods or materials. Where ZOTEFOAMS' goods or materials are likely to come into contact with foodstuffs or pharmaceuticals, whether directly or indirectly, or are likely to be used in the manufacture of toys, prior written confirmation of compliance with relevant legislative or regulatory standards for those applications may be requested from ZOTEFOAMS, if appropriate. Save as provided in the Conditions of Sale no liability can be accepted for any damage, loss or injury directly or indirectly arising out of any failure by the user to obtain such confirmation or to observe any recommendations given by or on behalf of ZOTEFOAMS. ZOTEFOAMS MAKES NO WARRANTIES EXPRESS OR IMPLIED, EXCEPT TO THE EXTENT SET OUT IN THE CONDITIONS OF SALE, AND HEREBY SPECIFICALLY EXCLUDES ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ANY GOODS, MATERIALS OR PRODUCTS DESCRIBED HEREIN. Zotefoams plc 675 Mitcham Road Croydon Surrey CR9 3AL Web: www.zotefoams.com