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S5000E und S6000E

Zone 2

Elektrische Fahrzeuge
Kategorie 3G
S5000E / S6000E (Aktives Sicherheitssystem)
Ex-tec 3G (Passives Sicherheitssystem)

1
S5000E und S6000E
Systeme für Zone 2 elektrische Fahrzeuge:
• S5000E und S6000E Gasspürsystem (actives System)
• Ex-tec 3G (passives System)
S5000E und S6000E finden Anwendung im Fall:
• Mehrere Drehstrommotoren
• Kundenwunsch

S5000E und S6000E Pellistor-Kopf nie anwenden bei Silikon- und
Benzenhaltige Stoffen
S5000E und S6000E Umrüstung beinhaltet
•
•
•
•
•
•
•
•
•
•
•
•
•
3

Gaswarnanlage System 5000E / S60000E
Akoustisches Signal bei 10% UEL
Abschaltung bei 25% UEL halter und Gehäuse
Funkende Komponenten mit 60 Sek-Gehäuse-Kapselung
DC-Motoren mit 60 Sek.Gehäuse-Kapselung
AC-Motoren umgerüstet nach Ex nA (nicht funkend)
Zusätzliche Temperaturschalter am Pumpen-, Fahr- und
Lenkmotor entsprechend der Temperaturklasse
Elektronische Komponenten bewertet/modifiziert nach Ex nA
Standard-Batterie mit IP54 Zellenverbinder
Verriegelungssystem am Batteriestecker.
Leitfähige Räder , minimal 1(Fahrzeuge > 6 km/h) + 2 Erdungsbänder
2 Erdungsbänder (Fahrzeuge <6 km/h)
Gabelzinken verkleidet mit 3mm VA-Stahl
Zone 2

GAS

Hersteller
Richtlinie 94/9/EG
Atex95a

STAUB

Kategorie 1G
(Zone 0)
Kategorie 2G
(Zone 1)
Aktives
Sicherheitssystem

Kategorie 3G
(Zone 2)

S6000E

Gasgruppen
IIA IIB
Temperaturklasse
T1 T2 T3 T4 T5
4

Passives
Sicherheitssystem
Ex-tec3G

Silikon- und
Benzinhaltige
Produkte
Ex-tec3G oder
S600e Infrarot !!!
anbieten.

Gasgruppen
IIA IIB IIC
Temperaturklasse
T1 T2 T3 T4 T5 T6
Explosionsgrenzen
Keine Explosionsgefahr
(Gemisch zu fett)

Upper Explosion Level
Obere Explosionsgrenze

Explosionsgefahr
Explosives Gemisch
Lower Explosion Level
Untere Explosionsgrenze

Keine Explosionsgefahr
(Gemisch zu mager)

5
S5000E und S6000E

Controle module

Dallas keys

System 5000
ON/OFF
Switch
Relaiseinheit

Test-Gas-Zylinder
0.5% Propan/Luft

Gasmesskopf
Pellistor

Temperatur
Input Module
(TIM Unit)

6

Batterie
Abschaltgerät

Gasmesskopf
Infrarot
S5000E
Fahrzeug EIN / System OK

Systemfehler

Warnanzeige

Feststellbremse
angezogen

Übertemperaturanzeige mit
Hinweis-Nr.

Startablaufund
Statusanzeigen

Power

Kontrollmodul
7
S5000E / S6000E - Dallas Keys
S5000E / S6000E - Dallas Keys
S5000E key

S6000E key

Operator

Supervisor

Operator

Supervisor

Start

JA

JA

JA

NEIN

Ausschalten

JA

JA

JA

NEIN

Abschalten
Alarm

JA

JA

JA

JA

Reset over
temp

JA

JA

JA

JA

Reset gas
shutdown

NEIN

JA

NEIN

JA
S5000E und S6000E

Temperatur Input Modul
ÜbertemperaturAnzeige

Nr.
TemperaturAnzeige

3-4 motor
Track

1

Fahrmotor

Fahrmotor (L)

2

Pumpenmotor

Fahrmotor (R)

3

Steuermotor

Pumpenmotor

4

Aux1

Steuermotor

5

10

2-3 motor
Track

Aux2

Aux1
S5000E und S6000E

Relaiseinheit

Spannungsversorgung

zum Kontrollmodul

Fahrzeugstillstand ohne
Zeitverzögerung
DIP-Schalter
Zeitverzögerung
Fahrzeugstillstand mit
Zeitverzögerung

11
S5000E
Auf jeder Lieferung gibt es 2 Gasflaschen, eine
auf der festen Maschine und
eine Ersatzflasche.
Nach einem Austausch einer Flasche, bitte
sofort eine neue Flasche bestellen!

12
S5000E und S6000E

Gasmesskopf

Gasmesskopf
Pellistor

S6000E
Gasmesskopf
Infrarot

13
S5000E und S6000E

14
S5000E und S6000E bewertete Komponenten
Bewertung nach EN 600798-15 (Kategorie 3G – Zone 2)
• nA
- nicht-funkende Komponenten
• nC
- Gehäuse für funkende und heisse Komponenten
• nL
- energiebegrenzung (Funken heisse Oberflächen)
• 60s nR - 60s gaseindringungsbeständiges Gehäuse

Beispiele :
•
•
•
•
•

Drehstrmmotoren
Magnetventilspulen
Mikroschalter
Sensoren und Potentiometer
Batterien und Batteriesteckverbinder
S5000E und S6000E bewertete Komponenten
Bewertung
•Komponente in Original-Ausführung oder modifiziert
•Bewertungsergebnisse und/oder Modifizierungsdetails festgelegt in
Pyroban technische Projekt-Unterlagen
Kennzeichnung
A - modifizierte
Komponente
B - Original-Komponente

A

B

ACHTUNG!
Ersatzteile müssen die gleiche technische
Spezifikationen vorweisen wie die OriginalTeile inkl. etwaige Modifizierungen
S5000E und S6000E

Rauchprüfung 60 s Gehäusen
Prüfstopfen

Testgerät

Rauchtestgerät ‘zur Kontrolle der
Dichtheit von 60 s Gehäusen
•Dräger Flow Check’
•Dräger Rauchrörchen CH 216Dr
www.draeger.com

Hupebalch und -schlauch
zur Überdruckprüfung
S5000E und S6000E

Prüfstopfen

18
S5000E und S6000E
Temperaturüberwachung

Temperaturschalter
Intern
Drehstrommotoren

Temperaturschalter
Extern
Gleichstrommotoren

Gleichstrommotor

Temperaturschalter

Drehstrommotor
19

Temperaturschalter
Gabelzinken

Dicke Verkleidung < 1 mm
in Arbeitsblatt zu vermerken

Verschleißüberprüfung
(Löcher Ø 6 mm)
20

Verschleißüberprüfung
(Rote Kunststoff-Einlagen
S5000E

21

Fehlersuche
22
23
24
25
Gasdetektor

26
Prüfgas

27
Einstellung des Reglerdrucks

28
Spezialwerkzeug 805025

29
Druckminderventil

Einstellung
Druckreglereinstellung
unter Hutmutter
Anschluss des
Kabels an die
Steuerbaugruppe
Manometer

Ventil V1
Spezialwerkzeug 805025

Prüfgaszylinder

30

Gasmesskopf
Gas-Sensorkopf

Fehlersuche

Steuerbaugruppe
Zum Spannungsmesser

Spezialwerkzeug 807973

Gasleitung
Einspeisung

StandardGasmesskopfleiter

StandardGasmesskopfleiter

(804993/x)

(804993/x)
Gasmesskopf

31

Prüfgaszylinder
System 5000E

- Fragen??

32

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Presentation german system 5000 6000 e